Hussmann GSVM-4060 Installation Manual

Page 1
GSVM
®
Medium Temperature
Self Contained
Open Vertical Merchandisers
IMPORTANT
Keep in store
for future reference!
MANUAL - IO SC GSVM
Installation &
Operation
Manual
P/N 0545716_B
Spanish 0545717
French 0545718
Page 2
Page 3
P/N 0545716_B iii
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900
www.hussmann.com
© 2015 Hussmann Corporation
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Page 5
TABLE OF CONTENTS v
ANSI DEFINITIONS ................. vi
INSTALLATION
Certification Hussmann Product Control Shipping Damage Location Self Contained Location Model Description Unloading Exterior Loading Shipping Skid Merchandiser Leveling Optional Legs Serial Plate Location Refrigeration Unit Access Sealing Merchandiser to Floor Night Curtain Installation Checklists
........................ 1-1
........... 1-1
................... 1-1
........................... 1-1
.............. 1-2
.................. 1-3
......................... 1-3
.................... 1-3
...................... 1-3
............... 1-4
...................... 1-4
................. 1-4
............. 1-4
......... 1-4
............ 1-5
.......................... 1-7
ELECTRICAL / REFRIGERATION
MAINTENANCE
Care and Cleaning ................... 4-1
Do NOT Use:
............................... 4-1
Do: Removing Scratches from Bumper Cleaning Discharge Honeycomb Cleaning Under Display Pan Cleaning Evaporation Pan Cleaning Coils Removing Scratches from Bumper Maintaining Fluorescent Lamps
...................... 4-1
...... 4-2
....... 4-2
.......... 4-3
............ 4-3
...................... 4-4
...... 4-4
........ 4-4
SERVICE
Replacing Fan Motors and Blades Replacing Fluorescent Lamps Repairing Aluminum Coil Troubleshooting Guide GSVM Accessories Definitions
......................... 5-5
.................. 5-4
............ 5-2
............... 5-3
...... 5-1
......... 5-2
Merchandiser Electrical Data Field Wiring Power Switch
........................ 2-1
....................... 2-1
.......... 2-1
Electrical Connections . . . . . . . . . . . . . . . . 2-1
Electrical Outlet Refrigeration (Self Contained) Waste Outlet and Water Seal Safe-NET III Controller Safe-NET Display Safe-NET Start-Up Sequence of Operation Alarms and Codes Defrost Termination Switch Temperature Adjustment
..................... 2-1
......... 2-2
.......... 2-2
.............. 2-3
................... 2-4
.................. 2-4
............... 2-5
................... 2-6
........... 2-6
............. 2-7
START UP / OPERATION
Start-Up TEV Adjustment Controls and Adjustments Load Limits Stocking Solar Thermometer Shelf Weight Limits
........................... 3-1
.................... 3-1
............ 3-2
........................ 3-3
........................... 3-3
.................. 3-3
.................. 3-4
APPENDIX
Part Numbers Plan View Cross Sections and Refrigeration Data Electrical Data
..................... A-1
......................... A-2
.. A-3
..................... A-4
Shipping Weights and Amps . . . . . . . . . . A-5
Wiring Diagram GSVM-4060 Wiring Diagram GSVM-4072 Wiring Diagram GSVM-5272
......... A-6
......... A-7
......... A-8
WARRANTY
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 6
vi
REVISION HISTORY
Revision B Changed Shipping Weights, A-5
REVISION A CHANGED PART NUMBER
REVISION H — Added New Replacement Parts A-1
and A-2; Updated Wiring Diagrams Section A Removed
all reference to Remote Models throughout; updated
model number; moved DOE sticker
REVISION October 2013 — Added Checklists Page
1-7; Added Warning Page 1-3; Cleaning Coils 4-4;
Maintaining Fluorescent Lights 4-4. Checklist 4-5
REVISION F — JULY 2013
1. Included Night Curtain Instructions, Page 1-5 and 1-6
2. Added Night Curtain Description, Page 5-5
REVISION E — FEBRUARY 2012
1. Revised Nema Plug, Page 2-1
REVISION D — JANUARY 2012
1. Revised for Wind Chill
REVISION C — JANUARY 2012
1. Removed Remote Models
2. Added Safe-NET III
3. Revised Wiring Diagrams
REVISION B — DECEMBER 2010
1. Added option condensate pan for GSVM
4072 and 5272; Page, 2-2
2. Replaced Bulb illustration; Page 5-2
3. Updated wiring diagram; Page A-11
ORIGINAL ISSUE — NOVEMBER 2010
* * * * * * * * * * * * * * * * * * * * * * * * * *
ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will result in death or serious injury.
• WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, could result in damage to equipment.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 7
P/N 0545716_B 1-1
INSTALLATION
CERTIFICATION
These merchandisers are manufactured to meet ANSI / National Sanitation Foundation
®
(NSF
) Standard #7 requirements. Proper installation is required to maintain certification. Near the serial plate, each case carries a label identifying the type of application for which the case was certified.
ANSI/NSF-7 Type I - Display Refrigerator / Freezer
Intended for 75°F / 55% RH Ambient Application
ANSI/NSF-7 Type II - Display Refrigerator / Freezer
Intended for 80°F / 55% RH Ambient Application
ANSI/NSF-7 - Display Refrigerator
Intended for Bulk Produce
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all equipment is recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved. This is to ensure the customer is provided with the cor­rect parts.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection within 15 days.
LOCATION
These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and relative humidity is maintained at or below 55%.
Recommended operating ambient
temperature is between
65°F (18°C) to 80°F (26.6°C).
Maximum relative humidity is 55%.
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency. Like other merchandisers, these merchandisers are sensitive to air disturbances. Air currents passing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the merchandiser.
GSVM Open Vertical Merchandisers
Page 8
1-2 InstallatIon
G SVM -5272 G SVM -4072
SELF CONTAINED (LOCATION)
GSVM-4060 and GSVM-4072 (at 75°F/55%
relative humidity, maximum ambient condi­tions) has front condenser air intake and dis­charge. Maintain a minimum clearance distance of two feet in front of the merchandiser so that air discharge and air intake is not obstructed.
GSVM-4072 (at 80°F/55% relative humidity, maximum ambient conditions) and GSVM-5272 each require a 5 inch minimum clearance behind the merchandiser and clear­ance above the merchandiser since its air flows straight through the condensing unit compart­ment. Brackets are provided for field attachment to obtain this rear 5 inch minimum clearance.
For California Businesses:
This product may contain chemicals known
to the State of California to cause cancer, birth defects, or other reproductive harm.
This warning is the result of the California State law known as the California Safe Drinking Water and Toxic Enforcement Act of 1986, which is commonly referred to as “Proposition 65.”
This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As claried by the California State government, Proposition 65 can be considered more of a ‘right to know’ law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website.
G SVM -5272 G SVM -4072
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
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P/N 0545716_B 1-3
MODEL DESCRIPTION
The GSVM open vertical merchandiser offers versatility in the display of medium temperature (32º F to 41º F) products such as dairy products, prepared salads, pizza and fresh entrees that are pre-chilled in a cooler. Carefully read and follow the instructions prior operating the mer­chandiser.
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson Bar, J-bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible to its permanent location and remove all packaging. Check for damage before discarding packaging. Remove all separately packed accessories such as kits and shelves. Improper handling may cause damage to the merchandiser when unloading to avoid damage:
SHIPPING SKID
Each merchandiser is shipped on a skid to protect the merchandiser’s base, and to make positioning the case easier.
Do not remove the shipping skid until the merchandiser is near its final location. The skid provides protection for both the merchan­diser and the floor.
Remove the skid by raising one end of the merchandiser approximately 6 inches. Block the merchandiser securely, and remove the two skid bolts from the raised end. Replace the bolts with (provided) leg levelers. Repeat this proce­dure at opposing end. Once the leg levelers are secured in place, the merchandiser may be slid off the skid and placed in its final location.
DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID.
Once the skid is removed, the merchandiser must be lifted —NOT PUSHED— to reposition.
Do not walk or put heavy objects on case.
1. Do not drag the merchandiser out of the trailer. Use a Johnson bar (mule).
2. Use a forklift or dolly to remove the merchandiser from the trailer.
EXTERIOR LOADING
Do NOT walk on top of merchandisers or
damage to the merchandisers and serious personal injury could occur.
merchandisers are not structurally designed to support external loading
such as the weight of a person. Do not place heavy objects on the merchandiser.
Check floor where merchandisers are to be set to see if it is a level area. Determine the highest part of the floor.
Do NOT remove shipping crate until the
merchandiser is positioned
for installation.
Do NOT stand or walk on top of
merchandiser. Do not store items or
ammable materials atop the unit.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 10
1-4 InstallatIon
MERCHANDISER LEVELING
Be sure to position merchandisers proper-
ly. Level the merchandiser by all four corners.
Merchandiser(s) must be installed level to ensure proper operation of the refrigeration system, and to ensure proper drainage of defrost water.
OPTIONAL LEGS
®
NSF
approved legs replace the leg levelers if required by local health codes. The legs raise the case 6 inches for cleaning purposes. An optional skirt kit can be provided to snap on the legs.
SERIAL PLATE LOCATION
The serial plate is located on the interior top, left side of the merchandiser. It contains all pertinent information such as model, serial number, amperage rating, refrigerant type and charge. This information will be needed to install, service or order parts for the merchandiser.
REFRIGERATION UNIT ACCESS
The lower front panel may be removed by removing screw at bottom and lifting the panel straight upward and over the tabs on which it is hanging. The panel is installed by reversing the above procedure.
Ensure lower front panel is flat against the floor when installed to prevent air circulation problems for self contained merchandisers.
Safe-NET III Display
Front Panel
Lift up and out to remove access panel
Safe-NET III display is mounted on left side of access panel. Be careful not to detach Safe-NET III cable from display when removing access panel.
Safe-NET III Display
SEALING MERCHANDISER TO FLOOR
Serial Plate
If required by local sanitary codes, or if the customer desires, merchandisers may be sealed to the floor using a vinyl cove base trim. The size needed will depend on how much variation there is in the floor, from one end of the merchandiser to the other. Sealing of the lower front and rear panels on self contained models may hamper their removal for servicing or maintenance of the condensing unit.
NOTE: Do not allow trim to cover any intake or discharge grilles located in the lower front panel.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 11
P/N 0545716_B 1-5
NIGHT CURTAIN INSTALLATION
Night curtains are used to cover the case opening after normal business hours. The curtains improve energy consumption, allowing the refrigeration system to work less.
Night Curtain
Carefully inspect the night curtain kit to ensure there is no damage from breakage during shipping. Case should be positioned and leveled before installing the night curtain.
Position night curtain on top panel. Measure 21 inches to edge of the end night curtain. Center night curtain to length of case.
Fasten night curtain to top panel using (3) #8 x 1/2 in. screws.
The night curtain for GSVM is standard for model 5272 and is an optional kit for models 4060 and 4072.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 12
1-6 InstallatIon
Secure bottom of night curtain using bottom clip as shown below. Clip is to be installed 2 inches in front access panel.
Bottom Clip
Night Curtain Installed
Front Access Panel
Bottom Clip
A
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
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P/N 0545716_B 1-7
Form HSCW01 Rev. 30MAY12 P/N 0525209_B
Hussmann Self-Contained Refrigeration Equip ment Start Up Check List
***Please note that failure to follow this start-up document may void your factory warranty***
Step Startup Activity Check
Locate, read and maintain install/operation manual in a safe place for
1
future reference.
2 Examine unit. Confirm there is NO damage or concealed damage.
3 Level the unit, side to side and front to rear.
4 Remove all shipping brackets/compressor straps/bolts etc.
Unit must be run on a dedicated electrical circuit without the use of
5
an extension cord.
Ensure that the proper electrical requirements for the equipment are
6
supplied.
7 Verify field electrical connections are tight.
Verify all electrical wiring is secured and clear of any sharp edges or
8
hot lines.
9 Verify the condensate drain line is properly trapped and pitched.
10 Verify all required clearances on the sides and back of unit.
11
Advise owner/operator that merchandiser must operate at temperature for 24 hrs prior to loading
Verify there are no air disturbances external to the unit. Heat and air registers, fans, and doors etc.
with product.
LEGAL DISCLAIMER:
Hussmann shall not be liable for any repair or replacements made without the written consent of Hussmann, or w hen the productis installed or operated in a manner contrary to the printed instructions covering installation and service which accompanied such product.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 14
1-8 InstallatIon
NOTES:
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 15
P/N 0545716_B 2-1
ELECTRICAL / REFRIGERATION
MERCHANDISER ELECTRICAL DATA
Refer to Appendix A of this manual or the merchandiser’s serial plate for electrical information.
FIELD WIRING
Field wiring must be sized for component amperes stamped on the serial plate. Actual ampere draw may be less than specified.
ALWAYS CHECK THE SERIAL PLATE FOR
COMPONENT AMPERES
ELECTRICAL CONNECTIONS
All wiring must be in compliance with NEC and local codes. All electrical connections for GSVM-5272 self-contained are to be made in the electrical Handy Box located behind the removable base panel at the left end of the merchandiser when facing the discharge air honeycomb. GSVM-4060 and GSVM-4072 is provided with a power cord.
ELECTRICAL OUTLET:
Before the merchandiser is connected to any wall circuit, use a voltmeter to check that the outlet is at 100% of the rated voltage. The wall circuit must be dedicated for the merchandis­er. Failure to do so voids the warranty. Do not use an extension cord. Never plug in more than one merchandiser per electrical circuit.
• Always use a dedicated circuit with the amperage stated on the unit.
• Plug into an outlet designed for the plug.
• Do not overload the circuit
• Do not use long or thin extension cords. Never use adapters.
• If in doubt, call an electrician.
GSVM-4060 and GSVM-4072 has a factory-installed power
NEMA 5-20R
Receptacle GSVM-4060 GSVM-4072
cord that is attached at the electrical box.
POWER SWITCH
The main electrical power switch is located behind the front louvered access panel. The power switch must be turned OFF before servicing the merchandiser.
— LOCK OUT / TAG OUT — To avoid serious injury or death from electri­cal shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Risk of Electric Shock. If cord or plug
becomes damaged, replace only with
a cord and plug of the same type.
Merchandiser must be grounded.
Do not remove the power supply cord ground.
GSVM Open Vertical Merchandisers
Page 16
2-2 InstallatIon
REFRIGERATION (Self Contained Models)
Each self contained model is equipped with its own condensing unit and control panel located beneath the display area. The correct type of refrigerant will be stamped on each merchandiser’s serial plate. The merchandiser refrigeration piping is leak tested. The unit is charged with refrigerant, and shipped from the factory with all service valves open.
GSVM models have a refrigeration system that uses a hermetic compressor. GSVM-4060 and GSVM-4072 systems use a capillary tube for refrigerant control. The capillary tube is soldered to the suction line pull-out coil for proper heat exchange. If the capillary should
become plugged or damaged, it is best to replace the heat exchanger.
GSVM-5272 employs a bleed port type expansion valve for proper refrigerant control. Read the merchandiser’s serial plate for the appropriate refrigerant type and weight.
WATER OUTLET AND WATER SEAL
GSVM models 4072 and 5272 require a floor drain. The condensate water outlet is located in the center of the merchandiser. The outlet has a factory-installed external water seal.
For self contained models like GSVM-4060, this water seal drains into an electric condensate pan located beneath the merchandiser. The pan uses a thermistor that senses water in the pan, adjusting the amount of heat required to evaporate the water. Ensure the drain hose
is properly trapped, and the drain area is not clogged.
NOTE: All lower base panels must be in place
when the refrigerator is operating. If not, airflow from the condenser will be directed over the evap­orator pan and defrost water in the pan may over­flow.
OPTIONAL ELECTRIC CONDENSATE PAN
An optional high-humidity condensate pan kit requires a dedicated 15 Amp circuit - 120V (GSVM-4072 and GSVM-5272).
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 17
P/N 0545716_B 2-3
Safe-III
TEMPERATURE AND DEFROST
CONTROLLER
SAFE-NET III™ USER INSTRUCTIONS
Your refrigerated case uses a Hussmann Safe-NET™ III temperature and defrost controller to precisely maintain the tempera­ture and prevent frost buildup on the cooling coil. LEDs indicate when the compressor or refrigeration is on, when the case is in a defrost cycle, if the temperature is outside the desired range, or if there is a sensor failure.
An adjustment knob allows the temperature to be set within the configured range and can power off the controller and compressor. Your controller has been custom-configured to pro­vide the best temperature and defrost control for your chilled or frozen food.
The front of the controller has an adjustment knob and status LEDs. The back of the controller has connections for sensors and switched equipment.
The Safe-NET III controller includes the following features and connections.
• Adjustment knob: Adjusts the temperature setpoint. Turn adjustment knob to OFF to turn off refrigeration system. Unplug merchandiser from power before servicing the unit.
• Controller LEDs:
Compressor Powered On LED (green): Lights while the compressor is running or the refrigeration valve is open. Defrost Cycle LED (yellow): Lights while the refrigeration coil is defrosting. Temperature or Sensor Alarm (red): Lights if the temperature is too warm or too cold. Flashes if a sensor fails.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 18
2-4 InstallatIon
• Rear connections: – Case temperature sensor:
• Typically senses the temperature of the air in the case. Used by the controller to determine when to power on or power off the compressor or refrigeration.
– Evaporator temperature sensor:
• Senses the temperature of the refrigeration coil. Terminates a defrost cycle when refrigeration coil ice melts.
– Compressor or refrigeration relay:
• Switches on the compressor or refrigeration valve for cooling.
– Defrost / reversing condenser switch
• Swtiches on the defrost or reversing condenser fan motor - when used with the condenser fan motor option.
DISPLAY
The display includes three red LEDs and two digits for temperature, defrost status, and error codes.
The optional evaporator fan remains ON when the adjustment knob is in the OFF position.
START-UP
The OFF Position does not disconnect line voltage to the case, refrigeration unit, fan, or heater.
1. Plug in the merchandiser.
NOTE: The 65°C Version Controller includes
a Parameter Code Number. This number is 51 and indicates what program has been loaded into the controller. When the Controller is first powered up or is turned off and then back on a 2 digit Parameter Code Number will display for 3 seconds. Then the Self Check will Start.
2. Wait for the self check to complete. During the self check, each LED flashes for one second, then all LEDs turn on for two seconds. If the LEDs do not flash, make sure the adjustment knob is not in the Off position.
• After the self check, all LEDs turn off until the compressor starts. There may be a delay before the compressor starts. If the red Temperature or Sensor Alarm LED stays on after the self check.
• The green Compressor Powered On LED turns on when the compressor starts.
NOTE: Do NOT load product until AFTER merchandiser operates for 24 hours and reaches desired operating temperature. Behavior matches
the LEDs on the controller.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 19
P/N 0545716_B 2-5
1. Apply power to the merchandiser. Wait for the self check to complete. During the self check, each LED flashes for one second and then all LEDs turn on for two seconds. If the LEDs do not flash, make sure the adjustment knob is not in the “OFF” position.
1A. The merchandiser temperature displays at
startup. The initial defrost starts two hours later. The display will show the temperature at the start of defrost. This reading will remain displayed during defrost and until it times out, even though the refrigeration mode has been initiated. (The green LED will be lit.)
2. The compressor will start after a 1-minute delay
once power is applied.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
3. The compressor will continue to run until it reaches its cut-out temperature (Pulldown).
4. The refrigeration cycle will continue for the next subsequent scheduled (8-hours) or demand defrost. The digital display will display the temperature reading for 10 minutes after defrost.
5. The above process will repeat (steps 3 and 4) until the power is interrupted.
6. If power stops, the process will start over at step 1, and the time to subsequent defrost will reset.
GSVM Open Vertical Merchandisers
Page 20
2-6 InstallatIon
ALARMS AND CODES
Flashing TemperaTure or sensor alarm leD, e1 or e2
If the Temperature or Sensor Alarm LED (red) on the controller and display is flashing, a temperature sensor has failed. The display shows E1 if the case sensor has failed or E2 if the evaporator sensor has failed.
If the merchandiser sensor fails, refrigeration will run continuously. Turn off, or repeat a duty cycle of a few minutes on and a few minutes off.
DEFROST TERMINATION SWITCH
Merchandisers may use a defrost termination switch, instead of an evaporator sensor to terminate a defrost cycle. The defrost termination switch is temperature activated and senses the completion of defrost.
MANUAL DEFROST
Note:
This procedure initiates a manual or forced defrost.
IMPORTANT: Return the control knob to its original setting (Step1) once the manual defrost has been initiated.
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Page 21
P/N 0545716_B 2-7
TEMPERATURE ADJUSTMENT
1. Rotate the adjustment knob counter clock-
wise for a warmer setpoint or clockwise for a colder setpoint.
2. While adjusting the temperature, the display shows the setpoint (cut out value). A few seconds after the temperature is set, the controller reverts to the sensed temperature in the merchandiser.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
3. To verify merchandiser settings, turn the dial to warm and cold as shown above. Output readings should be within one degree of the temperatures shown above.
GSVM Open Vertical Merchandisers
Page 22
2-8 InstallatIon
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 23
P/N 0545716_B 3-1
START UP / OPERATION
START UP
Follow the electromechanical controls start up procedures as detailed in Section 2 of this manual.
Each self contained merchandiser has its own evaporator coil. Model GSVM-5272 has an expansion valve (TEV). The TEV has been factory set at design conditions to provide the recommended performance. GSVM-4060 and GSVM-4072 have capillary tubes.
a. Check the interior cabinet thoroughly for
loose nuts, bolts and electrical connections.
b. Inspect the refrigeration lines for visible
damage or chafing.
c. Replace electrical box cover and access
panel.
d. Turn on the electrical power, power switch and start the merchandiser. The merchan diser must pull down in temperature.
TEV Adjustment (GSVM-5272 only)
Expansion valves may be adjusted to fully feed the evaporator. Before attempting to adjust valves, make sure the evaporator is clear or only lightly covered with frost, and the merchandiser is within 10°F of its expected operating temperature. Adjust the valve as Follows:
a. Attach a probe to the suction line near the expansion valve bulb.
b. Obtain a pressure reading from the factory installed Schraeder valve. Convert the pressure reading to a saturated temperature for the refrigerant.
Temperature (b) minus Temperature (a) is the superheat. The valve should be adjusted so that the greatest difference between the two temperatures is 3° F (-16º C) to 5° F (-15º C).
Allow merchandiser 24 hours to operate before loading product.
Make adjustments of no more than
1
/2 turn of the valve stem at a time and wait for at least 15 minutes before rechecking the probe tem­perature and making further adjustments.
Schrader Valve
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 24
3-2 Start up / OperatiOn
1. The T-stat controller controls refrigeration temperature. This is factory installed in the control panel. Adjust this control knob to maintain the discharge air temperature shown. Measure discharge air temperatures at the center of the discharge honeycomb.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01800-890-2900 • www.hussmann.com
Defrosts are time initiated and time terminated for self contained. The defrost setting is factory set as shown above.
Page 25
P/N 0545716_B 3-3
LOAD LIMITS
Each merchandiser has a load limit decal. Shelf life of perishables will be short if load limit is violated.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
At no time should merchAndisers be
stocked beyond the loAd limits indicAted.
do not block Air louvers.
STOCKING
Product should NOT be placed inside the merchandisers until merchandisers are at proper operating temperature.
Allow merchandiser 24 hours to operate before loading product.
Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back.
Air dischArge And return flues must
remAin open And free of obstruction At All times to provide proper refrigeration and
air curtain performance. Do not allow prod­uct, packages, signs, etc. to block these grilles. Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance.
Do not allow product to be placed outside of the designated load limits in the illustration at left. Air flows through the back wall, over the product on the shelves, across the face of the product (air curtain), and into the return air grille.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SOLAR THERMOMETER
GSVM models have solar thermometers. The thermometer is located at the top, front center of the merchandiser’s cabinet interior.
Temperature is displayed in Fahrenheit degrees as a standard option. Celsius is also an available option. The thermometer may be replaced if it becomes damaged.
To replace: remove the two screws securing the thermometer to its mounting bracket. Remove the sensing element from the clip, and install the new thermometer in reverse order.
GSVM Open Vertical Merchandisers
Page 26
3-4 Start up / OperatiOn
SHELF MAXIMUM WEIGHT LIMITS
Hussmann merchandiser shelves are designed to support the maximum weight load limits as indicated in the table below.
Exceeding these maximum weight load limits may cause damage to the shelf or shelves, damage to the merchandiser, damage to store products, and potentially create a hazardous condition for customers and staff. Exceeding the indicated maximum weight load limits con­stitutes misuse as described in the Hussmann Limited Warranty.
GSVM-4060 has two standard shelves for product display. The 13 in. shelf should be positioned above the 15 in. shelf. Models GSVM-5272 and GSVM-4072 have an additional standard 13 in. shelf that is also to be positioned above the 15 in. shelf.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01800-890-2900 • www.hussmann.com
Page 27
P/N 0545716_B 4-1
MAINTENANCE
CARE AND CLEANING
Long life and satisfactory performance of any equipment is dependent upon the care it receives. To ensure long life, proper sanitation and minimum maintenance costs, these merchandisers should be thoroughly cleaned, all debris removed and the interiors washed down, weekly.
Exterior Surfaces
The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish.
abrasive cleaNsers or scouriNg pads.
Never use
Interior Surfaces
The interior surfaces may be cleaned with most domestic detergents, ammonia based cleaners and sanitizing solutions with no harm to the surface. Self contained models empty into a limited capacity evaporation pan, which will overflow if excess water is used in cleaning.
Do NOT Use:
Do:
•Disconnect electrical power before cleaning.
•Remove the product and all loose debris to avoid clogging the waste outlet.
•Store product in a refrigerated area such as a cooler. Remove only as much product as can be taken to the cooler in a timely manner.
•Thoroughly clean all surfaces with soap and hot water.
pressure hoses to wash the iNterior.
These will desTroy The merchandisers
sealing causing leaks and poor performance.
•Lift hinged fan plenum for cleaning. Hook chain in rear panel to secure plenum during cleaning.
num afTer cleaning merchandiser.
•Take care to minimize direct contact between fan motors and cleaning or rinse water.
•Do NOT flood merchandiser with water.
Never iNtroduce water faster thaN the
do Not use steam or high water
Be sure To reposiTion The fan ple-
•Abrasive cleansers and scouring pads, as these will mar the finish.
•Coarse paper towels on coated glass.
•Ammonia-based cleaners on acrylic parts.
•Solvent, oil or acidic based cleaners on any interior surfaces.
•Do not use high pressure water hoses.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Do NOT allow cleaning agent or
cloth to contact food product.
waste outlet caN remove it.
self coNtaiNed models empty iNto aN evaporatioN paN that will overflow if too much water is iNtroduced duriNg cleaNiNg.
•Allow merchandisers to dry before resuming operation.
•After cleaning is completed, turn on power to the merchandiser.
GSVM Open Vertical Merchandisers
Page 28
4-2 Maintenance
— LOCK OUT / TAG OUT — To avoid serious injury or death from electri­cal shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
CLEANING DISCHARGE HONEYCOMB
Discharge air honeycombs should be cleaned every six months. Dirty honeycombs will cause merchandisers to perform poorly. The honeycombs may be cleaned with a vac­uum cleaner. Soap and water may be used if all water is removed from the honeycombs cells before replacing. Be careful not to damage the honeycombs.
1. Using a flat object such as a screw driver, compress the honeycomb and remove it from its retainer.
2. Clean and dry the air honeycombs.
CLEANING STAINLESS STEEL SURFACES
Use non-abrasive cleaning materials, and always polish with grain of the steel. Use warm water or add a mild detergent to the water and apply with a cloth. Always wipe rails dry after wetting.
Use alkaline chlorinated or non-chlorine containing cleaners such as window cleaners and mild detergents. Do not use cleaners containing salts as this may cause pitting and rusting of the stainless steel finish. Do not use bleach.
CLEANING SOLAR THERMOMETER
GSVM models have solar thermometers. The thermometer is located at the top, front center of the merchandiser’s cabinet interior.
To clean the thermometer:
1. Remove the two screws securing the ther­mometer to its mounting bracket. Remove the sensing element from the clip
2. Use non-abrasive cleaning materials and a mild detergent to clean thermometer.
3. After cleaning, replace in reverse order. Damaged honeycombs must be replaced.
DO NOT FLOOD!
Use only enough water necessary to clean
surface. Water must not drip down the case!
Never use ammonia based cleansers, abrasive
cleansers, or scouring pads.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
3. Be sure to wipe the element clean of any residues.
Do NOT use HOT water on Cold glass Surfaces.
This can cause the glass to shatter and could
result in personal injury. Allow glass fronts, to
warm before applying hot water.
Page 29
P/N 0545716_B 4-3
CLEANING UNDER DISPLAY PAN
Remove all product from the merchandiser and place in cooler. Always disconnect electri­cal power before cleaning.
1. Remove the display pan
2. Use non-abrasive cleaning materials and a mild detergent to clean display pan.
3. Wipe down the insides of the merchandiser with a mild detergent, and replace display pan. Allow merchandiser to pull down in temperature before loading product.
CLEANING EVAPORATION PAN
(GSVM-4060 sTandard)
(GSVM-4072/5272-opTional)
The condensate water outlet for self contained models empties into a limited capacity evaporation pan.
Debris or dirt accumulation inside the condensate evaporation pan or on the heater coil will reduce the pan’s evaporation capacity and cause premature heater failure. The evaporation pan waste water will overflow and spill onto the floor if the heater is not properly operating.
Remove accumulated debris from the evaporation pan. Wipe down heater coil with a cloth and warm water. Be sure to remove any dirt, debris or liquids from the heater coil.
Water introduced during cleaning will cause the evaporation pan to overflow.
Fan
Merchandiser with display pan removed
Evaporation Pan is Hot!
and poses risk of bodily injury Always Wear gloves and protective eye wear when servicing. Turn off evaporation pan heater, and allow pan to cool.
SHUT FANS OFF DURING
CLEANING PROCESS.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 30
4-4 Maintenance
CLEANING COILS
Condenser coils should be cleaned at least once per month. Additional cleaning may be needed depending on the operational environ­ment. A dirty condenser blocks normal airflow through the coils.
Airflow blockage increases energy consump­tion and reduces the merchandiser’s ability to maintain operating temperature.
To clean the coils, use a vacuum cleaner with a wand attachment and a soft (non-metallic) brush to remove dirt and debris. Do not bend coil fins. Always wear gloves and protective eye wear when cleaning near sharp coil fins and dust particles.
NEVER USE SHARP OBJECTS AROUND COILS. Use a soft brush or vacuum brush to clean debris from coils. Do not puncture coils!
Do not bend fins. Contact an authorized service technician if a coil is punctured, cracked, or otherwise damaged.
ICE in or on the coil indicates the refrigera­tion and defrost cycle is not operating prop­erly. Contact an authorized service technician to determine the cause of icing, and to make adjustments as necessary. To maintain product integrity, move all product to a cooler until the unit has returned to normal operating temperatures.
MAINTAINING FLUORESCENT LAMPS
Fluorescent lamps should not be allowed to run to failure. If a re-lamp schedule is not in place, the tubes should be inspected for signs of degradation (blackened ends). Degraded or failed tubes should be replaced.
Allowing severly degraded lamps to operate may cause a ballast failure or could expose the lamp holder to excessive heat. Replacing degraded bulbs is more cost effective than replacing ballast and lamp-holders. Traditional re-lamp programs are 18-to-24 month intervals. In the absence of a re-lamp program, a yearly inspection of the lighting system is recommended.
1. Inspect all lamp sockets and plug-receptacle connections for signs of arching. Replace any component that shows signs of arching.
2. Make sure all unused receptacles have their close-off covers securely installed.
3. Make sure proper cleaning procedures are followed. Lights and fans MUST be turned off when a case is cleaned and MUST be allowed to dry before turning power back on.
4. Do not use a pressure nozzle to clean inside of case.
REMOVING SCRATCHES FROM BUMPER
Most scratches and dings can be removed using the following procedure.
1. Use steel wool to smooth out the surface area of the bumper.
2. Clean area.
3. Apply vinyl or car wax and polish surface for a smooth glossy finish.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 31
P/N 0545716_B 4-5
Record starting date
Store Address
Unit Model Number
Unit Serial Number
Contractor/Technician
Check in with store manager, record any complaints or issues
x
Lookunitover forany damage,vibrationsorabnormalnoise.
x
x
Confirm refrigerant lines properly are secured and not touching or rubbing other lines, wires or frame work.
x
x
Confirm fan blade/s are tight and not rubbing or hitting.
x
x
x
x
Check all electrical wiring make sure it is secured and not on
any sharp edges or hot lines.
x
registers, fans, and doors etc.
x
x
base cleaner. Rinse off any cleaner residue.
x
base cleaner. Rinse off any cleaner residue.
x
Clean condenser coil/s and fan blade/s. Do not use an acid base Cleaner. Rinse off any cleaner residue.
x
Clean condensate drain pan and drain line.
x
x
x
x
Record condenser air inlet temperature
x
x
x
x
x
x
Record defrost heater voltage and amp dr a w.
x
Record anti-sweat heater voltage and amp draw.
x
x
Record unit discharge air temperature.
x
x
x
x
Manual for proper controller operation.
x
x
x
x
Self-Contained Refrigeration Equipment Maintenance Check List
* * * * * Warranty does not cover issues caused by improper installation or lackof basic preventative maintenance. * * * * *
Store Name and Number
Technician
PMdate
PMactivity-For visualinspection items,denote "ok or
complete" inthe column to right when PM has been
performed. For measured data requested, record data requested in the appropriate column to the right)
they have with unit.
Verify unit is level side to side and front to rear.
Verify fan motors and motor mounts are tight.
Make sure all electrical connections, factory and field, are tight.
Verify ele ctric al connections at lamps are they secure and dry.
Check for and replace any frayed or chaffed wiring.
Check for ai r disturbances externall to the unit. He at and air
Check for water leaks. Clean evaporator coil/s and fan blade/s. Do not use an acid
Clean discharge air honeycombs or grilles. Donot use an acid
Verify condensate drain lines are clear and functioning.
Record voltage reading at unit with unit off?
Verify condenser and evaporator fans are working.
Quarterly
Semi-
Annually
Ql
Q2
Q3 Q4
Ql
Q2
Q3 Q4
Record condenser air outlet temperature
Is condenser air inlet or air exhaust restricted or recirculating?
Verify there are no visual oil or refrigerant leaks. Record voltage reading with unit running. Record compressor amp draw.
Record case product temperature.
Record unit return air temperature. Record ambient conditions around unit (wet Bulb temperature
and dry bulb temperature).
Check product loading, do not load beyond the units load limits.
Verify clearances on sides/back of unit.
Check unit controller for proper operation. See controller or 1/0
Confirm door switches function.
Verify unit doors and lids work and are sealed correctly. Verify that all the panels, shields and covers are in place.
Technician Notes:
Form HSCW03 Rev-29 OCTOBER13
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
x
P/N 0525210_C
GSVM Open Vertical Merchandisers
Page 32
4-6 Maintenance
NOTES:
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 33
P/N 0545716_B 5-1
SERVICE
REPLACING FAN MOTORS AND BLADES
Should it ever be necessary to service or replace the fan motors or blades be certain that the fan blades are reinstalled correctly.
The blades musT be insTalled wiTh raised
embossing (parT number on plasTic blades) posiTioned as indicaTed on The parTs lisT.
For access to these fans:
1. Remove product and place in a refrigerated area. Disconnect electrical power.
2. Remove bottom pan.
3. Disconnect fan from wiring harness.
To avoid serious injury or death from electri­cal shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
— LOCK OUT / TAG OUT —
4. If it is determined that fan motor needs to be replaced, remove fan motor brackets from the fan plenum as shown.
7. Replace fan motor and/or blades.
8. Install brackets to fan motor and motor bracket to the fan plenum.
9. Reconnect fan motor to wiring harness.
10. Turn on power.
11. Verify that motor is working and blade is turning in the correct direction.
12. Reinstall display pans. Bring merchandiser to operating temperature before restocking.
Fan
Motor
Bracket
Fan
Plenum
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 34
5-2 Service
REPLACING FLUORESCENT LAMPS
Fluorescent lamps have a plastic shield. When the lamp is replaced, keep the lamp shield to install over the new lamp.
The switch under the display lamp cover operates both the display lamp and interior lamps.
Remove Plastic Pins Attaching Display Lamp.
LED FIXTURE REPLACEMENT
For canopy LEDs, the protective shield is incorporated as part of the LED fixture. Rotate the LED fixture to release it from the lamp holder. Shelf LED fixtures are held in place by magnets. Pull the fixture down firmly to release disconnect cord from receptacle on the rear wall.
Fluorescent lamps contain mercury vapor. Mercury exposure at high levels can harm the brain, heart, kidneys, lungs, and immune system of people of all ages. Do not break or puncture fluorescent lamps. Dispose of, or store, all fluorescent lamps in accordance with Federal (40 CFR 273), State, and local hazardous waste requirements. Refer to: http://www.epa.gov/mercury/about.htm
— LOCK OUT / TAG OUT — To avoid serious injury or death from electri­cal shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 35
P/N 0545716_B 5-3
TROUBLESHOOTING GUIDE
PROBLEM
Compressor will not start. (no noise)
Compressor will not start;
cuts out on overload.
PROBABLE CAUSE
1. Power disconnected
2. Blown fuse or breaker
3. Defective or broken wiring
4. Defective overload
5. Defective temperature control
1. Low voltage
2. Defective compressor
3. Defective relay
4. Restriction (pinched cap tube)
5. Restriction (moisture)
6. Condenser blocked with dust and dirt
SOLUTION
1. Check service cord or wiring connection
2. Replace fuse or reset breaker
3. Repair or replace
4. Replace
5. Replace
Cabinet voltage must not be
1. more than 5% below rating
2. Replace
3. Replace
4. Repair or replace
5. Leak check, replace drier evacuate and recharge
6. Clean condenser
Warm storage temperature
Compressor runs continuously; product too warm.
Compressor runs continuously; product too cold
7. Defective condenser fan motor
1. Temperature control not set properly
2. Short or refrigerant
3. Cabinet location too warm
4. Refrigerant over-charge
5. Low voltage, compressor cycling on overload
1. Short of refrigerant
2. Inefficient compressor
3. Coil iced up
1. Defective control
2. Control sensing element not in positive contact
3. Short on refrigerant
7. Replace
1. Reset control. Rotate knob Clockwise
2. Leak check, replace drier evacuate and recharge
3. Move to cooler location or correct excessive heat source
4. Purge system, evacuate and recharge
5. Compressor voltage must not be more than 5% below rating
1. Leak check, replace drier, evacuate and recharge
2. Replace
3. Force manual defrost
1. Replace
2. Assure proper contact
3. Leak check, replace drier evacuate and recharge
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 36
5-4 Service
TROUBLESHOOTING LIGHT GUIDE
PROBLEM
Lights won’t start
Lights flicker
GSVM ACCESSORIES
SOLUTION
1. Check light switch
2. Check continuity to ballast / Power Supply
3. Check to see if bulbs are inserted properly in sockets
4. Check voltage
1. Allow lamps to warm up
2. Check lamp sleeve for cracks
3. Check sockets for moisture and proper contact
4. Bulb replacement may be necessary
5. Check voltage
6. New bulbs tend to flicker until used
The following is a description of the various accessories available for the GSVM.
Caster Kit — Consists of 5 in. braking casters, which screw in to the standard threaded holes in the four corners under the cage occupied by the standard leg levelers. The kit will add
5
5
/8 in. of height to the case.
Leg Kit — The legs also go into the same holes as the standard levelers, which will have to be removed. The legs are adjustable and will add 5 5/16 in. to the height of the case. The skirt kit requires the use of these legs.
Four-sided Skirt Kit — This is a four-sided skirt that encloses the open area under the merchandiser when the leg kit is used. The skirt kit clamps to the legs.
Night Cover — This is a clear, 5 mm thick, polyester shade cover that covers the face of the merchandiser. It will fasten to the top of the merchandiser and be drawn to a snap fastener in the area above the front bumper. The cover, although loose fitting on the ends, will conserve energy during periods when the store is not open. The cover is standard on the GSVM-5272.
Wrap-Around Bumper Kit — This bumper replaces the standard front bumper and wraps around both sides of the merchandiser at the standard height of 22 inches to the centerline of the 2 1/4 in. wide bumper.
Colored Accent Panel — This panel can be (a.) the top front panel over the product, (b.) the panel behind the bumper, or (c.) the access panel below the bumper panel, or any combination of these.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 37
P/N 0545716_B 5-5
Shelf end Trim Kit — Consists of four paint­ed steel ends for the standard 13 in. and 15 in. shelves. This trim conceals and protects the exposed ends of the shelves. The trim kit attaches by two snap fasteners supplied with each trim piece for the GSVM-4060 model.
High Humidity Condensate Pan — (For GSVM-4072 & 5272) This is a 1,000 watt, 9 Amp. pan with a 6 ft - 9 in. 115V power cord attached. A dedicated circuit is required.
Shelf Upslope Tilt Adapter Kit — This kit consists of four zinc coated wire adapters to increase the two standard shelves, upslope from 1 1/2º to 6º.
Price Tag Molding Kit — This kit consists of aluminum price tag molding for the standard shelves. Price tag moulding will hold both 1 in. and 1.235 in. standard price tags. (Note that the standard shelves accept 1.235 in. tags.)
Wire Basket Kits — One kit is available to replace the top 13 in. shelf or shelves, another is available to replace the bottom 15 in. shelf. Each kit consists of a wire basket, two brackets, and two dividers, which could also be used as ends. These parts are zinc plated. The baskets have an 8 in. high back and a 4 in sloped front.
Wire Basket Dividers — These are additional dividers, which can be with the wire baskets kit to obtain additional partitioned areas in the baskets.
Additional Lighted Shelf — This consists of an additional 13 in. lighted shelf that can be positioned between the two standard shelves. It is the same construction as the top standard 13 in. shelf.
LED Lights — LED light fixtures replace flu­orscent lights. This technology saves energy and extends component life.
Wire Product Stop Kit — This kit consists of a 2 in. high chrome plated open wire stops for the standard shelf. This stop is mounted under tension and should not be confused with the wire front in the partition kit.
Wire Partition Kit — This is a free-standing wire system, which attaches to the standard shelves, and consists of a wire front, (different from the product stop) two wire sides and two partitions from the front to back, all chrome plated and 3 inches high.
Wire Cross Divider — This is a 3 inche high and 4 inch-long divider that could be ordered to be used with the wire partition kit above.
Night Curtain — Night curtains cover the throat opening of the case and is installed on the case after normal business hours. Night curtains help reduce energy costs, allowing the refrigeration system to work less when the case is not in use. The night curtain for GSVM is standard for model 5272 and is an optional kit for models 4060 and 4072.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 38
5-6 Service
NOTES:
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 39
Appendix A — TechnicAl dATA A-1
Parts List
MODELS
Standard Parts
Descripon Part Number
Evaporator Fan Motor 21S147 X X X Evaporator Fan Blade 21S080 X X X
Evaporator Fan Motor Bracket 76218 X X X
Air Sensor (Black) 1500MM 0509122 X X X
Defrost Sensor (Yellow) 1500MM 0509123 X X X
Safe-Net III Controller 65C 0524119 X X X
Safe-Net III Display (F°) 65C H159052 X X X Safe-Net III Display Interface Cable 0509783 X X X
Safe-Net III Control Harness 0513058 X X X
Compressor Relay (T92P7A22-120) 0459304 X X X
Power Switch 03S286 X X X
Solar Thermometer 05S521 X X X
Assembly Lighted shelf Fluorescent 13” X 36 290631 X X
Assembly Lighted shelf Fluorescent 15” X 36 290632 X X
Assembly Lighted shelf Fluorescent 13” X 48 292131
Assembly Lighted shelf Fluorescent 15” X 48 292132
Shelf 13 X 36 22S2101 X X
Shelf 15 X 36 22S1932 X X
Shelf 13 X 48 22S2102
Shelf 15 X 48 22S244
Lamp Fluorescent (Shelf) 06S149 X X
Lamp Fluorescent (Canopy) 06S029 X X
Lamp Fluorescent (Shelf & Canopy) 06S010
Ballast Canopy Light 06S187 X X
Ballast (lighted shelf) 06S042 X X
Ballast (lighted shelf) 06S016
Safety Shield Canopy light 06S07243 X X
Safety Shield Canopy & Shelf 06S0742
Safety Shield Shelf light 06S07417 X X
Starter Socket (Shelf Light) 06S024 X X X
Starter (Shelf Light) F-S2) 06S041 X X
Starter (Shelf Light) F-S4) 06S019
Lamp Holder (Canopy) 06S004 X X X
Lamp Holder (Shelf Light) 06S185 X X X
Light Switch (Canopy & Shelf) 03S176 X X X
Plug (3 prong (Lighted shelf) 19S691 X X X
Shelf Harness (3 shelf) 19S674 X X
Shelf Harness (4 shelf) 19S688
Evaporator Fan & Light Harness 19S6891 X
Evaporator Fan & Light Harness 19S6892
Side Plexiglass Ends 29S892
Front Plexiglass 29S8961 X X
Front Plexiglass 29S8962
Leg Leveler 35S024 X X X
Black rubber Drain Hose (32”) 18S063 X X X
Night Curtain 35S066
Front Bumper End Cap (Black) 18S2932 X X X
Honeycomb 0519007 X X
Honeycomb 29S6812
Power Cord NEMA 5-20P 19S63612 X X
GSVM4060 GSVM4072 GSVM5272
X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 40
A-2 Appendix A — TechnicAl dATA
Parts List
MODELS
OPTIONAL LED Canopy & Shelf
Descripon Part Number
LED Canopy Lamp 0515964 X X
LED Canopy Lamp 0515965
LED Shelf Lamp 0523752 X X
LED Shelf Lamp 0523755
LED Power Supply 0518898 X X X LED Harness 4 plug 0501237 X X X LED Harness Plug 0523768 X X X
Refrigeraon
Condensing Unit Assy 0522149 X X
Condensing Unit Assy 292122
Drier (C052-S) 17S362 X X
Drier (C082-S) 17S365
Pull out Coil assy 29216 X X
Pull out Coil assy 29435
Assembly Evaporator Coil 291211 X X
Assembly Evaporator Coil 292951
Cap Tube Assembly 29152 X X
TXV (Sporlan EGSE-1-C) Sweat E205982
TEV (Sporlan FS-1-C-B10) Flare 17S506
Evaporator Coil 26S116 X X
Evaporator Coil 26S115
Accumulator 17S098 X X
GSVM4060 GSVM4072 GSVM5272
X
X
X
X
X
X
X
X
X
Condensate Pan
Electric Condensate Pan Assy (350W) 29254 X
Condensate Pan (only) 29253 X
Condensate Pan Heater (350w) 19S678 X
Condensate Pan (1000w) Oponal 1601835
Sheel Metal Replacement Parts Painted
Front Louvered Access Panel w/SNIII KO 291434 X X
Front Louvered Access Panel w/SNIII KO 291435
Boom Display Shelf-White 290211 X X
Boom Display Shelf-White 290212
Front LH Glass Brkt Assy (Metallic Silver) 294861 X X X Front RH Glass Brkt Assy (Metallic Silver) 294862 X X X
Rear lower Panel-White 290001 X X
All these part numbers below are painted assemblies
X X
X
X
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 41
Appendix A — TechnicAl dATA A-3
Hussmann refrigerated merchandisers configured for sale for use in the United States meet or surpass the requirements of the DOE 2012 energy efficiency standards.
GSVM
General GSVM-4060 GSVM-5272
Case Length (Note: Includes One Pair Ends) 40 in. (1016 mm) 52 in. (1321) Optional End Bumpers (One Pair) 2 in. (51 mm) 2 in. (51 mm)
Waste Outlet
LH end of case (from outside of End Assembly) 20 in. (508 mm) 26 in. (660 mm) to center of waste outlet
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 42
A-4 Appendix A —TechnicAl dATA
Dimensions shown as inches and (mm).
GSVM-4060
REFRIGERATION DATA
GSVM-4060 GSVM-4072 GSVM-5272
Thermostat Setting CI/CO (°F)
Position: #1 #7 GSVM 36 36 32 16
Condensing Unit (hp) 3/4 hp (All Models)
Condensing Unit Capacity
GSVM-4060/4072 4410 GSVM-5272 4610 (Btu per hour at std. rating conditions)
GSVM-4072 GSVM-5272
Note: This data is based on store temperature and humidity that does not exceed 75°F and 55% R.H. unless otherwise stated. Schedule defrost at night while lights are off.
DEFROST DATA
Frequency (hour)
GSVM-4060/4072/5272 8
Offtime
Failsafe (minutes) GSVM-4060/4072/5272 45
Defrost Termination Temperature Terminated
PHYSICAL DATA
Refrigerant Charge
GSVM-4060 (R134a) 33 oz 0.936 kg GSVM-4072 (R134a) 32 oz 0.907 kg GSVM-5272 (R404a) 46.5 oz 1.318 kg
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 43
Appendix A — TechnicAl dATA A-5
Electrical Data
Note: These are rated values for individual components and should not be added together to determine total merchandiser electrical load.
GSVM-4060/4072 GSVM-5272
Number of Fans – 4W (open shell) 2 3
Amperes Watts Amperes Watts Evaporator Fans 115V 60Hz Standard 0.8 8 1.2 12
Condensate Pan Heaters (115V) 3 350 GSVM-4060 (only)
Condensate Pan Heaters (115V)
9.0 1000
GSVM-4072/GSVM-5272
Condensing Unit (115V, 1Ph, 60Hz) Standard
GSVM-4060/4072
Compressor LRA 78.0 Compressor RLA 13.6
GSVM-5272
Compressor LRA 70.0 Compressor RLA 15.0
Product Data
GSVM-4060
ARI Total Display Area
1
(Sq Ft/Case) 11.04 ft
GSVM-4072
ARI Total Display Area
1
(Sq Ft/Case) 16.65 ft
GSVM-5272
ARI Total Display Area
1
(Sq Ft/Case) 18.47 ft
2
/case ( 1.086 m
2
/case ( 1.546 m
2
/case ( 1.878 m
2
/case)
2
/case)
2
/case)
1 Computed using AHRI 1200 standard methodology: Total Display Area, ft2 [m2] / Unit of Length, ft [m]
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 44
A-6 Appendix A — Wiring diAgrAmS
Nominal
HP
Refrigerant
Type
Volts Run
Amps
Nema
Plugs
Fuse Amps
Hz / Ph
GSVM-4060 ¾ R134a 115 16 5-20P 20 60/1
GSVM-4072 ¾ R134a 115 15.5 5-20P 20 60/1
*GSVM-5272 ¾ R134a 115 19.5 Hard Wired 25 60/1
*Requires field wiring. Optional 1,000W Hi-Humidity Condensate Pan requires a dedicated 120V/15 Amp circuit
ESTIMATED SHIPPING WEIGHT
2
Case Self Contained Case and Crate End
GSVM-4060 384 lb (174kg) 470 lb (213kg) Included
GSVM-4072 417 lb (189kg) 516 lb (234kg) Included
GSVM-5272 531 lb (241kg) 648 lb (294kg) Included
2
Actual weights will vary according to optional kits included.
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 45
Appendix A — Wiring diAgrAmS A-7
WARNING
UNPLUG THE EQUIPMENT BEFORE
ADVERTENCIA:
DESCONECTAR EL EQUIPO ANTES DE
CUALQUIER REPARACIÓN, PARA
1H16704002
FAN
COND.
2
C
1
COMPRESSOR
BL
PROTECTOR
115 V
60HZ
RUN
CAPACITOR
BK
Y
0
1
START
CAPACITOR
4
8
RELAY
6
2
RELAY
POTENTIAL
COMPRESSOR
W
BK
LIMIT
T. START
W
BK
BK
W
ELEC-TRON
25 26
W
23 24 11 12
9 10
7 8
5 6 3 4 1 2
3-S-226
BK
BK
W
BK
W
W
PAN HEATER
CONDENSATE
W
1PH
BK
S1
S3
POWER SWITCH
5-20P
NEMA
GRN
W
YELLOW SHEATH
DEFROST
THERMOSTAT
SENSOR TEMP
GSVM-4060
SENSOR
AIR TEMP
THERMOSTAT
DISPLAY
KEY
LINK
PROG
HACCP
SERIAL
2 M
W BK
1011
BK
89
BK
LINE 1
7
W
LINE 2
BL
COMP NA
56
BK
PHASE
4
BLACK SHEATH
SAFENET III CONTROL
CAP ENDS
FAN
3
PHASE
HEATER
12
Y
BK
B
W
BK
EVAP. FANS
BK
W
0523611_B
ELECTRIC SPECS
MODEL GSVM4060
VOLTAGE 115 V
FREQUENCY 60 HZ
W
BK
BK
BK
LIGHT SWITCH
BK
POWER SUPPLY
BK
OPTIONAL LED LIGHT KITS
BK
R
BL
BK
BK
LIGHT SWITCH
BK
BALLAST
R
BL
LIGHT SWITCH
BK
BK
BALLAST
R
BL
LIGHT SWITCH
BK
BK
BALLAST
R
BL
OPTIONAL KIT
LIGHT SWITCH
BK
BK
BL
BALLAST
R
BL
HACER
SERVICING
EVITAR ALGUN
R
BL
BL
UPPER LED
SHELF LED
R
R
BL
BL
SHELF LED
R
R
BL
BL
BL
SHELF LED
R
R
R
UPPER LIGHT
SHELF LIGHT
SHELF LIGHT
SHELF LIGHT
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
DAÑO.
CAP ENDS
CAP ENDS
CAP ENDS
CAP ENDS
GSVM Open Vertical Merchandisers
Page 46
A-8 Appendix A — Wiring diAgrAmS
OPTIONAL SHELF LIGHT
1H16704002
FAN
COND.
2
C
1
COMPRESSOR
PROTECTOR
RUN
CAPACITOR
BK
Y
BL
0
1
START
CAPACITOR
4
8
26
RELAY
POTENTIAL
BK
W
BK
DEFROST
THERMOSTAT
YELLOW SHEATH
SENSOR TEMP
GSVM-4072
SENSOR
AIR TEMP
THERMOSTAT
CAP ENDS
EVAP. FANS
DISPLAY
KEY
LINK
PROG
HACCP
SERIAL
2 M
W
11
BK BK
8 9 10
BK
LINE 1
7
56
4
BLACK SHEATH
3
SAFENET III CONTROL
12
W
LINE 2
BL
COMP NA
BK
PHASE
Y
FAN
BK
PHASE
B
HEATER
W
BK
BK
W
5-20P
NEMA
115 V
60HZ
1PH
BK
RELAY
COMPRESSOR
W
ELEC-TRON
25 26
W
23 24
11 12
9 10
7 8
5 6 3 4 1 2
3-S-226
BK
OPTIONAL
BK
5-15P
NEMA
CONDENSATE PAN HEATER
W
W
BK
W
W
S1
S3
POWER SWITCH
GRN
W
ADVERTENCIA:
DESCONECTAR EL EQUIPO ANTES DE HACER
CUALQUIER REPARACIÓN, PARA EVITAR ALGUN
DAÑO.
ELECTRIC SPECS
MODEL GSVM4072
VOLTAGE 115 V
WARNING
UNPLUG THE EQUIPMENT BEFORE SERVICING
0523613_C
FREQUENCY 60 HZ
W
BK
BK
LIGHT SWITCH
BK
POWER SUPPLY
BK
BK
OPTIONAL LED LIGHT KITS
BK
R
BK
BK
BK
LIGHT SWITCH
BALLAST
R
BL
LIGHT SWITCH
BK
BK
BALLAST
R
BL
LIGHT SWITCH
BK
BK
BALLAST
R
BL
LIGHT SWITCH
LIGHT SWITCH
BK
BK
BALLAST
R
BL
BK
LIGHT SWITCH
BK
BL
BL
BL
BALLAST
R
BL
UPPER LED
R
R
R
BL
BL
BL
SHELF LED
R
SHELF LED
R
BL
BL
SHELF LED
R
R
BL
BL
BL
SHELF LED
R
R
R
UPPER LIGHT
SHELF LIGHT
SHELF LIGHT
SHELF LIGHT
SHELF LIGHT
CAP ENDS
CAP ENDS
CAP ENDS
CAP ENDS
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
CAP ENDS
Page 47
P/N 0545716_B A-9
OPTIONAL SHELF LIGHT
1H16704002
FAN
COND.
2
C
1
115 V
60HZ
BL
0
1
START
CAPACITOR
4
8
26
RELAY
POTENTIAL
BK
BK
RELAY
COMPRESSOR
W
W
ELEC-TRON
25 26
W
23 24 11 12
9 10
7 8
5 6 3 4 1 2
3-S-226
BK
OPTIONAL
BK
5-15P
NEMA
CONDENSATE PAN HEATER
POWER SWITCH
W
W
BK
W
W
1PH
BK
S1
S3
GRN
W
GSVM5272
EL ECTRIC SPECS EL
MOD
0523614_B
DEFROST
THERMOSTAT
YELLOW SHEATH
SENSOR TEMP
GSVM-5272
SENSOR
AIR TEMP
THERMOSTAT
CAP ENDS
BLACK SHEATH
EVAP. FANS
FAN
DISPLAY
KEY
LINK
PROG
HACCP
SERIAL
2 M
W
BK
1011
BK
89
BK
LINE 1
7
W
LINE 2
BL
COMP NA
56
BK
PHASE
4
Y
FAN
3
BK
PHASE
HEATER
12
B
SAFENET III CONTROL
COND.
PROTECTOR
2
C
1
COMPRESSOR
RUN
CAPACITOR
BK
Y
W
BK
BK
W
60 HZ
115 V
WARNING
VOLTAGE
FREQUENCY
UNPLUG THE EQUIPMENT BEFORE SERVICING
ADVERTENCIA:
DESCONECTAR EL EQUIPO ANTES DE HACER
CUALQUIER REPARACIÓN, PARA EVITAR ALGUN
.
DAÑO
W
BK
BK
LIGHT SWITCH
BK
POWER SUPPLY
BK
BK
OPTIONAL LED LIGHT KITS
BK
R
BK
BK
BK
LIGHT SWITCH
BALLAST
UPPER LIGHT
R
STANDARD SHELF LIGHT
BL
LAMP
LIGHT SWITCH
BK
BK
BALLAST
R
BL
STANDARD SHELF LIGHT
LAMP
LIGHT SWITCH
BK
BK
BALLAST
R
BL
STANDARD SHELF LIGHT
LAMP
LIGHT SWITCH
LIGHT SWITCH
BK
BK
BALLAST
R
BL
LAMP
BK
LIGHT SWITCH
BK
BL
BL
BL
BALLAST
R
BL
LAMP
UPPER LED
R
CAP ENDS
R
R
CAP ENDS
BL
BL
BL
SHELF LED
R
SHELF LED
R
CAP ENDS
BL
BL
SHELF LED
R
R
CAP ENDS
BL
BL
BL
SHELF LED
R
R
R
CAP ENDS
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
GSVM Open Vertical Merchandisers
Page 48
A-10 Service
NOTES:
P/N 0545716_B U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 49
To obtain warranty information
or other support, contact your
Hussmann representative.
Please include the model and
serial number of the product.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012
Page 50
Hussmann Corporation
12999 St. Charles Rock Road Bridgeton, MO 63044-2483 www.hussmann.com
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