Hussmann DSF Installation Manual

Page 1
Manual
DOE 2012
Energy Eciency
Compliant
Hussmann refrigerated merchandisers congured for sale for use in the United States meet or surpass the requirements of the DOE 2012 energy eciency standards.
Installation
& Operation
/CHINO
DSF, DSFI, DSFM, DSFN
OPEN FISH SERVICE CASE
DSF, DSFM, DSFI, DSFN
P/N IGSV-DSF, DSFI, DSFM,DSFN-0114
INSTALLATION & OPERATION GUIDE
2
OPEN FISH SERVICE CASE
Page 2
General Instructions
Proper case joint sealing is
extremely important to
prevent water leaks.
Table of Contents
General Instructions........................................................................... 2
Cut and Plan Views ............................................................................ 3
Installation ........................................................................................... 4
Location .................................................................................................................. 4
Uncrating the Stand ................................................................................................ 4
Exterior Loading ..................................................................................................... 4
Setting and Joining ................................................................................................. 4
Leveling .................................................................................................................. 4
Corner Wedges....................................................................................................... 4
Joint Trim ................................................................................................................ 4
Scale Stand Installation Instructions ....................................................................... 5
Wrapping Boards Installation Instructions .............................................................. 6
Bumper Installation Instructions ............................................................................. 8
DSF End Wing Assembly Instructions .................................................................... 9
Parts and Components List .................................................................................... 9
Channel Weldment Assembly ............................................................................... 12
Place Hinges ........................................................................................................ 13
End Wing Attachment ........................................................................................... 14
Plex Post Installation ............................................................................................ 14
Bumper Installation ............................................................................................... 15
Operation Notes ................................................................................................... 15
Critical Dimensions and Measurements ............................................................... 16
DSF Hardware Notes ........................................................................................... 17
Installing and Adjusting DSF Glass ...................................................................... 17
Glass Stop and End Wing Final Position Notes ................................................... 18
Corrigan Retrot Instructions ................................................................................ 21
Plumbing ........................................................................................... 23
Waste Outlet and P-TRAP .................................................................................... 23
Installing Condensate Drain ................................................................................. 23
Humidication ................................................................................... 23
General Description .............................................................................................. 23
Humidication System Hookups ........................................................................... 24
Start-up ................................................................................................................. 24
Maintenance ......................................................................................................... 24
Manifold Flush System .................................................................... 25
General Description .............................................................................................. 25
Basic System Operation: ...................................................................................... 25
Start Up: ............................................................................................................... 25
Manual Flush System ........................................................................................... 25
Refrigeration ..................................................................................... 25
Refrigerant Type ................................................................................................... 25
Piping .................................................................................................................... 25
Refrigeration Lines ............................................................................................... 25
Control Settings .................................................................................................... 25
Access to TX Valves and Drain Lines ................................................................... 25
Electronic Expansion Valve (Optional).................................................................. 25
Thermostatic Expansion Valve Location ............................................................... 25
Measuring the Operating Superheat .................................................................... 25
T-STAT Location ................................................................................................... 26
Electrical............................................................................................ 31
Wiring Color Code ................................................................................................ 31
Electrical Circuit Identication ............................................................................... 31
Electrical Service Receptacles (When Applicable) ............................................... 31
Field Wiring and Serial Plate Amperage ............................................................... 31
Ballast Location .................................................................................................... 31
Wiring Halogen Lights .......................................................................................... 32
Ashrae Color Code ............................................................................................... 32
User Information ............................................................................... 32
Stocking ................................................................................................................ 32
Important Steps .................................................................................................... 32
Case Cleaning ...................................................................................................... 33
Cleaning Glass and Mirrors .................................................................................. 33
Non-glare Glass .................................................................................................... 33
Plexiglass and Acrylic Care .................................................................................. 33
Cleaning ............................................................................................................... 33
Antistatic Coatings ................................................................................................ 33
Maintenance ...................................................................................... 34
Replacing Fluorescent Lamps .............................................................................. 34
Evaporator Fans ................................................................................................... 34
Copper Coils ......................................................................................................... 34
Tips and Troubleshooting ..................................................................................... 34
Stainless Steel Cleaning and Care ....................................................................... 34
Electrical Wiring Diagrams .............................................................. 35
Wiring Diagrams ............................................................................... 35
Appendices ....................................................................................... 42
Appendix A. - Temperature Guidelines - Refrigerated .......................................... 42
Appendix B. - Application Recommendations - Refrigerated ................................ 42
Appendix C. - Field Recommendations - Refrigerated ......................................... 42
Appendix D. - Recommendations to User - Refrigerated ..................................... 43
This Booklet Contains Information on:
DSF, DSFM Straight-glass refrigerated service Open Fish mechandiser
Shipping Damage
All equipment should be thoroughly examined for shipping damage before and during unloading.
This equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe arrival. If damaged, either apparent or concealed, claim must be made to the carrier.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, a claim for concealed damage is made. Make
request in writing to carrier for inspection within 15 days, and retain all packaging. The carrier will supply inspection report and required claim forms.
Shortages
Check your shipment for any possible shortages of material. If a shortage should exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify the carrier immediately, and request an inspection. Hussmann Chino will acknowledge shortages within ten days from receipt of equipment.
Hussmann Chino Product Control
The serial number and shipping date of all equipment has been recorded in Hussmann’s les for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved, in order to provide the customer with the correct parts.
Keep this booklet with the case at all times for future reference.
/CHINO
A publication of HUSSMANN® Chino
13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 FAX (909) 590-4910 (800) 395-9229
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Page 3
Cut and Plan Views
DSF
Outside Alcove
48"
48"
48"
24"
24"
24"
48"
28'-9"
8'-4"
Fr ont of Lineup
19"
34"34"
34"
34"
19"
19"
19"
DSF
Inside Alcove
48"
48"
48"
24"
24"
24"
48"
22'-9"
8'-9"
Fr ont of Lineup
DSF Center Display
Deeper Display
Scale = 1/2"
40 1/4" 55 7/8"
13
5
/8"
2"
5"
8"
Optional
Scale Platform
Optional
Ledge Lights
54
1
/4"
45
1
/2"
14
5
/8"
45
3
/
4
"
O
p
tio
n
a
l
P
a
n
D
e
p
th
Loa d
Line
20
1
/4"
lo
a
d
lin
e
DSF Inlet
Narrow Depth
Scale = 1/2"
Optional Fold-up
Service Step
8"
5"
14
5
/
8
"
39
3
/
4
"
201/4"
35
7
/8"
20
1
/
4
"
54
1
/
4
"
135/8"
2"
Optional
Ledge Light
60"
Health Department Sneeze Guard Guidelines
55
5
/
8
"
31
3
/
4
"
20
1
/
2
"
23
1
/
4
"
13
5
/8"
41
5
/8"
45
1
/
2
"
3
2
"
DSFM
Deep Service Fish Case - Medium Width
Scale = 1/2"
Optional
Ledge Light
27
3
/4" 2"
41
5
/
8"
8'
(Variable Lengths)
DSFM
Plan
Scale = 1/4"
Water Valve &
Access Panel
FRONT OF CASE
DRAIN
ELEC. &
MECH.
DROP AREA
44" X 21"
OPEN FOR MECHANICAL
44" X 21"
OPEN FOR MECHANICAL
21 5/8
39 3/4
53 1/8
35 7 /8
7 1 /2 26 3 /4 1 5 /8
28 3/ 4
STRAIGHT GLASS Swing Out
LED LIGHTS
7 7 /8
17 5/8
18 5 /8
24 1/ 2
5 3 /8
DSFN
Deep Service Fish Case - Narrow Width
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Page 4
Installation
DSF4&5
Deeper Depth
Silicone
DSF2&3
Narrow Depth
Proper case joint sealing is
extremely important to
prevent water leaks.
Location
The refrigerated merchandisers have been designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F and 55% relative humidity. DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air currents around the merchandiser, as this will impair its correct operation.
Product temperature should always be maintained at a constant and proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize life of the product.
Uncrating the Stand
Place the xture as close to its permanent position as possible. Remove the top of the crate. Detach the walls from each other and remove from the skid. Unbolt the case from the skid. The xture can now be lifted off the crate skid. Lift only at base of stand!
Exterior Loading
These models have not been structurally designed to support excessive external loading. Do not walk on their tops; This could cause serious personal injury and damage to the xture.
Setting and Joining
The sectional construction of these models enable them to be joined in line to give the effect of one continuous display. A joint trim kit is supplied with each joint.
Leveling IMPORTANT! IT IS IMPERATIVE THAT CASES BE LEVELED FROM FRONT TO BACK AND SIDE TO SIDE PRIOR TO JOINING. A LEVEL CASE IS NECESSARY TO INSURE PROPER OPERATION, WATER DRAINAGE, GLASS ALIGNMENT, AND OPERATION OF THE HINGES SUPPORTING THE GLASS. LEVELING THE CASE CORRECTLY WILL SOLVE MOST HINGE OPERATION PROBLEMS.
NOTE: A. To avoid removing concrete ooring, begin lineup
leveling from the highest point of the store oor.
B. When wedges are involved in a lineup, set them rst.
All cases were leveled and joined prior to shipment to insure the closest possible t when cases are joined in the eld. When joining, use a carpenters level and shim legs accordingly. Case must be raised correctly, under legs where support is best, to prevent damage to case.
1. Check level of oor where cases are to be set. Determine the highest point of the oor; cases will be set off this point.
2. Set rst case, and adjust legs over the highest part of the oor so that case is level. Prevent damage - case must be raised under leg or by use of 2x6 or 2x4 leg brace. Remove side and back leg braces after case is set.
3. Set second case as close as possible to the rst case and level case to the rst using the instructions in step one. The fronts of the cases should be in alignment. Caution: do not use
connecting bolts to pull sections together.
4. Apply a thick bead of silicone to adjoining end panels as illustrated in the following diagram, especially around bulkhead cutouts and screw holes. Apply liberal bead of case joint sealant (grey silicone) between cases along bulkhead and up the rear discharge (clear silicone). Do not use Permagum because this does not allow cases to draw up tight, and therefore leaves gaps at the joint.
5. Bolt* sections together. Typical bolt locations are illustrated below.
6. Attach bulkhead caps* with silicone*.
7. Slide PVC collar* (23/8-3”) through bulk head at the humidity system plumbing cut outs. Secure the collar with 2-part epoxy. Seal joint with silicone*. Fill collar by encapsulating piping with expanding urethane foam*.
8. Connect applicable electrical, refrigeration, water, and drain lines. See respective chapters for more detailed instructions.
9. After cases have been leveled and refrigeration, electrical, and waste piping work completed, install the splashguards. (see instructions in the “Finishing Touches” section of this booklet).
Note: Seal the unit to the oor with an NSF Listed caulk or
equivalent
Corner Wedges
Corner wedges are attached via front and rear camlocks. Use a 7mm allen wrench to turn the locks. Do not overtighten! Join the top by using a joint bracket (included in joint kit) with 3/8” bolts.
Joint Trim
After cases have been leveled and joined, and refrigeration, electrical, and wasted piping work completed, install the splashguards. Fasten along the top edge, or center, with #10 X 3/3” sheet metal screws.
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Scale Stand Installation Instructions
2.-Drill holes and screw in place
(with screws provided –Hex Tek S/S
10-16 X ½”)
Note: Use hole pattern
Installation (Cont'd)
1.- Set Scale Stand to desire location
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Page 6
Wrapping Boards Installation Instructions
HOLE PATTERN
Screws # 14 X 1”
Installation (Cont'd)
Step 1: Measure 6 inches from wrapping board end.
Note: Line up 6 inch mark with 10 inch mark.
Step 2: Measure 10 inches from top of the case.
Step 3: Use bracket center hole to align with cross mark.
Note: Use pencil/marker to mark hole pattern.
Step 4: Drill holes (7/32”)
Step 5: Install bracket with screws (provided)
Note: Repeat Steps 1 Thru 5 for Second Bracket Installation.
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Page 7
Installation (Cont'd)
Step 6: Install upper
support bracket
Step 7: mount wrap board on top of bracket using a ¼” spacer to have a gap between rear wall and board.
Installation Complete
Step 8: screw bracket into wrap board (screws provided -#8 X 1 ¼”)
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Page 8
Bumper Installation Instructions
Installation (Cont'd)
Step 1: Make sure the aluminum channel and end caps are installed.
Step 3: Starting on one end: while inserting the bumper, push it up against the end cap to prevent the bumper from shrinking after installation (when it gets cold).
Step 2: Use silicone lubricant to help the bumper slide into the channel.
Step 4: As you insert the bumper into the channel with one hand, pull the bumper toward you with the other to open the inside lips. Slowly apply pressure by rolling the bumper into the track.
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Page 9
DSF End Wing Assembly Instructions
Installation (Cont'd)
Parts and Components List
1H12007300 2 Curved Plex Wing 10
Wing
Weldments
Bumper
Post 025880 2 Plex Spacer Tube (1 Per Wing) 11
1H16223300 2 Curved Plex Wing, 54" FLAT TOP 10
1H12008300 2 Straight Plex Wing 10
Left Wing Channel Weldment
Right Wing Channel Weldment
Left Hinge Weldment 2 Male Hinge + Plex Holder 10
Right Hinge Weldment 2
Boston NE 50 End Cap 4 Bumper End Cap 11
Boston NE 50 Section 2 Bumper 11
Bumper Channel 2 Bumper Channel (Length = 3.75") 11
Part Total Quantity Description Sheet Number
OR
OR
1 Female Hinges + Wing Channel 10
1
Fasteners
175-01-0369 10 Binding Post Cap 1/2" 11
300-03-0610 8 Phillips Stainless Screw 8-32 x 1/2" 11
300-03-0641 6 Phillips Stainless Screw 10-24 x 1" 11
300-03-0620 2 Phillips Stainless Screw 8-32 x 1" 11
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Page 10
Installation (Cont'd)
1H12007300
x 2
Curved Glass Model
1H12008300
Straight Glass Model
x 2
Front of Case
Rear of Case
1H16223300
Curved Glass Model, 54" FLAT TOP
x 2
This part is used when health codes require a horizontal end shield at 54"
from the ground
.
Left Hinge Weldment x 2
Right Hinge Weldment x 2
Left Wing Channel Weldment x 1
Right Wing Channel Weldment x 1
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Installation (Cont'd)
Plexiglas Spacer
Bumper Components
025880 x 2
50 Series Bumper
Length = 3"
x 2
50 Series End Capx 4
.875
.750
175-01-5002
3 3/4" Length
x 2
3.750
.500
300-03-0620
8-32 x 1"
x 2
300-03-0610
x 8
8-32 x 1/2"
Machine Screws
Binding Post
Wood Screw
.500
175-01-0369
1/2" Post
x 10
1.000
300-03-0641
x 6
10-24 x 1"
1.000
.188
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Page 12
Installation (Cont'd)
Left Wing Channel Weldment
Hinges are welded at Lowe
r
Hash Marks on Channel
300-03-0641x 3
Channel Weldment Assembly (Left Wing Channel Shown)
1) Refer to the critical measurements section of the instructions for reference dimensions. (Page 16)
2) Check Position
• Hinges over outer side of end panel
• Holes on outer side of end panel
• Be Sure the left weldment is installed on left end
2) Place channel on end panel to the recommended specication
3) Use a rubber hammer to work channel over T- molding
• Trim the T-molding if necessary
4) When recommended and/or optimal position is found, use the wood screws to secure channel to the end panel
Note: The Optimal Position will be within the recommended range
Note: It may be necessary to adjust the Wing Channel Weldment to optimize the t and position.
Do not fasten Channel until this step is complete.
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Page 13
Place Hinges
Outer side of DSF Case
Inner side of DSF Case
Assemble Right Wing in a Mirrored Configuration
RIGHT HINGE WELDMENT
LEFT HINGE WELDMENT
(Left Wing Assembly Shown)
Installation (Cont'd)
NOTES:
1) Pins will face in opposite directions, away from the center of the channel.
2) One "Left" and one "Right" Hinge weldment is required for each wing, regardless of which side is being installed.
3) Use tape to hold the upper hinge so that the plex wing can be installed in the next step.
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Page 14
End Wing Attachment
Outer side of DSF Case
Inner side of DSF Case
175-01-0369x 4
300-03-0610x 4
025880
175-01-0369
300-03-0620
Outer side of DSF Case
Inner side o
f
DSF Case
Assemble Right Wing in a Mirrored Configuration
(Left Wing Shown)
Installation (Cont'd)
1) Place the plex wing into channels on the hinges.
2) Align all 4 holes on the wing with respective holes on hinges.
3) Securely fasten the binding posts. All binding posts are installed on the inner side.
Plex Post Installation
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Page 15
Installation (Cont'd)
With wing folded down,
Locate the Bumper so that the Lowest Edge of the End Wing will not Crash
27.438
26.375
Bumper Installation
1) Locate the Bumper as Indicated Below
2) Mark this Location
3) Positiion Bumper Channel on End
• Install Both End caps on Aluminum Channel
4) Use 300-03-0641 x 4 to Fasten to End Panel
5) Press Bumper over Exposed Screws and Ends Caps
Operation Notes
• Always place both wings in the Down position before attempting to open and/or close the front glass.
• Securely close the front glass, then close side wings.
• Use care when placing wings in the Down position.
• The bumpers offer a reasonable amount of protection from impact, but will not endure excessive abuse.
• The wing is designed to accept pressure from the weight of the glass.
• Be sure that the glass seats properly on the Plexiglas stops to prevent the wings from falling over.
• Fine Tuning and adjustment of the Front Glass may be necessary to t glass prole. Front Glass can be adjusted per the recommendations on the following pages. Professional installation and
adjustment is recommended.
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Page 16
Critical Dimensions and Measurements
C
A
B
F
G
D
E
Installation (Cont'd)
CALLOUT DESCRIPTION MODEL VALUE (Inches)
A Normal Distance from the ground to the bottom of
B Overall Hardware depth (Hardware fully closed) 3-5/16 ~ 3-7/16
C Overall Distance from the ground to the highest
D Normal Distance from Wing Channel to highest
E Distance from the back of the end panel to the
F Distance from the front corner of the end wing to
G Distance from the outside edge of the plex wing
the hardware (Sampled at the ends)
point on glass (Wings Up)
point on glass (Wings Down)
rst hole in the Wing Channel
the center of the glass stop
to the center hold of the glass stop
27-1/4 ~ 27-3/8
54-3/8 ~ 54-1/2
14-3/8 ~ 14-7/16
8 ~ 8-1/16
28 ~ 28-1/8
5/8 ~ 11/16
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Page 17
Installation (Cont'd)
• Glass is Heavy and can cause serious injury.
• Professional installation recommended.
• Have an assistant hold glass while adjusting glass and/or hardware to prevent breakage!
STEP 1:
PULL OUT HARDWARE ARM TO OUTER MOST POSITION
STEP 2:
LOOSEN ALL CLAMP BOLTS EVENLY UNTIL GLASS IS LOOSE
STEP 3:
PULL GLASS FROM CLAMP
DSF Hardware Notes
If NEM hardware is replaced or needs adjustment. Be sure that the following notes are followed.
1) NEM glass hardware must be attached to front of merchandiser with 1/4"- 20 taper head machine screws
2) Loctite 242 thread locker must be applied to the threads of all screws used to attach the glass hardware to the merchandiser.
Installing and Adjusting DSF Glass
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Page 18
Installation (Cont'd)
STEP 4:
ATTACH SHIM TO GASKET IN DESIRED POSITION USING CLEAR 3/8" DOUBLE SIDED TAPE
PLACE SHIM HERE TO ROTATE GLASS UPWARD
STEP 5:
REPLACE SHIMMED GLASS AND TIGHTEN ALL CLAMP SCREWS EVENLY AND SECURELY
CASE INTERIOR
STEP 6:
CHECK GLASS HEIGHT AGAINST SPECIFICATIONS(PAGE 13).
REPEAT SHIM PROCEDURE IF MEASURED HEIGHT IS NOT WITHIN SPECIFICATIONS
ALTER THE SHIM LOCATION ON THE GASKET TO CHANGE THE DEGREE OF SHIM
PLACE SHIM HERE TO ROTATE GLASS DOWNWARD
NOTE: Place shims along the length of the glass in order to evenly distribute clamping forces.
Glass Stop and End Wing Final Position Notes
End Wings and End panels from the factory should have pre-drilled holes for the plex post and wing channel respectively.
If a hole has not been pre-drilled into the side plex and end panels, observe the following notes:
1) The glass stop post must be precisely located on the end wing. Refer to dimensions G and H on page 16.
2) The wing channel must be located and mounted precisely on top of the end panel. Refer to dimension F on page 16.
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Page 19
Installation (Cont'd)
Boston Series 2000
NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for
the exible top to ensure a proper t.
NOTE: Rigid Top: Do not over cut.
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.
2a. Flexible Top: Butt end of the vinyl top against
end/corner cap. While applying pressure, bend back vinyl top so that vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet to ensure vinyl is securely locked into the base.
2b. Rigid Top: Snap the Rigid Top over the Rigid Base.
Boston 2000 Eco Series
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.
2a. Flexible Top: Butt end of the vinyl top against
end/corner cap. While applying pressure, bend back vinyl top so that vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet to ensure vinyl is securely locked into the base.
2b. Rigid Top: Snap the Rigid Top over the Rigid Base.
3. If necessary wipe clean with any household cleaning product.
Helpful Hints:
● For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.
● Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.
● Lubricate the inside of the vinyl with soapy water or silicone before installing.
● Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which occurs during installation.
3. If necessary wipe clean with any household cleaning product.
Helpful Hints:
● For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.
● Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.
● Lubricate the inside of the vinyl with soapy water or silicone before installing.
● Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which occurs during installation.
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Page 20
Installation (Cont'd)
Boston 1000 Series
NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for
the exible top to ensure a proper t.
NOTE: Rigid Top: Do not over cut.
Installation
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.
2b. Rigid Top: Snap the Rigid Top over the Rigid Base.
3. If necessary wipe clean with any household cleaning product.
Helpful Hints:
● For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.
● Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.
● Lubricate the inside of the vinyl with soapy water or silicone before installing.
● Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which occurs during installation.
2a. Flexible Top: Butt end of the vinyl top against
end/corner cap. While applying pressure, bend back vinyl top so that vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet to ensure vinyl is securely locked into the base.
20
Page 21
Corrigan Retrot Instructions
Installation (Cont'd)
Step 1: Marking and Drilling Pilot Holes
If the existing Misting Channel does not have 1/8" diameter holes in the location shown, these holes will have to be marked and drilled.
Option 1: Mark the two hole locations as specied in the
diagram.
After marking a mark, use a sharp 1/8" diameter drill bit to create a clean through hole.
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Page 22
Installation (Cont'd)
Step 2: Attach misting nozzle to misting bracket
The spraying end of the nozzle must point toward the end of the bracket with two holes.
See the diagram below.
Step 3: Attach Nozzle/Bracket assembly to Misting Channel
The nozzle will protrude into the oblong cutout. See the diagram below.
Step 4: Final Assembly and Inspection
The nozzle should be positioned as shown. Some nal adjustment may be necessary to optimize misting, depending on case operating conditions.
Make adjustments to angle by manually bending bracket if necessary. This may require the use of hand tools. Use eye protection at all times.
Note: The nozzle tip should protrude into the cutout by approximately half of the nozzle head length.
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Page 23
Plumbing
The DSF is capable of maintaining superb product quality
with the installation of the proper controlling devices.
These devices should be set according to the Hussmann’s
specifications. The humidity system should be properly
maintained. Incorrect settings and failure to maintain the
humidity system will result in short product life. Below
are a few guidelines for optimum performance and product
life:
Waste Outlet and P-TRAP
The waste outlet is located off the center of the case on one side allowing drip piping to be run lengthwise under the xture.
A 1-1/2” P-TRAP and threaded adapter are supplied with each xture. The P-TRAP must be installed to prevent air leakage and insect entrance into the xture.
NOTE: PVC-DWV solvent cement is recommended. Follow the
manufacturer’s instructions.
Installing Condensate Drain
Poorly or improperly installed condensate drains can seriously interfere with the operation of this refrigerator, and result in costly maintenance and product losses. Please follow the recommendations listed below when installing condensate drains to insure a proper installation:
1. Never use pipe for condensate drains smaller than the nominal diameter of the pipe or P-TRAP supplied with the case.
2. When connecting condensate drains, the P-TRAP must be used as part of the condensate drain to prevent air leakage or insect entrance. Store plumbing system oor drains should be at least 14” off the center of the case to allow use of the P-TRAP pipe section. Never use two water seals in series in any one line. Double P-TRAPS in series will cause a lock and prevent draining.
3. Always provide as much down hill slope (“fall”) as possible; 1/8” per foot is the preferred minimum. PVC pipe, when used, must be supported to maintain the 1/8” pitch and to prevent warping.
4. Avoid long runs of condensate drains. Long runs make it impossible to provide the “fall” necessary for good drainage.
5. Provide a suitable air break between the ood rim of the oor drain and outlet of condensate drain. 1” is ideal.
6. Prevent condensate drains from freezing:
a. Do not install condensate drains in contact with
non-insulated suction lines. Suction lines should be insulated with a non absorbent insulation material such as Armstrong’s Armaex.
b. Where condensate drains are located in dead
air spaces (between refrigerators or between a refrigerator and a wall), provide means to prevent freezing. The water seal should be insulated to prevent condensation.
General Description
One cont ributor to the spoil age of fresh meats is dehydration, which causes loss in weight and volume (shrinkage) and product discoloration. As the refrigeration system removes heat from the case, it also removes critical moisture from the air, and any unwrapped products in the case. The Humidity System replaces the moisture in the air, in order to compensate for the moisture taken by the refrigeration system, and disposed of down the drain line. The system is built into the discharge plenum, and mixes moisture laden air with refrigerated air before the air is passed through - and around the product.
The system is constructed almost entirely of PVC pipe, and uses air that is sub-cooled to approximately the same temperature as the case. The sub-cooling of air inhibits the formation of growth found to be a problem in other humidication systems. Maintenance is almost unnecessary if you follow a few simple rules:
1. Keep the case clean.
2. Keep the water lter clean, and change it every six to twelve months or sooner, depending on the kind of water found in your area.
3. Flush the header every six (6) months, by loosening the connecting “L”, then removing it from the case, and ushing with a hose.
Humidification
• Set thermostat to cut in at the discharge temperature designated in the case specications section of the appropriate installation guide or specication sheet. Maintain the recommended product temperature for Deli, Meat, and Fish. DO NOT set temperature too cold, as this causes product dehydration.
• Temperatures should be achieved by means of a T-STAT and Suction Solenoid at each case. DO NOT use EPR valves, Liquid Line Solenoids, or electronic control devices of any kind. These controls allow temperature swings that cause dehydration and excessive energy consumption.
• Set defrost cycles as listed in the Case Specications Data for your particular case. The number of defrosts per day should never change. The duration of the defrost cycle may be adjusted to meet conditions present at your location.
23
Page 24
SCOTTDALE NOZZLE 225-01-2089A
WATER
SUPPLY
SPRAY HEADER
RUNS LENGTH
OF CASE
WATER FILTER
3 STAGE #00015
225-01-2026
3" AXIAL FAN
225-01-2026
2ND FAN USED
IN 12' CASE
REAR INTERIOR WALL OF CASE
VIEWED FROM FRONT
BALL VALV E
HAMMON
225-01-2026
1/4" 100 X 1/8FPT SW ADAPTER
1/4" OD X 1/8" FPT
SW ADAPTER
225-01-3059
1/8" MPT X 1/4" COMP
PVC ADAPTER
225-01-3059
1/4"MPT X 1/4" COMP
PVC ADAPTER
225-01-2026
1/4"MPT X 1/4" OD
COMP ADAPTER
225-01-1312
PAN AND
ACCESS PANEL
Humidification (Cont'd)
• Clean humidity system a minimum of every 90 days for proper system operation.
• Work and rotate product - not to exceed a four (4) hour period.
• At night, turn off case lights, and cover unwrapped product with moistened cheesecloth or fabric towels.
• Keep meat holding box at 32°F.
• Keep meat prep room refrigerated at 55°F.
• Meat Bloom Box (if applicable) should be at 36°F.
• Meat must enter the case at 40°F or below. Product deteriorates rapidly above 40°F.
• Clean, sanitary conditions are required throughout the meat holding, prep, and work areas.
• Do not display product directly within the air discharge
• Turn and rotate meat. The blood works down through the meat over time, which causes the top surface to discolor and dehydrate. Turn meat 3-4 times per day.
• It is not required to remove product from case overnight. Turn off case lights, and cover product with moistened cheesecloth or fabric towel. This helps slow down product dehydration, by taking moisture from the cloth and not the product. This is an old method used by meat shops for many years, as it extends product life.
• Cold coils remove heat and moisture from the case and deposit this as frost onto the coil. Thus a defrost is required to remove this frost. Our humidity system induces moisture into the case, and helps slow down the dehydration process. The only other moisture in the case is that which is in the product. A single level of meat will dry out faster than a fully loaded case with 3-4 levels of meat.
• The colder the case, the faster the product loses its moisture and shelf life. It is very important to maintain a constant, even, correct, product temperature.
Humidication System Hookups
Remove the raceway panel on the lower back of the case. The pre-piped water shut-off valve and the water lter are located on the left hand side of the case. The water line (which is a 1/4” OD copper tting) can be connected to the ball shut-off valve, by means of a compression tting (supplied). The line should be one size larger than the supply line. The line can then be run from one case to another from within the raceway(s) using Tee connectors. Before connecting the water to the humidity system, it is best to purge the line to ush any debris that may clog the water lter. If the water line requires purging after the cases are hooked together, it is not necessary to check each one. Simply shut ball valves to each humidity system, remove the water line from the last case in the ow, and purge. By doing this as a precautionary measure, you may avoid problems and repeat servicing.
Start-up
Turn on the fan circuit. Check to see if the fan for the humidity system is running. Remove the right hand bottom pan (when facing the front of the case), then the TXV cover. The fan is located up against the right hand side of the case, as viewed from the front, under the fan plenum (see diagram). View the blade, and make sure the fan rotation agrees with the air ow arrows. Turn on the water, by turning the ball valve in the direction of the ow (OFF is at 90° to the direction of ow).
After a few minutes, check the spray header by sliding the honeycomb to the left to expose the discharge tube located on the right hand side of the case (when viewed from the rear), by lifting the 4’-0” section of honeycomb with both ends, until the bottom clears. Pull up and set aside. The spray header will be exposed. Grasp the header and pull it loose from the 90° “L” until you see the misting nozzle, which should be spraying. If not, check the following:
1. Make sure the water is feeding the nozzle.
2. Remove the nozzle, and purge the water.
3. Check strainer at entrance to nozzle.
Reinsert the header into the 90° “L”, making sure that the nozzle is in the center of the pipe when totally inserted, and the holes in the header are facing the front of the case at a level angle. The discharge tube can easily be pulled to service.
Maintenance
• Clean humidity system a minimum of every 90 days for proper system operation.
HUMIDITY SYSTEM as viewed from the front.
Note: The axial fans included in the humidity system must be
replaced as a unit.
24
Page 25
Manifold Flush System
General Description
Twice a day for two (2) minutes, a high pressure water stream will ush most residue build-up from the bottom of the manifold chamber. This is the area that residue builds and expands from. Frequency of this periodic maintenance will vary depending on water mineral content and sanitary conditions.
Automatic Flush System
Electrical components are located within the electrical raceway. Electrical components in this area are 115V AC. Step-down transformer is located in wire-way, and is controlled by pump switch. Water ow for ush system is rated at 0.25 GPM at 60PSI water pressure. Flush nozzle located in the rear of the case.
Refrigeration
Refrigerant Type
The standard refrigerant will be R-22 unless otherwise specied on the customer order. Check the serial plate on the case for information.
Piping
The refrigerant line outlets are located under the case. Locate rst the electrical box, the outlets are then on the same side of the case but at the opposite end. Insulate suction lines to prevent condensation drippage.
Refrigeration Lines
Liquid Suction
3/8” O.D. 5/8” O.D.
NOTE: The standard coil is piped at 5/8” (suction); however,
the store tie-in may vary depending on the number of coils and the draw the case has. Depending on the case setup, the connecting point in the store may be 5/8”, 7/8”, or 11/8”. Refer to the particular case you are hooking up.
Refrigerant lines should be sized as shown on the refrigeration legend furnished by the store.
Install P-TRAPS (oil traps) at the base of all suction line vertical risers.
Pressure drop can rob the system of capacity. To keep the pressure drop to a minimum, keep refrigerant line run as short as possible, using the minimum number of elbows. Where elbows are required, use long radius elbows only.
Control Settings
See DSF, DSFM technical data sheet for the appropriate settings for your merchandiser. Maintain these parameters to achieve near constant product temperatures. Product temperature should be measured first thing in the morning, after having been refrigerated overnight. For all multiplexing, defrost should be time terminated. Defrost times should be as directed in the DSF, DSFM technical data sheet. The number of defrosts per day should never change. The duration of the defrost cycle may be adjusted to meet conditions present at your location.
Basic System Operation:
1. Filtered water is supplied to the 115V solenoid
valve.
2. At a time of day determined by you, the 115V time clock will energize the solenoid for 2 minutes.
Start Up:
1. Manually move time clock to initiate a ush cycle.
2. Observe that ush nozzle is spraying down center of manifold chamber.
3. Set clock to correct time of day.
4. Set trip pins to the “time of day system is to ush” (NOTE: 2 ush/day!)
Manual Flush System
Water valve is located on the outside of the case, in the rear, on the left hand side as viewed from the rear.
Access to TX Valves and Drain Lines Mechanical - Remove product from end of case. Remove
product racks. Remove refrigeration and drain access panels (labeled). TX valve (mechanical only) and drain are located under each access panel at end of the case.
Electronic - The Electronic Expansion valve master and slave cylinder(s) are located within the electrical access panel(s).
Electronic Expansion Valve (Optional)
A wide variety of electronic expansion valves and case controllers can be utilized. Please refer to EEV and controller manufacturers information sheet. Sensors for electronic expansion valves will be installed on the coil inlet, coil outlet, and in the discharge air. (Some supermarkets require a 4th sensor in the return air). Case controllers will be located in the electrical raceway or under the case.
Thermostatic Expansion Valve Location
This device is located on the same side as the refrigeration stub. A balanced port expansion valve model is furnished as standard equipment, unless otherwise specied by customer.
Expansion Valve Adjustment
Expansion valves must be adjusted to fully feed the evaporator. Before attempting any adjustments, make sure the evaporator is either clear or very lightly covered with frost, and that the xture is within 10°F of its expected operating temperature.
Measuring the Operating Superheat
1. Determine the suction pressure with an accurate pressure gauge at the evaporator outlet.
2. From a refrigerant pressure temperature chart, determine the saturation temperature at the observed suction pressure.
3. Measure the temperature of the suction gas at the thermostatic remote bulb location.
25
Page 26
NOTE: Only one T- stat per lineup.
T-Stat
Center Display
Refrigeration (Cont'd)
4. Subtract the saturation temperature obtained in step No. 2 from the temperature measured in step No. 3.
5. The difference is superheat.
6. Set the superheat for 5°F - 7°F.
T-STAT Location
T-STATS are located within the electrical raceway of the 4’ or 5’ main section of the case. In all the cases, the T-STAT is located on the same side of the case. If you are looking at the case from the back, it is on the left hand side.
26
Page 27
HUSSMANN - DSF REMOTE (CHINO)
CASE LENGTH + ENDS
REFRIGERATION DATA:
END PANEL WIDTH KEY
VELOCITY
30 MINs AFTER
DEFORST
PAR CONV PAR CONV PAR CONV
(FT/MIN) GPM PSI
1 1.5
DSF 2'
FRESH
SEAFOOD
800 920 22 22 32 32 350 TBD TBD TBD 2 1.5
DSF 3'
FRESH
SEAFOOD
1200 1380 22 22 32 32 350 TBD 0.7 1.7
LEGEND
DSF 4'
FRESH
SEAFOOD
1600 1840 22 22 32 32 350 TBD 1 3.3
DSF 5'
FRESH
SEAFOOD
2000 2300 22 22 32 32 350 TBD 1.2 5.4 PAR- PARALLEL
DSF 6' (2 - 3')
FRESH
SEAFOOD
2400 2760 22 22 32 32 350 TBD 1.4 3.4 CONV- CONV ENTIONAL
N/A - NOT AVAILABLE
TBD -
TO BE DETERMINED
A/S- AIRSW EEP
*3º F less than evaporator for pr essure loss in refrigerant lines
REFRIGERATION DATA CONTINUED: *** REFRIGERATION NOTES:
USAGE
CUT IN
(ºF)
CUT OUT
(ºF)
R22
(PSIG)
R404A (PSIG)
R407A
(PSIG)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
DSF 2'
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
DSF 3'
FRESH
SEAFOOD
34 30 30 56 TBD 40 10 40 10 40 10
DSF 4'
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
DSF 5'
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
DSF 6' (2 - 3')
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
ELECTRICAL DATA:
FANS AND HEATERS(120 VOLT)
AMPS
WATTS AMPS WATTS AMPS WATTS
# ROWS
AMPS WAT TS AMP S WATT S AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS
DSF 2' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.18 20
DSF 3' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.28 30
DSF 4' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.37 40
DSF 5' 2 1,24 24 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.46 50
DSF 6' (2 - 3') 1 1.24 24 0.2 16 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.56 60
ELECTRICAL DATA CONTINUED: DEFROST DATA *:
# OUTLETS
VOLTS AMPS
AMPS WATTS AMPS WATTS
DSF 2' 1 115 15 2'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
DSF 3' 1 115 15 3'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
DSF 4' 1 115 15 4'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
DSF 5' 1 115 15 5'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
DSF 6' (2 - 3') 1 115 15 6 (2-3')
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
OPTIONS/NOTES:
LEDGE LIGHTS
ANTI-SWEAT HEATERS (On
Fan Circuit)
GLASS HEATER
1) BTU'S EXCLUDE LIGHTS, LEDGE LIGHT OUT OF REFRIG. ZONE: WILL NOT AFFECT BTU'S
CONVENTIONAL COMPRESSOR SETTINGS
SHELF LIGHTS
(OPTIONAL)
TOTAL LIGHTS
CANOPY
LIGHTS
CONVENIENCE OUTLETS
TOTAL
EVAPORATOR
FANS
DISCHARGE AIR
R407AR404A
TEMPERATURE (ºF)
CASE
USAGE
UNIT SIZING*
24
CASE LENGTH
REAR LEDGE HTR
(OPTIONAL) REAR
LIT SIGN PANEL
LIGHTS
HUMIDITY FANS
GLYCOL
REQUIREMENTS
CAPACITY
(BTU/HR)
3.0
1.5
TOTAL ADDED
LENGTH (IN.)
END PNL
WIDTH
(IN.)
# OF END
PNLS
EVAPORATOR
EST. REFG. CHRG.
(LBS)
24
AIR
SENSOR
(ºF)
BACK WALL
CASE LENGTH
PAR CONV
# OF
FANS
PER
CASE
ELEC. THERMOSTAT / AIR
SENSOR SETTINGS
R22
CASE LENGTH
CASE LENGTH
24
EPR SETTINGS
DEFROST
WATER
N/A
N/A
N/A
DEFROST
TYPE
TIME
(MIN.)
TERM.
TEMP (ºF)
COIL: ON
RISE
CASE
LENGTH
(LB/DAY)
DRIP TIME
(MIN.)
DEFROSTS
PER DAY
(OPTIONAL) COOL GAS
DEFROST 208V 1PH.
ELECTRICAL
DEFROST
208V 1 PHASE
N/A
N/A
24
24 24
24 24
24 24
SERVICE/SELF SERVICE SEAFOOD 100913
27
Page 28
HUSSMANN - DSFI WEDGES REMOTE (CHINO)
REFRIGERATION DATA:
END PANEL WIDTH KEY
VELOCITY
PAR CONV PAR CONV PAR CONV
(FT/MIN) GPM PSI
1 1.5
30 OS
FRESH
SEAFOOD
1000 1150 22 22 32 32 350 TBD .4 .1 2 1.5
45 0S
FRESH
SEAFOOD
1200 1380 22 22 32 32 350 TBD .4 .1
LEGEND
45 IS
FRESH
SEAFOOD
500 575 22 22 32 32 350 TBD TBD TBD
PAR- PARALLEL
CONV- CONVENTIONA L
N/A - NOT AVAILABLE
TBD -
TO BE DETERMINED
A/S- AIRSWEEP
*3º F less than evaporator for pressure lossin refrigerant lines
REFRIGERATION DATA CONTINUED:
*** REFRIGERATION NOTES:
USAGE
CUT IN
(ºF)
CUT OUT
(ºF)
R22
(PSIG)
R404A (PSIG)
R407A (PSIG)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
30 OS
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
45 OS
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
45 IS
FRESH
SEAFOOD
34 30 43 56 TBD 40 10 40 10 40 10
ELE CTRI CAL D ATA:
FANS AND HEATERS (120 VOLT)
AMPS
WATTS AM PS WATTS AMPS WATTS
# ROWS
AMPS WATT S AMPS WATTS AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS
30 OS 1 0.62 12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.18 20
45 OS 1 0.62 12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.28 30
45 IS 1 0.62 12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.18 20
ELECTRICAL DATA CONTINUED: DEFROST DATA *:
#OUTLETS
VOLTS AMPS
AMPS WATTS AM PS WATTS
30 OS 1 115 15 30 OS
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
45 OS 1 115 15 45 OS
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
45 IS N/A N/A N/A 45 IS
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/A
OPTIONS/NOTES:
24
24 24
24 24
(LB/DAY)
DRIP TIME
(MIN.)
DEFROSTS
PER DAY
(OPTIONAL) COOLGAS
DEFROST 208V 1PH.
ELECTRICAL
DEFROST
208V 1 PHASE
N/A
EPR SETTINGS
DEFROST
WATER
N/A
N/A
DEFROST
TYPE
TIME
(MIN.)
TERM. TEMP
(ºF)
COIL: ON
RISE
CASE
LENGTH
AIR
SENSOR
(ºF)
BACK WALL
CASE LENGTH
PAR CONV
# OF
FANS
PER
CASE
ELEC. THERMOSTAT / AIR
SENSOR SETTINGS
R22
CASE LENGTH
CASE LENGTH
3.0
1.5
TOTAL ADDE D
LENGTH (IN.)
END PNL
WIDTH
(IN.)
# OF END
PNLS
EVAPORATOR
EST. REFG. CHRG.
(LBS)
24
CASE LENGTH
REAR LEDGE HTR
(OPTIONAL) REAR
LIT SIGN PANEL
LIGHTS
HUMIDITY FANS
GLYCOL
REQUIREMENTS
CAPACIT Y (BTU/HR)
CONVENIENCE OUTLETS
TOTAL
EVAPORATOR
FANS
DISCHARGE AIR
R407AR404A
TEMPERATURE (ºF)
CASE
USAGE
UNIT SIZING*
LEDGE LIGHTS
ANTI-SWEAT HEATERS
(On Fan Circuit)
GLASS HEATER
1) BTU'S EXCLUDE LIGHTS, LEDGE LIGHT OUT OF REFRIG. ZONE: WILL NOT AFFECT BTU'S
CONVENTIONAL COMPRESSOR SETTINGS
SHELF LIGHTS
(OPTIONAL)
TOTAL LIGHTS
CANOPY
LIGHTS
SERVICE/SELF SERVICE SEAFOOD 100913
28
Page 29
HUSSMANN - DSFI (CHINO)
REFRIGERATION DATA:
END PANEL WIDTH KEY
VELOCITY
30 MINs AFTER
DEFORST
PAR CONV PAR CONV PAR CONV
(FT/MIN) GPM PSI
1 1.5
DSFI 2'
FRESH
SEAFOOD
500 575 24 24 32 32 500 TBD TBD TBD 2 1.5
DSFI 3'
FRESH
SEAFOOD
750 863 24 24 32 32 500 TBD TBD TBD
LEGEND
DSFI 4'
FRESH
SEAFOOD
1000 1150 24 24 32 32 500 TBD TBD TBD
DSFI 5'
FRESH
SEAFOOD
1250 1438 24 24 32 32 500 TBD TBD TBD PAR- PARALLEL
CONV- CONVENT IONAL
N/A - NOT AVAILABLE
TBD -
TO BE DETERMINED
A/S- AIRSWEEP
*3º F less than evaporator for pr essure loss in refrigerant lines
REFRIGERATION DATA CONTINUED:
*** REFRIGERATION NOTES:
USAGE
CUT IN
(ºF)
CUT OUT
(ºF)
R22
(PSIG)
R404A (PSIG)
R407A (PSIG)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
2) ADD 20 BTU'S PER FOOT/PER SHELF FOR F LOURESCENT LOWER SHELF LIGHTS
DSFI 2'
FRESH
SEAFOOD
34 30 43 55 TBD 40 10 40 10 40 10
3) ADD 10 BTU'S PER FOOT/PER SHELF FOR OPTION AL LED LOWER SHELF LIGHTS
DSFI 3'
FRESH
SEAFOOD
34 30 43 55 TBD 40 10 40 10 40 10
DSFI 4'
FRESH
SEAFOOD
34 30 43 55 TBD 40 10 40 10 40 10
DSFI 5'
FRESH
SEAFOOD
34 30 43 55 TBD 40 10 40 10 40 10
ELECTRICAL DATA:
FANS AND HEATERS (120 VOLT)
LIGHTING: T5 WITH ELECTRONIC BALLASTS 120V INPUT VOLTAGE
AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS # ROWS AMPS WATTS AMPS WATTS AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS
DSFI 2' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.18 20
DSFI 3' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.27 30
DSFI 4' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.36 40
DSFI 5' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.45 50
ELECTRICAL DATA CONTINUED: DEFROST DATA *:
# OUTLETS
VOLTS AMPS
AMPS WATTS AMPS WATTS
DSFI 2' 1 120 15 2'
OFF TIME
46 48 30 TBD 3 N/A N/A N/ A N/A
DSFI 3' 1 120 15 3'
OFF TIME
46 48 30 TBD 3 N/A N/A N/ A N/A
DSFI 4' 1 120 15 4'
OFF TIME
46 48 30 TBD 3 N/A N/A N/ A N/A
DSFI 5' 1 120 15 5'
OFF TIME
46 48 30 TBD 3 N/A N/A N/ A N/A
OPTIONS/NOTES:
* PLEASE NOTE: HUSSMANN RECOMMENDS THE USE OF DEFROST TERMINATION FOR ELECTRIC DEFROST F OR SCSS-SL IN
LOW TEMP MODE
CASE LENGTH
(OPTI ONAL) REAR
LIT SIGN PANEL
LIGHTS
1) BTU'S EXCLUDE LIGHTS, LEDGE LIGHT OUT OF REFRIG. ZONE: WILL NOT AFFECT BTU'S
# OF FANS
PER
CASE
TOTAL
EVAPORATOR
FANS
DEFROST
TYPE
TIME
(MIN.)
TERM. TEM P
(ºF)
COIL: ON
RISE
AIR
SENSOR
(ºF)
BACK WALL
GLYCOL
REQUIREMENTS
EST.
REFG.
CHRG.
(LBS)
LEDGE LIGHTS
R407A
EPR SETTINGS
R22
CONVENTIONAL COMPRESSOR SETTINGS
R404A
3.0
1.5
TOTAL ADDE D
LENGTH (IN.)
END PNL
WIDTH
(IN.)
# OF END
PNLS
TEMPERATURE (ºF)
CASE
USAGE
UNIT SIZING*EVAPORATOR
PAR CONV
CAPACI TY
(BTU/HR)
DISCHARGE AIR
CASE LENGTH
CASE LENGTH
CONVENIENCE OUTLETS
HUMIDITY FANS
ELEC. THERMOSTAT / AIR
SENSOR SETTINGS
ELECTRICAL
DEFROST
208V 1 PHASE
CANOPY
LIGHTS
CASE LENGTH
DEFROST
WATER
TBD
TBD
TBD
TBD
CASE
LENGTH
ANTI- SWEAT H EATERS
(On Fan Circuit)
GLASS HEATER
REAR LEDGE
26 26
(LB/DAY)
DRIP TIME
(MIN.)
DEFROSTS
PER DAY
(OPTIONAL) COOL GAS
DEFROST 208V 1PH.
26 26
26 26
SHELF LIGHTS (OPTIONAL) TOTAL LIGHTS
CANOPY LIGHTS
(LED)
26 26
SERVICE/SELF SERVICE SEAFOOD 100913
29
Page 30
HUSSMANN - DSFM REMOTE (CHINO)
REFRIGERATION DATA:
END PANEL WIDTH KEY
VELOCITY
30 MINs AFTER
DEFORST
PAR CONV PAR CONV PAR CONV
(FT/MIN) GPM PSI
1 1.5
DSFM 3'
FRESH
SEAFOOD
900 1035 22 22 31 31 500 TBD 0.5 1.0 2 1.5
DSFM 4'
FRESH
SEAFOOD
1200 1380 22 22 31 31 500 TBD 0. 7 2.1
LEGEND
DSFM 5'
FRESH
SEAFOOD
1500 1725 22 22 31 31 500 TBD 0. 9 3.5
DSFM 6'
FRESH
SEAFOOD
1800 2070 22 22 31 31 500 TBD 1. 1 5.1 PAR- PARALLEL
DSFM 8'
FRESH
SEAFOOD
2400 2760 22 22 31 31 500 TBD 1. 4 1.7 CONV- CONVENTIONAL
DSFM 10'
FRESH
SEAFOOD
3000 3450 22 22 31 31 500 TBD 1.8 2.6
N/A - NOT AVAILABLE
DSFM 12'
FRESH
SEAFOOD
3600 4140 22 22 31 31 500 TBD 2.1 3.6
TBD -
TO BE DETERMINED
DSFM-45 OS
FRESH
SEAFOOD
1800 2070 22 22 31 31 500 TBD TBD TBD
A/S- AIRSWEEP
*3º F less than evaporator for pres sure loss in refrigerant lines
REFRIGERATION DATA CONTINUED: *** REFRIGERATION NOTES:
USAGE
CUT IN
(ºF)
CUT OUT
(ºF)
R22
(PSIG)
R404A (PSIG)
R407A (PSIG)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
DSFM 3'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 4'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 5'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 6'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 8'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 10'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM 12'
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
DSFM-45 OS
FRESH
SEAFOOD
33 29 43 56 TBD 40 10 40 10 40 10
ELECTRICAL DATA:
FANS AND HEATERS (120 VOLT)
LIGHTING: T5 WITH ELECTRONIC BALLASTS 120V INPUT VOLTAGE
AMPS
WATTS AMPS WATTS AMPS WATTS # ROWS AMPS WATTS AMPS WATTS AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS
DSFM 3' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.30 36
DSFM 4' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.40 48
DSFM 5' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.42 50
DSFM 6' 2 1.24 24 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.50 60
DSFM 8' 2 1.24 24 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.67 80
DSFM 10' 3 1.86 36 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.83 100
DSFM 12' 3 1.86 36 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1.00 120
DSFM-45 OS 1 0.62 12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.28 30
ELECTRICAL DATA CONTINUED: DEFROST DATA *:
#OUTLETS
VOLTS AMPS
AMPS WATT S AMPS WATTS
DSFM 3' 1 115 15 3 '
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 4' 1 115 15 4 '
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 5' 1 115 15 5 '
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 6' 1 115 15 6 '
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 8' 1 115 15 8'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 10' 1 115 15 10'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM 12' 1 115 15 12'
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
DSFM-45 OS N/A N/A N/A 45OS
OFF TIME
46 48 30 N/A 3 N/A N/A N/A N/ A
OPTIONS/NOTES:
TOTAL
EVAPORATOR
FANS
DISCHARGE AIR
R407AR404A
24 24
24
24
CONVENTIONAL COMPRESSOR SETTINGS
SHELF LIGHT S
(OPTIONAL)
TEMPERATURE (ºF)
CASE
USAGE
UNIT SIZING*EVAPORATOR
# OF END
PNLS
CASE LENGTH
24
REAR LEDGE HTR
(OPTIONAL) REAR
LIT SIGN PANEL
LIGHTS
HUMIDITY FANS
GLYCOL
REQUIREMENTS
24
CAPACIT Y
(BTU/HR)***
EST.
REFG.
CHRG.
(LBS)
LEDGE
LIGHTS
ANTI-S WEAT HE ATERS
(On Fan Circuit)
GLASS HEATER
1) BTU'S EXCLUDE LIGHTS, LEDG E LIGHT OUT OF REFRIG. ZONE: W ILL NOT AFFECT BTU'S
3.0
1.5
TOTAL ADDED
LENGTH ( IN.)
END PNL
WIDTH
(IN.)
PAR CONV
CASE LENGTH
TOTAL LIGHTS
DEFROST
TYPE
TIME
(MIN.)
TERM.
TEMP (ºF)
COIL: ON
RISE
CASE
LENGTH
AIR
SENSOR
(ºF)
BACK WALL
CASE LENGTH
CANOPY
LIGHTS
CASE LENGTH
CONVENIENCE OUTLETS
# OF
FANS
PER
CASE
ELEC. THERMOSTAT / AIR
SENSOR SETTINGS
R22
N/A
24
EPR SETTINGS
DEFROST
WATER
N/A
N/A
N/A
24 24
N/A
24
24 24
24 24
24 24
N/A
(LB/DAY)
DRIP TIME
(MIN.)
DEFROSTS
PER DAY
(OPTIONAL) COOL GAS
DEFROST 208V 1PH.
ELECTRICAL
DEFROST
208V 1 PHASE
N/A
N/A
SERVICE/SELF SERVICE SEAFOOD 111313
30
Page 31
HUSSMANN - DSFN REMOTE (CHINO)
REFRIGERATION DATA:
END PANEL WIDTH KEY
VELOCITY
30 MINs AFTER
DEFORST
PAR CONV PAR CONV PAR CONV
(FT/MIN) GPM PSI
1 1.5
DSFN 2'
FRESH
SEAFOOD
500 575 24 24 32 32 500 TBD 0.5 0.6 2 1.5
DSFN 3'
FRESH
SEAFOOD
750 863 24 24 32 32 500 TBD 0.7 1.7
LEGEND
DSFN 4'
FRESH
SEAFOOD
1000 1150 24 24 32 32 500 TBD 1.0 3.3
DSFN 5'
FRESH
SEAFOOD
1250 1438 24 24 32 32 500 TBD 1.2 5.4 PAR- PARALLEL
DSFN 6'
FRESH
SEAFOOD
1500 1725 24 24 32 32 500 TBD TBD TBD CONV- CONVENTIONAL
DSFN 8'
FRESH
SEAFOOD
2000 2300 24 24 32 32 500 TBD TBD TBD
N/A - NOT AVAILABLE
DSFN 10'
FRESH
SEAFOOD
2500 2875 24 24 32 32 500 TBD TBD TBD
TBD -
TO BE DETERMINED
DSFN 12'
FRESH
SEAFOOD
3000 3450 24 24 32 32 500 TBD TBD TBD
A/S- AIRSW EEP
*3º F less than evaporator for pressure loss in refrigerant lines
REFRIGERATION DATA CONTINUED: *** REFRIGERATION NOTES:
USAGE
CUT IN
(ºF)
CUT OUT
(ºF)
R22
(PSIG)
R404A (PSIG)
R407A (PSIG)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
CUT IN
(PSI)
CUT OUT
(PSI)
DSFI
FRESH
SEAFOOD
34 30 43 55 TBD 40 10 40 10 40 10
ELECTRICAL DATA:
FANS AND HEATERS (120 VOLT)
LIGHTING: T5 WITH ELECTRONI C BALLASTS 120V INPUT VOLTAGE
AMPS
WATTS AMPS WATTS AMPS WATTS
# ROWS
AMPS WATTS AMPS WATTS AMPS
WATTS AMPS WATTS AMPS WATTS AMPS WATTS
DSFN 2' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.17 20
DSFN 3' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.26 30
DSFN 4' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.34 40
DSFN 5' 1 0.62 12 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.43 50
DSFN 6' 2 1.24 24 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.51 60
DSFN 8' 2 1.24 24 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.67 80
DSFN 10' 3 1.86 36 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.85 100 DSFN 12' 3 1.86 36 0.1 8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1.02 120
ELECTRICAL DATA CONTINUED: DEFROST DATA *:
# OUTLETS
VOLTS AMPS
AMPS WATTS AMPS WATTS
DSFN 2' N/A N/A N/A 2'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 3' 1 120 15 3'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 4' 1 120 15 4'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 5' 1 120 15 5'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 6' 1 120 15 6'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 8' 1 120 15 8'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 10' 1 120 15 10'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
DSFN 12' 1 120 15 12'
OFF TIME
46 48 31 N/A 3 N/A N/A N/A N/A N/A N/A
OPTIONS/NOTES:
26
26 26
2626
26 26
26 26
CASE LENGTH
DEFROST
WATER
26 26
(LB/DAY)
DRIP TIME
(MIN.)
DEFROSTS
PER DAY
(OPTIONAL) COOL GAS
DEFROST 208V 1PH.
ELECTRICAL
DEFROST
208V 1 PHASE
AIR
SENSOR
(ºF)
BACK WALL
CASE LENGTH
CANOPY
LIGHTS
TOTAL
EVAPORATOR
FANS
EPR SETTINGS
R22
CONVENTIONAL COMPRESSOR SETTINGS
SHELF LIGHTS
(OPTIONAL)
R404A
TEMPERATURE (ºF)
CASE
USAGE
UNIT SIZING*EVAPORATOR
PAR CONV
CAPACITY
(BTU/HR)
DISCHARGE AIR
3.0
1.5
TOTAL ADDED LENGTH (IN.)
END PNL
WIDTH
(IN.)
# OF END
PNLS
REAR LEDGE HTR
(OPTIONAL) REAR
LIT SIGN PANEL
LIGHTS
HUMIDITY FANS
GLYCOL
REQUIREMENTS
26
EST.
REFG.
CHRG.
(LBS)
TOTAL LI GHTS
R407A
26
CONVENIENCE OUTLETS
26
CASE
LENGTH
DEFROST
TYPE
TIME
(MIN.)
TERM.
TEMP (ºF)
COIL: ON
RISE
* PLEASE NOTE: HUSSMANN RECOMMENDS THE USE OF DEFROST TERMINATION FOR ELECTRIC DEFROST FOR SCSS-SL IN
LOW TEMP MODE
26 26
CASE LENGTH
LEDGE LIGHTS
ANTI-SWEAT HEATERS
(On Fan Circuit)
GLASS HEATER
1) BTU'S EXCLUDE LIGHTS, LEDGE LIGHT OUT OF REFRIG. ZONE: WILL NOT AFFECT BTU'S
# OF
FANS
PER
CASE
ELEC. THERMOSTAT / AIR
SENSOR SETTINGS
SERVICE/SELF SERVICE SEAFOOD 100913
31
Page 32
BEFORE SERVICING
ALWAYS DISCONNECT ELECTRICAL
POWER AT THE MAIN DISCONNECT
WHEN SERVICING OR REPLACING ANY
ELECTRICAL COMPONENT.
This includes (but not limited to) Fans, Heaters
Thermostats, and Lights.
Electrical
Wiring Color Code
CASE MUST BE GROUNDED
NOTE: Refer to label illustrated above that is afxed to case
to determine the actual conguration as checked in the
“TYPE INSTALLED” boxes.
Electrical Circuit Identication
Standard lighting for all models will be full length uorescent lamps located within the case at the top.
The switch controlling the lights, the plug provided for digital scale, and the thermometer are located at the rear of the case mullion.
The receptacle that is provided on the exterior back of these models is intended for computerized scales with a ve amp maximum load, not for large motors or other high wattage appliances. It should be wired to a dedicated circuit.
Electrical Service Receptacles (When Applicable)
The receptacles located on the exterior of the merchandiser are intended for scales and lighted displays. They are not intended nor suitable for large motors or other external appliances.
Field Wiring and Serial Plate Amperage
Field Wiring must be sized for component amperes printed on the serial plate. Actual ampere draw may be less than specied. Field wiring from the refrigeration control panel to the merchandisers is required for refrigeration thermostats. Case amperes are listed on the wiring diagram, but always check the serial plate.
Ballast Location
The DSF, DSFM has no lights other than Optional Ledge lights. The ballasts for ledge lights are located in the xture itself.
32
Page 33
Electrical (Cont'd)
Wiring Halogen Lights
Halogen lamps must not be operated above recommended rated voltage. They should be wired on a 3 wire, 3Ø system with a neutral. Feed the lights from the balanced leg if you have a high leg.
User Information
Stocking
Improper temperature and lighting will cause serious product loss. Discoloration, dehydration and spoilage can be controlled with proper use of the equipment and handling of product. Product temperature should always be maintained at a constant and proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize life of the product. Hussmann cases were not designed to “heat up” or “cool down” product-but rather to maintain an item’s proper temperature for maximum shelf life. To achieve the protection required always:
1. Minimize processing time to avoid damaging temperature rise to the product. Product should be at proper temperature.
2. Keep the air in and around the case area free of foreign gasses and fumes or food will rapidly deteriorate.
3. Maintain the display merchandisers temperature controls as outlined in the refrigerator section of this
manual.
4. Do not place any product into these refrigerators until all controls have been adjusted and they are operating at the proper temperature. Allow merchandiser to operate a minimum of 6 hours before stocking with any product.
5. When stocking, never allow the product to extend beyond the recommended load limit. Air discharge
and return air ue must be unobstructed at all
times to provide proper refrigeration.
6. There are vents located at the base of the front of the glass, just above the front rail. These vents supply a continuous, gentle ow of air across the front glass which inhibits condensation. Do not place any
signs or other restrictive objects on the front of the refrigerator that will block these vents.
Ashrae Color Code
NOTE: All other manufacturers have no standard sensor codes.
Case Control Systems SENSOR COLOR Manufacturer ® > EIL CPC
Location Coil Inlet
Coil Outlet
Discharge Air
Return Air
Defrost Term.
Liquid Line
7. Keep the service doors closed (when applicable). Refrigeration performance will be seriously affected if left open for a prolonged period of time.
8. Avoid the use of supplemental ood or spot lighting. Display light intensity has been designed for maximum visibility and product life at the factory. The use of higher output uorescent lamps (H.O. and V.H.O.), will shorten the shelf life of the product.
9. In the Deli, Meat and Fish cases, completely cover the product each night with a clean damp cloth or butcher paper (never use plastic, as it does not allow for proper circulation). Make sure the cloth or paper is in direct contact with the product.
10. Turn and rotate the meat fairly often. The blood which gives the pink color works its way downward with time.
11. Cold coils remove heat and moisture from the case and deposit this as frost onto the coil. Thus, a defrost is required. Our humidity system induces moisture into the case and helps slow down the dehydration process. The only other moisture within the case is that in the product itself. A single level of meat will dry out faster than a fully loaded case of 3-4 levels of meat.
Important Steps
1. Do not set temperature too cold, as this causes product dehydration. Product Temperature:
33°-35°F!
Set thermostat to cut in at 28°F discharge air. Meat holding box: 32°F. Meat prep room: 55°F. Meat bloom box: 36°F. Process the meat to enter case at 40°F or below. Product deterioration is very rapid above 40°F.
Color Blue Blue Part# 225-01-1755 225-01-3255 Color Red Red
Part# 225-01-1757 225-01-3123 Color Green Green
Part# 225-01-1756 225-01-3260 Color Purple Green
Part# 225-01-1758 225-01-3260 Color White Orange Part# 225-01-0650 225-01-3254 Color White Blue Part# 225-01-0650 225-01-3255
33
Page 34
2. Temperature control should be by means of a
CLEANING PRECAUTIONS
When cleaning:
Do not use high pressure water hoses
Do not introduce water faster then waste outlet can drain
NEVER INTRODUCE WATER ON SELF CONTAINED UNIT
WITH AN EVPORATOR PAN
NEVER USE A CLEANING OR SANITIZING SOLUTION THAT HAS AN OIL BASE (these will dissolve the butyl sealants) or an AMMONA BASE (this will corrode the copper components of the case)
TO PRESERVE THE ATTRACTIVE FINISH:
DO USE WATER AND A MILD DETERGENT FOR THE
EXTERIOR ONLY
DO NOT USE A CHLORANITED CLAENER ON ANY SURFACE
DO NOT USE ABRASIVES OR STEEL WOOL SCOURING PADS (these will mar the finish)
CAUTIO
N
T-STAT and Suction Stop Solenoid at each case. Do not use EPR valves, Liquid Line Solenoids or electronic control devices of any kind, as these allow temperature swings causing dehydration and excessive energy consumption.
3. Product should be worked and rotated on a regular basis, not to exceed a 4-hour period.
4. At night, turn off case lights and cover the product with a damp (not wet) cloth similar to cheese cloth (etc.). This should be washed out in the morning and kept in a walk-in box during the day - so that it is cool and moist when covering the product.
5. Discharge air temperature should be approximately 26°F, with between 150-200 FPM air velocity. Do not display product directly within the air discharge.
6. Clean Humidity system a minimum of every 90 days for proper system operation.
Case Cleaning
Long life and satisfactory performance of any equipment are dependent upon the care given to it. To insure long life, proper sanitation and minimum maintenance costs, the refrigerator should be thoroughly cleaned frequently.
SHUT OFF FAN DURING CLEANING PROCESS. It can be
unplugged within the case, or shut off case at the source. The interior bottom may be cleaned with any domestic soap or detergent based cleaners. Sanitizing solutions will not harm the interior bottom, however, these solutions should always be used according to the manufacturer’s directions. It is essential to establish and regulate cleaning procedures. This will minimize bacteria causing discoloration which leads to degraded product appearance and signicantly shortening product shelf life.
Soap and hot water are not enough to kill this bacteria. A sanitizing solution must be included with each cleaning process to eliminate this bacteria.
1. Scrub thoroughly, cleaning all surfaces, with soap and hot water.
2. Rinse with hot water, but do not ood.
3. Apply the sanitizing solution according to the manufacturer’s directions.
4. Rinse thoroughly.
5. Dry completely before resuming operation.
Cleaning Glass and Mirrors
Only use a soft cloth and water for cleaning any glass or mirrored components. Be sure to rinse and/or dry completely.
Never use hot water on cold glass surfaces! It may shatter and cause serious injury! Allow glass surfaces
to warm rst.
User Information (Cont'd)
Non-glare Glass
The high optical clarity of this glass is possible due to special coatings on the glass surface itself. To preserve this coating and the optical clarity, keep the glass clean.
Water is the only solution recommended to be used to clean the non-glare glass. The damage to the glass from improper, caustic solutions is irreparable.
In addition to cleaning the glass with the recommended product, there are precautions that should be taken when working and cleaning the inside of the case.
• When cleaning the inside of the cases, we recommend that the glass be fully opened and covered to prevent to prevent solutions from splashing onto the glass and ruining the coating on the inside.
Plexiglass and Acrylic Care
Improper cleaning not only accelerates the cleaning cycle but also degrades the quality of this surface. Normal daily bufng motions can generated static cling attracting dust to the surface. Incorrect cleaning agents or cleaning cloths can cause micro scratching of the surface, causing the plastic to haze over time.
Cleaning
Hussmann recommends using a clean damp chamois, or a paper towel marketed as dust and abrasive free with 210® Plastic Cleaner and Polish available by calling Sumner Labs at 1-800-542-8656. Hard, rough cloths or paper towels will scratch the acrylic and should not be used.
Note: The base channel insert must slide out in order to be
cleaned. A hose can be used for cleaning purposes of this base insert channel only when no end panel is provided on the case.
Antistatic Coatings The 210® has proven to be very effective in not only
cleaning and polishing the Plexiglass surface, but also providing anti-static and anti-fog capabilities. This product also seals pores and provides a protective coating.
34
Page 35
Maintenance
BEFORE SERVICING
ALWAYS DISCONNECT ELECTRICAL
POWER AT THE MAIN DISCONNECT
WHEN SERVICING OR REPLACING ANY
ELECTRICAL COMPONENT.
This includes (but not limited to) Fans, Heaters
Thermostats, and Lights.
CAUTION
Fluorescent Lamps contain mercury vapor. Mercury exposure at hih levels can harm the brain, heart, kidneys, lungs and immune system of people of all ages. Do not break or puncture flourescent lamps. Dispose of, or store, all flourescent lamps in accordance with Federal (40 CFR
273), State and local hazardous waste requirements. Refer to http://www.epa.gov/mercury/about.htm
This lamp has been treated to resist breakage and must be replaced with a similarly treated lamp in order to maintain compliance with NSF Standards. NSF CODE 4.28.1
Contact HUSSMANN Chino for replacement
1-800-395-9229 x 2131
FOR PROMPT SERVICE
When contacting the factory,
be sure to have the Case Model and Serial
Number handy. This information is on a plate
located on the case itself.
Copper Coils
The copper coils used in Hussmann merchandisers may be repaired in the eld. Materials are available from local refrigeration wholesalers.
Hussmann recommends using #15 Sil-Fos for repairs.
Tips and Troubleshooting Before calling for service, check the following:
1. Check electrical power supply to the equipment for
2. Check xture loading. Overstocking case will affect
3. If frost is collecting on xture and/or product, check
connection.
its proper operation.
that Humidity Control is working properly, and that no outside doors or windows are open - allowing moisture to enter store.
Replacing Fluorescent Lamps
Fluorescent lamps are furnished with a shatterproof protective coating. The same type of lamp with protective coating must be used if replaced.
Evaporator Fans
The evaporator fans are located at the center front of these merchandisers directly beneath the display pans.
Should fans or blades need servicing, always replace fan blades with the raised embossed side of the blade TOWARD THE MOTOR.
Stainless Steel Cleaning and Care
There are three basic things, which can break down your stainless steel’s passivity layer and allow corrosion.
1. Mechanical Abrasion
Mechanical Abrasion means those things that
will scratch the steels surface. Steel Pads, wire Brushes, and Scrapers are prime examples.
2. Water
Water comes out of our tap in varying degrees of
hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots. Also, when heated, hard water leaves deposits behind that if left to sit, will break down the passive layer and rust your stainless steel. Other deposits from food preparation and service must be properly removed.
3. Chlorides
Chlorides are found nearly everywhere. They
are in water, food and table salt. One of the worst perpetrators of chlorides can come from household and industrial cleaners.
35
Page 36
Maintenance (Cont'd)
Don’t Despair! Here are a few steps that can help prevent stainless steel rust.
1. Use the Proper Tools
When cleaning your stainless steel products, take
care to use non-abrasive tools. Soft Clothes and plastic scouring pads will NOT harm the steel’s passive layer. Stainless steel pads can also be used but the scrubbing motion must be in the same direction of the manufacturer’s polishing marks.
2. Clean With the Polish Lines
Some stainless steels come with visible polishing
lines or “grain”. When visible lines are present, you should ALWAYS scrub in a motion that is parallel to them. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.
3. Use Alkaline, Alkaline Chlorinated or Non-chloride Containing Cleaners
While many traditional cleaners are loaded
with chlorides, the industry is providing an ever increasing choice of non-chloride cleaners. If you are not sure of your cleaner’s chloride content contact your cleaner supplier. If they tell you that your present cleaner contains chlorides, ask for an alternative. Also, avoid cleaners containing quaternary salts as they also can attack stainless steel & cause pitting and rusting.
4. Treat your Water
Though this is not always practical, softening hard
water can do much to reduce deposits. There are certain lters that can be installed to remove distasteful and corrosive elements. Salts in a properly maintained water softener are your friends. If you are not sure of the proper water treatment, call a treatment specialist.
5. Keep your Food Equipment Clean
Use alkaline, alkaline chlorinated or non-chlorinated
cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in your stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides has a similar effect.
6. RINSE, RINSE, RINSE
If chlorinated cleaners are used you must rinse,
rinse, rinse and wipe dry immediately. The sooner you wipe off standing water, especially when sit contains cleaning agents, the better. After wiping the equipment down, allow it to air dry for the oxygen helps maintain the stainless steel’s passivity lm.
7. Never Use Hydrochloric Acid (Muriatic Acid) on Stainless Steel
8. Regularly Restore/Passivate Stainless Steel
DSFM
DSF
Electrical Wiring Diagrams
DSFM-6-REM 6'
DSFM-8-REM 8’
DSFM-12-REM 12'
DSF-5-REM (w/Humidity system) 5’
DSF-20’ 20’
Wiring Diagrams
1H29099
W0700005
1H29726
W0700006
W0700004
36
Page 37
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
HussmannCorporation, Int'l.
13770 Ramona Aven ue
Chino,CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
JESSE RIOS
PAGE OF
11
10/29/09
DSFM-6'
1H29099
DSFM-6'
CIRCUIT #1
T-STAT
THERMOSTAT
225-01-0707
SOLENOID
225-01-3202
.16A @ 120V
EVAP FANS
(2) 125-01-0614
0.23A 9W@ 120VAC
BUNDLE
BROWN
BUNDLE
BLACK / WHITE
BUNDLE
PURPLE
SWITCH TOGGLE
15 AMP
125-01-0306
WARMER
125-01-0767
RAYCHEM
10BUT-CR-10W
60W .5A @ 120VAC
HUMDITY FAN
125-01-2011-H
.1A 8W@ 120VAC
BUNDLE
BROWN
~120 VAC - 60 Hz
L1 N
MCA= .52A
MOP= 15A
~120 VAC - 60 Hz
L1 N
MCA= .63A
MOP= 15A
~120 VAC - 60 Hz
N L1
~120 VAC - 60 Hz
L1 N
MCA= 0.13A
MOP= 15A
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
BLACK # 14 WHITE # 14
BLACK # 14
WHITE # 14
M
MM
INCOMING POWER
~120 VAC -60 Hz
GFCI
DUPLEX
125-01-3178
NOTE FOR GFCI PROTECTION: IF MORE THAN ONE
SINGLE RECEPTACLE IS USED IN CONJUNCTION WITH
A GFCI DUPLEX RECEPTACLE "DOWNSTREAM" ON
THE LOAD SIDE, THE SUM OF ALL RECEPTACLES
SHOULD NOT BE MORE THAN 15A
LOAD SIDE POWER
~120 VAC -60 Hz
125-01-0443
BLK # 14
WHT # 14
GRN # 14
ALL SINGLE
RECEPTACLES TO BE
TIED TO DUPLEX
GFCI RECEPTACLE
BUNDLE
YELLOW
CIRCUIT #2
15.0L1
120 V
LOADING
CIRCUIT #1
NOTE: CASE MUST
BE GROUNDED
1.2L1
120 V
LOADING
37
Page 38
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
Hussmann Corporation, Int'l.
13770 Ramona Avenue
Chino, CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
D.QUAN
PAGE OF1
1
A Updated dwg; GFCI receptacle; revised current loads 7/16/07 JR
09/05/06
DSFM-8'
W0700005
DSFM-8'
521160
CIRCUIT #1
T-STAT
THERMOSTAT
225-01-0707
SOLENOID
225-01-3205
EQUIPMENT
GROUND
EVAP FANS
(2) 125-01-0615A
0.6A @ 120VAC
LOADING
120 V
L1
L2
L3
~
~
~
15.0
NOTE: CASE MUST
BE GROUNDED
CIRCUIT #2
~120 VAC - 1Ø - 50/60 Hz.
DUPLEX
(4) 125-01-3178
FAN CIRCUIT
BUNDLE COLOR
BROWN
THERMOSTAT
115VAC
CIRCUIT
BUNDLE COLOR
BLACK / WHITE
ANTI-SWEAT
CIRCUIT
BUNDLE COLOR
PURPLE
SWITCH TOGGLE
15 AMP
125-01-0306
WARMER
125-01-0767
RAYCHEM
10BUT-CR-10W
80W .67A @ 120VAC
TIME CLOCK
8045-00 / 20
125-01-0710
T
X
4
N
3
1
2
SOLENOID
225-01-1335
BUNDLE
LABELED
FLUSH SYSTEM
HUMDITY FAN
(1) 125-01-2011-H
.16A @ 120VAC
TAG
HUMIDITY
CIRCUIT
BUNDLE
~120 VAC - 60 Hz
L1 N
MCA= 1.4A
MOP= 15A
~120 VAC - 60 Hz
L1 N
MCA= .84A
MOP= 15A
~120 VAC - 60 Hz
N L1
~120 VAC - 60 Hz
L1 N
~120 VAC - 60 Hz
L1 N
MCA= 0.2A
MOP= 15A
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
M
MM
BLK # 14
WHT # 14
GRN # 14
CIRCUIT #1
NOTE:
CASE MUST
BE GROUNDED
2.0L1
L2
L3
120 V
LOADING
38
Page 39
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
HussmannCorporation, Int'l.
13770 Ramona Aven ue
Chino,CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
MATT GRAMATA
PAGE OF
11
10/13/10
DSF-12'
1H29726
DSF-12'-2M/8I/2M WalMart
888676
CIRCUIT #1
T-STAT
THERMOSTAT
225-01-0707
EVAP FANS
(6) 125-01-0615A
0.62A @ 120VA C
BUNDLE
BROWN
BUNDLE
BLACK / W HITE
BUNDLE
PURPLE
SWITCH TOG GLE
15 AMP
125-01-0306
WARMER
125-01-0767
RAYCHEM
10BUT-CR-10W
120W 1.0A @ 120VAC
HUMDITY FAN
(2) 125-01-2011-H
.1A @ 120VAC
BUNDLE
BROWN
~120 VAC - 60 Hz
L1 N
MCA= 3.9A
MOP= 15 A
~120 VAC - 60 Hz
L1 N
~120 VAC - 60 Hz
L1 N
MCA= 0.23A
MOP= 15 A
BLACK # 14
WHITE # 14
BLACK # 14
WHITE # 14
BLACK # 14 WHITE # 14
BLACK # 14
WHITE # 14
M
MM
INCOMING POWER
~120 VAC -60 Hz
GFCI
DUPLEX
125-01-3178
NOTE FOR GFCI PROTECTION: IF MORE THAN ONE
SINGLE RECEPTACLE IS USED IN CONJUNCTION WITH
A GFCI DUPLEX RECEPTACLE "DOWNSTREAM" ON
THE LOAD SIDE, THE SUM OF ALL RECEPT ACLES
SHOULD NOT BE MORE THAN 15A
LOAD SIDE POWER
~120 VAC -60 Hz
125-01-0443
BLK # 14
WHT # 14
GRN # 14
ALL SINGLE
RECEPTACLES TO BE
TIED TO DUPLEX
GFCI RECEPTACLE
BUNDLE
YELLOW
CIRCUIT #2
15.0L1
120 V
LOADING
INCOMING POWER
~120 VAC -60 Hz
GFCI
DUPLEX
125-01-3178
NOTE FOR GFCI PROTECTION: IF MORE THAN ONE
SINGLE RECEPTACLE IS USED IN CONJUNCTION WITH
A GFCI DUPLEX RECEPTACLE "DOWNSTREAM" ON
THE LOAD SIDE, THE SUM OF ALL RECEPT ACLES
SHOULD NOT BE MORE THAN 15A
LOAD SIDE POWER
~120 VAC -60 Hz
125-01-0443
BLK # 14
WHT # 14
GRN # 14
ALL SINGLE
RECEPTACLES TO BE
TIED TO DUPLEX
GFCI RECEPTACLE
BUNDLE
YELLOW
CIRCUIT #3
15.0L1
120 V
LOADING
M
M
M
MM
L
CANOPY LIG HT
F28T5-48"
125-03-1132
F28T5-48"
125-03-1132
BALLAST 125-01-3267
FULHAM LH4-120-L
BALLAST 125-01-3267
FULHAM LH4-120-L
F28T5-48"
125-03-1132
L1 N
MCA= 3.9A
MOP= 15 A
MCA= 3. 9A
MOP= 15 A
MCA= 1.3A
MOP= 15A
T-STAT
SOLENOID
.16A @ 120VAC
225-01-1332
BUNDLE
BLACK / WHITE
~120 VAC - 60 Hz
N L1
BLACK # 14 WHITE # 14
T-STAT
SOLENOID
.16A @ 120VAC
225-01-1332
BUNDLE
BLACK / W HITE
~120 VAC - 60 Hz
N L1
BLACK # 14 WHITE # 14
T-STAT
THERMOSTAT
225-01-0707
SOLENOID
.16A @ 120VAC
225-01-1332
BUNDLE
BLACK / W HITE
~120 VAC - 60 Hz
N L1
BLACK # 14 WHITE # 14
T-STAT
BUNDLE
BLACK / W HITE
~120 VAC - 60 Hz
N L1
BLACK # 14 WHITE # 14
M
125-01-0307
L1 N
BLACK # 14
WHITE # 14
MCA= 1. 3A
MOP= 15 A
~120 VAC - 60 Hz
WARMER
125-01-0767
RAYCHEM
10BUT-CR-10W
120W 1.0A @ 120VAC
BUNDLE
PURPLE
CIRCUIT #1
NOTE: CASE MUST
BE GROUNDED
7.2L1
120 V
LOADING
39
Page 40
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
Hussmann Corporation, Int'l.
13770 Ramona Avenue
Chino, CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
D.QUAN
PAGE OF
?
1
1
02/14/07
DSF-5-REMOTE ALBERTSONS
W0700006
DSF-5-REMOTE
521403
A Added GFCI duplex in circuit # 1 per customer request 6/21/07 JR
B Removed 125-01-2011-H; 225-01-0707 was 0710 1/29/08 JR
C 125-01-0615A was 125-01-0614 12/10/08 JR
CIRCUIT #1
NOTE:
CASE MUST
BE GROUNDED
15.0L1
120 V
LOADING
~120 VAC - 60 Hz.
SWITCH
125-01-0306
CIRCUIT #1
FAN MOTOR
125-01-0615A
.62A 12W
SENSOR
CPC
225-01-3260
T-STAT
225-01-0707
SOLENOID
VALVE
225-01-3202
L1
N
G
GFCI
DUPLEX
125-01-3178
M
GFCI DUPLEX
125-01-3178 FOR
AFTERMARKET FAN
HUMIDITY SYSTEM
CIRCUIT #2
WHITE # 14
BLK # 14
WH
I
T
E #
1
4
G
R
N #
1
4
WH
I
T
E #
1
4
G
R
N #
1
4
BLK # 14
GREEN # 14
BLACK # 14
CIRCUIT #2 RECEPTACLE
15.0L1
120 V
LOADING
Wiring Diagrams (Cont'd)
40
Page 41
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
Hussmann Corporation, Int'l.
13770 Ramona Avenue
Chino, CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
D.QUAN
PAGE OF1
2
07/20/06
DSF-20'
W0700004
DSF-20'
620922
CIRCUIT #1
T-STAT
THERMOSTAT
225-01-0707
SOLENOID
225-01-3205
EQUIPMENT
GROUND
EVAP FANS
(10) 125-01-0615A
0.6A @ 120VAC
T-STAT
THERMOSTAT
225-01-0707
SOLENOID
225-01-3205
SENSOR
CPC
225-01-3260
SENSOR
CPC
225-01-3260
RJ-45 NETWORK JACK
125-01-0200
125-01-0203
125-01-0204
RJ-45 NETWORK JACK
125-01-0200
125-01-0203
125-01-0204
FAN MOTORS
(9) 125-2011-H
0.16A @ 120VAC
M M M M M
MMMMM
M M M M M
M M M M
FAN CIRCUIT
BUNDLE COLOR
BROWN
~120 VAC - 60 Hz
L1 N
MCA= 6.15A
MOP= 15A
BLACK # 14
W HITE # 14
FAN CIRCUIT
BUNDLE COLOR
BROWN
~120 VAC - 60 Hz
L1 N
MCA= 1.5A
MOP= 15A
BLACK # 14
W HITE # 14
T-STAT CIRCUIT
BUNDLE COLOR
BLACK/WHITE
~120 VAC - 60 Hz
N L1
BLACK # 14
W HITE # 14
~120 VAC - 60 Hz
BLACK # 14
W HITE # 14
Circuit # 2
15.0L1
L2
L3
120 V
LOADING
INCOMING POWER
~120 VAC -60 Hz
GFCI
DUPLEX
125-01-3178
NOTE FOR GFCI PROTECTION: IF MORE THAN ONE
SINGLE RECEPTACLE IS USED IN CONJUNCTION WITH
A GFCI DUPLEX RECEPTACLE "DOWNSTREAM" ON
THE LOAD SIDE, THE SUM OF ALL RECEPTACLES
SHOULD NOT BE MORE THAN 15A
LOAD SIDE POWER
~120 VAC -60 Hz
(2) 125-01-0443
ALL SINGLE
RECEPTACLES TO BE
TIED TO DUPLEX
GFCI RECEPTACLE
BUNDLE
YELLOW
LABELED
RECEPTACLE
CIRCUIT
W HT # 14
BLK # 14
GRN # 14
N L1
T-STAT CIRCUIT
BUNDLE COLOR
BLACK/WHITE
CIRCUIT #1
NOTE:
CASE MUST
BE GROUNDED
7.4L1
L2
L3
115 V
LOADING
NOTE: DSF-20+45 DEGREE WEDGE= DSF-3, DSF-2,DSF-3,DSF-45 DEGREE,DSF-5,DSF-3,DSF-4
A Updated dwg; GFCI receptacle; revised current loads 7/1 6/07 JR
Wiring Diagrams (Cont'd)
41
Page 42
DATE:
PROJECT TITLE:
DRAWING #:
DRAWN BY:
PRODUCTION ORDER #:
DRAWING TITLE:
DATE:
Hussmann Corporation, Int'l.
13770 Ramona Avenue
Chino, CA. 91710
(909)-590-4910 Lic.#: 644406
REVISIONS:
#: DESCRIPTION:
CHECKED BY:
BY:
FILE LOCATION:
D.QUAN
PAGE OF
LOADING
120 V
L1L2L3
15.0
NOTE: CASE MUST
BE GROUNDED
CIRCUIT #3
~120 VAC - 1Ø - 50/60 Hz.
W HT # 14
BLK # 14
GRN # 14
W HT # 14
BLK # 14
GRN # 14
W HT # 14
BLK # 14
GRN # 14
GFCI DUPLEX
(3) 125-01-3178
2
2
07/20/06
DSF-20'
W0700004
DSF-20'
620922
A Updated dwg; GFCI receptacle; revised current loads 7/1 6/07 JR
Wiring Diagrams (Cont'd)
42
Page 43
Appendices
Appendix A. - Temperature Guidelines - Refrigerated
The refrigerators should be operated according to the manufacturer’s published engineering specications for entering air temperatures for specic equipment applications. Table 1 shows the typical temperature of the air entering the food zone one hour before the start of defrost and one hour after defrost for various categories of refrigerators. Refer to Appendix C for Field Evaluation Guidelines.
Table 1
Type of Refrigerator
I. OPEN DISPLAY
A. Non frozen:
1) Meat 28°F
2) Dairy/Deli 32°F
3) Produce a. Processed 36°F b. Unprocessed 45°F B. Frozen 0°F C. Ice Cream -5°F
II. CLOSED DISPLAY
A. Non frozen:
1) Meat 34°F
2) Dairy/Deli 34°F
3) Produce a. Processed 36°F b. Unprocessed 45°F B. Frozen 0°F C. Ice Cream -5°F
Single Deck Multi Deck Service Case Reach-In
I. Open Display Styles II. Closed Display Styles
Typical Entering Air Temperature
Appendix B. - Application Recommendations ­Refrigerated
1.0 Temperature performance is critical for controlling bacteria growth. Therefore, the following recommendations are included in the standard. They are based on conrmed eld experience over many years.
1.1 The installer is responsible for following the installation instructions and recommendations provided by Hussmann for the installation
of each individual type refrigerator.
1.2
Refrigeration piping should be sized according to the equipment manufacturer’s recommendations and installed in accordance with normal refrigeration practices. Refrigeration piping should be insulated according to Hussmann’s recommendations.
1.3 A clogged waste outlet blocks refrigeration. The installer is responsible for the proper installation of the system which dispenses condensate waste through an air gap into the building indirect waste system.
1.4 The installer should perform a complete start-up evaluation prior to the loading of food into the refrigerator, which includes such items as:
a) Initial temperature performance, Coils should
be properly fed with a refrigerant according to manufacturer’s recommendations.
b) Observation of outside inuences such
as drafts, radiant heating from the ceiling and from lamps. Such inuence should be properly corrected or compensated for.
c) At the same time, checks should be made of
the store dry-bulb and wet-bulb temperatures to ascertain that they are within the limits prescribed by Hussmann.
d) Complete start-up procedures should include
checking through a defrost to make certain of its adequate frequency and length without substantially exceeding the actual needs. This should include checking the electrical or refrigerant circuits to make sure that defrosts are correctly programmed for all the refrigerators connected to each refrigeration system.
e) Recording instruments should be used to
check performance.
Appendix C. - Field Recommendations - Refrigerated
Recommendations for eld evaluating the
performance of retail food refrigerators and hot cases
1.0 The most consistent indicator of display refrigerator performance is temperature of the air entering the product zone (see Appendix A). In practical use, the precise determination of return air temperature is extremely difcult. Readings of return air temperatures will be variable and results will be inconsistent. The product temperature alone is not an indicator of refrigerator performance.
NOTE: Public Health will use the temperature of the product in
determining if the refrigerator will be allowed to display potentially hazardous food. For the purpose of this evaluation, product temperature above the FDA Food Code 1993 temperature for potentially hazardous food
will be the rst indication that an evaluation should
be performed. It is expected that all refrigerators will keep food at the FDA Food Code 1993 temperature for potentially hazardous food.
43
Page 44
Appendices (Cont'd)
1.1 The following recommendations are made for the purpose of arriving at easily taken and understood data which, coupled with other observations, may be used to determine whether a display refrigerator is working as intended:
a) INSTRUMENT - A stainless steel stem-type
thermometer is recommended and it should have a dial a minimum of 1 inch internal diameter. A test thermometer scaled only in Celsius or dually scaled in Celsius and Fahrenheit shall be accurate to 1°C (1.8°F). Temperature measuring devices that are scaled only in Fahrenheit shall be accurate to 2°F. The thermometer should be checked for proper calibration. (It should read 32°F when the stem is immersed in an ice water bath).
b) LOCATION - The probe or sensing element
of the thermometer should be located in the airstream where the air rst enters the display or storage area, and not more than 1 inch away from the surface and in the center of the discharge opening.
c) READING - It should rst be determined
that the refrigerator is refrigerating and has operated at least one hour since the end of the last defrost period. The thermometer reading should be made only after it has been allowed to stabilize, i.e., maintain a constant reading.
d) OTHER OBSERVATIONS - Other
observations should be made which may indicate operating problems, such as unsatisfactory product, feel/appearance.
e) CONCLUSIONS - In the absence of any
apparent undesirable conditions, the refrigerator should be judged to be operating properly. If it is determined that such condition is undesirable, i.e., the product is above proper temperature, checks should be made for the following:
1. Has the refrigerator been loaded with warm product?
2. Is the product loaded beyond the “Safe Load Line” markers?
3. Are the return air ducts blocked?
4. Are the entering air ducts blocked?
5. Is a dumped display causing turbulent air ow and mixing with room air?
6. Are spotlights or other high intensity lighting directed onto the product?
7. Are there unusual draft conditions (from heating/air-conditioning ducts, open doors, etc.)?
8. Is there exposure to direct sunlight?
9. Are display signs blocking or diverting airow?
10. Are the coils of the refrigerator iced up?
11. Is the store ambient over 75°F, 55% RH as set forth in ASHRAE Standard 72 and ASHRAE Standard 117?
12. Are the shelf positions, number, and size other than recommended by Hussmann?
13. Is there an improper application or control system?
14. Is the evaporator fan motor/blade inoperative?
15. Is the defrost time excessive?
16. Is the defrost termination, thermostat (if used) set too high?
17. Are the refrigerant controls incorrectly adjusted?
18. Is the air entering the condenser above design conditions? Are the condenser ns clear of dirt, dust, etc.?
19. Is there a shortage of refrigerant?
20. Has the equipment been modied to use replacements for CFC-12, CFC-502 or other refrigerant? If so, have the modications been made in accordance with the recommendations of the equipment manufacturer? Is the refrigerator charged with the proper refrigerant and lubricant? Does the system use the recommended compressor?
Appendix D. - Recommendations to User ­Refrigerated
1.0 Hussmann Corporation provides instructions and recommendations for proper periodic cleaning. The user will be responsible for such cleaning, including the cleaning of low temperature equipment within the compartment and the cooling coil area(s). Cleaning practices, particularly with respect to proper refrigerator unloading and warm-up, must be in accordance with applicable recommendations.
44
Page 45
Appendices (Cont'd)
1.1 Cleaning of non frozen food equipment should include a weekly cleaning of the food compartment as a minimum to prevent bacteria growth from accumulating. Actual use and products may dictate more frequent cleaning. Circumstances of use and equipment design must also dictate the frequency of cleaning the display areas. Weekly washing down of the storage compartment is also recommended, especially for equipment subject to drippage of milk or other liquids, or the collection of vegetable, meat, crumbs, etc. or other debris or litter. Daily cleaning of the external areas surrounding the storage or display compartments with detergent and water will keep the equipment presentable and prevent grime buildup.
1.2 Load levels as dened by the manufacturer must be observed.
1.3 The best preservation is achieved by following these rules:
a) Buy quality products. b) Receive perishables from transit equipment
at the ideal temperature for the particular product.
c) Expedite perishables to the store’s storage
equipment to avoid unnecessary warm-up and prolonged temperature recovery. Food store refrigerators are not food chillers nor can they reclaim quality lost through previous mishandling.
d) Care must be taken when cross
merchandising products to ensure that potentially hazardous vegetable products are not placed in non refrigerated areas.
e) Display and storage equipment doors should
be kept closed during periods of inactivity.
f) Minimize the transfer time of perishables
from storage to display.
g) Keep meat under refrigeration in meat cutting
and processing area except for the few moments it is being handled in processing. When a cut or tray of meat is not to be worked on immediately, the procedure should call for returning it to refrigeration.
h) Keep tools clean and sanitized. Since
mechanical equipment is used for fresh meat processing, all such equipment should be cleaned at least daily and each time a different kind of meat product comes in contact with the tool or equipment.
i) Make sure that all refrigeration equipment is
installed and adjusted in strict accordance with the manufacturer’s recommendations.
j) See that all storage and refrigeration
equipment is kept in proper working order by routine maintenance.
For further technical information, please log on to http://www.hussmann.com/products/DSF.htm
45
Page 46
IGSV-DSF, DSFM-1211
Service Record
Last service date: By:
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
_______________ __________________________________________________________________________________________________
/Chino
Additional copies of this publication may be obtained by contacting: Hussmann® Chino 13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 FAX (909) 590-4910 (800) 395-9229
The MODEL NAME and SERIAL NUMBER is required in order to provide you with the correct parts and information for your particular
unit.
They can be found on a small metal plate on the unit. Please note them below for future reference.
MODEL:
SERIAL NUMBER:
46
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