Hussmann DCCG Installation Manual

Page 1
Viking Installation Guide
Viking Range Corporation
111 Front Street
Greenwood, Mississippi 38930 USA
(662) 455-1200
For product information,
call 1-888-VIKING1 (845-4641)
or visit the Viking Web site at
vikingrange.com
Designer Freestanding 30” Gas
Sealed Burner Range
(081610)
Page 2
Table of Contents
DANGER
WARNING
CAUTION
IMPORTANT–Read and Follow!
Warnings & Important Safety Instructions_____________________________________________________ 3
Dimensions __________________________________________________________________________________6
Specifications ________________________________________________________________________________7
Clearance Dimensions (Proximity to Cabinets) ________________________________________________8
Clearance Dimensions (Wood/Composite Overlay) ___________________________________________9
Electrical & Gas Requirements ______________________________________________________________ 10
General Information ________________________________________________________________________12
Installation__________________________________________________________________________________13
Door Removal __________________________________________________________________________13
Leg Installation _________________________________________________________________________14
Leveling/Adjustments/Alignment________________________________________________________15
Anit-tip Device Installation ______________________________________________________________ 16
Connecting Gas & Electrical ____________________________________________________________ 17
Final Installation _________________________________________________________________________18
Door Replacement and Adjustment______________________________________________________19
Final Preparation____________________________________________________________________________20
Performance Checklist ______________________________________________________________________ 20
Service & Registration ______________________________________________________________________ 21
• Before beginning, please read these instructions completely and carefully.
• Do not remove permanently affixed labels, warnings, or plates from product. This may void the warranty.
• All local and national codes and ordinances must be observed. Installation must conform with local codes or in the absence of codes, the National Fuel Gas Code ANSI Z223.1 INFPA54.
• The installer must leave these instructions with the consumer who should retain for local inspector’s use and for future reference.
In Canada: Installation must be in accordance with the current CAN/CGA B149.1 & 2 Gas Installation codes and/or local codes. Electrical installation must be in accordance with the current CSA C22.1 Canadian Electrical Codes Part 1 and/or local codes.
Your safety and the safety of others is very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will be preceded by the safety alert symbol and the word “DANGER,” “WARNING” or “CAUTION.” These words mean:
Hazards or unsafe practices
which WILL result in severe personal
injury or death
Hazards or unsafe practices
which COULD result in severe personal
injury or death
In Massachusetts: All gas products must be installed by a “Massachusetts” licensed plumber or gasfitter. A “T” type handle manual valve must be installed in the gas supply line to the appliance.
2
3
Hazards or unsafe practices which
COULD result in minor personal injury or
property damage.
All safety messages will identify the
hazard, tell you how to reduce the chance
of injury, and tell you what can happen if
the instructions are not followed.
Page 3
IMPORTANT–Read and Follow!
DANGER
DANGER
WARNING
DANGER
DANGER
WARNING
WARNING
A GFI shall be used if required by NFPA-70 (National Electric Code), federal/state/local laws, or local ordinances.
• The required use of a GFI is normally related to the location of a receptacle with respect to any significant sources of water or moisture.
• Viking Range Corporation will NOT warranty any problems resulting from GFI outlets which are not installed properly or do not meet the requirements below.
If the use of a GFI is required
• Of the receptacle type (breaker type or portable type NOT recommended)
• Used with permanent wiring only (temporary or portable wiring NOT recommended)
• On a dedicated circuit (no other receptacles, switches or loads in the circuit)
• Connected to a standard breaker of appropriate size (GFI breaker of the same size NOT recommended)
• Rated for Class A (5 mA +/- 1 mA trip current) as per UL 943 standard
• In good condition and free from any loose-fitting gaskets (if applicable in outdoor situations)
• Protected from moisture (water, steam, high humidity) as much as reasonably possible
To prevent possible damage to cabinets and cabinet finishes, use only materials and finishes that will not discolor or delaminate and will withstand temperatures up to 194°F (90°C). Heat resistant adhesive must be used if the product is to be installed in laminated cabinetry. Check with your builder or cabinet supplier to make sure that the materials meet these requirements.
ELECTRICAL SHOCK HAZARD
To avoid risk of electrical shock,
personal injury or death; verify your appliance has been properly grounded in accordance with local codes or in absence of codes, with the National Electrical Code (NEC). ANSI/NFPA 70­latest edition.
, it should be:
Fire/explosion hazard.
IF THE INFORMATION IN THIS MANUAL IS NOT
FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
DO NOT store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
DO NOT try to light any appliance. –DO NOT touch any electrical switch;
DO NOT use any phone in your building.
–Immediately call your gas supplier from
a neighbor’s phone. –Follow the gas supplier’s instructions. –If you cannot reach your gas supplier,
call the fire department.
• Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
CHEMICAL HAZARD
To avoid risk of property damage and/or personal injury or death; this appliance is not
too be used as a heating source.
• Benzene is a chemical which is part of the gas supply to this cooking product, which is consumed in the flames during combustion. Exposure to a small amount of benzene is possible if a gas leak occurs. Formaldehyde and soot are by-products of incomplete combustion.
• This appliance contains or produces chemicals which can cause serious injury or death and which are known to the state of California to cause cancer, birth defects or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated, and maintained in accordance to the instructions in this document.
MOVING HAZARD
To avoid risk of severe personal injury; this appliance
requires two or more personnel while handling and moving. Possible use of appliance moving devices is recommended.
GAS LEAK HAZARD
To avoid risk of personal injury or death; leak testing of the
appliance must be conducted according to the manufacturer’s instructions. Before placing appliance in operation, always check for gas leaks with soapy water solution.
• DO NOT USE AN OPEN FLAME TO
CHECK FOR GAS LEAKS.
TIPPING HAZARD
To reduce the risk of property damage or personal injury; install anti-tipping device provided in accordance with the installation instructions in this document. Device must be engaged properly to prevent product from tipping over.
• This range can tip.
• Injuries to persons can result.
• Install anti-tip device packed with range.
• See installation instructions.
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Page 4
Dimensions
3
5
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m
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/8
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35-7/8”
(91.1 cm) min.
to
37”
(94 cm) max.
25-3/4” (65.4 cm)
45” (114.3 cm)
19-1/4”
(48.9 cm)
24” (61.0 cm)
25” (63.5 cm)
28-1/4” (71.8 cm)
6”
(15.2 cm)
25” (63.5 cm)
1-1/2”
(3.8 cm)
26-1/2” (67.3 cm)
Specifications
Gas 30” W. Range
Gas 30” W. Range
Description
Overall width 29-7/8” (75.9 cm)
Overall height To top of side trim - 35-7/8” (91.1 cm) min. 37” (94.0 cm) max.
Legs adjust - 1-1/8” (2.9 cm)
Overall depth from rear*
*Add 3/8” (0.95 cm) to overall depth of ranges installed against a combustible wall.
Additions to Overall Height
Gas Requirements Shipped Natural or LP/Propane, field convert with conversion kit (purchased separately);
Gas Manifold Pressure Natural 5.0” W.C.P./ Liquid Propane L/P 10.0” W.C.P.
Electrical Requirements 120VAC/60 Hz; 4 ft. (121.9 cm), 3-wire cord with grounded
Max Amp Usage
Surface Burner Rating Natural/LP
Left front Left rear Right rear Right front
accepts standard residential 1/2” (1.3 cm) ID gas service line
16,000 BTU Nat./12,500 BTU LP/Propane (4.7 kW Nat/ 3.7 kW LP/Propane) 12,000 BTU Nat./11,500 BTU LP/Propane (3.5 kW Nat/ 3.4 kW LP/Propane)
8,000 BTU Nat./7,500 BTU LP/Propane (2.3 kW Nat/ 2.2 kW LP/Propane) 6,000 BTU Nat./5,500 BTU LP/Propane (1.8 kW Nat/ 1.6 kW LP/Propane)
To front of side panel - 25” (63.5 cm)
To front of door - 25-3/4” (65.4 cm)
To front of landing ledge - 26-1/2” (67.3 cm)
To front of door handle - 28-1/4” (71.8 cm)
To top of island trim - add 0” (0.0 cm)
To top of backguard - add 6” (15.2 cm)
To top of high shelf - add 18-3/16” (46.2 cm)
3-prong plug attached to unit
DCCG
.74 amps
Note: Unit shown with standard island trim.
*Add 3/8” (0.95 cm) to overall depth of ranges installed against a combustible wall.
6
Oven Interior Width 23” (58.4 cm)
Oven Interior Height 16-1/8” (40.9 cm)
Oven Interior Depth Overall - 18-3/4” (47.6 cm)
Oven Volume Overall AHAM
Approximate shipping weight
Minimum clearances from adjacent combustible construction: Below cooking surface (36” [91.4 cm] and below)
• Sides - 0”
• Top grate support - 36” (91.4 cm)
Above cooking surface (above 36” [91.4 cm])
• Sides - 6” (15.2 cm)
• Within 6” (15.2 cm) side clearance, wall cabinets no deeper than 13” (33.0 cm) must be minimum 18” (45.7 cm) above cooking surface
• Wall cabinets directly above product must be a minimum of 42” (106.7 cm) above cooking surface
• Rear - 0” with 6” backguard or high shelf; 0” with island trim and non-combustible rear wall;
• 6” (15.2 cm) with island trim and combustible rear wall
AHAM - 17” (43.2 cm)
4.0 cu. ft.
3.7 cu. ft.
410 lbs.
(184.5 kg)
7
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A
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w
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Clearance Dimensions (Proximity to Cabinets)
6
6
”m
in
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t
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2
”m
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in
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6
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in
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t
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CAUTION
Clearance Dimensions (Wood/Composite Overlay)
• This range may be installed directly adjacent to existing 36” (91.4 cm) high base cabinets.
IMPORTANT: The side trim MUST be 3/8” (.95 cm) above the adjacent base cabinet countertop. This can be accomplished by raising the unit using the adjustment spindles on the legs.
• Wall cabinets above the range must be a minimum of 42” (106.7 cm) above the range cooking surface for the full width of the range. This minimum height requirement does not apply if a range hood is installed over the cooking surface.
The bottom of a standard hood should be 30” (76.2 cm) min. to 36” (91.4 cm) max. above the countertop. This would typically result in the bottom of the hood being 66” (167.6 cm) to 72” (182.9 cm) above the floor. Refer to the range hood installation instructions for additional information. These dimensions provide for safe and efficient operation of the hood.
• The range CANNOT be installed directly adjacent to sidewalls, tall cabinets, tall appliances, or other side vertical surfaces above 36” (91.4 cm) high. There must be a minimum of 6” (15.2 cm) side clearance from the range to such combustible surfaces above the 36” (91.4 cm) counter height.
• Within the 6” (15.2 cm) side clearance to combustible vertical
Note: Minimum clearance for back wall is 0” with backguard or high-shelf.
surfaces above 36” (91.4 cm), the maximum wall cabinet depth must be 13” (33.0 cm) and wall cabinets within this 6” (15.2 cm) side clearance must be 18” (45.7 cm) above the 36” (91.4 cm) high countertop.
in a potential burn hazard. Combustible items may ignite, metallic items may become hot and cause burns. If a cabinet storage is to be provided the risk can be
Burn hazard
To avoid risk of personal injury; the use of cabinets for storage above the appliance may result
reduced by installing a rangehood that projects horizontally a minimum 5” (12.7 cm) beyond the bottom of cabinets.
Range Width
30” 30” (76.2 cm)
“A”
Dimension
Note: Minimum clearance for back wall is 0” with backguard or high-shelf.
Note: If a range hood is installed, wall cabinets above the range have a different minimum clearance height.
Wall Installation
Important: This range comes standard with an Island Trim. There must be a minimum of 6” (15.2 cm) clearance from rear of range to a combustible wall or 0” clearance to a non-combustible wall.
Island Installation
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Page 6
Electrical & Gas Requirements
2” dia.
(5.1 cm)
3-1/8”
(7.9 cm)
2-1/2”
(6.4 cm)
1-7/8”
(4.8 cm)
29-1/4”
(79.3 cm)
24-7/8”
(63.2 cm)
Gas or electrical connection in this area
Gas connection in this area
3-1/2”
(8.9 cm)
32”
(81.3 cm)
WARNING
Electrical & Gas Requirements
Electrical Requirements
Check your national and local codes regarding this unit. This range requires 120VAC/60 Hz; 4 ft. (121.9 cm), 3-wire cord with grounded 3-prong plug attached to unit. See “Electrical Connection” section for grounding instructions. Must be fused seperately from any other circuit.
ELECTRICAL SHOCK HAZARD
To avoid the risk of electrical
shock, personal injury or death; verify electrical power is turned off at the breaker box and gas supply is turned off until the range is installed and ready to operate, installation by an authorized installer only.
Gas Connection
The gas supply (service) line must be the same size or greater than the inlet line of the appliance. This range uses a 1/2” (1.3 cm) ID NPT (Sch40) inlet. Sealant on all pipe joints must be resistive to LP gas.
The range is designed specifically for natural gas or liquid propane (LP) gas. Before beginning installation verify that the model is compatible with the intended gas supply.
Manual shut-off valve:
This installer-supplied valve must be installed in the gas service line before the appliance in the gas stream and in a location where it can be reached quickly in the event of an emergency. Any opeing behind the range shall be sealed.
10
In Massachusetts: A “T” handle type
manual valve must be installed in the gas supply line to the appliance.
IMPORTANT: Any conversion required must be performed by your dealer or a qualified licensed plumber or gas service company. Please provide the service person
with this manual before work begins.
Pressure Regulator:
• All heavy-duty, commercial type cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressure may fluctuate with local demand. External regulators are not required on this range since a regulator is built into each unit at the factory. Under no condition bypass this built-in regulator.
• Manifold pressure should be checked with a manometer, natural gas requires 5.0” W.C.P. and LP gas requires 10.0” W.C.P. Incoming line pressure upstream from the regulator must be 1” W.C.P. higher than the manifold pressure in order to check the regulator. The regulator used on this range can withstand a maximum input pressure of 1/2” PSI (14.0” W.C.P.). If the line pressure is in excess of that amount, a step down regulator will be required.
• The appliance must be disconnected from the gas supply piping system during any pressure testing of that system.
Flexible Connections:
If the unit is to be installed with flexible couplings and/or quick-disconnect fittings, the installer must use a heavy-duty AGA design-certified flexible connector of at least 1/2” (1.3 cm) ID NPT (with suitable strain reliefs) in compliance with ANSI Z21.41 and Z21.69.
In Canada: CAN 1-6, 10-88 metal
connectors for gas appliances and CAN 1-6.9 M79 quick disconnect devices for use with gas fuel.
In Massachusetts: This appliance must be
installed with a 36” (3-foot) long flexible gas connector.
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Page 7
General Information
NOTICE
1
2
3
4
CAUTION
Installation
READ AND FOLLOW ALL WARNING AND CAUTION INFORMATION WHEN INSTALLING THIS APPLIANCE.
• All openings in the wall behind the appliance and in the floor under the appliance must be sealed.
• Do not obstruct the flow of combustion and ventilation air.
Avoid any damage to oven vents. The vents need to be unobstructed and open to provide proper airflow for optimal oven performance.
Moving, Handling, and Unpacking
Remove and discard all packing materials, including cardboard and tape on the outside and inside of the range.
Remove the cardboard top pack containing the burner heads, burner caps, grates, leveling legs and anti-tip bracket from the top of the range.
Do not discard the anti-tip metal bracket supplied with the range. This is the anti-tip device and must be installed with the unit. Refer to
“Anti-tip Device Installation” section.
Some stainless steel parts may have a plastic protective wrap which must be peeled off. The interior should be washed thoroughly with hot, soapy water to remove film residues and any dust or debris before being used, then rinsed and wiped dry. Solutions stronger than soap and water are rarely needed.
DO NOT use the handle or oven door to lift the oven. Remove door before installation to ensure that it is not used to lift the unit. DO NOT lift or carry the door by the handle.
Removing the door must be done by your dealer, a qualified licensed plumber, or certified gas installer.
Door Removal
Open door completely. Place pins, supplied with unit, in
pin holes. For personal safety, ONLY use pins
supplied with the unit.
Remove hinge trim screws. Take off hinge trim.
Gently close until pins stop door.
Lift door up and out.
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Page 8
1
1
1
2
3
2
4
3
Leg Installation
1
2
3
3
/
8
3/8”
(
0
.
9
5
c
m
)
(0.95 cm)
3
/
8
(
0
.
9
5
c
m
)
4
5
6
1
1
2
Leveling/Adjustments/Alignment
Legs are packed in the cardboard top pack.
Note: Legs should be installed near to where
appliance is to be used, as they are
not secure for long transit.
Screw legs into couplings on all
four corners.
Note: It is strongly recommended
that a pallet or lift jack be used rather than tilting.
Raise unit about a foot.
Lower range gently to keep any undue strain from
legs and internal mounting hardware.
Unscrew temporary legs from
couplings
.
Measure the four corners in cutout area to verify if
flooring is level.
Move unit into opening.
For uneven or sloped floors, level unit with metal shims
only, as the adjustment required may exceed
the thread available in the leg.
Check that unit is level side to
side and front to back. Side trim of the high corner
must be 3/8” (0.95 cm) above countertop.
If leveling is required, move unit out of opening.
Lift unit and prop on wood blocks.
14 15
Page 9
1
M
e
a
s
u
r
e
m
e
n
t
(
A
)
Measurement (A)M
e
a
s
u
r
e
m
e
n
t
(
A
)
M
e
a
s
u
r
e
m
e
n
t
(
A
)
Measurement (A)
+
1
/
4
+1/4” (
.
6
4
c
m
)
(.64 cm)
M
e
a
s
u
r
e
m
e
n
t
(
A
)
+
1
/
4
(
.
6
4
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)
2
2
-
1
/
4
22-1/4”
(5
6
.
5
c
m
)
(56.5 cm)
2
2
-
1
/
4
(
5
6
.
5
c
m
)
2
1
Note: Refer to electrical and gas
requirements section for proper
installation information.
3
4
Leveling/Adjustments/Alignments (cont.)
WARNING
7
DANGER
Anti-tip Device Installation
(cont.)
Set the high corner of range so that the top of side trim is
3/8” (0.95 cm) above countertop. Level range to high corner.
Anti-tip Device Installation
TIPPING HAZARD
To reduce the risk of property damage or personal injury; install anti-tipping device provided in accordance with the installation instructions in this document. Device must be engaged properly to prevent product from tipping over.
Attach bracket with
mounting hardware provided.
Connecting Gas & Electric
GAS LEAK HAZARD
To avoid risk of personal injury or death; leak testing of the
appliance must be conducted according to the manufacturer’s instructions. Before placing appliance in operation, always check for gas leaks with soapy water solution.
• DO NOT USE AN OPEN FLAME TO
CHECK FOR GAS LEAKS.
Measure from floor to bottom
of the anit-tip opening located on the back of range.
This will be measurement (A).
measurement (A) plus 1/4” (.64 cm) from the floor and 22-1/4” (56.5
cm) from where the right side of range (facing range) is to be located.
Locate anti-tip bracket on rear wall with the top left corner at
Mark and drill holes where bracket will be located.
Connect gas and electrical. Before placing appliance in operation,
always check for gas leaks. This must be performed by your
dealer, a qualified licensed plumber, or gas service company.
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Page 10
1
2
3
4
5
1
2
3
/
8
3/8”
(
0
.
9
5
c
m
)
(0.95 cm)
3
/
8
(
0
.
9
5
c
m
)
3
Final Installation
Door Replacement and Adjustment
Slide range into place. Be sure
anti-tip bracket slides into the anti-tip opening.
Check that unit is level side to side
and front to back. The side trim must be 3/8” (0.95 cm)
above countertop. If unit is not level repeat steps 5-7
of “Leveling/Adjustments/Alignment” section.
Burner heads and burner caps are packed in the
cardboard top pack with the grates. Align burner head
on burner base. Place burner cap on burner head.
Place grate onto the burner pan.
Reattach door to range.
Remove pins from holes in hinges.
Open door completely. Reattach hinge trim on both
sides.
Close door.
If the door needs to be adjusted, loosen hinge trim screws
located in step 2. Adjust the screws located between the door and kickplate using a 5/32” hex head Allen wrench.
After adjustment, tighten hinge trim screws.
18 19
Page 11
Final Preparation
1-1/2”
(3.8 cm)
3/8”
(0.95 cm)
Service & Registration
• All stainless steel body parts should be wiped with hot, soapy water and with a liquid cleaner designed for this material. If buildup occurs, DO NOT use steel wool, abrasive cloths, cleansers, or powders! If it is necessary to scrape stainless steel
to remove encrusted materials, soak with hot, wet cloths to loosen the material, then use a wool or nylon scraper. DO NOT use a metal knife, spatula, or any other material tool to scrape stainless steel! Scratches are almost impossible to remove.
Performance Checklist
A qualified installer should carry out the following checks:
h Check top burner
ignition. See drawing for proper flame height on HI. The low flame should light at every port.
h
Check oven bake function—bake burner on full power.
Only authorized replacement parts may be used in performing service on the appliance. All servicing should be referred to a qualified technician.
Contact Viking Range Corporation, 1-888-VIKING1 (845-4641), for the nearest service parts distributor in your area or write to:
VIKING RANGE CORPORATION
PREFERRED SERVICE
1803 Hwy 82W
Greenwood, Mississippi 38930 USA
The model and serial number can be found by either tilting range back or using a mirror to look underneath on the front edge of the bottom base.
Record the following information indicated below. You will need it if service is ever required.
Model number ____________________________________________________________________________________
h
Check convection fan function—convection fan comes on when switch is turned on (DCCG models).
h
Check broiler function.
Serial number _____________________________________________________________________________________
Date of purchase __________________________________________________________________________________
Date installed ______________________________________________________________________________________
Dealer's name _____________________________________________________________________________________
Address ___________________________________________________________________________________________
These installation instructions should remain with the unit
for future reference.
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