®
Owner's Manual
07C
"This machine is approved by the EPA for EIO (10% ethanol) and lower fuel only.
532 44 14-57
Do not use any fuel >EIO in this machine."
Safe Operation Practices for Ride=On Mowers
DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS iNJURY OR DEATH.
WARNING: In order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
tral, you may lose control of the tractor.
WARNING: Do not coast down a hill inneu-
WARNING: Tow onlythe attachments that
are recommended by and comply with
specifications of the manufacturer ofyour
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires
can lose traction with the ground and
cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with
the instructions,to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop
the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge chute, or other safety devices in place and
working.
SAFETY RULES
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine
into atrailer or truck.
• Always wear eye protection when operating
machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or storing
the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
2
Safe Operation Practices for Ride=On Mowers
SAFETY RULES
ill. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out ofthe mowing area and inthe watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed
equipment.
• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
isan open flame, spark, or pilot light such as on awater
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. Ifthis is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim ofthe fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi-
ately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove anyfuel-
soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
o
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
o
Never carry passengers.
o
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
o
Keep children out ofthe mowing area and inthe watchful
care of a responsible adult other than the operator.
o
Be alert and turn machine off if a child enters the
area.
o
Before and while backing, look behind and down for
small children.
o
Mow up and down slopes (15° Max), not across.
o
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
o
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
o
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
o
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
3
PRODUCT SPECiFiCATiONS
Gasoline Capacity 2.5 Gallons (9,5 L)
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 10W30 (above32°F/0°0)
SAE 5W30 (below32°F/0°0)
Oil Capacity: W/Filter: 51 oz (1.5 L)
W/O Filter: 35 oz (1.05 L)
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH): Forward: 0 - 5.2
Reverse: 0 - 2.9
Charging System 15 Amps @ 3600 RPM
Battery: AMP/HR: 28
MIN. CCA: 230
Case Size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under "Maintenance" and "Stor-
age" sections of this manual.
WARNING: This tractor isequipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2=3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5-6
OPERATION ............................................................. 7=13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ...................................................... 27-42
ENGINE BREAKDOWN .......................................... 43-52
4
UNASSEMBLED PARTS
Key
Slope Sheet
(1) Oil Drain Tube
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 1/2" wrench Tire pressure gauge
(2) 7/16" wrenches Utility knife
Pliers
When right or left hand ismentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
TO CHECK BATTERY (See Fig. 1)
Lift seat to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
For battery and battery cable installation see "RE-
PLACING BATTERY" inthe "Service and Adjustments"
section in this manual.
Fig. 1
ADJUST SEAT (See Fig. 2)
Sit in seat.
• Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
Fig. 2
5
ASSEMBLY
NOTE: You may now roll your tractor off the skid. Follow
the instructions below to remove the tractor from the skid.
_,WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
• Raise attachment lift lever to its highest position.
• Release parking brake by depressing brake pedal.
• Place freewheel control in disengaged position to dis-
engage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
• Roll tractor forward off skid.
Continue with the instructions that follow.
CHECK TiRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts inthe Service and Adjustments sec-
tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
_CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIS'I7
,/
All assembly instructions have been completed.
,/
No remaining loose parts in carton.
,/
Battery is properly prepared and charged.
,/
Seat is adjusted comfortably and tightened securely.
,/
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/
Check wiring. See that all connections are still secure
and wires are properly clamped.
,/
Before driving tractor, be sure freewheel control
is in "transmission engaged" position (See "TO
TRANSPORT" in the Operation section ofthis manual).
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
¢"
Engine oil is at proper level.
¢"
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
¢"
Become familiar with all controls, their location and
function. Operate them before you start the engine.
¢"
Be sure brake system is in safe operating condition.
¢"
Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
¢"
It isimportant to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
andtransmission purging instructions (See"TO START
ENGINE" and"PURGE TRANSMISSION" inthe Opera-
tion section of this manual).
6
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
L I",l
LOW CHOKE FAST SLOWREVERSE NEUTRAL HiGH
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
LIGHTS ON
ATTACHM ENT
CLUTCH DISENGAGED
(Automatic Models only)
OPERATION
SYSTEM (ROS)
FUEL BATTERY CLUTCH/BRAKE
ATTACHM ENT
CLUTCH ENGAGED
FREEWHEEL
REVERSE FORWARD CRUISE CONTROL
DANGER, KEEP HANDS
AND FEET AWAY
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
PEDAL
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
and/or property damage.
7
OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into
the brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting
and controlling engine speed.
(E) ATTACHMENT CLUTCH LEVER - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
Fig. 3
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward move-
ment of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse move-
ment of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.
(P) SERVICE REMINDER / HOUR METER - Indicates
when service is required for the engine and mower.
8
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 4)
Your tractor isequipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal (B) all the way down and hold.
• Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever. Pedal should remain inbrake position. Make sure
parking brake will hold tractor secure.
Fig. 4
STOPPING (See Fig. 5)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever
to "DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress brake pedal into full
"BRAKE" position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURNTO NEUTRAL POSITION WHEN NOTDEPRESSED.
ENGINE -
• Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half andfull
speed (fast) position, before stopping may cause engine
to "backfire".
• Turn ignitionkey (F)to "STOP"position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases
may cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor corn=
pletely, as described above, before leav=
ing the operator's position; to empty
grass catcher, etc.
) ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
( _ ATTACHMENT
CLUTCH LEVER
"ENGAGED"
Fig. 5
TO USE THROTTLE CONTROL (D) (See Fig. 6)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
engines operating efficiency.
• Full speed (fast) offers the best bagging and mower
performance.
Fig. 6
9
OPERATION
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward (K)or reverse (L) drive pedal to
begin movement. Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL (J) (See Fig. 7)
The cruise control feature can be used for forward travel only.
Fig. 7
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming atslow speeds may cause the
cruise control to disengage. Do not use the cruise control
on slopes, rough terrian or while trimmimg or turning.
• With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The position of the attachment lift lever (A) determines the
cutting height.
• The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
offthe ground when mower isatthe desired cutting height in
operating position. Gauge wheels then keep the deck inprop-
er position to helpprevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower todesired cutting height (See"TOAD JUST
MOWER CUTTING HEIGHT" inthis section of manual).
• With mower indesired heightofcut position, gaugewheels
shou Id be assembled so they are slightly off the ground.
Installgauge wheel in appropriate hole. Tighten securely.
• Repeat for all, installing gauge wheel in same adjust-
ment hole.
Fig. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned inthe seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
1. Select desired height of cut with attachment lift lever.
2. Start mower blades by engaging attachment clutch.
TO STOP MOWER BLADES -
Disengage attachment clutch control.
Fig. 8
• Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
10
OPERATION
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
• To restart movement, slowly release parking brake and
brake pedal.
• Slowlydepress appropriate drive pedalto slowestsetting.
• Make all turns slowly.
.........
Fig. 10
CAUTION: Do not operatethe mowerwithout |
&
either the entire grass catcher, on mowers so
equipped, orthe deflector shield (S) in place.
REVERSE OPERATION SYSTEM (ROS) (See
Fig. 11)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut offthe
engine unless ignition key isplaced inthe ROS "ON" position.
_WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use ifyou are certain no children or other bystanders
will enter the mowing area.
• Depress brake pedal all the way down.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
J
TO TRANSPORT (See Figs. 3 and 12)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TRANSMiSSiON ENGAGED
TRANSMiSSiON DISENGAGED
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 11
• Look down and behind before and while backing.
• Slowly depress reverse drive pedal to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO OPERATE ON HILLS
with slopes greater than 15° and do not
CAUTION: Do not drive up or down hills
drive across any slope.
Choose the slowest speed before starting up or down
hills.
Fig. 12
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, isdangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the
engine has run and flashes to indicate that the engine
or mower needs servicing. When service is required, the
service reminder will flash for two hours. Toservice engine
and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position bu,t "STOP". For accurate reading, be sure key
remains in the STOP position when engine is not running.
11
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULE' mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" inthe
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular unleaded gasoline with a minimum
of 87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not mix
oil with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
TO START ENGINE (See Fig. 3)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control isin the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key intoignitionandturn key clockwise to "START"
position and release key as soon as engine starts. Do not
run starter continuously for more than fifteen seconds
per minute. If the engine does not start after several at-
tempts, move throttle control to fast position, wait a few
minutes and try again. Ifenginestill does not start, move
the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F/10 ° C and above)
• When engine starts, move the throttle control to the
fast position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
iMPORTANT: WHEN OPERATING INTEMPERATURES BELOW
32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP INSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which
leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engine and let itrun until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage
instructions for additional information. Never use
engine or carburetor eJeaner products in the fuel
tank or permanent damage may occur.
COLD WEATHER STARTING (50 ° F/10° C and below)
• When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs rough-
ly, then move throttle control to fast position. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission towarm up. This
can be done during the engine warm up period.
• Theattachmentscan alsobeusedduringtheenginewarm-
up period after the transmission has been warmed up.
NOTE: If at ahigh altitude (above 3000 feet) or in cold tem-
peratures (below 32 ° F/10° C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
12
OPERATION
PURGE TRANSMISSION
_ CAUTION: Never engage or disengage
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THE TRACTOR.
• Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
• Sitting in the tractor seat, start engine. After the en-
gine is running, move throttle control to slow position.
Disengage parking brake
I _ CAUTION: At any time, there may be 1
• Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
• Shut off engine and set parking brake.
• Engage transmission by placing freewheel control in
engaged position (See "TO TRANSPORT" in this sec-
tion of manual).
• Sitting inthe tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
Your transmission is now purged and now ready for normal
operation.
freewheel lever while the engine is
running.
movement of the drive wheels.
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING"
in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 13).
(
Fig. 13
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it iswet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
13
MAINTENANCE
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE
Check Brake Operation
EACH
USE
v"
CheckTire Pressure
T Check Operator Presence & ROS Systems
A Check for Loose Fasteners
v"
v"
C Check/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
R
Clean Battery and Terminals
Clean Debris Off Steering Plate
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
NE Clean Air Filter
G Clean Air Screen
inspect Muffler/Spark Attester
N Replace Oil Filter (If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
m R_lace Fuel Filter
- Change more often when operating under a heavy load or in high ambient temperatures.
- Service more often when operating in dirty or dusty conditions.
v'
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
8
HOURS
25
HOURS
50
HOURS
lOO
HOURS
SEASON STORAGE
II"
v'
v"
v'
v'
v'
v'
_#fP 1,2
_F1,2
V'2
V"2
v'
_,2
V'
3 - Replace blades more often when mowing in sandy soil. 5 - See Cleaning in Maintenance Section.
4 - Not required if equipped with maintenance-free battery.
LUBRICATION CHART
(_ SPINDLE ZERK- SPINDLE ZERK
(_ FRONT FRONT
WHEEL WHEEL
BEARING BEARING
ZERK ZERK
SECTOR
GEAR
TEETH
ENGINE
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and ROS systems for proper
operation.
• Check for loose fasteners.
01965
(_ General Purpose Grease
(_ Refer to Maintenance "ENGINE" Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A
DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14
MAINTENANCE
TRACTOR
Always observe safety rules when performing any
maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
• Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 14)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine isrunning, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 14
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
proved by the manufacturer of your tractor.
i_ CAUTION: Use onlya replacement blade ap-
Using a blade not approved by the manu=
facturer of your tractor is hazardous, could
damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 15)
• Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT:TO ENSURE PROPERASSEMBLY,CENTER
HOLE IN BLADE MUSTALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
iMPORTANT: SPECIAL BLADE BOLTHEATTREATED.
MANDREL
BLADE
BLADE BO_
(SPECIA_
CENTER HOLE
Fig. 15
BATTERY
Your tractor has a battery charging system which issufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is main-
tenance free. Do not attempt to open orremove caps or cov-
ers. Adding or checking level ofelectrolyte isnot necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING BATTERY" in the
SERVICEANDADJUSTMENTSsection of this manual).
15
MAINTENANCE
V=BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage toseals, do not use com-
pressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
F
-_0 -20 -10 ; 10 _0 10 4o
C
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least
once a year ifthe tractor is not used for 50 hours inone year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Fig. 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
• Unlock drain valve by pushing inward and turning
counterclockwise.
OIL DRAIN VALVE
CLOSED
LOCKED _--_ ,_
os,T,ON
AND ----_ ______yi_ _"_._
YELLOW CAP __ TUBE
• To open, pull out on the drain valve.
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECI FICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube and
push down firmly into place before removing. Keep oil
up to, but not over, the "FULL' line on dipstick. Push
dipstick down firmly intothe tube when finished.
\ ',, DRAIN
Fig. 16
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year. See engine manual.
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Ensure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty orplugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See engine manual.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
16
MAINTENANCE
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.
IN=LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sec-
tions.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
LAMP
FUEL FILTER
Fig. 17
DECK WASHOUT PORT (See Fig. 18)
Your tractor's deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near
enough to awater spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's discharge chute is
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover ifattached.
2. Make sure the attachment clutch control is in the
"DISENGAGED" position, set the parking brake, and
stop the engine.
3. Thread the nozzle adapter (packagedwith your tractor's
Operator's Manual) onto the end of your garden hose.
4. Pull backthe lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
IMPORTANT: Recheck the area making certain the area
is clear.
7. Move the tractor's attachment clutch control to the
"ENGAGED" position. Remain in the operator's position
with the cutting deck engaged until the deck iscleaned.
8. Move the tractor's attachment clutch control to the
"DISENGAGED" position. Turn the ignition key to the
STOP position to turn the tractor's engine off. Turn the
water off.
9. Pull back the lock collar of the nozzle adapter to discon-
nect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
"ENGAGED" position to remove excess water and to
help dry before putting the tractor away.
fitting could expose you or others to
WARNING: A broken or missing washout
thtown objects from contact with the blade.
• Replace broken or missing washout fitting
immediately, prior to using mower again.
• Plug any holes in mower with bolts and Iocknuts.
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive.
dl_ CAUTION: Avoid all pinch points and |
,_................. /CLUTCH/BRAKE PEDAL
STEERING _-_
movable parts (See Fig. 19)
CLEAN TOP SIDE
i J
!
NOZZLE ADAPTER
,_._HOSE
WASHOUT
Fig. 18
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator's position on the tractor,
re-start the engine and place the throttle lever in the
Fast "_" position.
STEERING SYSTEM,
DASH, FENDER AND
MOWER NOT SHOWN
Fig. 19
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
17
CAUTION:
PINCH
POINTS
SERVICE AND ADJUSTMENTS
_ WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
TO REMOVE MOWER (See Fig. 20)
• Place attachment clutch in "DISENGAGED" position.
• Lower attachment lift lever to its lowest position.
• Roll belt off engine pulley (M) and belt keepers (G).
• Remove retainer spring (K), slide collar (L) off and
push housing guide (P) out of bracket.
• Remove clutch cable spring (Q) from idler arm (R).
• Disconnect front link (E) from mower - remove retainer
spring and washer.
• Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift
link (C) from rear mower bracket (D) - remove retainer
springs and washers.
&
* Depress brake pedal fully and set parking brake.
* Place attachment clutch in "DISENGAGED" position.
* Turn ignition key to "STOP" and remove key.
* Make sure the blades and all moving parts have completely stopped.
* Disc_nnects_ark__ugWirefr_ms_ark_iugandp_acewirewhereitcann_tc_meinc_ntactwithpiug_
iMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS
(C) FROM TRACTOR AND HOOKTHE CLUTCH SPRING
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
LOWER DASH.
TO iNSTALL MOWER (See Fig. 21=25)
Be sure tractor ison level surface and engage parking brake.
Lower attachment lift lever to its lowest position.
LOADED. HAVE A TIGHT GRIP ON
CAUTION: LIFT LEVER iS SPRING
LIFT LEVER, LOWER iT SLOWLY AND
ENGAGE iN LOWEST POSITION.
CAUTION: AFTER REAR LIFT LINKS
ARE DISCONNECTED, THE ATTACH=
MENT LiFT LEVER WiLL BE SPRING
LOADED. HAVE ATIG HT GRiP ON LiFT
LEVER WHEN CHANGING POSiTiON
OF THE LEVER.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
• Slide mower out from under right side of tractor.
18
Fig. 20 03042tex
SERVICE AND ADJUSTMENTS
• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS -Position hole inarm over pin (B) on outside
of tractor chassis and secure with retainer spring.
• Repeat on opposite side of tractor.
Fig. 21
ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
on rear mower bracket and secure with washer and
retainer spring.
• Insert end of link (E) into hole in front mower bracket
and secure with washer and retainer spring (J).
Fig. 23
• Hook end of clutch cable spring (Q) into hole in idler
arm (R).
• Push clutch cable housing guide (P) into bracket, slide
collar (L)onto guide and secure with retainer spring (K).
• Install belt on engine pulley (M), in belt keepers (G).
Fig. 22
ATTACH FRONT LINK (E) -Work from left side of trac-
tor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).
Fig. 24
iMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
Raise attachment lift lever to highest position.
If necessary, adjust gauge wheels before operating
mower asshown in the Operation section ofthis manual.
19
Fig. 25 03042tex
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
VISUAL SIDE=TO=SIDE ADJUSTMENT (See Fig. 26)
• With all tires properly inflated and ifyour lawn appears
unevenly cut, determine which side of mower iscutting
lower.
• With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower LH side of mower, or,
to the right to raise LH side of mower.
Turn nut rig Turn nut left
to raise mower to lower mower
Fig. 26
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
PRECISION SIDE=TO=SIDE ADJUSTMENT (See Fig. 27)
• With all tires properly inflated, park tractor on level
ground or driveway.
• If adjustment is necessary, see step in Visual Adjust-
ment instructions above.
• Recheck measurements, adjust ifnecessary until both
sides are equal.
FRONT=TO-BACK ADJUSTMENT (See Figs. 28 & 29)
iMPORTANT: Deck must be level side-to-side.
Toobtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
your hands with gloves and/or wrap
i CAUTION: Blades are sharp. Protect
e
Raise mower to highest position.
e
Position any blade so the tip is pointing straightforward.
Measure distance (B) to the ground at front and rear tip
of the blade.
blade with heav cloth.
Fig. 28
e
Iffront tip of blade is not 1/8" to 1/2" lower than the rear
tip, go to the front of tractor.
e
With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B..
e
With a 3/4" or adjustable wrench, turn front link adjust-
ment nut (B) clockwise (Itighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
your hands with gloves and/or wrap
& CAUTION: Blades are sharp. Protect
blade with heavy cloth.
• Raise mower to its highest position.
• At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
TIGHTEN ADJUST LOOSEN
NUT B TO RAISE ADJUST NUT
MOWER __-...... B TO LOWER
LOOSEN JAM NUTA FIRST
MOWER
Fig. 29
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
• Recheck measurements, adjust ifnecessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.
• Hold adjustment nut in position with wrench and tighten
jam nut securely against adjustment nut.
2O
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 30)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Remove mower from tractor (See "TO REMOVE
MOWER" in this section of manual).
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
• Work belt around both mandrel pulleys and idler pulleys.
• Make sure belt is in all pulley grooves and inside all
belt guides.
• Install mower (See "To Install Mower" in this section
of manual).
IDLER
PULLEYS
MANDREL
PULLEY
MANDREL )3043
PULLEY
TO REPLACE MOTION DRIVE BELT
(See Fig. 31)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" section
in this manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
2. Remove belt from stationary idler (A) and clutching
idler (B).
3. Remove belt from centerspan idler (C).
4. Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle input pulley (D).
5. Remove belt downward from engine pulley (E).
6. Slide belt toward rear of tractor, off the steering plate
(F) and remove from tractor.
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steer-
ing plate (F) and above clutch brake pedal shaft (G).
2. Pull belt toward front of tractor and roll belt onto engine
pulley (E).
3. Pull belt toward rear of tractor. Carefully work belt down
around transaxle input pulley (D). Be sure belt is inside
the belt keeper.
4. Install belt on centerspan idler (C).
5. Install belt through stationary idler (A) and clutching
idler (B).
6. Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
7. Install mower (See "TO INSTALL MOWER" section in
this manual).
Fig. 30
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level., dry concrete or paved
surface, then brake must be servlcea.
You may also check brake by:
• Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
• Disengage transmission by placing freewheel control
in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so itis held in
the disengaged position.
The rear wheels must lock and skid when you try to manu-
ally push the tractor forward. If the rear wheels rotate,
then the brake needs to be serviced. Contact a qualified
service center.
Fig. 31
21
SERVICE AND ADJUSTMENTS
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and camber isset at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 32)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
WASHERS
RETAINING
AXLE COVER
SQUARE KEY (RE_'
WHEEL ONLY)
Fig. 32
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 33)
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
I II I
WEAK OR DEAD FULLY CHARGED
BATTERY BATTERY
Fig. 33
REPLACING BATTERY (See Fig. 34)
terminals by allowing a wrench or any
i_ WARNING: Do not short battery
• Lift seat pan to raised position.
• Disconnect BLACKbatterycablefirstthen RED battery
cable and carefully remove battery from tractor.
• Install new battery with terminals in same position as
old battery.
• First connect RED battery cable to positive (+)terminal
with bolt and nut as shown. Tighten securely. Slide
terminal cover over terminal.
• Connect BLACK grounding cable to negative (-) ter-
minal with remaining bolt and nut. Tighten securely.
• Lower seat pan.
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc. Positive
terminal must be connected first to
prevent sparking from accidental
grounding.
WARNING: Lead=acid batteries gen=
crate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery istoo weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT:YOUR TRACTOR ISEQUIPPEDWITHA 12VOLT
SYSTEM. THE OTHERVEHICLE MUST ALSO BE A 12VOLT
SYSTEM.DO NOTUSEYOURTRACTOR BATTERYTOSTART
OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end ofthe BLACKcable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
22
SEAT PAN
TERMINAL
COVER
POSITIVE
(RED)
NUT
BOLT
NEGATIVE
(BLACK)
)ABLE
Fig. 34
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the
grill.
• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
• Close hood.
iNTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent itfrom starting.
• Check wiring. See electrical wiring diagram inthe Repair
Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 35)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
• To replace, reverse above procedure.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. Ifadjustment is nec-
essary, see engine manual.
TO ADJUST CHOKE CONTROL
The choke control has been preset atthe factory and adjust-
ment should not be necessary. If adjustment is necessary,
see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
TRANSMISSION
REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See"PU RGETRANSMISSION"
in the Operation section of this manual.
Fig. 35
HOOD
HEADLIGHT
WIRE
CONNECTOR
23
STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
WARNIN G: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.AIIowthe engineto cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower
isto be stored for aperiod oftime, clean itthoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING" in the Mainte-
nance section of this manual).
• Inspect and replace belts, if necessary (See belt re-
placement instructionsinthe Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require
recharging.
• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Mainte-
nance section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
iMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OFACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Maintenance section of this
manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
• Turn ignition key to "START" position for a few seconds
to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
iMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUSTAREAS ARE STILL WARM.
24
TROU OOTI G POI
PROBLEM
Will not start
Hard to start
Engine will not
turn over
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
CORRECTION
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service Adjustments
section.
10. Contact an authorized service center/department.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gas.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service Adjustments
section.
8. Contact an authorized service center/department.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but
wiil not start
Loss of power
Excessive
vibration
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves, trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
25
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gas.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service Adjustments
15. Contact an authorized service center/department.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
T BLESHOOTING POINTS
PROBLEM
Engine continues
to run when oper=
ator leaves seat
with attachment
clutch engaged
Poor cut = uneven
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
CAUSE
1. Faulty operator-safety presence control
system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves, trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deckvent hotesfrom buildup
of grass, leaves, trash around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
CORRECTION
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in parts manual.
11. Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not
charge
Loss of drive
Engine "back=
fires" when turn=
ing engine "OFF"
Engine dies when
tractor is shifted
into reverse
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
1. Freewheel control in "disengaged" position.
2. Debris on steering plate (if equipped).
3. Motion drive belt worn, damaged, orbroken.
4. Air trapped in transmission during
shipment or servicing.
5. Axle key missing.
1. Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1. Reverse operation system (ROS) is not"ON"
while mower or other attachment is engaged.
26
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in "engaged" position.
2. See "CLEANING" inthe maintenance section.
3. Replace motion drive belt.
4. Purge transmission.
5. Install axle key at rear wheel. See "TO REMOVE
WHEEL" in the Service and Adjustments section.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
1. Turn ignition key to ROS "ON" position. See
Operation section.
TRACTOR - - MODEL NUMBER 917.240460, PRODUCT NO. YTH20K46
SCHEMATIC
SCH10
AMMETER FUSE
(OPTIONAL)
BATTERY
RED I
,_ _ j I REVERSESWITCH
BLACK
BLACK
BLACK
SOLENOID
r STARTER
.......
WHITE
i I
I ] i
'©i©
i tt i
, , , , ©
i
I ATTACHMENT CLUTCH
r +LUT+HOF I
I ........' ; Ir----,5 .......--
- _ I (NOT IN REVEaSE)
p
l _ BLACK
F
FCON_NECTOR
f
JUNCTION
...... I /
_EAT S_ l
BLACK
BLACK
oR_Y
L
I}
t}
i
IGNITION SWITCH
POSITION CIRCUIT '+MAKE"
OFF M G A1
RUN'OVERRDE B A1
RLFN B A1 L+A2
START B + S + A1
03107
D .... 4
I LIGHT I
I S\VIT( H I
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
CHASSIS
HARNESS
O
IGNITION
UNIT
(OPTIONAL)
METER
HOUR
i ^ FUEL/
I I
FUEL SHUT-OFF
RED _ REGULATOR _]
L
CHARGING SYSTEM OUTPUT
9-16 AI_IP DE: @ 3600 RP3,I
i
F
BRO\_'_ _ BLACK
DASH HARNESS
( ONNECTOR
(MATING SIDE)
27
_@, SPARK
SHORTING
CONNECTOR
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
PO_VER OUTLET
(OPTIONAL)
28 VOLTS AC 4_ 56OO RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
O
NON-REMOVABLE
CONNECTIONS
C>
REMOVABLE
C ONT,'ECTION S
t}
I}
_D
qD
_P
qD
TRACTOR - - MODEL NUMBER 917.240460, PRODUCT NO. YTH20K46
ELECTRICAL
T06S
With 12V Outlet Option
1 87
I
With Service Minder Option
\\
\
\
\
/
34
42
40
16 _/
/
/
/
71
\
27
55
/
\
I
I
I
I
I
\\ \
I
I
I
I
I
29
\\
\
\\
\
I
I
I
I
i
28
TRACTOR - - MODEL NUMBER 917.240460, PRODUCT NO. YTH20K46
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 40 02-52 Harness Socket Light w/4152J
22 532 00 41-52 Bulb Light
25 532 41 28-95 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable, Ground
29 532 40 15-45 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 41 19-33 Key / Chain
34 532 11 07-12 Switch Light / Reset
40 532 40 04-49 Harness Ign.
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 532 19 25-07 Solenoid
46 532 40 17-63 Gauge Hourmeter
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT
71 532 40 10-98 Harness Ign. Dash
79 532 17 52-42 Socket Asm. Bulb Twistlock
87 532 19 78-02 Switch Interlock Clutch Cable
90 532 43 53-95 Cover Terminal
102 532 40 44-54 Harness Pigtail
105 532 40 75-68 Switch Reverse TT GT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
29
TRACTOR - - MODEL NUMBER 917.240460, PRODUCT NO. YTH20K46
CHASSIS
297
2O4
181
196
203
214
14
206
_137
_176
138
\
_ L
234
234
_ 137
176
175
\
176
36
194
36
194
236
150
130
130
_191
25
28'_
chassis-tex_GT HUSQ II 34
181
30
228
228
152
189
i 217
I
189