Hussmann LW, LWE, LWEG, LWG, LWU Installation Instructions Manual

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Page 1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)
NOTE: Be sure merchandisers have been leveled according to the installation instructions. Carefully unpack and inspect the Wall/Island Joint Kit, making sure there is no breakage or damage.
S
1
Remove the Bumper so as to expose the bumper retainer.
2
Remove two (2) existing screws holding bumper retainer to the vertical brace. Save the screws
for re-insertion later.
3
Attach the Joining Strap – 1 to the bumper retainer using screws from Step 2 and Screws – 2 provided.
®
Wide Island End Cap (6’) to Wide Island Merchandiser
Joint Kit Instruction
LWE TO LW OR LWU
LWEG TO LWG OR LWUG
For Low Temperature Island Merchandisers
JOINT
JOINT
KIT
KIT
PARTS LIST Item No. Quantity Description
LWE LWEG
1. 8 4 Joining Strap
2. 20 12 Hex Head Sheet Metal Screws 8 x1/2
3. 2 2 Styrofoam Insulation
4. 1 1 Silicone
5. 1 1 Gasket 1/2
x
1
/2
x 180
6. 1 1 Gasket 1
5
/8
x
1
/2
x 180
7. 1 1 Neoprene Gasket
8. 1 1 Center Flue Joining Bracket (2 Pieces)
9. 2 2 Hex Nut
3
/8 x 24
10. 4 2 Cap Screw5/16-18 x 1
11. 4 2 Lock Washer Split Steel;5/
16
12. 4 2 Flat Washer 5/16
13. 4 2 Hex Nut 5/16 - 18
14. 2 Cover — Glass Post End
15. 12 10 Screw Phillips Sheet Metal 8 x 1/2
16. 2 2 Nosing Joint Trim
17. 1 1 Nosing Joint Trim Center
18. 2 Nosing Joint Side Trim
Splashguard Brackets
MUST BE INSTALLED
Before Piping Case.
NOTE:
Refer to the Installation
Manual to install
splashguard brackets.
Remove Bumpers At Circled Locations
Exposing Bumper Retainers
LW
LWE
Bumper
Retainer
Figure 1. Removing the Bumpers
Figures 2 and 3. Removing Bumpers, Existing Screws,
and Installing Joining Strap
Re-insert Screws
LWE
LW or LWU
2
Joining Strap
1
LWE
1
Retainer
March, 1998
P/N 0398652A
Page 2
2
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)
4
Install the Styrofoam Insulation – 3, by applying Silicone – 4 to one side of styrofoam. Place the styrofoam filler into the corner created by flat foam assembly and bottom. Push until the sil­icone makes contact with the case causing the styrofoam to stay in place.
NOTE: A
PPLY GASKET TO ONE
CASE ONLY.
5
Apply Gaskets – 5 and 6 as shown in Figure 5.
• Remove paper backing as gasket is applied.
• Lap gaskets at lower corners.
• Check that there are no gaps between gasket and the merchandiser.
• Do not stretch gasket, especially around corners.
• Do not butt gaskets; always overlap joints.
Merchandisers
P/N 398652A
LW
SOLID
5
LWG
GLASS
6
5
6
Figure 5. Installing Gasket Solid and Glass
Apply Silicone This Side
3
4
Styrofoam Insulation
Styrofoam Insulation
Apply Styrofoam Insulation here
Bottom Foam Assembly LWE(G)
Bottom Foam Assembly LW(G) or LWU(G)
Figure 4. Installing Styrofoam Insulation
Solid
Glass
1
/2X1/2X180
15/8X1/2X180
Foam Tape Gask et
Foam Tape Gask et
Page 3
6
A. Place one half of the Center Flue Joining Bracket – 8 over stud on the
back of the LWE case.
B. Apply strip of Neoprene – 7 over the stud
and onto the bracket half that was just installed.
C. Place the other half of the Center Flue Joining Bracket – 8 over the stud
and onto the Neoprene.
D. Fasten the Joining brack­ets and Neoprene together using Hex Nut – 9, see Detail A.
7
Move Wide Island End Cap (LWE) against Wide Island (LW), see Figure 6.
3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)
LWE TO LW OR LWU LWEG TO LWG OR LWUG JOINT KIT
P/N 0398652A
LW
LWE
Figure 6. Moving the Cases Together
Neoprene
Studs
Detail A.
Center Flue Joining Bracket
Page 4
8
Begin Fastening the cases together at the Joining Straps – 1, starting at the bottom first.
9
Fasten the joining straps together using,
Cap Screw – 10 Lock Washer – 11 Flat Washer – 12 and Hex Nut – 13.
10
Fasten the Joining Bracket to the side of the Wide
Island Center Flue using
Screws – 2 (see Figure 8, Detail B).
NOTE: Refer to the
Installation Instruction to install the splash­guard brackets.
4
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)
Merchandisers
1
1
LW(G)
GLASS
LW
SOLID
1
1
11
10
12
1
13
Figure 7. Installing and Fastening
Joining Straps to Cases
P/N 398652A
LWE
LW
2
Figure 8. Fastening the Cases at the Center Flue
Detail B.
LWG
LW
GLASS
Page 5
IF INSTALLING GLASS C
ASES
11
Install the Glass Post End Cover – 14, using Screws – 15.
12
Install Plastic Top Rails. Make sure to offset joints from case joints
(see Figure 9).
13
Use Screws – 15 to attach Trims – 16, 17 and 18,
at the loca
tions shown in
Figure 10, Details C and D.
5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)
P/N 0398652A
LW G
LW EG
15
14
Top Rail
15
LW SOLID
16
16
16
17
17
15
LWG GLASS
18
18
17
15
CENTER
16
SIDES
18
15
Figure 9. Installing Glass Cover-Post End and Top Rails
Figure 10. Installing Trims
LWE TO LW OR LWU LWEG TO LWG OR LWUG JOINT KIT
Detail C.
Detail D.
LWEG
LWG
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