These merchandisers are manufactured to
meet ANSI / National Sanitation Foundation
(NSF®) Standard #7 requirements.
Proper installation is required to maintain
certification. Near the serial plate, each
case carries a label identifying the type of
application for which the case was certified.
ANSI/NSF-7 Type I - Display Refrigerator / Freezer
Intended for 75°F / 55% RH Ambient Application
ANSI/NSF-7 Type II - Display Refrigerator / Freezer
Intended for 80°F / 55% RH Ambient Application
ANSI/NSF-7 - Display Refrigerator
Intended for Bulk Produce
Placing refrigerated merchandisers in direct
sunlight, near hot tables or near other heat
sources could impair their efficiency. Like
other merchandisers, these self-contained units
are sensitive to air disturbances. Air currents
passing around merchandisers will seriously
impair their operation. Do NOT allow air
conditioning, electric fans, open doors or
windows, etc. to create air currents around
the case. BCH units take in air and exhaust
air through the front of the case, and require
no clearance space on top, at the back or either
side. Product should always be maintained at
proper temperature. This means that from the
time the product is received, through storage,
preparation and display, the temperature of
the product must be controlled to maximize
the life of the product.
For California Businesses:
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all
equipment is recorded in Hussmann’s files
for warranty and replacement part purposes.
All correspondence pertaining to warranty or
parts ordering must include the serial number
of each piece of equipment involved. This is
to ensure the customer is provided with the
correct parts.
LOCATION
These merchandisers are designed for
displaying products in air conditioned stores
where temperature is maintained at or below
the ANSI / NSF-7 specified level and relative
humidity is maintained at or below 55%.
Recommended operating ambient temperature
is between 65° F (18° C) with a maximum
55% relative humidity to 80 F (26° C) with a
maximum 55% relative humidity.
This product may contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
This warning is the result of the California State
law known as the California Safe Drinking Water
and Toxic Enforcement Act of 1986, which is
commonly referred to as “Proposition 65.”
This warning does not mean that Hussmann
products will cause cancer or reproductive
harm, or is in violation of any product-safety
standards or requirements. As claried by the
California State government, Proposition 65
can be considered more of a ‘right to know’ law
than a pure product safety law. When used as
designed, Hussmann believes that our products
are not harmful. We provide the Proposition 65
warning to stay in compliance with California
State law. It is your responsibility to provide
accurate Proposition 65 warning labels to your
customers when necessary. For more information
on Proposition 65, please visit the California
State government website.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 8
1-2InstallatIon
36 in.
36 in.
Air
Intake
Air
Exhaust
Front
Rear
(Plan View)
Air
Intake
Air
Exhaust
36 in.
Air
Intake
Air
Exhaust
Front
(Plan View)
Rear
Air
SELF CONTAINED (LOCATION)
Besuretopositionselfcontained
merchandisersproperly.
SELF CONTAINED models have vented base
panels to allow air circulation through the
condensing unit.
Allow for a minimum 36 in. clearance in the
front. Blocking or restricting air flow will
adversely affect performance and may damage
the refrigeration system.
36 in.
Air
Intake
36 in.
36 in.
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance
at Front
Air
Intake
Rear
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance
at Front
Rear
Air
Exhaust
Front
(Plan View)
Air
Intake
Zero Clearance
at Sides and Rear
36 in. Clearance
at Front
Rear
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 9
P/N 2402474_G 1-3
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson
Bar, J-Bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible
to its permanent location and remove
all packaging. Check for damage before
discarding packaging. Remove all separately
packed accessories such as kits and shelves.
Improper handling may cause damage to
the merchandiser when unloading. To avoid
damage:
1. Do not drag the merchandiser out of the
trailer. Use a Johnson bar (Mule).
2. Use a forklift or dolly to remove the
merchandiser from the trailer.
SHIPPING SKID
Each merchandiser is shipped on a skid to
protect the merchandiser’s base and to make
positioning the case easier.
Remove the top of the crate and detach
walls from each other. Lift crate from the
skid. Unscrew the case from the skid.
The merchandiser can now be lifted off the
crate skid. Lift only at base of skid! Remove
any braces and/or skids attached (blanket
wrapped merchandiser may have skids).
DO NOT TILT MERCHANDISER ON ITS
SIDE OR END WHEN REMOVING SKID.
Once the skid is removed, the merchandiser
must be lifted —NOT PUSHED— to
reposition. To remove the skid, remove screws
attaching skid to the merchandiser.
Check floor where merchandisers are to be set
to if it is a level area.
Do not walk or put heavy objects on case.
EXTERIOR LOADING
Do NOT walk on top of the merchandiser or
damage to the merchandisers and serious
personal injury could occur.
merchandisersarenotstructurally
designedtosupportexcessiveexternal
loadingsuch as the weight of a person. Do
not place heavy objects on the merchandiser.
Do NOT remove shipping crate until the
merchandiser is positioned
for installation.
SHIPPING DAMAGE
All equipment should be thoroughly examined
for shipping damage before and during
unloading. This equipment has been carefully
inspected at our factory. Any claim for loss
or damage must be made to the carrier.
The carrier will provide any necessary
inspection reports and/or claim forms.
Apparent Loss or Damage
If there is an obvious loss or damage, it must
be noted on the freight bill or express receipt
and signed by the carrier’s agent; otherwise,
carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until
after equipment is uncrated, retain all packing
materials and submit a written response to the
carrier for inspection, within 15 days.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 10
1-4InstallatIon
CABINET LEVELING
This merchandiser must be installed level
(from back to front, and side to side) to allow
maximum draining of the condensate water as
well as proper door alignment and operation.
Choose a level area to install case.
BCH-8S and BCH-18 cases have one
adjustable cabinet foot at each bottom corner
for easy adjustment if required. BCH-45
and BCH-68 also have an adjustable foot at
center front and back. Turn the foot levelers
clockwise to add length to each foot for
leveling.
When optional 6-inch legs are used, screw the
legs tight to the merchandiser base and then
adjust the feet.
Adjustable Foot
When optional casters are used, screw them
tight to the merchandiser base. Once in final
position, lock each caster.
Thumbscrew Lock
Lock Each Caster
SEALING MERCHANDISER TO FLOOR
If required by local sanitary codes, or if the
customer desires, merchandisers may be sealed
to the floor using a vinyl cove base trim.
The size needed will depend on how much
variation there is in the floor, from one end of
the merchandiser to the other. Sealing of the
lower front and rear panels on self contained
models may hamper their removal for servicing
or maintenance of the condensing unit.
NOTE: Do not allow trim to cover any intake
or discharge grilles located in the lower front
panel.
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 11
P/N 2402474_G 1-5
DOOR SEAL
Check that hinge doors close automatically
by opening the door 45 degrees and releasing.
Ensure door closes and gasket seals door shut.
To adjust the torque applied to the hinged
door:
1. Place a wrench on each of the two lower
support nuts located at the bottom hinge.
2. Loosen the lower nut while holding the
upper nut in place.
3. Torque is increased or decreased by
rotating the top nut. After adjustments are
made, tighten the bottom nut while holding the
upper nut in place. Torque bottom nut to a
minimum of 20 ft-lb.
SERIAL PLATE LOCATION
The serial plate is located at the interior left
side of the merchandiser’s cabinet. It contains
all pertinent information such as model, serial
number, amperage rating, refrigerant type and
charge.
REFRIGERATION UNIT ACCESS
The merchandiser’s front grille has two
screws, which must be removed from either
end at the top of the panel. The lower front
panel may be removed by lifting the panel
straight upward and over the tabs on which it
is hanging. The panel is installed by reversing
the above procedure. Ensure lower front
panel is connected to the bottom brackets to
prevent interference with door and to avoid air
circulation problems.
Adjust Door Closing Torque
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Remove Access Panel
BCH Merchandisers
Page 12
1-6InstallatIon
SHELF INSTALLATION
After the cabinet is leveled, the shelves may
be installed. Wire shelves are adjustable.
Shelf spacing can be adjusted by positioning
the shelf clips according to individual loading
requirements.
BCH-8S merchandisers have three movable
wire shelves and one solid shelf. BCH-18,
BCH-45 and BCH-68 merchandisers have four
movable wire shelves and one solid shelf, per
door. Additional shelves may be ordered as
optional items.
Shelves
NOTE: The movable wire shelves may be
reversed so that the wire shelf lip is positioned
in the front as a product stop.
NOTE:
Do not move the Solid
Shelf at the front of case
Never Block
Air Opening
Solid Shelf
BCH-8SBCH-18BCH-45BCH-68
P/N 2402474_G
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Page 13
P/N 2402474_G 1-7
LAMPS
The merchandiser’s lights are illuminated when
the merchandiser’s plug is plugged into a powered receptacle. The merchandiser doesn’t have
a light switch.
LEDs are standard. The LED light fixture
mounts the same way and is replaced in the
same manner as a fluorescent fixture.
LED fixtures power supplies are 24 VDC, and
are powered from one side only. See markings
on the LED fixture for proper installation
instruction.
LED Lamp
DOOR SWITCH
The merchandiser’s door switch controls the
evaporator fan motor. The switch shuts the
evaporator fan off when the door is opened.
This reduces energy consumption and helps
prevent product temperatures from increasing
from the door being opened and closed.
Door
Switch
BCH Lamp
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 14
1-8InstallatIon
STOCKING
Product should NOT be placed in case
until merchandiser is at proper operating
temperature.
BCH merchandisers must remain in operation
for at least 24 hours before product may be
loaded into case.
Proper rotation of product during stocking
is necessary to prevent product loss. Always
bring the oldest product to the front and set
the newest to the back.
Noproduct
within
4 inches
of top
AirdischArgeAndreturngrille
mustremAinopenAndfreeof
obstructionAtAlltimes.
Do not allow product, packages, signs, etc. to
block air discharge or return grille. Do not use
non-approved shelving, baskets, display racks,
or any accessory that could hamper air curtain
performance.
Product must be within designated load limit
to ensure proper refrigeration and air curtain
performance.
Load Limit for BCH-8S Merchandisers
Noproduct
within
4 inches
of top
Load Limit for BCH-18, BCH-45 and BCH-68
Merchandisers
At no time should product be stocked:
• Beyond the front of shelves
• Near the air discharge duct located at the top rear of case
• Near or covering the front return air grille
• Within four inches of the top of the cabinet (This space must be free of product and other materials.)
DO NOT LOAD CASE WITH WARM PRODUCT.
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 15
P/N 2402474_G 2-1
ELECTRICAL / REFRIGERATION
• BCH-8S and BCH-18 require a dedicated
15 AMP/115V circuit with grounded wall
receptacle (NEMA 5-15R).
• BCH-45 and BCH-68 require a dedicated
Merchandiser must be grounded.
Do not remove the power supply cord ground.
REFRIGERATION
BCH merchandisers are equipped with a
hermetic compressor. The condenser is of fin
and tube construction. The air is taken into
the merchandiser from the front of the cabinet
and is also discharged from the front. See
page 1-2 for details. BCH models use R-134A
refrigerant. The systems employ capillary tubes
for refrigerant flow. The capillary tube is soldered
to the suction line pull-out coil for proper heat
exchange. If the capillary tube should become
plugged or damaged, it is better to replace the
heat exchanger (capillary tube and suction line).
20 AMP/115V circuit with a grounded wall
receptacle (NEMA 5-20R).
• Always use a dedicated circuit with the
amperage stated on the unit.
• Plug into an outlet designed for the plug.
• Do not overload the circuit
• Do not use long or thin extension cords.
Never use adapters.
• If in doubt, call an electrician.
If the power supply oscillates beyond the range
given in the following table, a voltage regulator
is required.
PLUG
The plug cord is 7 ft long and is located on
the right hand rear of the merchandiser.
Disconnect power before servicing. BCH
merchandisers require a dedicated electrical
circuit with ground. 12AWG is the minimum
sized acceptable wire.
— LOCK OUT / TAG OUT —
To avoid serious injury or death from electrical
shock, always disconnect the electrical power
at the main disconnect when servicing or
replacing any electrical component. This
includes, but is not limited to, such items as
doors, lights, fans, heaters, and thermostats.
ALWAYS CHECK THE SERIAL PLATE FOR
COMPONENT AMPERES
Nominal Minimum Maximum
Voltage Voltage Voltage
120 108 132
Risk of Electric Shock. If cord or plug
becomes damaged, replace only with
a cord and plug of the same type.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 16
2-2ElEctrical / rEfrigEration
OPERATINGSafe-NET IIICONTROLS
The Safe-NET III electronic temperature and
defrost controller is located in the cassette
compartment. The controller comes factory set
at position #5 and is ready to go.
Safe-NET III Controller Location
The front grille must be removed in order to
access this control. To remove the grille, open
the door and remove the two plastic screws
and retainers on the top of the grille, then tilt
out and lift up to remove.
The temperatures can be adjusted by rotating
the knob counter-clockwise for a warmer
setpoint, or clockwise for a colder setpoint.
The display shows the setpoint for a few
seconds when changed, then reverts to showing
the sensed temperatures in the merchandiser.
The adjustment knob allows the user to
select a pre-configured cold setpoint, warm
setpoint or any setpoint within this range. The
adjustment knob is also configured with
O
n functionality to power off the controller.
Off/
The off position shuts off the compressor only.
UNPLUG THE UNIT FOR SERVICE.
Remove Plastic Screws
When removing the grille for this operation or
for condenser cleaning, care must be taken not
to damage the display interface cable. It may
be unplugged during this task.
Interface
Cable Plug
Unplug Interface Cable
Remove Plastic Screws
The top, or green, LED indicates the case is
in refrigeration mode. The center, or yellow,
LED indicates the case is in defrost mode.
The bottom (red) LED indicates an alarm
condition, such as merchandiser warming up
because the door is not closed.
Compressor
Powered on
GREEN
Defrost Cycle
YELLOW
Alarm
RED
Off / On Position
Safe-NET III Indicators
P/N 2402474_G
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Page 17
P/N 2402474_G 2-3
START-UP / OPERATION
The defrost cycle is initiated at power on.
(This cycle will quickly terminate on the
initial start-up of a warm merchandiser.)
Another defrost cycle will follow every 8 hours
thereafter. The defrost times will reset whenever
power is interrupted. Therefore, the standard
defrost times can be reset by interrupting power
(full stop, then start) at the desired time.
This will reset the initial time and restart the
8-hour cycle.
Troubleshooting
During the compressor-on time (1 minute),
or compressor-off time (2 minutes), built-in
protection time will delay the defrost initiation.
If you force a defrost cycle during this time,
the feature will initiate but not start until the
compressor protection mode times out.
ALARMS AND CODES
Safe-NET III is available with an audible
alarm (located in the display module) that
sounds in the event a failure occurs.
flashing TemperaTureOr sensOr alarm
leD, e1
Or e2
If the Temperature or Sensor Alarm LED
(red) on the controller and display is flashing,
a temperature sensor has failed (or sensor is
disconnected). The display shows E1 if the case
sensor has failed (or disconnected) or E2 if the
evaporator sensor has failed (it is disconnected).
If the merchandiser sensor fails, refrigeration
will run continuously. Turn off, or repeat
a duty cycle of a few minutes on and a few
minutes off.
Alarm
or Code Indicates Action
Red LED • Firmware • Call Service
remains ON corruption on immediately
after startup controller
• Controller is
not operating
Red LED turns • Case • Make sure the door
on during temperature is closed
operation is too warm • Make sure that cold
or too cool air is not being
blocked or deflected
• Check the
temperature using
the optional display
or a thermometer
• If the LED does not
turn off after on hour,
call Service
Red LED • Temperature • Check the optional
flashes sensor failure display for error code
• E1 indicates E1 or E2 and call
a case Service immediately
temperature
failure
• E2 indicates
an evaporator
temperature
sensor failure
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 18
2-4ElEctrical / rEfrigEration
MANUAL DEFROST
Note:
This procedure initiates a manual or forced
defrost.
IMPORTANT:
Return the control knob to its original setting
(Step 1) once the manual defrost has been
initiated.
TEMPERATURE ADJUSTMENT
1. Rotate the adjustment knob counter
clockwise for a warmer setpoint or
clockwise for a colder setpoint.
2. While adjusting the temperature, the display
shows the setpoint (cut out value). A few
seconds after the temperature is set,
the controller reverts to the sensed
temperature in the merchandiser.
3. To verify merchandiser settings, turn the
dial to warm and cold. Output readings
should be within one degree of the
temperatures shown above.
The control has protective settings to prevent
short cycling of the compressor.
A. The compressor may run for up to 60 sec.
after Step 2 is completed. Start the 10 sec.
count down for Step 3, once the display is
blank.
B. The defrost initiation may be delayed for
up to 120 sec. after Step 3 is completed.
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 19
P/N 2402474_G 2-5
Typical Sensor to Control Configuration
in.
2
MM
Yellow Sheath
50 8
Black Sheath
Black (Air Sensor #8)
Black (Evaporator Sensor #9)
152.4 MM
228.6 MM
BCH - 8S
6 in.
9 in.
BCH - 18, 45, 68
8
9
10
11
Not Used #11
White
(Common both Sensors #10)
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 20
2-6ElEctrical / rEfrigEration
Sequence of Operation — LTH Merchandisers
1 NOTE: The 65°C Version Controller includes a Parameter Code Number. This number indicates what program has been
loaded into the controller. When the Controller is first powered up or is turned off and then back on a 2 digit Parameter
Code Number will display for 3 seconds. Then the Self Check will Start.
1a. The Safe-NET Parameter Code is 59 for BCH-8S and BCH-18. Code is 76 for BCH-76 and 77 for BCH-68. If the case is
warm at initial start-up, the defrost will be initiated and will terminate almost immediately. (Display will lock in current
temperature when defrost is initiated.)
1b. If the case is cold (as if it is turned off and then back on), the defrost cycle will continue until the termination
temperature is reached or the fail-safe time has expired.
2 The compressor will start 10 seconds after the power is applied.
3 The compressor will run for 10 minutes. Then, defrost will be initiated.
4 During defrost, the display will show the temperature before defrost, and it will continue to show this
temperature for 1 hour. Compressor will turn back on once coil is defrosted.
5 The compressor will continue to run until it reaches its cut-out temperature (pull down).
6 The refrigeration cycle will continue until the next scheduled (8 hours) or demand defrost.
7 3 and 4 will repeat until power is interrupted.
NOTE: If power is interrupted, sequence will start at 4 . Defrost will be initiated and the time to subsequent
defrost will reset.
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 21
P/N 2402474_G 2-7
MODEL Parameter Code Display at Full Cold Display at #1 Position
BCH8S 59 24°F 7°F
BCH18 59 24°F 7°F
BCH45 76 27°F 7°F
BCH68 77 24°F 10°F
1. The Safe-NET III Controller controls
refrigeration temperature. This is factory
installed in the control panel. Adjust this
control knob to maintain the discharge air
temperature shown. Measure discharge air
temperatures at the center of the discharge
air opening.
Defrosts are time initiated and temperature
terminated for self contained. The defrost
setting is factory set as shown above.
To ensure a thorough defrost, defrost
must be terminated by the temperature
termination setting — not by time.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 22
ElEctrical / rEfrigEration
2-8
DEFROST WATER EVAPORATION
External drain plumbing is not required.
Behind the condensing unit housing cover,
there is a tray for gathering and directing
defrost water from the evaporator coil to the
condensing unit area. The tray serves as a
reservoir for storing water until the water is
evaporated by a hot gas loop from the
compressor.
INSTALLING FDA/NSF REQUIRED
THERMOMETER
The following pages provide the same
information that ships with the thermometer.
This requirement does not apply to display
refrigerators intended for bulk produce
(refer to page 1-1).
Please note that the tape cannot be exposed
after installation.
The thermometer is located at the top interior
of the merchandiser’s cabinet.
NSF Thermometer
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 23
P/N 2402474_G 2-9
This is an NSF-7 &
US FDAFood Code
Required
Thermometer
Thermometer — Hussmann Part TM.4911251
Hussmann Corporation • 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 24
ElEctrical / rEfrigEration
Important – Please read!
2-10
Food and Drug Administration (US FDA) Food Code [ http://www.fda.gov/ ]
National Sanitation Foundation (NSF / ANSI) Standard 7 [ http://www.nsf.org/ ]
Each installation will be different
depending on how the unit is
stocked, shopping patterns in the
department and ambient conditions
of the store. The suggested loca-
tions provided herein are possible
locations. It is the responsibility of
the purchaser / user to determine
the location within the food storage
This thermometer is provided in response to United States
and
The thermometer may need to be
moved several times to find the
warmest location. Mounting options
include flexible plastic for price tag
molding application, magnet
applied to back of flexible plastic for
steel end wall, and double stick
tape. Tape must not be exposed
after installation.
area of the unit that best meets the
code requirements above.
Keep with merchandiser
or give to store manager.
DO NOT DESTROY.
Questions about either code should
be addressed to local agencies or
other appropriate officials.
P/N 2402474_G
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 25
P/N 2402474_G 3-1
MAINTENANCE
CARE AND CLEANING
Long life and satisfactory performance of
any equipment is dependent upon the care it
receives. To ensure long life, proper sanitation
and minimum maintenance costs, these
merchandisers should be thoroughly cleaned,
all debris removed and the interiors washed
down, weekly.
Exterior Surfaces
The exterior surfaces must be cleaned with a
mild detergent and warm water to protect and
maintain their attractive finish.
The interior surfaces may be cleaned with most
domestic detergents and sanitizing solutions
with no harm to the surface.
Product must be stored in a cooler when
product is removed from merchandiser for
cleaning.
Do NOT Use:
•Abrasive cleansers and scouring pads, as these
will mar the finish.
•Coarse paper towels on coated glass.
•Ammonia-based cleaners on acrylic parts.
Do not use HOT water on COLD glass surfaces.
This can cause the glass to shatter and could
result in personal injury. Allow glass fronts,
ends and service doors to warm before applying
hot water.
To reduce the risk of fire, electrical shock or
injury when cleaning this merchandiser:
• Unplug the merchandiser before cleaning;
• Keep all liquids away from electrical and
electronic components;
• Do not use any mechanical device or other
means to speed the defrost process, except as
recommended by the manufacturer.
•Solvent, oil or acidic based cleaners on any
interior surfaces.
•Do not use high pressure water hoses.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
Do NOT allow cleaning agent or
cloth to contact food product.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 26
3-2Maintenance
Do:
•Remove the product and all loose debris to
avoid clogging the waste outlet.
•Store product in a refrigerated area such as a
cooler. Remove only as much product as can
be taken to the cooler in a timely manner.
•Disconnect electrical power before cleaning.
•Thoroughly clean all surfaces with soap and
hot water.
pressurehosestowashtheiNterior. These
willdesTroyThemerchandisers’ sealing
causingleaksandpoorperformance.
•Take care to minimize direct contact between
fan motors and cleaning or rinse water.
•Do NOT flood merchandiser with water.
doNotusesteamorhighwater
Cleaning Coils
To maintain peak operating efficiency, the coil
should be cleaned at least once each month.
A dirty coil slows product cooling significantly
and increases energy consumption by as much
as 20%. Dirt buildup on coils can also cause
the compressor to lock up damaging the
condensing unit.
• Remove screws on top of each side of the
louvered grille, then lift off the grille.
• Next, detach the merchandiser’s electrical
wire harness located on the right or left hand
side near the coil.
Cleaning Shelves
Shelves and shelf clips are easily removed for
cleaning the interior. Wipe down the shelves
and interior with a mild detergent and replace.
The bottom shelf is removable for cleaning.
Lift bottom shelf up and pull out. Pay
attention to the two metal tabs on the rear of
the shelf. Clean case interior, and replace shelf.
Metal tabs must fit in the original position.
Remove Access Panel
Remove Bottom Shelf
P/N 2402474_G
Unplug Power Harness
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Page 27
P/N 2402474_G 3-3
Remove the two screws securing refrigeration
unit cassette in place.
Use the center black bar to pull the
refrigeration unit’s cassette forward to access
the coils.
The wash out drain is located behind the
refrigeration cassette and can be cleaned with
water and wiped with a soft cloth. Ensure
drain is unobstructed before replacing cassette.
Drain
Wash Out Drain
The washout drain flows into an auxiliary
waste line. Next, remove the auxiliary waste
line cap to drain any excess water. Place a dry
towel over the line to absorb water.
Use a soft hand brush attachment on a
vacuum to remove accumulated dust and debris.
Consult an authorized service technician if more
extensive cleaning is needed. If the refrigeration
unit is damaged, it can be replaced with a new
cassette.
Coil
Replace cap, cables and cassette.
Auxiliary Waste Line
Cable
Cap
Replace Cap, Cables and Cassette
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 28
3-4Maintenance
TIPS AND TROUBLESHOOTING
There are a few simple things to check before
calling for service:
1. Product not cold? Refrigeration unit
requires 24 hours at initial startup to
cool down to operating temperature with
Noproductloaded in merchandiser.
Ask when merchandiser was stocked,
and what the usage has been.
2. Check the door and door seal for air leaks.
3. Power Supply:
Is the unit plugged in?
Is there power to the unit?
4. Location:
What are the ambient conditions —
temperature and humidity, direct sun,
nearby source of heat, such as oven or grill?
IMPORTANT
INFORMATION
For prompt service when contacting the
factory, be sure to have the case model and
serial number from the case serial plate.
— LOCK OUT / TAG OUT —
To avoid serious injury or death from electrical
shock, always disconnect the electrical power
at the main disconnect when servicing or
replacing any electrical component. This
includes, but is not limited to, such items as
doors, lights, fans, heaters, and thermostats.
Is the unit level?
Has the unit been moved recently?
5. Shelves and Stocking:
Are the standard shelves in the correct places?
Is the product stocked properly?
Is the bottom shelf at the proper location?
Is air circulating properly through air openings?
DO NOT FLOOD!
Use only enough water necessary to clean
surface. Water must not drip down the case!
Never use ammonia based cleansers, abrasive
cleansers, or scouring pads.
P/N 2402474_G
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Page 29
P/N 2402474_G 4-1
SERVICE
REPLACING INTERIOR LAMPS
BCH merchandisers have interior case LEDs
— LOCK OUT / TAG OUT —
To avoid serious injury or death from electrical
shock, always disconnect the electrical power
at the main disconnect when servicing or
replacing any electrical component. This
includes, but is not limited to, such items as
doors, lights, fans, heaters, and thermostats.
REPLACING DISPLAY LAMP
NOTE: BCH-8 does not have a display lamp.
located on the inside of the door.
The LEDs are protected by a clear, plastic
diffuser. The plastic shield must be removed to
replace the LED fixture.
Disconnect power to the merchandiser.
Remove the display from the top of the
equipment. Remove any cover connection
points. Remove the merchandiser’s display
cover panel and change out the lamp. Replace
the display panel cover.
Remove and replace light fixture
Lamp Diffuser
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 30
Service
4-2
REPLACING POWER SUPPLIES
To replace the LED, do the following:
Turn OFF the electrical power to the
merchandiser. Unscrew the metal clip that
holds the shield in place. Grasp the plastic
shield at the rear near the merchandiser’s front
glass as shown below.
Carefully loosen the shield from the side of
the merchandiser. Once the shield is out of the
rear track, the lamp shield can be removed.
For LEDs, ensure the new fixture’s markings
are installed on the same side as the LED being
removed.
Remove the LED, and replace with a new
LED. Install lamp shield in rear track first to
replace. Replace metal clips.
The LED power supply for the BCH-8S is
located on the refrigeration cassette. This
power supply operates the interior lamp.
The LED power supply for the BCH-18,
BCH-45 and BCH-68 is located on the top
of the merchandiser under a sheet metal
enclosure. (BCH-68 shown.)
To access the LED power supply, the
protective enclosure is removed by removing
screws as shown below.
P/N 2402474_G
Replacing LED
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Page 31
Models
Standard Parts
Power Cord (NEMA 5-15P)1803998XX
Power Cord (NEMA 5-20P)1804010XX
Door Switch (fans)03S121XXXX
Defrost Sensor (Yellow) 1.5MM0509123XXXX
Air Sensor (Black) 1.5MM0509122XXXX
Safe-Net III Controller 65C 0524127X
Safe-Net III Controller 65C0524127X
Safe-Net III Controller 65C0551128X
Safe-Net III Controller 65C0552453X
Safe-Net III Display (F°) 65C1H59052001XXXX
Safe-Net III Display Interface Cable 1M0509783XXXX
Safe-Net III Control Harness0513058X
Safe-Net III Control Harness0507356X
Safe-Net III Control Harness0513058XX
Compressor Relay (T92P11A22-120)1804291XX
Compressor Relay (T92P7A22-120)0459304001XX
Time Delay Relay1701674XX
Pilaster Strip (30") 0501242X
Pilaster Strip (42") 0501240XXX
Shelf Clips (insert into pilaster strips)0403363XXXX
Wire Shelf (White) 19 X 211201506X
Wire Shelf (Black) 19 X 210515030X
Wire Shelf (White) 25.5 X 25.751201509X
Wire Shelf (Black) 25.5 X 25.750517824X
Wire Shelf LH (White) 26 X 241201514XX
Wire Shelf LH (Black) 26 X 240514390XX
Wire Shelf RH (White) 26 X 241201513XX
Wire Shelf RH (Black) 26 X 240514391XX
Wire Shelf CTR (White) 26 X 25.751201551X
Wire Shelf CTR (Black) 26 X 25.750517826X
P/N 2402474_G 4-3
BCH Parts List:
Part NumberBCH8SBCH-18BCH-45BCH-68
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
BCH Merchandisers
Page 32
4-4Service
BCH Parts List (2):
ModelsPart NumberBCH8SBCH-18BCH-45BCH-68
Standard Parts
Interior Light Cover0507791X
Interior Light Cover0506054XXX
Feet (Adjustable)1005319XXXX
Horizontal Thermometer1700559XXXX
LED Power Supply0515168X
LED Power Supply 100W 2VDC0518898XXX
Led Light LY13-11027 18 IN 0521112X
Led Light E1N5K-4100K-C3-S20515963X
Led Light E1N5K-4100K-C3-S40515965XXX
Led Light E1N5K-4100K-C3-S30515964X
Lampholder 1803435XXXX
Lampholder Top0516006XX
Corner light lens1005413X
Corner light lens1005415XX
Top cap Lens1005431XXX
Boom cap lens1005432XXX
Door LH Black0539232X
Door LH Black0539231X
Door LH Black0539230XX
Door RH Black0539229
Door
Gasket1501487X
Door Gasket1501448X
Door Gasket0506159XX
Torsion Rod0507228XXXX
Door Bushing0519882XXXX
Door Lock0505225XXXX
Door Handle (Black)1004348XXXX
Bracket Door Lock0494798XXXX
Plasc Lower Front Grille (KO for SNIII)0506912X
Plasc Lower Front Grille (KO for SNIII)0516530X
Plasc Lower Front Grille (KO for SNIII)0506816X
Plasc Lower Front Grille (KO for SNIII)0506817X
PTM Boom Shelf0518307X
PTM Boom Shelf0518308XX