Husqvarna M-ZT6 Owner's Manual

Gasoline containing up to 10% ethanol
(E10) is acceptable for use in this
machine. The use of any gasoline
exceeding 10% ethanol (E10) will void
the product warranty.

Operator Manual

M-ZT61 / 967177008

Please read the operator manual carefully and make sure

you understand the instructions before using the machine.

To implement improvements, specifications and designs can be altered without prior notification.

Note that no legal demands can be placed based on the information contained in these instructions.

Use only original parts for repairs. The use of other parts voids the warranty.

Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modifications to the unit may cause unsafe operations or damage the unit.

When this product is worn out and no longer used, it should
be returned to the reseller or other party for recycling.

©2013 All rights reserved.

Orangeburg, SC Printed in U.S.A.

CONTENTS

INTRODUCTION ............................................................... 5

Driving and Transport on Public Roads ...................... 5

Towing .........................................................................5

Operating ....................................................................5

Good Service .............................................................. 6

Manufacturing Number ......................................... 6

SYMBOLS AND DECALS .................................................. 7

SAFETY ............................................................................. 9

Safety Instructions ...................................................... 9

Personal Safety Equipment ......................................11

Slope Operation ........................................................11

Safe Handling of Gasoline ........................................ 13

General Maintenance ............................................... 14

Transport ................................................................... 16

Towing .......................................................................16

Spark Arrestor ...........................................................16

Rollover Protection System (ROPS) .......................... 17

CONTROLS ..................................................................... 18

Control Locations ......................................................18

Motion Control Levers ...............................................19

Parking Brake ........................................................... 20

Ignition Switch ..........................................................20

Blade Switch ............................................................. 20

Throttle Control ......................................................... 21

Hour Meter ................................................................ 21

Fuel Shut Off Valve ................................................... 21

Tracking Knob .......................................................... 22

Fuses ........................................................................ 22

Cutting Height Adjuster ............................................ 23

Seat Adjustment Lever .............................................23

Hydro Release Levers .............................................. 23

Refueling ...................................................................24

OPERATION ....................................................................25

Training .....................................................................25

Steering ....................................................................25

Roll Bar and Safety Belt ............................................ 26

Before Starting .......................................................... 26

Starting the Engine ................................................... 27

Jumper Cables Use ............................................ 29

Running ....................................................................30

Operating on Hills ..................................................... 31

Stopping the Engine ................................................. 32

Mowing Tips .............................................................33

Moving Machine By Hand ........................................ 34

MAINTENANCE ...............................................................35

Battery ......................................................................37

Safety System ........................................................... 38

Tire Pressures ........................................................... 38

Parking Brake ........................................................... 38

Deck Belt .................................................................. 39

Pump Belt ................................................................. 40

V-belts .......................................................................40

Cutting Blades .......................................................... 41

Adjusting the Mower Deck .......................................42

Leveling deck .....................................................42

Anti-scalp Rollers ......................................................43

Caster Wheels ..........................................................43

Hardware .................................................................. 43

Cleaning ...................................................................44

ZT-3400 Powertrain ................................................... 44

LUBRICATION ................................................................. 45

Lubrication Schedule ................................................45

Wheel and Deck Zerks ............................................. 46

Front Wheel Mount .............................................. 46

Front Wheel Bearings .........................................46

Deck Spindle ......................................................46

Transaxle (Transmission) Fluid Change .................... 47

Transmission Purging.......................................... 48

TROUBLESHOOTING GUIDE ......................................... 49

STORAGE .......................................................................51

Winter Storage .......................................................... 51

Service ...................................................................... 51

WIRING DIAGRAM ..........................................................52

TECHNICAL DATA ..........................................................53

Torque Specifications ...............................................53

CONFORMITY CERTIFICATES ........................................56

SERVICE JOURNAL ........................................................ 57

WARNING!

Failure to follow cautious operating practices can result in serious injury to the operator
or other persons. The owner must understand these instructions, and must allow only
trained persons who understand these instructions to operate the mower.

Each person operating the mower must be of sound mind and body and must not be
under the influence of any mind altering substance.

WARNING!

Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.

WARNING!

Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.

INTRODUCTION

Congratulations

Thank you for purchasing a Husqvarna ride-on
mower. This machine is built for superior efficiency
to rapidly mow primarily large areas. A control panel
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.

This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance) by all who operate this machine is
important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.

If you sell your machine, be sure to give the operator
manual to the new owner.

The final chapter of this operator manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer
for more information. Take the operator manual along
when the machine is taken to your dealer for service.

General

In this operator manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.

Continuous dedication to improve our products require
that specifications and design are subject to change
without notice.

Driving and Transport on Public Roads

Check applicable road traffic regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.

Towing

If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-knifing. Travel slowly and allow extra distance to
stop.

Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.

Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.

Operating

This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.

Lawn mowers and all power equipment can be
potentially dangerous if used improperly. Safety
requires good judgment, careful use in accordance
with these instructions and common sense.

The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are also
knowledgeable about the safety instructions. Use only
approved repair parts to maintain this machine.

Accident prevention regulations, other general safety
regulations, occupational safety rules, and traffic
regulations must be followed without fail.

Unauthorized modifications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.

INTRODUCTION

Good Service

Husqvarna’s products are sold all over the world
and only in specialized retail stores with complete
service. This ensures that you as a customer receive
only the best support and service. Before the product
is delivered, the machine has, for example, been
inspected and adjusted by your retailer. See the
certificate in the Service Journal in this operator
manual.

When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:

This manual belongs to the machine with the
manufacturing number:

Manufacturing Number

The machine’s manufacturing number can be found
on the printed plate affixed to the right side in the
engine compartment. Stated on the plate, from the top
are:

The machine’s type designation (I.D.).
The manufacturer’s type number (Model).
The machine’s serial number (Serial no.)

Please have the type designation and serial number
available when ordering spare parts.

The engine’s manufacturing number is stamped either
on one of the valve covers or an affixed serial plate.

The plate states:
The engine’s model.
The engine’s type.
Code

Please have these available when ordering spare
parts.

The wheel motors and hydrostatic pumps have a
barcode decal affixed at the rear.

Engine Transmission

6

SYMBOLS AND DECALS

These symbols are found on the machine and in the
operator manual.

Study them carefully so that you know what they
mean.

WARNING!

Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
xxxxxx.

Used in this publication to notify the reader of a risk
of personal injury or death, particularly if the reader
should neglect to follow instructions given in the
manual.

IMPORTANT INFORMATION

Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.

Used in this publication to notify the reader of a risk
of material damage, particularly if the reader should
neglect to follow instructions given in the manual.
Used also when there is a potential for misuse or
misassembly.

R N

Reverse Neutral Fast Slow Choke Fuel

Warning! Parking Brake CE conformity marking. Only

for European market

Use protective glasses

Use protective gloves

Do not stand here

7

Read Operator Manual

SYMBOLS AND DECALS

Shut off engine and

remove key before

performing any
maintenance or

repair work

Keep a safe

distance from the

machine

Use on slopes no

greater than 10° No passengers

Whole body
exposure to

thrown objects

Moving sharp blades under cover

Severing of fingers

and toes

Do not open or

remove safety

shields while

engine is running

Battery acid is corrosive, explosive and flammable

Careful backing up,

watch for

other people

Careful going forward,

Warning! Rotating blades,

keep away from the

discharge deck

watch for

other people

Do not touch parts

8

SAFETY

Safety Instructions

These instructions are for your safety. Read them
carefully.

WARNING!

THIS CUTTING MACHINE IS CAPABLE
OF AMPUTATING HANDS AND FEET
AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.

General Operation

• Read, understand, and follow all instructions on
the machine and in the manual before starting.

• It is recommended that someone be aware that
you are mowing and can provide help in case of
injury or accident.

• Do not put hands or feet near rotating parts or
under the machine. Keep clear of the discharge
opening at all times.

• Only allow responsible adults, who are familiar
with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blades.

• Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the area.

• Never carry passengers. The machine is only
intended for use by one person.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.

• Never direct discharged material toward anyone.
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the
operator. Stop the blades when crossing gravel
surfaces.

• Do not operate machine without the entire grass
catcher, discharge guard, or other safety devices
in place and working

• Slow down before turning.

• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off
engine and wait for all parts to come to a complete
stop before cleaning the machine, removing the
grass catcher, or unclogging the discharge guard.

WARNING!

This symbol means that important safety
instructions need to be emphasized. It
concerns your safety.

8011-512

Read the operator manual before starting the machine

8011-513

Clear the area of objects before mowing

9

SAFETY

• Operate machine only in daylight or good artificial
light.

• Do not operate the machine while under the
influence of alcohol or drugs.

• Watch for traffic when operating near or crossing
roadways.

• Use extra care when loading or unloading the
machine into a trailer or truck.

• Always wear eye protection when operating
machine.

• Wear proper Personal Protective Equipment
(PPE) while operating this machine, including (at
a minimum) sturdy footwear, eye protection, and
hearing protection. Do not mow in shorts and/or
footwear with open toes.

• Data indicates that operators age 60 years and
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.

• Follow the manufacturer’s recommendation for
wheel weights or counterweights.

• Anyone who operates this machine must first read
and understand this Operation Manual. Local laws
may regulate the age of the user.

• Keep machine free of grass, leaves or other debris
buildup which can touch the hot exhaust or engine
parts and burn. Do not allow the mower deck to
plow leaves or other debris, causing buildup to
occur.

• Clean any oil or fuel spillage before operating or
storing the machine.

• Allow machine to cool before storage.

8011-520

Never take passengers

WARNING!

Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects, or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is an odorless,
colorless, poisonous gas. Do not use the
machine in enclosed spaces.

10

SAFETY

Personal Safety Equipment

WARNING!

When using the machine, approved
personal protective equipment (shown
in illustrations) shall be used. Personal
protective equipment cannot eliminate
the risk of injury but it will reduce the
degree of injury if an accident does
happen. Ask your retailer for help in
choosing the right equipment.

• Make sure that you have first aid equipment close
at hand when using the machine.

• Never use the machine when barefoot.

• Always wear protective shoes or boots, preferably
with steel toe caps.

• Always wear approved protective glasses or a full
visor when assembling or driving.

• Always wear gloves when handling the blades.

• Never wear loose clothing that can get caught in
moving parts.

• Use ear protectors to avoid damage to hearing.

Slope Operation

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it.

• Mow up and down slopes (10 degrees maximum),
not across.

• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not
have to stop while on the slope.

• Do not mow on wet grass. Tires may lose traction.

• Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.

• Keep movement on the slopes slow and gradual.
Do not make sudden changes in speed or
direction, which could cause machine to roll over.

• Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine.

8011-670a

Personal protective equipment

WARNING!

Do not drive up or down hills with slopes
greater than 10 degrees. Do not drive
across any slopes.

6003-004

Mow up and down, not side to side

11

SAFETY

• Do not use on steep slopes.

• Do not try to stabilize the machine by putting a
foot on the ground.

• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.

WARNING!

CHILDREN CAN BE INJURED BY THIS
EQUIPMENT. The American Academy
of Pediatrics recommends that children
be a minimum of 16 years of age before
operating a riding lawn mower. Keep
children out of the mowing area and in
the watchful care of a responsible adult
other than the operator.

8011-519

Be extra cautious when driving on slopes

Children

Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain out of the path
of danger.

• Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down
for small children.

• Never carry children, even with the blades shut
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may block the
view of a child.

8011-518

Keep children away from work area

12

8011-517

Never allow children to operate the machine

SAFETY

Safe Handling of Gasoline

WARNING!

The engine and the exhaust system
become very hot during operation.

There is risk for burns if touched.

Allow engine and exhaust system to cool
before refueling.

To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as
on a water heater or other appliance.

• Before beginning to refuel, minimize the risk of
static electricity by touching a metal surface.

• Never fill containers inside a vehicle or on a truck
or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when filling.

• Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.

• Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-open
device.

• If fuel is spilled on clothing, change clothing
immediately.

• Never overfill fuel tank. Replace gas cap and
tighten securely.

• Do not start the engine near spilled fuel.

• Never use gasoline as a cleaning agent.

• If leaks arise in fuel system, engine must not be
started until problem has been resolved.

• Check the fuel level before each use and leave
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overflow.

8011-516

Never fill the fuel tank indoors

WARNING!

The engine must not be started when
the driver’s floor plate or any protective
plate for the mower deck’s drive belt is
removed.

13

SAFETY

General Maintenance

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.

• Never tamper with safety devices. Check their
proper operation regularly.

• Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.

• If the machine strikes a foreign object, stop and
inspect the machine. Repair, if necessary, before
restarting.

• Never make any adjustments or repairs with the
engine running.

• Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.

• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing
them.

• Check brake operation frequently. Adjust and
service as required.

• Maintain or replace safety and instruction labels,
as necessary.

• Do not modify safety equipment. Check regularly
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.

• Do not change the settings of governors and
avoid running the engine with overly high engine
speeds. If the engine runs too fast, there is risk for
damaging the machine components.

• Be very careful when handling battery acid. Acid
on skin can cause serious corrosive burns. If
battery acid is spilled on skin, rinse immediately
with water.

• Acid in the eyes can cause blindness, contact a
doctor immediately.

• Be careful when servicing the battery. Explosive
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open flames or sparks.

• The battery can explode and cause serious injury
or damage.

• Ensure that the equipment is in good condition
and that all nuts and bolts, especially those
fastening the blade attachments, are properly
tightened and torqued.

14

8011-515

Never drive the machine in an enclosed space

CAUTION!

Use protective glasses for
maintenance work.

WARNING!

The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive system
damage. Wash your hands after handling
the battery.

SAFETY

Sparking can occur when working with the battery
and the heavy cables of the starter circuit. This can
cause battery explosion, fire or eye injury. Sparking
in this circuit can not occur after the chassis cable
(normally negative, black) is removed from the battery.

WARNING!

Avoid electrical sparking and its
consequences by the following routines:

• Use protective goggles.

• Ensure that the fuel filler cap is mounted tightly
and no flammable substances are stored in an
open vessel.

• Never work with the starter circuit if there is spilled
fuel.

• Disconnect the negative cable from the battery
first and reconnect it last.

• Do not make a bridge short circuit across the
starter relay to run the starter.

6003-009

Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.

• Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.

• Stop to inspect the equipment if the machine runs
over or into anything. If necessary, make repairs
before starting.

• Never make adjustments with the engine running.

• The machine is tested and approved only with the
equipment originally provided or recommended
by the manufacturer. Only use approved repair
parts for the machine.

• The blades are sharp and can cause cuts and
gashes. Wrap the blades or use protective gloves
when handling them.

• Check the parking brake’s functionality regularly.
Adjust and service as necessary.

• The mulch blades should only be used in familiar
areas when higher quality mowing is desired.

• Reduce the risk of fire by removing grass, leaves,
and other debris that may have accumulated on
the machine.

• Allow the machine to cool before putting it in
storage.

• Regularly clean deck and underside of deck,
avoid spraying engine and electrical components
with water.

8009-728

Risk of sparking

8011-514

Regularly clean deck

15

SAFETY

Transport

• The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.

• Use an approved trailer to transport the machine.
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.

• Do not operate this machine on public roadways.

• Check and abide by local traffic regulations
before transporting the machine on any road.

• Do not tow this machine: it may cause damage to
the drive system.

• Load the unit onto truck or trailer by driving up
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.

• When loading or unloading this machine, do not
exceed the maximum recommended operation
angle of 10O.

WARNING!

Use extreme caution when loading the
machine into a truck or trailer using
ramps. There is the possibility of serious
injury or death if the machine falls off the
ramps.

IMPORTANT INFORMATION

The parking brake is not sufficient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.

Towing

If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on towed equipment.

Make wide turns to avoid jack-knifing. Travel slowly
and allow extra distance to stop. Do not tow on sloped
ground. The weight of the towed equipment may
cause loss of traction and loss of control.

Follow the manufacturer’s recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.

Spark Arrestor

This mower is equipped with an internal combustion
engine and should not be used on or near any
unimproved forested, bush covered or grassy lands
unless the engine’s system is equipped with a spark
arrestor meeting applicable local or state laws (if any).

In the state of California the above is required by
law (Section 4442 of the California Public Resources
Code).

Other states may have similar laws. Federal laws
apply on federal lands.

A spark arrestor for the muffler is available through
any authorized Husqvarna dealer.

WARNING!

Escaping hydraulic oil under pressure
can have sufficient force to penetrate the
skin, causing serious injury. If injured
by escaping fluid, see a doctor at once.
Serious infection or reaction can develop
if proper medical treatment is not
administered immediately.

WARNING!

This mower is equipped with an internal
combustion engine and should not
be used on or near any unimproved
forested, bush covered or grassy lands
unless the engine's system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrestor is used, it should be maintained
in effective working order by the
operator.

16

SAFETY

Rollover Protection System (ROPS)

The ROPS increases the basic weight of the unit by 73
lbs/33 kg.

• Do not use ROPS as a lifting, attaching or
anchoring point.

• Do not use ROPS for wrecking or towing.

• Do not exceed Max GVW: 2822 lbs/1283 kg.

• Read machine’s operator manual before each
use.

• Securely fasten the seat belt if the unit has a
ROPS.

• Where possible, avoid operating the unit near
ditches, embankments and holes.

• Reduce speed when turning, crossing slopes and
on rough, slick or muddy surfaces.

• Stay off slopes too steep for safe operation.

• Watch where you are going, especially at row
ends, on roads and around trees.

• Do not permit others to ride.

• Operate the mower smoothly - no jerky turns,
starts or stops.

• When mower is stopped, set brakes securely and
use park brake.

• If any part of ROPS is damaged, the entire ROPS
must be replaced.

• Check all bolts including seat belt for correct
torque before each use.

• Check ROPS structure for damage before each
use.

• ROPS bar is NOT intended for use in sub zero
temperatures.

WARNING!

The rollover protection system's
capabilities may be impaired by damage
if the mower is overturned or if alteration
to the ROPS occurs. If these conditions
take place, the total structure MUST be
replaced.

17

CONTROLS

This operator manual describes the Husqvarna
Zero Turn Rider. The rider is fitted with a four-stroke
overhead valve engine.

Transmission from the engine is made via belt-driven

Control Locations

4

5

hydraulic pumps. Using the left and right steering
controls, the flow is regulated and thereby the
direction and speed.

3

2

1

18

6

7

8

1. Motion control levers

2. Park brake

3. Tracking knob

4. Fuel tank - left

5. Hydro releases levers

6. Ignition switch

11

10

9

7. Hour meter

8. Throttle control

9. Blade switch

10. Deck lift

11. Deck release

CONTROLS

Motion Control Levers

The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.

When both controls are in the neutral position (N), the
machine stands still.

By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.

For example, to turn right while moving forward, move
the right control towards the neutral position. The
rotation of the right wheel is reduced and the machine
turns to the right.

Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position. If the left
steering control is pulled backward, the machine turns
to the left. Use extra care when using this maneuver.

8065-105

Steering controls

WARNING!

The machine can turn very rapidly if one
steering control is moved much further
forward than the other.

1. Forward

2. Neutral

3. Neutral slot, Neutral lock

4. Reverse

Motion control lever pattern (right side)

8065-053

19

CONTROLS

Parking Brake

The parking brake is found on the left of the machine.
Pull the lever backward to activate the brake and push
forward to release it.

IMPORTANT INFORMATION

The machine must stand absolutely still when
applying the parking brake. Always set the
parking brake before dismounting. Release the
parking brake before moving the mower.

Ignition Switch

The ignition switch is placed on the control panel and
is used to start and stop the engine.

Push in and turn the key clockwise to start the engine.
On models equipped with headlights, turn the key

clockwise to ACCESSORY for headlight use.

8058-182

Parking brake

IMPORTANT INFORMATION

Do not run the starter for more than five
seconds each time. If the engine does not start,
wait about 10 seconds before retrying.

Blade Switch

To engage the mower deck, pull the blade switch knob
out. The mower blades are disengaged when the knob
is pressed down fully.

8058-043

Ignition switch

20

8058-043

Blade switch

CONTROLS

Throttle Control

The throttle control regulates the engine speed and
thereby the rate of rotation of the blades, assuming
the blade switch is pulled out, see Engaging the
Mower Deck.

In order to increase or decrease the engine speed,
the control is moved forward or back respectively.

Avoid idling the engine for long periods, as there is a
risk of fouling the spark plugs.

USE FULL THROTTLE WHEN MOWING, for best
mower performance and battery charging.

Hour Meter

The hour meter displays the total operating time with
the blade activated.

The display on the hour meter will turn on the oil can
icon after every fifty hours of use and will stay on
for two hours or until the meter is manually reset. To
manually reset the timer, turn the ignition key to the run
position and then engage and disengage the blade
switch five times at one second intervals.

8050-043

Throttle control

Fuel Shut Off Valve

The fuel shut off valve is centered behind the rear of
the seat. The valve is off when the handle tab is turned
perpendicular to the fuel line.

8050-043

Hour meter

8065-010

Fuel shut off valve in the CLOSED position.

21

CONTROLS

Tracking Knob

If the mower is not tracking straight, check the air
pressure in both rear tires. Recommended air pressure
for the rear tires is 15 psi (1 bar).

1. Tracking adjustments are made using the tracking
bolt and tracking knob. The tracking bolt and
tracking knob act as limiting devices for the motion
control levers when in the full-forward position.

2. For preliminary tracking adjustment, move unit
to an open, unobstructed area such as an empty
parking lot or open field.

3. Back the tracking bolt out until flush with nut.

4. Loosen tracking knob out until flush with nut.

5. Test operate unit by driving it at full throttle and the
full forward position on both motion control levers.
Gradually turn in the tracking bolt on the right hand
side until the unit noticeably starts drifting right.

6. Drive forward at full throttle with both motion
control levers in the full forward position. Gradually
turn in the tracking knob (left side) until unit tracks
straight.

8058-224

Tracking adjustment

Fuses

Fuses are located on the left hand side of the machine.
They are accessed by tilting the seat forward. Fuses
are flat pin fuses type as used in automobiles.

There are two fuses with ratings and functions:

• 20 A, Primary fuse

• 7.5 A, Mower deck coupling

8050-082

Fuses

22

CONTROLS

Cutting Height Adjuster

The desired cutting height is set with the height pin.
The cutting height pedal releases the deck lift to place
the deck at the selected height.

For transport, push the lift pedal fully forward until the
deck lift latches in the transport (highest) position.

Seat Adjustment Lever

The seat can be adjusted lengthways. The lever is
located under the right side of the seat (as seen by the
driver in the seat). When making adjustments the lever
is moved to the left.

2

1

8058-223

1. Release pedal

2. Height pin

Cut height selection pedals

IMPORTANT INFORMATION

Seat should not be adjusted while unit is in
motion.

Hydro Release Levers

The levers are located on each side of the rear of the
unit below the rear engine plate. The bypass linkage is
used when manual pushing or pulling the unit.

See Moving Machine By Hand in the Operation
section.

WARNING!

Bypass linkages are located close to the
muffler. To prevent burns, the engine
should be shut off and allowed to cool
before the bypass linkage levels are
handled.

8065-125

Seat adjustment

Right side, ZT linkage

8065-097

23

CONTROLS

Refueling

IMPORTANT INFORMATION

It is recommended that fuel be added to both
tanks on initial start up.

Read the safety instructions before refueling. The
capacity for the tank is 5 gallons (19 liters).

Regularly check the gas cap gasket for damage and
keep the cap properly tightened.

The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See Technical
Data concerning ethanol fuel. Methanol fuel is not
allowed. Do not use E85 alcohol based fuel. Damage
to the engine and components may occur.

When operating in temperatures below 32° F. (0° C.),
use fresh, clean winter grade gasoline to help insure
good cold weather starting.

8058-227

Fuel tank

WARNING!

Gasoline is highly flammable. Observe
caution and fill the tank outdoors (see
the safety instruction).

WARNING!

The engine and the exhaust system
become very hot during operation.

Risk for burns if touched.

Allow engine and exhaust system to cool
before refueling

WARNING!

Fill to bottom of filler neck. Do not
overfill. Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near
an open flame.

IMPORTANT INFORMATION

Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol)
can attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the
fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaners in the fuel tank or permanent damage
may occur.

24

OPERATION

Read the Safety section and following pages, if you
are unfamiliar with the machine.

Training

Due to unique steering capabilities, zero turn mowers
are far more maneuverable than typical riding mowers.

This section should be reviewed in its entirety prior to
attempting to move the mower under its own power.
When first operating the mower or until becoming
comfortable with controls, use a reduced throttle
speed and reduced ground speed. DO NOT move
control levers to the furthest forward or reverse
positions during initial operation.

First time users should become familiar with the
mower’s movement on a hard surface, such as
concrete or blacktop PRIOR to attempting to operate
on turf. Until the operator becomes comfortable with
the mower controls and zero turning capability, overly
aggressive maneuvers may damage turf.

Steering

To move forward and backward

The direction and speed of the mower’s movements
are effected by the movement of the control lever(s)
on each side of mower. The left control lever controls
the left wheel. The right control lever controls the right
wheel.

First time users should push the mower (see Moving
Machine By Hand in the Operation section) to an
open, flat area without other people, vehicles or
obstacles nearby. To move the unit under its own
power, the operator must sit in the seat and start
the engine (see Before Starting in the Operation
section). Adjust the engine speed to idle, disengage
the parking brake but do not engage the blades at
this time. Rotate control levers inward. As long as
the control levers have not been moved forward or
backwards, the mower will not move.

Slowly move both control levers forward slightly. This
will allow mower to start moving forward in a straight
line. Pull the control levers back to the neutral position
and the mower should stop moving.

Pull back slightly on control levers, allowing the mower
to move backwards. Push the control levers forward to
the neutral position and mower should stop moving.

To turn to the right

While moving in a forward direction, pull the right lever
back towards the neutral position while maintaining
the position of the left lever, this will slow the rotation of
the right wheel and cause the machine to turn in that
direction.

To turn to the left

While moving in a forward direction pull the left lever
back towards the neutral position while maintaining
the position of the right lever, this will slow the rotation
of the left wheel and cause the machine to turn in that
direction.

To zero turn

While moving in a forward direction, first pull both
control levers back until the mower stops or slows
dramatically.

Then by alternating one lever slightly to the forward
position and the other in the reverse position,
complete the turn.

25

OPERATION

Roll Bar and Safety Belt

Operate the unit with the roll bar in the raised and
locked position and use the seat belt. There is no
rollover protection when the roll bar is down. If it is
necessary to lower roll bar, do not wear the seat belt.
Raise the roll bar as soon as clearance permits.

WARNING!

The seat belt must be used when the roll
bar is in upright position.

Before Starting

1. Read the sections Safety and Controls before
starting the machine.

2. Perform the daily maintenance before starting
See Maintenance Schedule in the Maintenance
section.

3. Check that there is sufficient fuel in the fuel tank.

4. Adjust the seat to the desired position.

8065-011

Roll bar in upright position

5. Set the deck cutting height.

The following conditions must be fulfilled before the
engine can be started:

• The blade switch for engaging the mower blades
must be depressed.

• The parking brake must be on.

• Both steering controls must be in the locked
(outer) neutral position.

26

8065-125

Seat adjustment

8065-223

Set deck cutting height

OPERATION

Starting the Engine

1. Sit on the seat.

2. Raise the mower deck to the transport position by
setting the lift pedal fully forward.

3. Activate the parking brake.

4. Disengage the mower blades by pressing the
blade switch down.

8058-225

Set mower deck to the transport position

5. Move the steering controls outward to the locked
(outer) neutral position.

8058-043

Press the control for disengaging the mower deck

8058-226

Place controls in neutral position

27

OPERATION

6. Move the throttle to the middle position.

WARNING!

Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is an odorless,
colorless, poisonous gas. Do not use the
machine in enclosed spaces.

7. Open the fuel tank valve.

8. Press in and turn the ignition key to the start
position.

8058-050

Set the throttle

IMPORTANT INFORMATION

Do not run the starter for more than 5 seconds
each time. If the engine does not start, wait
about 10 seconds before retrying.

9. When the engine starts, immediately release the
ignition key back to the run position.

10. Set the engine speed with the throttle. Allow the
engine to run at a moderate speed, approximately
mid throttle, for 3-5 minutes before loading it too
heavily. USE FULL THROTTLE WHEN MOWING.

28

8065-013

Fuel valve in the OPEN position

OPERATION

Weak Battery

If the battery is too weak to start the engine, it should
be recharged. (See Battery in the Maintenance
section.)

WARNING!

Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from
batteries. Always wear eye protection
when around batteries.

IMPORTANT INFORMATION

The mower is equipped with a 12-volt negative
grounded system. The other vehicle must also
be a 12-volt negative grounded system. Do not
use the mower to start other vehicles.

Jumper Cables Use

1. Connect each end of the RED cable to the
POSITIVE (+) terminal on each battery, taking care
not to short against chassis.

2. Connect one end of the BLACK cable to the
NEGATIVE (-) terminal of the fully charged battery.

3. Connect the other end of the BLACK cable to a
good CHASSIS GROUND on the mower with the
discharged battery, away from the fuel tank and
battery.

To remove cables, reverse order

4. Remove BLACK cable first from chassis and then
from the fully charged battery.

5. Remove RED cable last from both batteries.

8011-642

Jumper cable connection

29

OPERATION

Running

1. Release the parking brake by moving the lever
downward.
NOTE: The mower is equipped with an operator
presence system. When the engine is running,
any attempt by the operator to leave the seat
without first setting the parking brake will shut off
the engine.

2. Move the steering controls to the neutral position
(N).

8058-182

Release the parking brake

WARNING!

Make sure that no one is near mower
when engaging blade switch.

Make sure the work area is free from
objects that could be thrown by the
rotating blades.

3. Move throttle control to full throttle.

4. Engage the mower deck by pulling out the blade
switch.

8058-266

Place controls in neutral position

30

8058-053

Engage the mower deck and move throttle to full.

OPERATION

Operating on Hills

Read the Safety Instructions Driving on Slopes in the
Safety Instructions.

WARNING!

Do not drive up or down hills with slopes
greater than 10 degrees. Do not drive
across slopes.

• The slowest speed possible should be used
before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, pull drive
levers into the neutral position and push to the
outside of the unit and engage the parking brake.

IMPORTANT INFORMATION

Control levers return to neutral when released.
This may cause the mower to suddenly stop.

8058-226

Place controls in neutral position

• To restart movement, release the parking brake.

• Pull the control levers back to the center of the
mower and press forward to regain forward
motion.

• Make all turns slowly.

8058-182

Release the parking brake to restart movement

31

OPERATION

Stopping the Engine

For all models, move the throttle to the minimum
position (tortoise symbol). If the engine has been
worked hard, allow it to idle a minute to attain a
normal operating temperature before stopping. To
prevent fouling the spark plugs, avoid idling the
engine for longer periods.

1. Disengage the mower deck by depressing the
blade switch.

2. Raise the mower deck by pressing the foot pedal
forward to the transport position.

3. When the machine is standing still, activate the
parking brake by pulling the lever upward.

4. Turn the ignition key to the stop position.

8058-046

Disengage the mower deck and move throttle to minimum

5. Move the steering controls outward.

6. Remove ignition key. To prevent unauthorized use,
always remove the key when leaving the mower.

IMPORTANT INFORMATION

Leaving the ignition switch in any other
position than OFF will cause the battery to be
discharged.

32

8058-223

Raise deck to transport position

8058-266

Place controls in neutral position to stop

OPERATION

Mowing Tips

• Observe and flag rocks and other fixed objects to
avoid collisions.

• Begin with a high cutting height and reduce it
until the desired mowing result is attained. The
average lawn should be cut to 2½" (64 mm)
during the cool season and over 3" (76 mm)
during the hot months. For healthier and better
looking lawns, mow often after moderate growth.

• For best cutting performance, grass over 6" (15
cm) in height should be mowed twice. Make the
first cut relatively high; the second to the desired
height.

• The mowing result will be best with a high engine
speed (the blades rotate rapidly) and low speed
(the rider moves slowly). If the grass is not
too long and dense, the driving speed can be
increased without negatively affecting the mowing
result.

• The finest lawns are obtained by mowing often.
The lawn becomes more even and the grass
clippings more evenly distributed over the mown
area. The total time taken is not increased as a
higher operating speed can be used without poor
mowing results.

• Avoid mowing wet lawns. The mowing result is
poorer because the wheels sink into the soft lawn,
clumps build, and the grass clippings fasten
under the cowling.

• Hose the mower deck underside with water after
each use. When cleaning, the mower deck shall
be raised into the transport position. Make sure
the mower is cooled and the engine is off.

• Use compressed air to clean top surface of the
deck. Avoid flooding water on top surface, engine
and electrical components.

• When the mulching kit is used, it is important that
the mowing interval is frequent and that the deck
is cleaned more often.

WARNING!

Clear the lawn of stones and other
objects that can be thrown out by the
blades.

8011-603b

Mowing pattern

WARNING!

Never drive the rider on terrain that
slopes more than 10 degrees. Mow
slopes up and down, never side to side.
Avoid sudden directional changes.

33

Moving Machine By Hand

OPERATION

WARNING!

No adjustments or maintenance should
be carried out unless:

• the engine stopped

• the ignition key removed

• the parking brake activated

When pushing or pulling the mower, engage the
bypass linkages with the hydro release levers. The
levers are located on each side of the rear of the unit
below the engine plate.

Raise the deck to the highest (transport) position.
Pull the bypass linkages up and out of the keyhole

slots. Release the lever with the head outside the
bracket and held into the bypass setting.

To reengage the hydro to drive, reverse the above
procedure.

WARNING!

Bypass linkages are located close to the
muffler. To prevent burns, the engine
should be shut off and allowed to cool
before the bypass linkage levels are
handled.

2

1

8058-091

1. Release lever locked into the bypass position

2. Release lever, engaged

Right side, ZT-3400 linkage

WARNING!

Use extreme caution when loading the
machine into a truck or trailer using
ramps. There is the possibility of serious
injury or death if the machine falls off the
ramps.

34

MAINTENANCE

MAINTENANCE

Check the parking brake

Check the engine’s oil level (every refueling)

Check the safety system

Check for fuel and oil leakages

Check/clean the engine’s cooling air intake

Check the mower deck

Check for loose hardware (screws, nuts)

Clean under the mower deck

Start the engine and blades, listen for unusual sounds

Check for damage

Thoroughly clean around the engine

Clean around belts, belt pulleys

Check the tire pressures

Check battery connections

Sharpen3)/ Replace mower blades

Clean the engine’s cooling air intake

Clean the air cleaner’s foam pre-filter

Clean the air cleaner’s paper filter cartridge 2)

Check/adjust the parking brake

Inspect muffler/spark arrester

2)

2)

Daily At least

once
each

Before After 50 250 500

year

Maintenance interval

in hours

●

■

●
♦

■

●

●

● ● ● ●
♦
♦ ♦ ♦ ♦
♦ ♦ ♦ ♦
♦ ♦ ♦ ♦

● ● ● ●

● ● ● ●

● ● ● ●

■ ■ ■ ■

■ ■

■ ■

● ● ● ●
♦ ♦ ♦ ♦

1)

First change after 8-10 hours. When operating with a heavy load

or at high ambient temperatures, replace every 50 hours.

2)

In dusty conditions, cleaning and replacement are required more

often.

3)

Performed by authorized service workshop.

● = Described in this manual

♦ = Not described in this manual

■ = Refer to the engine manufacturer's manual

35

MAINTENANCE

MAINTENANCE

Check/adjust throttle cable

Check the condition of belts, belt pulleys

Change the engine oil

Replace the engine oil filter

Clean/replace the spark plugs

Replace the fuel filter

Replace paper air filter

Check the caster wheels (every 200 hours)

Replace the air cleaner’s foam pre-filter

Change the hydraulic oil (every 500 hours)

Replace the hydraulic oil filter (every 500 hours)

Dismantle and inspect starter 3) (every 500 hours)

Check/adjust the mower deck

Check the engine valve clearance

Perform the 500-hour service

1)

2)

2)

3)

3)

Daily At least

once
each

Before After 50 250 500

year

Maintenance interval

in hours

■

● ●

■ ■

■ ■

■ ■

● ●

■ ■

● ●

■

● ●

● ●
♦

● ●

♦ ♦
♦ ♦

1)

First change after 8-10 hours. When operating with a heavy load

or at high ambient temperatures, replace every 50 hours.

2)

In dusty conditions, cleaning and replacement are required more

often.

3)

Performed by authorized service workshop.

● = Described in this manual

♦ = Not described in this manual

■ = Refer to the engine manufacturer's manual

WARNING!

Before performing any service or
adjustment checklist:

• Engage the parking brake.

• Place the Blade-switch in the
disengaged position.

• Turn the ignition switch to OFF
position and remove the key.

• Make sure the blades and all moving
parts have completely stopped.

36

MAINTENANCE

Battery

The mower is equipped with a maintenance free
battery and does not need servicing. However,
periodic charging of the battery with an automotive
type battery charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• See chart for charging times.

WARNING!

Always wear eye protection when
around batteries.

Battery Removal

Corrosion and dirt on the battery and terminals can
cause the battery to lose power.

1. Open the terminal access doors.

2. Disconnect BLACK battery cable first, then the
RED battery cable and remove the battery from
the machine.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire
brush until shiny.

5. Coat terminals with grease or petroleum jelly

6. Reinstall battery.

STANDARD

BATTERY

12.6V 100%

12.4V 75% 20 min. 35 min. 48 min. 90 min.

12.2V 50% 45 min. 75 min. 95 min. 180 min.

12.0V 25% 65 min. 115 min. 145 min. 280 min.

11.8V 0% 85 min. 150 min. 195 min. 370 min.

STAT E

OF

CHARGE

*Charging time depends on battery capacity,

condition, age, temperature and efficiency of charger

APPROXIMATE BATTERY CHARGING TIME*

TO FULL CHARGE AT 80OF / 27OC

Maximum Rate at:

50 Amps 30 Amps 20 Amps 10 Amps

- FULL CHARGE -

IMPORTANT INFORMATION

Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte
is not necessary.

Always use two wrenches for the terminal
screws.

WARNING!

Do not short battery terminals by
allowing a wrench or any other object to
contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected
first to prevent sparks from accidental
grounding.

Replacing battery

1. Lift seat and rotate forward.

2. Open terminal access doors

3. Using two ½" wrenches disconnect BLACK battery

cable then RED battery cable.

4. Using a 7/16 wrench, remove the bolts on either side

of the terminal guard and lift off guard.

5. Carefully remove the battery from the mower.

6. Install new battery with terminals in the same

position as the old battery.

7. Reinstall battery terminal guard.

8. First connect RED battery cable to positive (+)

battery terminal with hex bolt and hex nut.

9. Connect BLACK grounding cable to negative (-)

battery terminal with remaining hex bolt and hex
nut.

10. Close access doors.

11. Lower seat.

2

1

2

8066-049

1. Terminal guard

2. Access doors

Battery cleaning and installation

37

MAINTENANCE

Safety System

This machine is equipped with a safety system
that prevents starting or driving under the following
conditions.

The engine can only be started when:

• The mower deck is disengaged.

• The steering controls are in the outer, locked
neutral position.

• The parking brake is on.

Make daily inspections to ensure that the safety
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.

If the machine starts when one of these conditions
is not met, turn the machine off and repair the safety
system before using the machine again.

Make sure the engine stops when the park brake
is not engaged and the operator leaves the seated
position.

Check that the engine stops if the mower blades are
engaged and the driver temporarily moves off the
driver's seat.

8058-228

Conditions for starting

IMPORTANT INFORMATION

To be able to drive, the driver must sit in the
seat and release the parking brake before the
steering controls can be moved into the neutral
position, otherwise the engine will stop.

Tire Pressures

Fill tire pressures to 15 psi / 103 kPa / 1 bar.

Parking Brake

Visually check that no damage is found on the lever,
links, or switch belonging to the parking brake.
Perform a standstill test and check that there is
sufficient braking action.

WARNING!

Faulty adjustment result in reduced
braking ability and can cause an
accident.

IMPORTANT INFORMATION

The machine must be standing still when
applying the parking brake.

IMPORTANT INFORMATION

DO NOT add any type of tire liner or foam fill
material to the drive tires. Excessive loads
created by foam filled tires will cause premature
failures.

Only use O.E.M. specified tires.

8058-182

Parking brake

38

MAINTENANCE

Deck Belt

Deck Belt Removal

Park on a level surface. Apply park brake. Lower the
deck into the lowest cutting position.

1. Remove foot plate and belt shields.

2. Using a ratchet or breaker bar with a 9/16" socket
on the spring idler bolt, relieve the tension on the
belt.

3. Remove any dirt or grass that may have
accumulated around the cutter housings and
entire deck surface.

4. Carefully roll the belt over the top of the cutter
housing pulleys.

5. Remove the belt from around the electric clutch on
the engine shaft and off the mower deck.

8058-063

Slackening the belt tensioner

Deck Belt Installation

NOTE: For ease in installing the deck belt, refer to the
routing decal on the deck.

1. Wrap the deck belt around the electric clutch
pulley that is located on the engine shaft.

2. Route the belt forward between the spring loaded
and stationary pulleys.

3. Place belt around spring loaded idler pulley.

4. Wrap the belt around the stationary idler pulley
and around the mandrel housings.

5. Push inward on the idler arm and carefully route
belt over stationary idler pulley. Once belt is
properly routed, slowly release idler arm to tension
belt.

6. Check that there are not twists in the belt and that
the routing matches the routing decal.

7. Replace belt shields on both mandrel housings
and secure with fasteners.

8050-843

Belt routing, deck belt

39

MAINTENANCE

Pump Belt

The belts are not adjustable. Replace belts if they
begin to slip from wear.

Replacing Pump Belt

Park the mower on a level surface. Engage the
parking brake.

Belt Removal

From the top side of the deck:

1. Remove the deck belt (see Deck Belt Removal in
this section of the manual).

2. Tilt seat forward to access fan covers. Remove
both fan covers.

From the underside of the mower:

3. Remove clutch stop to access the belt.

4. With a ½" breaker bar and using the square
opening in the pump idler arm, shift the arm to
create slack in the belt.

5. With the idler arm in the slack position, slip a
screwdriver, clevis pin or similar into the 3/8" hole in
the plate that sits between the two fan covers. This
will keep the idler in the extended position and
allow removal of the breaker bar.

6. Remove belt from the engine and pump pulleys
over the top of the fans.

8058-064

Remove fan covers

Belt Installation

1. If the pump is not locked in the extended position,
repeat Steps 4 and 5 from the above instructions.

2. Slip the belt over the fans and route it between the
idler pulleys.

3. Place the belt over the right and left idler pulleys.

4. Place the belt on the engine pulley.

5. Use the breaker bar to hold the tension off the belt
while removing the implement used as a brace in
the plate.

6. Replace and secure clutch stop.

7. Reinstall the fan shields.

8. Reinstall the deck belt. (See Deck Belt
Installation in this section of the manual).

V-belts

Check every 100 hours of operation. Check for severe
cracking and large nicks.

NOTE: The belt will show some small cracks in normal
operation.

3

1

2

8058-060

1. Electric clutch

2. Idler arm release placement

3. Clutch stop

Pump belt removal

40

MAINTENANCE

Cutting Blades

To attain the best mowing effect, it is important that
blades are well sharpened and not damaged.

Replace blades that have been bent or cracked when
hitting obstacles.

Let the service workshop decide whether a blade
with large nicks can be repaired/ground or must be
replaced. Balance the blades after sharpening.

Check the blade mounts.

Blade Replacement

WARNING!

Blades are sharp. Protect your
hands with gloves and/or wrap
blades with a heavy cloth when
handling.

3

1. Remove blade bolt by turning counterclockwise.

2. Install new or resharpened blade with stamped
GRASS SIDE facing towards ground/grass
(down) or THIS SIDE UP facing deck and spindle
housing.

3. Install and tighten blade bolt securely.

4. Torque blade bolt to 45-55 ft-lbs (122 Nm).

IMPORTANT INFORMATION

Special blade bolt is heat treated.

Replace with a Husqvarna bolt if required.

Do not use lower grade hardware than specified.

2

1

8058-167

1. Blade

2. Blade bolt (special)

3. Cutter housing

Blade attachment

IMPORTANT INFORMATION

The sharpening of blades should be carried out
by an authorized service workshop.

41

MAINTENANCE

Adjusting the Mower Deck

Check the tire pressure before adjustment of the
mower deck. See Tire Pressures in Maintenance
section. Faulty mower deck adjustments will cause an
uneven mowing result.

Leveling deck

Adjust the deck while the mower is on a level
surface. Make sure the tires are inflated to the correct
pressure. See Technical Data / Transmission. If tires
are under or over inflated, you cannot properly adjust
your deck.

Four slots control the height and pitch of the mower
deck. The deck should be adjusted slightly higher in
the rear.

NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling deck.

1. Wear heavy gloves. Turn each outer blade tip to
align with the deck side-to-side.

2. Measure from the floor surface up to the bottom
of the blade tip on the discharge side of the
mower deck. Retain this measurement. Move to
the opposite side, check that measurement is the
same. If adjustment is required, loosen the locknut
and move mounting bolt up or down in slot until
both side-to-side measurements are equal. Retain
measurement.

3. Turn both outer blades to align with the deck in
front-to-rear manner. Reposition rear mounting
bolts up or down until rear of mower deck is
positioned level to 1/8" higher in the rear than the
side-to-side measurement.

4. Confirm measurements once again. Blade tips
should be level in a side-to-side manner. In the
rear, blade tips should be level to 1/8" higher than
side-to-side measurement. In the front, blade
tips should be level to 1/8" lower than side-to-side
measurement.

NOTE: This will place the mower deck in a
standard measurement position. Depending on
the type of grass being mowed or environmental
conditions, additional adjustments may be
required to achieve the desired cut.

WARNING!

Blades are sharp. Protect your
hands with gloves and/or wrap
blades with a heavy cloth when
handling.

Set blades to begin leveling.

3

1. Front lift arm

2. Chain

3. Rear lift arm

4. Slotted deck hanger plates

Leveling the mower deck

8058-157

1

2

4

8011-601

42

MAINTENANCE

Anti-scalp Rollers

Anti-scalp rollers keep the deck in the proper position
to help prevent scalping in most terrain conditions. Do
not adjust the rollers to support the deck.

Rollers are properly adjusted when they are just
slightly off of the ground when the deck is at the
desired cutting height in the operating position.

IMPORTANT INFORMATION

Adjust anti-scalp rollers with the mower on a
flat level surface.

The anti-scalp rollers can be set in three positions:

• Upper position 1 to 2½" (25 to 63 mm) grass.

• Middle position 2½" to 4" (63 to 102 mm) grass.

• Lower position 4" to 5" (102 to 127 mm) grass.

The rollers should be approximately ¼" (6.5 mm) from
ground. Do not adjust the rollers to support the deck.

8058-054

Anti-scalp rollers

IMPORTANT INFORMATION

To avoid deck damage, the anti-scalp rollers
must not be adjusted to support the deck.

Caster Wheels

Check every 200 hours. Check that wheels rotate
freely.

Removal and Installation

Remove nut and caster bolt. Pull the wheel out of the
fork.

To reInstall, reverse the order. Tighten caster bolt.
If wheels do not rotate freely, take the unit to the dealer

for service.

Hardware

Check daily. Inspect the entire machine for loose or
missing hardware.

8058-014

Caster wheel

43

MAINTENANCE

Cleaning

Regular cleaning and washing, especially under the
mower deck, will increase the machine’s life-span.
Make it a habit to clean the machine directly after use
(after it is cooled), before the dirt sticks.

Do not spray water on the top of the mower deck. Use
compressed air to clean the top side of mower deck.
Regularly clean deck and underside of the deck with
normal water pressure. Do not use a high pressure
washer or steam cleaner. Avoid spraying engine and
electrical components with water.

Do not rinse hot surfaces with cold water. Let unit cool
before washing.

Use protective glasses when
cleaning and washing.

ZT-3400 Powertrain

IMPORTANT INFORMATION

Any servicing dealer attempting a warranty
repair must have prior approval before
conducting maintenance of a Hydro-Gear®
product, unless the servicing dealer is a current
Authorized Hydro-Gear Service Center.

Regular external maintenance of the ZT-3400
Powertrain™ should include the following:

1. Check oil level in expansion tanks. When the
engine is cold, the tanks should be at the FULL
COLD level.

2. Inspect the vehicle drive belt, idler pulley(s), and
idler spring(s). Insure that no belt slippage can
occur. Slippage can cause low input speed to the
transmission.

3. Inspect the transmission cooling fan for broken or
bent blades. Remove any obstructions such as
grass clippings, leaves or dirt.

4. Inspect the parking brake and vehicle linkage to
insure proper action and adjustment of the parking
brake.

5. Inspect the vehicle control linkage to the
directional control arm on the transaxle. Also,
make sure the control arm is securely fastened to
the trunnion arm of the transaxle.

6. Inspect the bypass mechanism on the transaxle
and unit linkage to make sure it rotates and
releases fully.

44

Lubrication Schedule

LUBRICATION

12/12 Every year Lubricate with grease gun Filter change

1/52 Every Week

1/365 Every day Oil change Level check

Change hydraulic drive filters.

*

p Change engine oil every 50 hours.

General

Remove the ignition key to prevent unintentional
movements during lubrication.

When lubricating with an oil can, it must be filled with
engine oil.

When lubricating with grease, unless otherwise stated,
use high grade molybdenum disulphide grease.

For daily use, the machine should be lubricated twice
weekly.

Wipe away excess grease after lubrication.
It is important to avoid getting lubricant on the belts

or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt
continues to slip after cleaning, it must be replaced.
Gasoline or other petroleum products must not be
used to clean belts.

8065-095

45

LUBRICATION

Wheel and Deck Zerks

Use only good quality bearing grease.
Grease from well-known brand names (petrochemical

companies, etc.) usually maintains a good quality.

Front Wheel Mount

Lubricate with a grease gun until the grease is forced
out.

Front Wheel Bearings

Lubricate 3-4 strokes with a grease gun on each set of
wheel bearings.

Deck Spindle

Lower the cutting deck completely.
If a grease gun without rubber hose is used, the foot

plate must be removed to access the center spindle.
Lubricate with a grease gun, 2-3 strokes per spindle.

8058-068

Lubricating front wheels

46

8058-131

Deck spindle

8058-058

Center spindle

LUBRICATION

Transaxle (Transmission) Fluid Change

This transaxle is designed with an external filter for
ease of maintenance. To ensure constant fluid quality
levels and longer life, an oil filter change interval of
every 200 hours is recommended.

The following procedure is performed with the
transaxles installed in the mower and the mower on
level ground. Apply the pump release valve for each
transaxle and set the parking brake.

1. Remove the three ¼" filter guard screws and filter
guard. Clean any loose debris from around the
perimeter of the filter. See illustration.

2. Place an oil drain pan (12" or more diameter and
8 qt. capacity is optimal) beneath the oil filter.
Remove the oil filter from the transaxle.

Drain old oil filters of all free-flowing oil prior
to disposal. Place used oil in appropriate
containers and dispose of it in accordance with
laws in your area.

11. Install and torque the top port plugs to 180 in./lbs.

12. Continue to fill the transaxles through the
expansion tank until the FULL COLD line is
reached (this will take approximately 23 additional
ounces).

13. Reinstall the expansion tank cap by hand. Do not
overtighten.

14. Proceed to purging procedure.

2

3. After the oil has drained, wipe the filter base
surface and apply a film of new oil to the gasket of
the replacement filter.

4. Install the new filter by hand, turning it three­quarters to one full turn after the filter gasket
contacts the filter base surface.

5. Reinstall the filter guard. Torque screws to
65 in/lbs. each.

6. Repeat steps on the opposite side.

7. Drain old oil filters of all free flowing oil prior to
disposal. Place used oil in appropriate containers
and dispose of it in accordance with laws in your
area.

8. Remove the top port plug (see illustration) from the
left side and right side of the transaxles prior to
filling with oil. This will allow the transaxles to vent
during oil fill.

9. Remove the cap from the transaxles’ expansion
tank located on the vehicle frame.

10. Fill with 20W50 motor oil until oil just appears
at the bottom of each transaxles’ top port
(approximately 2 quarts per transaxle, 4 quarts
total). Install the top port lug into each transaxle as
the oil level reaches the port.

3

1

8019-010

1. Filter guard

2. Transaxle filter

3. Top port plug

ZT-3400 filter change

47

LUBRICATION

Transmission Purging

Due to the effects air has on efficiency in hydrostatic
drive applications, it is critical to purge the system.

These purge procedures should be implemented
any time a hydrostatic system has been opened to
facilitate maintenance or any additional oil has been
added to the system.

Resulting symptoms in hydrostatic systems may be:

• Noisy operation.

• Lack of power or drive after short term operation.

• High operation temperature and excessive
expansion of oil.

• Shortened component life.

Before starting, make sure the oil tank is at the proper
oil level. If not, fill to the specifications outlined above.

The following procedures are best performed with the
vehicle drive wheels off the ground, then repeated
under normal operating conditions.

See Moving Machine By Hand in the Operation
section for bypass linkage adjustments.

1. Disengage the brake, if activated.

2. With the bypass linkage disengaged and the
engine running at fast idle, slowly move the
directional control in both forward and reverse
directions five or six times. As air is purged from
the unit, the oil level will drop.

3. With the bypass linkage engaged and the engine
running, slowly move the directional control in both
forward and reverse directions five or six times.
Check the oil level and add oil as required after
stopping the engine.

4. It may be necessary to repeat Steps 2 and 3 until
all the air is completely purged from the system.
When the hydraulic drive operates at normal noise
levels and moves smoothly forward and reverse at
normal speeds, the hydraulic drive is considered
purged.

5. After the vehicle has been used two times, the oil
level should be checked while the oil is cold and
adjusted accordingly.

48

TROUBLESHOOTING GUIDE

Problem Cause

Engine will not start • Blade switch is engaged

• Steering controls are not locked in the neutral position

• Parking brake is not activated

• Battery is dead

• Contamination in the carburetor or fuel line

• Fuel supply is closed or the tap for the fuel tank
is in the wrong position

• Clogged fuel filter or fuel line

• Faulty ignition system

Starter does not turn the engine over • Dead battery

• Poor contacts on the battery terminal cable connections

• Fuse blown

• Ignition system faulty

• Fault in the starter safety circuit, see Safety System
in the Maintenance section

Engine runs rough • Faulty carburetor

• Clogged fuel filter or jet

• Clogged ventilation valve on the fuel cap

• Fuel tank nearly empty

• Fouled spark plug

• Spark plug is loose

• Rich fuel mixture or fuel-air mixture (gasoline)

• Wrong fuel type (gasoline)

• Water in the fuel (gasoline)

• Clogged air filter

Engine seems weak • Clogged air filter

• Fouled spark plugs

• Carburetor incorrectly adjusted

49

TROUBLESHOOTING GUIDE

Problem Cause

Machine vibrates • Blades are loose

• Blades are incorrectly balanced

• Engine is loose

Engine overheats • Clogged air intake or cooling fins

• Engine overloaded

• Poor ventilation around engine

• Defective engine speed regulator

• Too little or no oil in the engine

• Fouled spark plug

Battery not charging • Poor contact with battery terminal cable connectors

• Charging lead is disconnected

Machine moves slowly, unevenly,
or not at all

Mower deck not engaging • Drive belt for the mower deck has come loose

Hydraulic drive leaks oil • Damaged seals, housing, or gaskets

Uneven mowing results • Unequal tire pressure on the left and right sides

• Parking brake on

• Bypass valve on pump open

• Drive belt for the transmission gears slack or has come off

• Air in hydraulic system

• Contact for the electromagnetic coupling has loosened

• Blade switch is faulty or has come loose from cable contact

• Fuse has blown

• Air trapped in hydraulic system

• Bent blades

• Suspension for the mower deck is uneven

• Blades are dull

• Driving speed too high

• Grass is too long

• Grass collected under the mower deck

50

STORAGE

Winter Storage

The machine should be readied for storage at the
end of the mowing season, or if it will not be in use for
more than 30 days.

Fuel allowed to stand for long periods of time (30 days
or more) can leave sticky residues that can plug the
carburetor and disrupt engine function.

Fuel stabilizers are an acceptable option as regards
to the sticky residues that can occur during storage.

Add stabilizer to the fuel in the tank or in the storage
container. Always use the mixing ratios specified by
the manufacturer of the stabilizer. Run the engine for
at least 10 minutes after adding the stabilizer so that
it reaches the carburetor. Do not empty the fuel tank
and the carburetor if a stabilizer has been added.

WARNING!

Never store an engine with fuel in the tank
indoors or in poorly ventilated spaces
where fuel vapor can come in contact
with open flames, sparks, or a pilot light
such as in a boiler, hot water tank, clothes
drier, etc. Handle the fuel with care. It is
very flammable and can cause serious
personal injury and property damage.
Drain the fuel outdoors, into an approved
container. Store the fuel away from open
flame or any source of ignition. Never use
gasoline for cleaning. Use a degreaser
and warm water.

To ready the machine for storage, follow these steps:

1. Thoroughly clean the machine, especially under
the mower deck. Touch up damage to the paint
and spray a thin layer of oil on the underside of the
mower deck to avoid corrosion.

2. Inspect the machine for worn or damaged parts
and tighten any nuts or screws that may have
become loose.

3. Change the engine oil; dispose of properly.

4. Empty the fuel tanks or add a fuel stabilizer. Start
the engine and allow it to run until the carburetor
is drained of fuel or the stabilizer has reached the
carburetor.

5. Remove the spark plug and pour about a
tablespoon of engine oil into the cylinder. Turn
over the engine so that the oil is evenly distributed
and then refit the spark plug.

6. Lubricate all grease zerks, joints, and axles.

7. Remove the battery. Clean, charge, and store the
battery in a cool place, but protect it from direct
cold.

8. Store the machine in a clean, dry place and cover
it for extra protection.

Service

When ordering spare parts, please specify the
purchase year, model, type, and serial number.

Always use genuine Husqvarna spare parts.
An annual check-up at an authorized service

workshop is a good way to ensure that the machine
performs its best the following season.

51

WIRING DIAGRAM

TIMER SCHEMATIC

52

Grade SAE Grade 5 SAE Grade 8 Flangelock Screw

Size ft./lbs Nm ft./lbs Nm ft./lbs Nm

¼

5

/16

3

/8

7

/16

½

9

/16

5

/8

¾

7

/8

Shank Size (Diameter in inches, fine or

coarse thread)

11/8

9 12 13 18

18 24 28 38 24 33

31 42 46 62 40 54

50 68 75 108

75 102 115 156

110 150 165 224

150 203 225 305

250 339 370 502

378 513 591 801

782 1060 1410 1912

TECHNICAL DATA

Torque Specifications

Hex Head Cap Screws

The torque values shown should be used as a

general guideline when specific torque values are not given.

U.S. Standard Hardware

w/Flangelock Nut

** Grade 5 - Minimum commercial quality (lower quality not recommended)

Metric Standard Hardware

Grade Grade 8.8 Grade 10.9 Grade 12.9

Size ft./lbs Nm ft./lbs Nm ft./lbs Nm

M4 1.5 2 2.2 3 2.7 3.6

M5 3 4 4.5 6 5.2 7

M6 5.2 7 7.5 10 8.2 11

M7 8.2 11 12 16 15 20

M8 13.5 18 18.8 25 21.8 29

M10 24 32 35.2 47 43.5 58

M12 43.5 58 62.2 83 75 100

M14 70.5 94 100 133 119 159

M16 108 144 147 196 176 235

M18 142 190 202 269 242 323

M20 195 260 275 366 330 440

M22 276 368 390 520 471 628

M24 353 470 498 664 596 794

Shank Size (Diameter in millimeters, fine or coarse thread)

M27 530 707 474 996 904 1205

53

TECHNICAL DATA

Engine

Manufacturer Kawasaki

Type FS691V

Power 23 HP

Lubrication Pressure w/ Oil Filter

Fuel Min 87 octane unleaded (Max

ethyl alcohol 10%, Max MTBE 15%)

Fuel tanks capacity 5 gallons / 18.8 liters

Cooling Air cooled

Alternator 12v 15 amp @ 3600 rpm

Starter Electric

Transmission

Transmission ZT-3400 Hyrdo Gear

Speed and direction controls Dual levers, foam gripped

Speed forward 0-10 mph - 0-16.1 Km/h

Speed reverse 0-5 mph - 0-8 Km/h

Brakes Mechanical

Front caster tires, smooth tread 13 x 6.5-6

Rear tires, turf pneumatic 23 x 10.5-12

Tire pressures 15 PSI / 103 kPa / 1 bar

Frame

Cutting Width 61" (155 cm)

Cutting Height 1½"-4½" (3.8-11.4 cm)

Uncut Circle 0

Number of Blades 3

Blade Length 21" / 53.3 cm

Anti-scalp Rollers 3 adjustable

Seat Premium Comm EVC

Hinged Arm Rests Yes

Hour Meter Digital

Blade Engagement 200 ft-lb Ogura

Deck Construction 11 gauge

Productivity 4.9 acres/h / 19,829 m

Dimension

Weight 955 lbs / 437 kg

Base Machine Length 75½" / 192 cm

Base Machine Height 42" / 107 cm

Base Machine Width 49" / 125 cm

Overall Width, Chute Up 61¼" / 156 cm

Overall Width, Chute Down 76" / 193 cm

Overall Height, ROPS Up 72" / 184 cm

54

1)

1)

The power rating as declared by
the engine manufacturer is the
average gross power output at
the specified RPM of a typical
production engine for the engine
model measured using SAE
Standards for engine gross power.
Refer to the engine manufacturer
engine specifications.

2

/h

CONFORMITY CERTIFICATES

USA requirements

Labels are placed on the engine and/or in the engine
compartment stating that the machine will fulfill the
requirements. This is also applicable to special
requirements for any of the states, (California emission
rules etc.). Do not remove any of these labels.
Certificates can also be supplied with the machine at
delivery or written in the Engine manual. Take care of
them as they are valuable documents.

55

SERVICE JOURNAL

Action

Delivery Service

Charge and connect the battery

Adjust the tire pressure of all wheels to 15 PSI (1 bar)

Connect the contact box to the cable for the seat’s safety switch

Check hydraulic oil level

Check hydraulic hoses for kinking or leaks

Check neutral position

Fill with fuel and open the fuel shut off valve

Start the engine

Check that there is drive to both wheels

Check mower deck pitch and adjustment

Check:

Safety switch for the parking brake

Safety switch for the mower deck

Safety switch in the seat

Safety switch in the steering controls

Parking brake functionality and adjustment

Driving forward

Driving backward

Engaging the blades

Check the idle speed

Check the engine high idle speed

Inform the customer about:

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

The need and advantages of following the service schedule

The need and advantages of leaving the machine for service

The effects of service and maintaining a service journal on the machine’s
resale value

Application areas for mulching

Fill in the sales papers, etc.

56

¨

¨

¨

¨

Delivery service has
been carried out

No remaining notes
Certified:

SERVICE JOURNAL

Action

After 10 hours

Change the engine oil

Change the oil filter

Inspect hydraulic hoses

Inspect hydraulic belt

Inspect hydraulic filter

Check neutral position

Check safety system

Check seat belt

Check ROPS

Check fuel system for leaks

Inspect safety guards and shields

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

Check brake adjustment

¨

57

SERVICE JOURNAL

Action

Daily Service

Clean debris from mower

Check engine oil level

Check the tire pressures

Check underside of deck

Inspect deck pulleys

Check/clean the engine’s cooling air intake

Check safety system

Check seat belt

Check ROPS

Check fuel system for leaks

Inspect safety guards and shields

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

Check brake adjustment

¨

58

SERVICE JOURNAL

Action

50-Hour Service

Clean debris from mower

Check engine oil level

Check the tire pressures

Check underside of deck

Inspect deck pulleys

Check/clean the engine’s cooling air intake

Check safety system

Check seat belt

Check ROPS

Check fuel system for leaks

Inspect safety guards and shields

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

Check brake adjustment

¨

59

SERVICE JOURNAL

Action

250-Hour Service

Grease fittings (caster pivots and caster wheels)

Inspect dampers

Inspect frame

Inspect throttle cable

Inspect hardware

Check the tire pressures

Change the engine oil and filter

Change air filter

Inspect spark plug

Inspect fuel filter

Check engine RPM

Clean underside of deck

Check blade pitch

Grease blade spindles

Inspect spindle bearings

Inspect deck belt and blades

Inspect idler arm bearings

Inspect deck idler pulleys

Inspect hydraulic filter

Inspect hydraulic drive belt

Inspect hydraulic hoses

Check neutral position

Inspect battery connections

Check safety system

Check seat belt

Check ROPS

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

60

SERVICE JOURNAL

Action

500-Hour Service

Grease fittings (caster pivots and caster wheels)

Inspect dampers

Inspect frame

Inspect throttle cable

Inspect hardware

Check the tire pressures

Change the engine oil and filter

Change air filter

Inspect spark plug

Inspect fuel filter

Check engine RPM

Clean underside of deck

Check blade pitch

Grease blade spindles

Inspect spindle bearings

Inspect deck belt and blades

Inspect idler arm bearings

Inspect deck idler pulleys

Change hydraulic oil level

Change hydraulic filter

Replace hydraulic drive belt

Inspect hydraulic hoses

Check neutral position

Inspect battery connections

Load test battery

Clean electrical connections

Inspect the clutch

Check safety system

Check seat belt

Check ROPS

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

61

SERVICE JOURNAL

Action

At Least Once Each Year

Clean the engine’s cooling air intake

Replace the air cleaner’s foam pre-filter

Replace the air filter’s paper cartridge

Change the engine oil

Replace the engine oil filter

Check/adjust the cutting height

Check/adjust the parking brake

Clean/Change the spark plugs

Inspect spark plug

Check the engine valve clearance

Date, mtr reading, stamp, sign

¨

¨

¨

¨

¨

¨

¨

¨

¨

¨

62

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2013-07-25