Hussmann LTH-18 Installation Manual

LTH
®
Low Temperature
Merchandisers
IMPORTANT
Keep in store for future reference!
MANUAL- I/O LTH SC
Installation &
P/N 0506146_G
JUNE 2015
Spanish 0531295
French 0531296
P/N 0506146_G
Merchandiser must operate for 24 hours before loading product!
Regularly check merchandiser temperatures.
iii
Do not break the cold chain. Keep products in cooler before loading into merchandiser.
These merchandisers are designed for pre-frozen products only.
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900
www.hussmann.com
© 2015 Hussmann Corporation
TABLE OF CONTENTS v
ANSI Z535.5 DEFINITIONS ............ vi
INSTALLATION
NSF Certification ..................... 1-1
Hussmann Product Control .............. 1-1
Location ............................. 1-1
Shipping Damage ..................... 1-1
Self Contained (Location) ............... 1-2
Unloading ........................... 1-3
Exterior Loading ...................... 1-3
Shipping Skid ........................1-3
Model Description .................... 1-4
Cabinet Leveling ...................... 1-4
Door Seal ............................ 1-5
Serial Plate Location ................... 1-5
Door Lock ........................... 1-5
Shelf Installation ...................... 1-6
Lamps .............................. 1-6
Door Switch .......................... 1-6
Stocking ............................. 1-7
Condensing Unit Air Flow .............. 1-7
Load Limits .......................... 1-7
LTH Illustrations ..................... 1-8
ELECTRICAL / REFRIGERATION
Plug ................................. 2-1
Refrigeration .......................... 2-2
Defrost Cycle ......................... 2-2
MAINTENANCE
Care and Cleaning ..................... 4-1
Exterior Surfaces .................... 4-1
Interior Surfaces ..................... 4-1
Cleaning Shelves ..................... 4-2
Cleaning Condenser Coils .............. 4-2
Optional Reversing Condenser Fan ..... 4-3
Cleaning the Wash Out Drain .......... 4-4
Tips and Troubleshooting ............... 4-4
SERVICE
Replacing Fluorescent Lamps ............ 5-1
Replacing Display Lamp ................ 5-1
Replacing Interior Lamps ............... 5-2
Replacing Electronic Ballasts ............. 5-2
APPENDIX A — TECHNICAL DATA
Part Numbers ....................... A-1
Refrigeration Data ................... A-5
Defrost Data ........................ A-5
Physical Data ........................ A-5
LTH - Electrical Data ................. A-6
LTH - Dimensions .................... A-6
LTH-8S Wiring Diagrams ............. A-8
LTH-18 Wiring Diagrams ............. A-9
LTH-45, 68 Wiring Diagram .......... A-10
START UP / OPERATION
Operating Safe-NET™ III Controls ....... 3-1
Start-Up / Operation ................... 3-2
Alarms and Codes ..................... 3-2
Defrost Termination Switch ............. 3-3
Manual Defrost ....................... 3-3
Temperature Adjustment ............... 3-4
Typical Sensor to Control Configuration .. 3-5 Sequence of Operation - LTH
Merchandisers ........................ 3-6
Controls and Adjustments .............. 3-7
Thermostatic Expansion Valve ........... 3-8
TEV Adjustment ...................... 3-8
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
WARRANTY
LTH Merchandisers
vi
REVISION HISTORY
REVISION G
New wiring diagrams, changed ambient temp Page 1-1; Maintenance, 4-2, updated charts, Page A-5, A-6
Revision F
Sensor Location, Page 3-5, 3-6; Removed Type 2, Page 1-1; Added California Warning, Page 1-3; Removed Safe-NET 1 references, Section 2; New Part Numbers, Section 5; New Wiring Diagrams, Section A; Cut-in, Cut-out, Page A-5.
Revision E
Eliminate barcode from the front page Eliminate IR Logo from pages 24 (3-6), 25 (3-7), 27 (3-9), 52 (last page). Update revision letter (D to E, all pages with the revision) and the Date. Removed Picture of LED receptacles on Page 2-1; Changed LED and Fluorescent Electrical requirements on (left Column wording)
* * * * * * * * * * * * * * * * * * * * * * * * * * ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will
result in death or serious injury.
• WARNING Indicate[s] a hazardous
situation which, if not avoided, could result in death or serious injury.
• CAUTION Indicate[s] a hazardous situation which, if not avoided, could
result in minor or moderate injury.
• NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, could result in damage to equipment.
Revision D — December 2010 Added Air Flow Drawing, Page, 1-2 Added Model Description, Page, 1-3 Added Serial Plate Location, Page 1-5 Revised Stocking Illustrations, Page 1-7 Added Sequence of Operation Diagram, Page 3-5 Added Appendix A
Revision C — June 2009 Added LTH-45 and LTH-68 models Updated wiring diagrams Added Safe-NET I codes Added Safe-NET III information
Revision B — Added Safe-NET™ Restructured manual; added Maintenance information
Revision A — Original Issue
P/N 0506146_G U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 0506146_G
INSTALLATION
NSF CERTIFICATION
These merchandisers are manufactured to meet ANSI / National Sanitation Foundation (NSF®) Standard #7 requirements. Proper installation is required to maintain certification. Near the serial plate, each case carries a label identifying the type of application for which the case was certified.
ANSI/NSF-7 Type I - Display Refrigerator / Freezer
Intended for 75°F / 55% RH Ambient Application
ANSI/NSF-7 - Display Refrigerator
Intended for Bulk Produce
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all equipment is recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved. This is to ensure the customer is provided with the correct parts.
LOCATION
These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and relative humidity is maintained at or below 55%.
Recommended operating ambient temperature is between 65°F (18°C) with a maximum 55% relative humidity to 75°F (23.9°C) with a maximum 55% relative humidity.
1-1
Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency. Like other merchandisers, these self-contained units are sensitive to air disturbances. Air currents passing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the case. LTH units in take air and exhaust air
through the front of the case, and require no clearance space on top, at the back or either side.
Product should always be maintained at proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product.
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection, within 15 days.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
LTH Manual
1-2 Installation
36 in.
36 in.
Air
Intake
Front
Rear
(Plan View)
Air
Intake
Air
Exhaust
Air
Exhaust
LTH-45 LTH-68
36 in.
Air
Intake
Front
Rear
(Plan View)
Air
Exhaust
LTH-68
SELF CONTAINED (LOCATION)
Product should always be maintained at proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product.
Be sure to position self contained
merchandisers properly.
SELF CONTAINED models have vented base panels to allow air circulation through the condensing unit.
Allow for a minimum 36 in. clearance in the front. Blocking or restricting air flow will adversely affect performance and may damage the refrigeration system.
36 in.
36 in.
LTH-8/18
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance at Front
LTH-68
Air
Intake
Rear
36 in.
P/N 0506146_G
LTH-45
Air
Intake
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance at Front
Rear
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance at Front
Rear
P/N 0506146_G
1-3
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson
Bar, J-Bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible to its permanent location and remove all packaging. Check for damage before discarding packaging. Remove all separately packed accessories such as kits and shelves.
Improper handling may cause damage to the merchandiser when unloading. To avoid damage:
1. Do not drag the merchandiser out of the
trailer. Use a Johnson bar (Mule).
2. Use a forklift or dolly to remove the
merchandiser from the trailer.
Remove the top of the crate and detach walls from each other. Lift crate from the skid. Unscrew the case from the skid. The merchandiser can now be lifted off the crate skid. Lift only at base of skid! Remove any braces and/or skids attached (blanket wrapped merchandiser may have skids).
DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID.
Once the skid is removed, the merchandiser must be lifted —NOT PUSHED— to reposition. To remove the skid, remove screws attaching skid to the merchandiser.
Check floor where merchandisers are to be set to if it is a level area. Determine the highest part of the floor.
For California Businesses:
Do NOT stand or walk on top of
merchandiser. Do not store items or
ammable materials atop the unit.
EXTERIOR LOADING
Do NOT walk on top of the merchandiser or
damage to the merchandisers and serious personal injury could occur.
merchandisers are not structurally designed to support excessive external loading such as the weight of a person.
Do not place heavy objects on the merchandiser.
SHIPPING SKID
Each merchandiser is shipped on a skid to protect the merchandiser’s base and to make positioning the case easier.
This product may contain chemicals known
to the State of California to cause cancer, birth defects, or other reproductive harm.
This warning is the result of the California State law known as the California Safe Drinking Water and Toxic Enforcement Act of 1986, which is commonly referred to as “Proposition 65.”
This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As claried by the California State government, Proposition 65 can be considered more of a ‘right to know’ law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
LTH Manual
1-4 Installation
MODEL DESCRIPTION
LTH merchandisers are low temperature self­contained cabinets, designed for pre-packaged frozen food or products that require frozen temperatures for conservation.
Design features include:
Self-closing glass doors
• Electronic controls
• CFC-free foam insulation
• Lighted Sign (except LTH-8S)
• Door lock
• Cassette refrigeration system
Available options are:
• Reversing condenser fan motor
• Buzzer alarm
CABINET LEVELING
This merchandiser must be installed level
(from back to front, and side to side) to allow maximum draining of the condensate water as well as proper door alignment and operation. Choose a level area to install case.
Do NOT remove shipping crate until the
merchandiser is positioned
for installation.
LTH-8S and LTH-18 cases have one adjustable cabinet foot at each bottom corner for easy adjustment if required. LTH45 and LTH68 also have an adjustable foot at center front and back. Turn the foot levelers clockwise to add length to each foot for leveling.
When optional 6-inch legs are used, screw the legs tight to the merchandiser base and then adjust the feet.
When optional casters are used, screw them tight to the merchandiser base. Once in final position, lock each caster.
P/N 0506146_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Adjustable Foot
Thumbscrew Lock
Lock Each Caster
P/N 0506146_G
1-5
DOOR SEAL
Check that hinge doors close automatically by opening the door 45 degrees and releasing. Ensure door closes and gasket seals door shut. To adjust the torque applied to the hinged door:
1. Place a wrench on each of the two lower
support nuts located at the bottom hinge.
2. Loosen the lower nut while holding the
upper nut in place.
3. Torque is increased or decreased by rotating the top nut. After adjustments are made, tighten the bottom nut while holding the upper nut in place. Torque bottom nut to a minimum of 20 ft-lb.
SERIAL PLATE LOCATION
The serial plate is located at the interior left side of the merchandiser’s cabinet. It contains all pertinent information such as model, serial number, amperage rating, refrigerant type and charge.
DOOR LOCK
A door lock is standard on all doors. The key is tie-wrapped to the door handle at shipment.
Adjust Door Closing Torque
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
LTH Manual
1-6 Installation
SHELF INSTALLATION
After the cabinet is leveled, the shelves may be installed. Wire shelves are adjustable. Shelf spacing can be adjusted by positioning the shelf clips according to individual loading requirements.
LTH-8S merchandisers have three movable wire shelves and one solid shelf. LTH-18, LTH-45 and LTH-68 merchandisers have four movable wire shelves and one solid shelf, per door.
NOTE: The movable wire shelves may be reversed so that the wire shelf lip is positioned in the front as a product stop.
Case Front
Door Lock
Shelves
Solid Shelf
NOTE: Do not move the Solid Shelf at the front of case
Never Block Air Opening
Solid Shelf
LAMPS
This merchandiser has a light switch that operates both the display and the interior lamps. Interior lamps are equipped with a plastic shield for safety.
DOOR SWITCH
The merchandiser’s door switch controls the evaporator fan motor. The switch shuts the evaporator fan off when the door is opened. This reduces energy consumption and helps prevent product temperatures from increasing from the door being opened and closed.
P/N 0506146_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Door Switch
Light Switch
Display Lamp with Cover Removed
P/N 0506146_G
STOCKING
Product should NOT be placed in case until merchandiser is at proper operating temperature. The LTH merchandisers must
remain in operation for at least 24 hours before product may be loaded into case cabinet.
Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back.
Air exhAust And return grille must remAin
open And free of obstruction At All times.
1-7
No product
within
4 inches
of top
Do not allow product, packages, signs, etc. to block air exhaust or return grille. Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance.
top four inches of lth cAses becAuse product will block the cold Air flow.
do not stock product in the
CONDENSING UNIT AIR FLOW
An optional reversing condenser fan is available for all LTH models. The condenser fan runs in reverse during the defrost cycle to clear the condenser coil of debris that was accumulated during the refrigeration cycle.
LOAD LIMITS
Product must be within designated load limit to ensure proper refrigeration and air curtain performance.
Load Limit for LTH-8S Merchandisers
No product
within
4 inches
of top
Load Limit for LTH-18, LTH-45 and LTH-68
Merchandisers
At no time should product be stocked:
• Beyond the front of shelves
• Near the air exhaust duct located at the top rear of case
• Near or covering the front return air grille
• Within four inches of the top of the cabinet (This space must be free of product and other materials.)
DO NOT LOAD CASE WITH WARM PRODUCT.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
LTH Manual
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