Hussmann DSF Installation Manual

Manual

DOE 2012

Energy Eciency

Compliant

Hussmann refrigerated merchandisers congured for sale for use in the United States
meet or surpass the requirements of the DOE 2012 energy eciency standards.

Installation

& Operation

REV. 0114

/CHINO

DSF, DSFI, DSFM, DSFN

OPEN FISH SERVICE CASE

DSF, DSFM, DSFI, DSFN

P/N IGSV-DSF, DSFI, DSFM,DSFN-0114

INSTALLATION & OPERATION GUIDE

2

OPEN FISH SERVICE CASE

General Instructions

Proper case joint sealing is

extremely important to

prevent water leaks.

Table of Contents

General Instructions........................................................................... 2

Cut and Plan Views ............................................................................ 3

Installation ........................................................................................... 4

Location .................................................................................................................. 4

Uncrating the Stand ................................................................................................ 4

Exterior Loading ..................................................................................................... 4

Setting and Joining ................................................................................................. 4

Leveling .................................................................................................................. 4

Corner Wedges....................................................................................................... 4

Joint Trim ................................................................................................................ 4

Scale Stand Installation Instructions ....................................................................... 5

Wrapping Boards Installation Instructions .............................................................. 6

Bumper Installation Instructions ............................................................................. 8

DSF End Wing Assembly Instructions .................................................................... 9

Parts and Components List .................................................................................... 9

Channel Weldment Assembly ............................................................................... 12

Place Hinges ........................................................................................................ 13

End Wing Attachment ........................................................................................... 14

Plex Post Installation ............................................................................................ 14

Bumper Installation ............................................................................................... 15

Operation Notes ................................................................................................... 15

Critical Dimensions and Measurements ............................................................... 16

DSF Hardware Notes ........................................................................................... 17

Installing and Adjusting DSF Glass ...................................................................... 17

Glass Stop and End Wing Final Position Notes ................................................... 18

Corrigan Retrot Instructions ................................................................................ 21

Plumbing ........................................................................................... 23

Waste Outlet and P-TRAP .................................................................................... 23

Installing Condensate Drain ................................................................................. 23

Humidication ................................................................................... 23

General Description .............................................................................................. 23

Humidication System Hookups ........................................................................... 24

Start-up ................................................................................................................. 24

Maintenance ......................................................................................................... 24

Manifold Flush System .................................................................... 25

General Description .............................................................................................. 25

Basic System Operation: ...................................................................................... 25

Start Up: ............................................................................................................... 25

Manual Flush System ........................................................................................... 25

Refrigeration ..................................................................................... 25

Refrigerant Type ................................................................................................... 25

Piping .................................................................................................................... 25

Refrigeration Lines ............................................................................................... 25

Control Settings .................................................................................................... 25

Access to TX Valves and Drain Lines ................................................................... 25

Electronic Expansion Valve (Optional).................................................................. 25

Thermostatic Expansion Valve Location ............................................................... 25

Measuring the Operating Superheat .................................................................... 25

T-STAT Location ................................................................................................... 26

Electrical............................................................................................ 31

Wiring Color Code ................................................................................................ 31

Electrical Circuit Identication ............................................................................... 31

Electrical Service Receptacles (When Applicable) ............................................... 31

Field Wiring and Serial Plate Amperage ............................................................... 31

Ballast Location .................................................................................................... 31

Wiring Halogen Lights .......................................................................................... 32

Ashrae Color Code ............................................................................................... 32

User Information ............................................................................... 32

Stocking ................................................................................................................ 32

Important Steps .................................................................................................... 32

Case Cleaning ...................................................................................................... 33

Cleaning Glass and Mirrors .................................................................................. 33

Non-glare Glass .................................................................................................... 33

Plexiglass and Acrylic Care .................................................................................. 33

Cleaning ............................................................................................................... 33

Antistatic Coatings ................................................................................................ 33

Maintenance ...................................................................................... 34

Replacing Fluorescent Lamps .............................................................................. 34

Evaporator Fans ................................................................................................... 34

Copper Coils ......................................................................................................... 34

Tips and Troubleshooting ..................................................................................... 34

Stainless Steel Cleaning and Care ....................................................................... 34

Electrical Wiring Diagrams .............................................................. 35

Wiring Diagrams ............................................................................... 35

Appendices ....................................................................................... 42

Appendix A. - Temperature Guidelines - Refrigerated .......................................... 42

Appendix B. - Application Recommendations - Refrigerated ................................ 42

Appendix C. - Field Recommendations - Refrigerated ......................................... 42

Appendix D. - Recommendations to User - Refrigerated ..................................... 43

This Booklet Contains Information on:

DSF, DSFM Straight-glass refrigerated service Open
Fish mechandiser

Shipping Damage

All equipment should be thoroughly examined for shipping
damage before and during unloading.

This equipment has been carefully inspected at our factory
and the carrier has assumed responsibility for safe arrival.
If damaged, either apparent or concealed, claim must be
made to the carrier.

Apparent Loss or Damage

If there is an obvious loss or damage, it must be noted on
the freight bill or express receipt and signed by the carrier’s
agent; otherwise, carrier may refuse claim. The carrier will
supply necessary claim forms.

Concealed Loss or Damage

When loss or damage is not apparent until after equipment
is uncrated, a claim for concealed damage is made. Make

request in writing to carrier for inspection within 15 days,
and retain all packaging. The carrier will supply inspection
report and required claim forms.

Shortages

Check your shipment for any possible shortages of material. If
a shortage should exist and is found to be the responsibility of
Hussmann Chino, notify Hussmann Chino. If such a shortage
involves the carrier, notify the carrier immediately, and
request an inspection. Hussmann Chino will acknowledge
shortages within ten days from receipt of equipment.

Hussmann Chino Product Control

The serial number and shipping date of all equipment
has been recorded in Hussmann’s les for warranty and
replacement part purposes. All correspondence pertaining
to warranty or parts ordering must include the serial number
of each piece of equipment involved, in order to provide
the customer with the correct parts.

Keep this booklet with the case at all times for future reference.

/CHINO

A publication of HUSSMANN® Chino

13770 Ramona Avenue • Chino, California 91710
[phone] FAX
[phone]
[phone]

2

Cut and Plan Views

DSF

Outside Alcove

48"

48"

48"

24"

24"

24"

48"

28'-9"

8'-4"

Fr ont of Lineup

19"

34"34"

34"

34"

19"

19"

19"

DSF

Inside Alcove

48"

48"

48"

24"

24"

24"

48"

22'-9"

8'-9"

Fr ont of Lineup

DSF Center Display

Deeper Display

Scale = 1/2"

40 1/4"
55 7/8"

13

5

/8"

2"

5"

8"

Optional

Scale Platform

Optional

Ledge Lights

54

1

/4"

45

1

/2"

14

5

/8"

45

3

/

4

"

O

p

tio

n

a

l

P

a

n

D

e

p

th

Loa d

Line

20

1

/4"

lo

a

d

lin

e

DSF Inlet

Narrow Depth

Scale = 1/2"

Optional Fold-up

Service Step

8"

5"

14

5

/

8

"

39

3

/

4

"

201/4"

35

7

/8"

20

1

/

4

"

54

1

/

4

"

135/8"

2"

Optional

Ledge Light

60"

Health
Department
Sneeze Guard
Guidelines

55

5

/

8

"

31

3

/

4

"

20

1

/

2

"

23

1

/

4

"

13

5

/8"

41

5

/8"

45

1

/

2

"

3

2

"

DSFM

Deep Service Fish Case - Medium Width

Scale = 1/2"

Optional

Ledge Light

27

3

/4" 2"

41

5

/

8"

8'

(Variable Lengths)

DSFM

Plan

Scale = 1/4"

Water Valve &

Access Panel

FRONT OF CASE

DRAIN

ELEC. &

MECH.

DROP AREA

44" X 21"

OPEN FOR MECHANICAL

44" X 21"

OPEN FOR MECHANICAL

21 5/8

39 3/4

53 1/8

35 7 /8

7 1 /2 26 3 /4 1 5 /8

28 3/ 4

STRAIGHT GLASS
Swing Out

LED LIGHTS

7 7 /8

17 5/8

18 5 /8

24 1/ 2

5 3 /8

DSFN

Deep Service Fish Case - Narrow Width

3

Installation

DSF4&5

Deeper Depth

Silicone

DSF2&3

Narrow Depth

Proper case joint sealing is

extremely important to

prevent water leaks.

Location

The refrigerated merchandisers have been designed for
use only in air conditioned stores where temperature and
humidity are maintained at or below 75°F and 55% relative
humidity. DO NOT allow air conditioning, electric fans, ovens,
open doors or windows (etc.) to create air currents around
the merchandiser, as this will impair its correct operation.

Product temperature should always be maintained at a
constant and proper temperature. This means that from the
time the product is received, through storage, preparation
and display, the temperature of the product must be
controlled to maximize life of the product.

Uncrating the Stand

Place the xture as close to its permanent position as
possible. Remove the top of the crate. Detach the walls
from each other and remove from the skid. Unbolt the case
from the skid. The xture can now be lifted off the crate
skid. Lift only at base of stand!

Exterior Loading

These models have not been structurally designed to
support excessive external loading. Do not walk on their
tops; This could cause serious personal injury and damage
to the xture.

Setting and Joining

The sectional construction of these models enable them to
be joined in line to give the effect of one continuous display.
A joint trim kit is supplied with each joint.

Leveling
IMPORTANT! IT IS IMPERATIVE THAT CASES BE
LEVELED FROM FRONT TO BACK AND SIDE TO SIDE
PRIOR TO JOINING. A LEVEL CASE IS NECESSARY
TO INSURE PROPER OPERATION, WATER DRAINAGE,
GLASS ALIGNMENT, AND OPERATION OF THE HINGES
SUPPORTING THE GLASS. LEVELING THE CASE
CORRECTLY WILL SOLVE MOST HINGE OPERATION
PROBLEMS.

NOTE: A. To avoid removing concrete ooring, begin lineup

leveling from the highest point of the store oor.

B. When wedges are involved in a lineup, set them rst.

All cases were leveled and joined prior to shipment to
insure the closest possible t when cases are joined in
the eld. When joining, use a carpenters level and shim
legs accordingly. Case must be raised correctly, under legs
where support is best, to prevent damage to case.

1. Check level of oor where cases are to be set.
Determine the highest point of the oor; cases will
be set off this point.

2. Set rst case, and adjust legs over the highest part
of the oor so that case is level. Prevent
damage - case must be raised under leg or by use
of 2x6 or 2x4 leg brace. Remove side and back leg
braces after case is set.

3. Set second case as close as possible to the
rst case and level case to the rst using the
instructions in step one. The fronts of the cases
should be in alignment. Caution: do not use

connecting bolts to pull sections together.

4. Apply a thick bead of silicone to adjoining end
panels as illustrated in the following diagram,
especially around bulkhead cutouts and screw
holes. Apply liberal bead of case joint sealant (grey
silicone) between cases along bulkhead and up
the rear discharge (clear silicone). Do not use
Permagum because this does not allow cases to
draw up tight, and therefore leaves gaps at the joint.

5. Bolt* sections together. Typical bolt locations are
illustrated below.

6. Attach bulkhead caps* with silicone*.

7. Slide PVC collar* (23/8-3”) through bulk head at the
humidity system plumbing cut outs. Secure the collar
with 2-part epoxy. Seal joint with silicone*. Fill collar by
encapsulating piping with expanding urethane foam*.

8. Connect applicable electrical, refrigeration, water,
and drain lines. See respective chapters for more
detailed instructions.

9. After cases have been leveled and refrigeration,
electrical, and waste piping work completed, install
the splashguards. (see instructions in the “Finishing
Touches” section of this booklet).

Note: Seal the unit to the oor with an NSF Listed caulk or

equivalent

Corner Wedges

Corner wedges are attached via front and rear camlocks.
Use a 7mm allen wrench to turn the locks. Do not
overtighten! Join the top by using a joint bracket (included
in joint kit) with 3/8” bolts.

Joint Trim

After cases have been leveled and joined, and refrigeration,
electrical, and wasted piping work completed, install the
splashguards. Fasten along the top edge, or center, with
#10 X 3/3” sheet metal screws.

4

Scale Stand Installation Instructions

2.-Drill holes and screw in place

(with screws provided –Hex Tek S/S

10-16 X ½”)

Note: Use hole pattern

Installation (Cont'd)

1.- Set Scale Stand to desire location

5

Wrapping Boards Installation Instructions

HOLE PATTERN

Screws # 14 X 1”

Installation (Cont'd)

Step 1: Measure 6 inches from wrapping board end.

Note: Line up 6 inch mark with 10 inch mark.

Step 2: Measure 10 inches from top of the case.

Step 3: Use bracket center hole to align with cross mark.

Note: Use pencil/marker to mark hole pattern.

Step 4: Drill holes (7/32”)

Step 5: Install bracket with screws (provided)

Note: Repeat Steps 1 Thru 5 for Second Bracket Installation.

6

Installation (Cont'd)

Step 6: Install upper

support bracket

Step 7: mount wrap board on top of bracket using a ¼”
spacer to have a gap between rear wall and board.

Installation Complete

Step 8: screw bracket into wrap board
(screws provided -#8 X 1 ¼”)

7

Bumper Installation Instructions

Installation (Cont'd)

Step 1: Make sure the aluminum channel and end caps
are installed.

Step 3: Starting on one end: while inserting the bumper,
push it up against the end cap to prevent
the bumper from shrinking after installation
(when it gets cold).

Step 2: Use silicone lubricant to help the
bumper slide into the channel.

Step 4: As you insert the bumper into the channel with
one hand, pull the bumper toward you with
the other to open the inside lips. Slowly
apply pressure by rolling the bumper into
the track.

8

DSF End Wing Assembly Instructions

Installation (Cont'd)

Parts and Components List

1H12007300 2 Curved Plex Wing 10

Wing

Weldments

Bumper

Post 025880 2 Plex Spacer Tube (1 Per Wing) 11

1H16223300 2 Curved Plex Wing, 54" FLAT TOP 10

1H12008300 2 Straight Plex Wing 10

Left Wing Channel
Weldment

Right Wing Channel
Weldment

Left Hinge Weldment 2 Male Hinge + Plex Holder 10

Right Hinge Weldment 2

Boston NE 50 End Cap 4 Bumper End Cap 11

Boston NE 50 Section 2 Bumper 11

Bumper Channel 2 Bumper Channel (Length = 3.75") 11

Part Total Quantity Description Sheet Number

OR

OR

1 Female Hinges + Wing Channel 10

1

Fasteners

175-01-0369 10 Binding Post Cap 1/2" 11

300-03-0610 8 Phillips Stainless Screw 8-32 x 1/2" 11

300-03-0641 6 Phillips Stainless Screw 10-24 x 1" 11

300-03-0620 2 Phillips Stainless Screw 8-32 x 1" 11

9

Installation (Cont'd)

1H12007300

x 2

Curved Glass Model

1H12008300

Straight Glass Model

x 2

Front of Case

Rear of Case

1H16223300

Curved Glass Model, 54" FLAT TOP

x 2

This part is used when health codes
require a horizontal end shield at 54"

from the ground

.

Left Hinge Weldment x 2

Right Hinge Weldment x 2

Left Wing Channel Weldment x 1

Right Wing Channel Weldment x 1

10

Installation (Cont'd)

Plexiglas Spacer

Bumper Components

025880 x 2

50 Series Bumper

Length = 3"

x 2

50 Series End Capx 4

.875

.750

175-01-5002

3 3/4" Length

x 2

3.750

.500

300-03-0620

8-32 x 1"

x 2

300-03-0610

x 8

8-32 x 1/2"

Machine Screws

Binding Post

Wood Screw

.500

175-01-0369

1/2" Post

x 10

1.000

300-03-0641

x 6

10-24 x 1"

1.000

.188

11

Installation (Cont'd)

Left Wing Channel Weldment

Hinges are
welded at Lowe

r

Hash Marks on
Channel

300-03-0641x 3

Channel Weldment Assembly
(Left Wing Channel Shown)

1) Refer to the critical measurements section of the instructions for reference dimensions. (Page 16)

2) Check Position

• Hinges over outer side of end panel

• Holes on outer side of end panel

• Be Sure the left weldment is installed on left end

2) Place channel on end panel to the recommended specication

3) Use a rubber hammer to work channel over T- molding

• Trim the T-molding if necessary

4) When recommended and/or optimal position is found, use the wood screws to secure channel to the end panel

Note: The Optimal Position will be within the recommended range

Note: It may be necessary to adjust the Wing Channel Weldment to optimize the t and position.

Do not fasten Channel until this step is complete.

12

Place Hinges

Outer side of DSF
Case

Inner side of DSF Case

Assemble Right Wing in a Mirrored Configuration

RIGHT HINGE WELDMENT

LEFT HINGE WELDMENT

(Left Wing Assembly Shown)

Installation (Cont'd)

NOTES:

1) Pins will face in opposite directions, away from the center of the channel.

2) One "Left" and one "Right" Hinge weldment is required for each wing, regardless of which side is being installed.

3) Use tape to hold the upper hinge so that the plex wing can be installed in the next step.

13

End Wing Attachment

Outer side of
DSF Case

Inner side of
DSF Case

175-01-0369x 4

300-03-0610x 4

025880

175-01-0369

300-03-0620

Outer side of
DSF Case

Inner side o

f

DSF Case

Assemble Right Wing in a Mirrored Configuration

(Left Wing Shown)

Installation (Cont'd)

1) Place the plex wing into channels on the hinges.

2) Align all 4 holes on the wing with respective holes on hinges.

3) Securely fasten the binding posts. All binding posts are installed on the inner side.

Plex Post Installation

14