Husqvarna HCS9, HCS13 User Manual

Collection System

Operators Manual

Models:

Parts Manual

Please read these instructions carefully and make
sure you understand them before using the machine.

MANUAL NO. 5391 11288 REV 01 (03/31/05)

111280 / HCS9
111281 / HCS13

©2005 Husqvarna. All Rights Reserved.

Beatrice, NE. Printed in U.S.A.

2

INDEX

Operators Guide

Features and Controls.............................................................. 4

General Information ................................................................. 5

Safety Procedures.................................................................... 5

Unpacking Instructions............................................................. 7

Assembly Instructions .............................................................. 7

Collection System.............................................................. 7

Blower/Drive Kit ............................................................... 11

Operating the Collection System........................................ 14

Maintenance and Service Instructions

Transport................................................................................ 15

Cleaning and Washing ........................................................... 15

Storage................................................................................... 15

Preventative Maintenance Schedule...................................... 15

Caring for Vacuum Hoses ...................................................... 16

Cleaning Poly Mesh ............................................................... 16

Caring for Bags ...................................................................... 16

Troubleshooting Guide........................................................... 17

Replacement Parts

Hood Assembly ...................................................................... 20

Hitch Assembly....................................................................... 22

Blower Assembly.................................................................... 24

Weight Kit (Model HCS13) ..................................................... 26

Weight Kit (Model HCS9) ....................................................... 27

Mounting Kit (Model HCS13) ................................................. 28

Mounting Kit (Model HCS9) ................................................... 30

Bag Assembly ........................................................................ 32

Drive Kit (42” Deck)................................................................ 33

Drive Kit (48” Deck)................................................................ 34

Drive Kit (52” Deck)................................................................ 35

Drive Kit (61” Deck)................................................................ 36

WARNING: Engine exhaust, some of its constituents, and certain vehicle components con-

tain or emit chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm.

3

INLET

FEATURES & CONTROLS

HOOD

LATCH

SUPPORT LINKAGE

SUPPORT BR ACKET

HITCH

BAG

HITCH BRACKET

REAR GUARD

WEIGHT BA R

DRIVE KIT

HOSE

CAST WEIGHT

BLOWER ASSEMBLY

NOTE: Your Front Weight Bar may look different from those shown in this diagram.

4

SAFETY RULES

General Information

This manual will assist you in the safe operation
and proper maintenance of your Husqvarna
equipment. Read it thoroughly before attempting
to operate the machine. Call your dealer or
Husqvarna if additional information is required.

The following safety symbols are used throughout
the manual to alert you to information about unsafe
actions or situations:

DANGER indicates immediate hazards that
may result in severe injury or death.

WARNING indicates unsafe actions or
situations that may cause severe injury,
death, and/or major equipment or property
damage.

CAUTION indicates unsafe actions or
situations that may cause injury and/or
minor equipment or property damage.

This equipment should not be modified without the
manufacturer’s prior written authorization. Doing
so may not only affect the equipments’
performance and durability , but also create safety
hazards for the operator and the surroundings.
Warranty will be void if changes are made to the
equipment without the manufacturer’s prior written
authorization.

Safety Procedures

1 - Training:

• Read the Operator’s manual. If the operator(s)
or mechanic(s) can not read English it is the
owner’s responsibility to explain this material to
them.

• Become familiar with the safe operation of the
equipment, operator’s controls, and safety
signs.

• All operators and mechanics should be trained.
The owner is responsible for training the users.

• Never let children or untrained people operate
or service the equipment. Local regulations may
restrict the age of the operator.

• The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people, and/or property.

2 - Preparation:

• Wear appropriate clothing including hard hat,
safety glasses and ear protection. Long hair,
loose clothing or jewelry may get tangled in
moving parts.

• Inspect the area where the equipment is to be
used and remove all objects such as rocks, toys
and wire which can be thrown by the machine.

• Use extra care when handling gasoline and
other fuels. They are flammable and vapors
are explosive. Use only an approved container.
Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke while fueling or operating
equipment. Never refuel or drain the machine
indoors.

• Check that operator’s controls, safety switches,
hoses, and shields are securely attached and
functioning properly. Do not operate unless
they are functioning properly .

5

SAFETY RULES

3 - Operation

• Never run an engine in an enclosed area.

• Only operate in good light, keeping away from
holes and hidden hazards.

• Slow down and use extra care on hillsides.
Make turns gradually and at slow speed. Do
not operate across the sides of slopes. Operate
up and down slopes only. Do not operate on
steep slopes.

• Turf conditions can affect the machine’ s stability .
Do not operate on wet grass where traction may
be reduced.

• Do not change the engine governor setting or
overspeed the engine.

• Stop equipment and inspect vacuum impeller
and hoses after striking objects or if an abnormal
vibration occurs. Make necessary repairs before
resuming operations.

• Look behind and down before backing up to
ensure a clear path.

• Slow down and use caution when making turns
and crossing roads and sidewalks. Stop vacuum
and mower blades if not mowing.

• Do not operate machine under the influence of

alcohol or drugs.

• Use care when loading or unloading the machine

into a trailer or truck.

• Use care when approaching blind corners,

shrubs, trees, or other objects that may obscure
vision.

4 - Maintenance and Storage:

• Stop engine and disconnect spark plug wire.

Wait for all movement to stop before adjusting,
cleaning, or repairing.

• Clean grass and debris from muffler and engine

to help prevent fires. Clean up oil or fuel
spillage.

• Let engine cool before storing and do not store

near sparks or open flame.

• Shut off fuel while storing. Do not store fuel

near flames or drain indoors.

• Never allow untrained personnel to service

machine.

• Keep hands and feet away from moving parts.

If possible, do not make adjustments with the
engine running.

• Keep all parts in good working condition and all

hardware tightened. Replace all worn or
damaged decals.

6

ASSEMBLY

Unpacking Instructions

1. Cut plastic tie securing the hitch to the crate top.

2. Remove the top of the crate.

3. Remove the plastic bag.

4. Remove the hose.

5. Remove the sides and ends of the crate.

6. Remove the mounting kit box from the corner of the crate.

7. Cut the two plastic ties that secure the hitch assembly to the pallet. Remove the hitch assembly .

8. Cut the two plastic ties that secure the back of the hood, and the two that secure the front of the
hood. Remove the hood assembly.

9. Cut and two plastic ties that secure the weight bar to the pallet. Remove the weight bar.

10. Cut the two plastic ties that secure the blower assembly to the pallet. Remove the blower assembly .

11. Remove the 1 x 4 that secures the cast weights to the pallet. Remove the weights.

SUPPORT BRACKET

Assembly Instructions

Collection System

Tools Required:
Ratchet

Torque Wrench
1/2" Wrench
1/2" Socket
9/16" Wrench
9/16" Socket
5/8" Socket

1. Open the mounting kit box and remove all of
the components.

2. Place the support bracket on the frame and
secure with (2) 990563, 3/8 x 1 bolts and (2)
976979, 3/8 nyloc nuts. Figure 1.

3. Place the hitch brackets on the frame and
secure with (3) 990622, 1/2 x 1 1/4 bolts and
(3) 101331, 1/2 nyloc nuts. Figure 1.

(2) 3/4" Wrench
3/4" Socket
Flat Screw Driver
5/32" Allen Wrench
Hacksaw
11/32" Drill Bit
Drill

HITCH BRACKET

LZ MODLES

SUPPORT BRACKET

HITCH BRACKET

7

iZ MODLES

FIGURE 1

ASSEMBLY

4. Remove the (10) 5/16 carriage bolts that
secure the standard rear guard to the straps
and skid plates. Remove the standard rear
guard. Replace with the collection rear
guard, and secure with the carriage bolts that
were just removed. Figure 2.

5. Place the hitch assembly on the ground
behind the mower. Place the (2) hitch pins
thru the hitch and the hitch brackets. Secure
the hitch pins with the (2) hairpins that are
secured with the (2) lanyards. Figure 3.

REAR GUARD

HITCH ASSEMBL Y

STRAP

FIGURE 2

LANYARD

HITCH PIN

6. Move to the rear of the hitch assembly and
pick it up towards the rear guard. The latch
will hook over the top of the rear guard.
Figure 3.

HITCH ASSEMBL Y

LATCH

LANYARD

HITCH PIN

FIGURE 3

8

ASSEMBLY

7. Place the hood assembly on to the hitch
assembly . Place both hood hinges between
the upper hitch mounts on the hitch assembly .
Be sure that the rubber seal is on the inside
of the hood. Place the (2) friction washers
between the hood hinge and the upper hitch
mount. Place (2)990563, 3/8 x 1 bolt thru the
hinge and mount. Secure with (2) 976979,
3/8 nyloc nut. Figure 4.

HOOD ASSEMBL Y

8. Open the hood and secure the (2) springs
to the bolts on the hood assembly and the
hitch assembly. Figure 4.

HOOD HINGE

RUBBER SEAL

3/8 X 1 BOLT

SPRING

3/8 NYLOC NUT

UPPER HITCH MOUNT

HITCH PIN

FIGURE 4

9

ASSEMBLY

9. With the hood open, secure the (3) bags in
place. The back of the bags will hook over
the mounting tabs on the hitch assembly.
Figure 5.

10. Close the hood, and latch the draw latch over
the draw latch keeper on the hitch assembly .
Figure 5.

HOOD ASSEMBL Y

DRAW

LATCH

MOUNT

TABS

DRAW LA TCH

KEEPER

BAG

FIGURE 5

11. Install the (2) linkage assemblies to the (2)
support brackets on hitch assembly and the
(2) support brackets on the frame. The
shorter linkage connects to the support
bracket on the hitch assembly. Figure 6.

NOTE: The linkage assemblies may need to be
adjusted. Using (2) 3/4" wrenches, loosen the 1/2"
jam nut on the longer linkage. Turn the turnbuckle
in the appropriate direction to shorten the linkage
assembly. Turn until the slop is taken out of the
linkages. Tighten the jam nut against the
turnbuckle.

12. Secure the front of the linkage assemblies
using the hairpin secured by the lanyard.
Secure the rear of the linkages using the (2)
990654, cotter pins provided. Figure 6.

13. Place the hose on the inlet and secure with
the hose clamp.

SUPPORT BRACKET

TURNBUCKLE

LINKAGE ASSEMBLY

LANYARD

SUPPORT BRACKET

FIGURE 6

10

ASSEMBLY

Blower/Drive Kit

1. Open the drive kit box and remove all of
the components.

2. Place the deck in the lowest cutting
height.

3. Remove the right side belt shield from the
deck.

4. Remove the deck belt from the right side
pulley.

5. Remove the deck pulley.

Note: When the deck pulley is removed, the
spindle can fall out of the cutter housing
assembly . Be sure to secure the bottom of the
spindle so that this does not happen.

BLOWER ASSEMBL Y

WELDED STUD

3/8” NYLOC NUT

PULLEY SHIELD

6. Place the double pulley on the cutter
housing assembly.

7. Place the heavy washer, and 7/16 lock
washer on the 108951, 7/16 x 2 1/2 bolt
and install in the spindle. Torque to 45 ft/
lbs.

8. Place the blower assembly on it’s top.

9. Using the 5/32" a llen w rench, remove the
111229, 1/4 x 5/8 screw on the pulley
shield. Figure 1.

10. Loosen the nut on the belt guide, and
install the belt on the pulley. Figure 2.

11. Place the belt guide approximately 1/8"
away from the pulley and re-tighten the
nut. Figure 1.

DECK PLATE

BELT GUIDE

PIN

LANYARD

1/4 X 3/4 CARRIAGE BOLT

3/8” NYLOC NUT

ADJUST BELT GUIDE

APPROXIMATELY 1/8”

AW AY FROM PULLEY

INSTALLATION

PULLEY

FIGURE 1

1/4” FLAT

WASHER

1/4” NYLOC

NUT

AFTER BELT

11

ASSEMBLY

12. Re-install the pulley shield.

13. Cut the blower housing along the dashed
line to fit the 52" and 61" decks. Drill the
two small holes indicated with the 11/32"
drill bit. The blower housing will fit 42" and
48" units with no modifications. Figure 2.

14. Remove the (4) 1/4 x 3/4 carriage bolts from
the deck plate, and the (4) 3/8" nyloc nuts
from the inside of the blower housing.
Figure 1.

CUT ALONG DASHED LINES PER DECK
SIZE AND DRILL CORRECT HOLES TO
11/32” PER DECK SIZE.

15. Place the deck plate on the welded studs
in the blower housing. Install and tighten
the (4) 3/8" nyloc nuts that were just
removed. Figure 1.

16. Install the (4) 990074, 1/4 x 3/4 carriage
bolts thru the square holes in the deck plate
from the inside out.

17. Place the (4) 990598, 1/4 flat washers and
(4) 108120, 1/4" nyloc nuts on the carriage
bolts. The lanyard must be placed on the
top front carriage bolt between the flat
washer and the blower housing. Tighten
the nuts. Figure 1.

61” DECK HOLE

52” DECK HOLE

61” DECK TRIM LINE

FIGURE 2

12

52” DECK TRIM LINE

ASSEMBLY

18. Remove the discharge chute from the deck.

19. Place the deck plate pin in the tube on the
back edge of the deck. Rotate the blower
around and into place. Figure 3.

20. Install the pin thru the tabs on both the deck
and the blower. Figure 3.

21. Latch the idler arm in the idler keeper.
Figure 3.

22. Install the belt on the deck pulley and
release the idler arm from the keeper.

23. Install the new belt shield.

24. Place the hose on the blower housing and
secure with the over center hose clamp.

ROTATE

IDLER ARM

IDLER KEEPER

DECK PLATE PIN
TUBE

FIGURE 3

13

OPERATION

Operating the Collection System

1. NEVER USE THE COLLECTION SYSTEM
WITHOUT THE BLOWER ASSEMBLY
AND HOSES SECUREL Y ATTACHED.

2. Make sure hoses are connected at both
ends. Inspect hoses prior to each use.

3. Do not use the unit on slopes greater than
10 degrees.

4. The mower must be running in order to
vacuum debris through the mower deck.

5. In heavy grass it may be necessary to mow
and collect at a slower ground speed.

6. Never attempt to unclog the collection sys­tem until the mower’s engine engine has
been shut off and all moving parts have come
to a complete stop.

7. Do not stand behind the vent at the rear of
the collection system due to the potential for
small pieces of blowing debris to escape
through the vent.

8. Wear eye and ear protection.

14

SERVICE AND MAINTENANCE

Transport

WARNING

The collection system bags must be com­pletely empty or removed while driving for­ward onto a trailer. If the mower must be
loaded onto a trailer while there is still de­bris in the container, the mower must be
backed up onto the trailer to avoid tipping.

For best results, clean poly mesh inside hood regu­larly. Instructions for doing this can be found in
the Service section of this manual.

Cleaning and Washing

Regular cleaning, washing, and lubricating will
prolong the service of the machine.

NOTE: Use care with power washers to avoid
damage to decals. Limit direct spray on these
items.
DO NOT EXCEED 1000 PSI W ATER PRESSURE
FOR CLEANING.

Storage

1. Clean machine.

2. Cover all scratches with touch-up paint.

3. Covered or indoor storage is recommended.

Preventative Maintenance Schedule

Item Before Every Every Every
Each Use 5 Hours 25 Hours 50 Hours

Inspect/Clean Poly Mesh X X
Check/Tighten Nuts & Bolt s X
Check/Tighten Hoses X
T urn Hose End to End X
Rotate Hose X
Clean Machine X
Inspect Bags X

15

SERVICE AND MAINTENANCE

Caring For Hoses

1. Inspect hoses before each use. If hoses have
excessive wear, tears, or punctures, replace
immediately.

2. T o prolong the life of the hose, periodically ro­tate hose and turn hose end to end. Refer to
Preventative Maintenance Schedule in this
manual.

3. Avoid twists and sharp turns in the hoses, as
they will increase wear on the hoses.

4. Avoid dragging the lower hose along the sides
of buildings or other hard surfaces.

Cleaning Poly Mesh

The poly mesh on the collection system is located
inside the container hood. For best results, clean
poly mesh regularly.

Cleaning Instructions

1. Shut off engine.

2. Release the two (2) rubber latches under the
rear of the hood. Open hood and brush debris
off of both sides.

3. Close hood and re-latch.

Caring For Bags

Inspect the bags before each use. If bags have
excessive wear, tears or punctures, replace im­mediately.
Cleaning Instructions

NOTE: Under normal usage the bag material is
subject to deterioration and wear.

DO NOT USE THE COLLECTION SYSTEM
WITHOUT POLY MESH SECURELY IN PLACE.

16

SERVICE AND MAINTENANCE

Troubleshooting Guide

DANGER

Before servicing unit, wait for all moving parts
to come to a complete stop. Turn engine off
and remove the spark plug wire.

PROBLEM POSSIBLE CAUSE CORRECTION

Loss of V acuum. 1. Blower, hose or hood inlet clogged. 1. Remove hose and clean inlet.

2. Bags full. 2. Inspect and empty .

3. Fan blades bent or broken. 3. Replace/repair impeller.

4. Poly mesh plugged. 4. Clean poly mesh.

Unusual vibration 1. Solid object jammed in unit. 1. Check and remove any
or noise. obstruction.

2. Loose or missing bolts on unit. 2. Tighten or replace bolt s.

3. Bent or damaged fan. 3. Replace/repair impleller.

Unit difficult to close. 1. Obstructions keeping door from 1. Clear obstructions.
completely closing.

2. Hood hinge bolts too tight. 2. Loosen bolts.

17

SPINDLE DRIVE ASSEMBLY

NOTE: Your Front Weight Bar may look different from those shown in this diagram.

18

PARTS ILLUSTRATIONS

19

HOOD ASSEMBLY

17

18

1

15

24

5

5

23

23

14

14

4

19

13

23

22

23

9

6

19

16

11

20

21

7

3

10

10

12

8

20

2

20

HOOD ASSEMBLY

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111172 .......1..........HOOD

2 ......... 539111174 .......1.......... HOOD SUPPORT

3 ......... 539111175.......2..........SUPPORT, DRAW LATCH

4 ......... 539111177 .......2.......... HOOD HINGE

5 ......... 539111181.......2..........MOUNT PLATE

6 ......... 539111182.......1..........INLET TUBE

7 ......... 539111260.......1..........DECAL, VENTILATION

8 ......... 539200478 ......2..........DRAW LATCH, FLEXIBLE T-HANDLE

9 ......... 539111183 .......1..........MESH, POLY DIAMOND

10 ....... 539111186.......6..........SCREW, #10-24 X 1 1/8, MACH.

11 ....... 539105408 ......21........WASHER, #10

12 ....... 539976977 ......6.......... NUT, #10-24, NYLOC

13 ....... 539976978 ......8.......... NUT, 1/4C, NYLOC

14 ....... 539976979 ......8.......... NUT, 3/8C, NYLOC

15 ....... 539990613 ......2.......... NUT, 3/8C

16 ....... 539991003 ......8.......... HCS, 1/4-20 X 1 3/4

17 ....... 539990645 ......6..........RHSNB, 3/8-16 X 1

18 ....... 539990730 ......2.......... HCS, 3/8-16 X 1 3/4

19 ....... 539990598 ......16........WASHER, 1/4

20 ....... 539102744 ......11........RIVET, 3/16 X 1/4

21 ....... 539111287.......1..........HOSE, 58”, MODEL HCS13

........... 539111314.......1..........HOSE, 54”, MODEL HCS9

22 ....... 539111339.......1..........HOOD SUPPORT, REAR

23 ....... 539200684 ......30........RIVET, 1/4 STAVEX

24 ....... 539110033.......8..........WASHER, #10

21

HITCH ASSEMBLY

6

20

10

12

17

16

19

5

14

9

15

13

2

18

11

15

3

1

7

11

15

15

8

4

11

11

15

22

HITCH ASSEMBLY

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111155 .......1..........HITCH

2 ......... 539111190 .......1..........LATCH

3 ......... 539977250 ......2.......... SPRING

4 ......... 539111157 ....... 1..........MOUNT Z BRACE

5 ......... 539111167 ....... 1..........SEAL, RUBBER

6 ......... 539111158 .......2..........SUPPORT, OUTER

7 ......... 539111162 .......2..........SUPPOR T ARM

8 ......... 539111267....... 2..........BRACKET, SUPPORT

9 ......... 53911 1171 .......1..........SEAL STRAP

10 ....... 539990580 ......3..........HCS, 1/4-20 X 3/4

11 ....... 539990563 ...... 20........HCS, 3/8-16 X 1

12 ....... 539990655 ......2.......... HCS, 3/8-16 X 1 1/2

13 ....... 539108369 ......2.......... HCS, 1/2-13 X 1 1/4

14 ....... 539976978 ......3.......... NUT, 1/4C, NYLOC

15 ....... 539976979 ......22........NUT, 3/8C, NYLOC

16 ....... 539990254 ......4.......... WASHER, 1/2

17 ....... 539990613 ......2.......... NUT, 3/8C

18 ....... 539101331 ......2.......... NUT, 1/2C, NYLOC

19 ....... 539990625 ......4..........NUT, 1/2, JAM

20 ....... 539111187 ....... 4..........NUT, 1/2-13, WHIZLOCK

23

LOCKING COLLAR

THIS SIDE UP

BLOWER ASSEMBLY

7

37

35

3

THIS SIDE DOWN

11

25

40

37

29

37

15

4

5

2

3

37

30

17
28

15

20

6

33

26

27

22

1

14

10

13

12

41

34

43

39

36

38

37

8

9

18

40

31

32

33

42

19

21

44

37

16

23

39
27

HUB DOWN

24

24

BLOWER ASSEMBLY

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111225....... 1..........FLOOR WELDMENT

2 ......... 539111227....... 1..........BEARING PLATE

3 ......... 539102691 ......5..........FLANGETTE

4 ......... 539105743 ......1..........DECAL, NO STEP

5 ......... 539105785 ......1..........DECAL, WARNING

6 ......... 539106741 ......1..........DECAL, SERVERING

7 ......... 539102535 ......1..........GREASE CAP

8 ......... 539916159 ......1.......... SPRING

9 ......... 539111184....... 1..........BELT GUIDE

10 ....... 539106721 ......1..........IDLER

11 ....... 539100413 ......1..........RHSNB, 3/8-16 X 1 1/4, GR5

12 ....... 539200282 ......1.......... NUT, 3/8-16, JAM NYLOC

13 ....... 539990122 ......1..........WASHER, 3/8, SAE

14 ....... 53911 1218.......1..........IDLER ARM

15 ....... 539106786 ......2..........BEARING

16 ....... 539102244 ......3.......... BUSHING, MACHINE, 18 GA

17 ....... 539111332....... 1..........FAN WELDMENT

18 ....... 539106713 ......1..........SHEAVE, 4”

19 ....... 539102067 ......1..........KEY, 1/4” SQ. X 3/4”

20 ....... 539111331....... 1..........FAN COVER

21 ....... 539106504 ......1.......... WASHER, HEAVY

22 ....... 539111228....... 1..........PULLEY SHIELD

23 ....... 539110813.......1..........RETAINER, 1/4C, “U” TYPE

24 ....... 539111220....... 1..........BLOWER HOUSING

25 ....... 539111265....... 1..........KEEPER, IDLER

26 ....... 539990074 ......6.......... RHSNB, 1/4-20 X 3/4, GR2

27 ....... 539111229....... 3..........SCREW, 1/4-20 X 5/8, BTN, SKT HD

28 ....... 539880316 ......7..........RHSNB, 5/16 X 3/4

29 ....... 539990208 ......1.......... RHSNB, 5/16-18 X 1, GR5

30 ....... 539100472 ......3.......... RHSNB, 5/16C X 1 1/4

31 ....... 539101721 ......1.......... HCS, 5/16-18 X 2 3/4, GR5

32 ....... 539100141 ......1.......... HCS, 7/16-20 X 1 1/2, GR5

33 ....... 539108120 ......8.......... NUT, 1/4C, THIN NYLOC

34 ....... 53999184 ........1.......... NUT, 5/16C, CENTERLOCK

35 ....... 539990196 ......3.......... NUT, 5/16C

36 ....... 539990585 ......1.......... NUT, 5/16C

37 ....... 539990717 ......12........NUT, 5/16C, NYLOC

38 ....... 539976979 ......4.......... NUT, 3/8C, NYLOC

39 ....... 539990598 ......8.......... WASHER, 1/4

40 ....... 539990692 ......2.......... WASHER, 5/16

41 ....... 539990517 ......1.......... WASHER, 3/8

42 ....... 539111340....... 1..........BLOWER SUPPORT

43 ....... 539102744 ......6..........RIVET

44 ....... 539990247 ......1.......... LOCKWASHER, 7/16

25

WEIGHT KIT

MODEL HCS13

1

2

3

4

5

8

6
7

9

ITEM PART NO. QTY DESCRIPTION

1 ......... 539020255 ......1..........WEIGHT BAR, FRONT

2 ......... 539111313.......1..........HOLD DOWN, WEIGHT BAR

3 ......... 539102049 ......2..........CLEVIS PIN

4 ......... 539108096 ......2..........SPRING RETAINER

5 ......... 539111259.......2..........WEIGHT KEEPER

6 ......... 539976979 ......4..........NUT, 3/8, NYLOC

7 ......... 539990517 ......4.......... WASHER, 3/8

8 ...........539000019........3..........CAST COUNTERWEIGHT

9 ......... 539976941 ......4..........HCS, 3/8-16 X 1 1/4, GR5

26

WEIGHT KIT

MODEL HCS9

2

3

1

7

6

4

5

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111313.......1..........HOLD DOWN, WEIGHT BAR

2 ......... 539102049 ......2..........CLEVIS PIN

3 ......... 539108096 ......2..........SPRING RETAINER

4 ......... 539111337.......1..........WEIGHT BAR

5 ......... ER92531 ......... 3.......... CAST COUNTERWEIGHT

6 ......... 539990627 ......4..........HCS, 5/16-18 X 1 1/4, GR5

7 ......... 539977778 ......1..........PAD, ABRASIVE

27

MOUNTING KIT

MODEL HCS13

14

REF.

18

11

12

2

9

6

1

5

13

15

7

10

16

19

20

9

4

8

3

21

12

14

28

17

MOUNTING KIT

MODEL HCS13

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111322.......1..........HITCH BRACKET, RIGHT, W/DECAL

........... 539111199 .......1..........HITCH BRACKET, LEFT (NOT SHOWN)

2 ......... 539111197.......1..........REAR GUARD

3 ......... 539111215.......2..........SUPPORT BRACKET

4 ......... 539976989 ......2..........HAIRPIN #4

5 ......... 539111206.......2..........HITCH PIN

6 ......... 539111192 .......2..........HAIRPIN

7 ......... 539111212.......1..........DECAL, HOT SURFACE

8 ......... 539108736 ......2..........NUT, 1/2-20, HEX JAM

9 ......... 539102563 ......4..........LANYARD

10 ....... 539111191....... 2..........SPRING

11 ....... 539102998 ......2..........FRICTION WASHER

12 ....... 539990563 ......6.......... HCS, 3/8-16 x 1, GR5

13 ....... 539990622 ......6.......... HFS, 1/2-13 X 1 1/2

14 ....... 539976979 ......6.......... NUT, 3/8C, NYLOC

15 ....... 539101331 ......6.......... NUT, 1/2C, NYLOC

16 ....... 539990654 ......2.......... COTTER PIN, 5/32 X 1 1/4

17 ....... 539109901 ......1.......... OVER CENTER BAND

18 ....... 539097076 ......1..........HOSE CLAMP 6”-& 7”

19 ....... 539111208.......2..........SUPPORT LINKAGE, LH

20 ....... 539111207.......2..........TURNBUCKLE, 1/2”

21 ....... 539111210.......2..........SUPPORT LINKAGE

29

REF.

MOUNTING KIT

MODEL HCS9

14

20

2

16

13

12

18

21

23

22

8

6

11

3

6

5

4

19

1

17

7

15

14

16

30

MOUNTING KIT

MODEL HCS9

ITEM PART NO. QTY DESCRIPTION

1 ......... 539111294....... 1..........HITCH BRACKET W/DECALS, RIGHT

........... 539111203.......1..........HITCH BRACKET, LEFT (NOT SHOWN)

2 ......... 539111195 ....... 1..........REAR GUARD

3 ......... 539111215....... 2..........SUPPORT BRACKET

4 ......... 539111206....... 2..........HITCH PIN

5 ......... 539111192 .......2..........HAIRPIN

6 ......... 539102563 ......4..........LANYARD

7 ......... 539111212....... 1..........DECAL, HOT SURFACE

8 ......... 539108736 ......2..........NUT, 1/2-20, HEX JAM

11 ....... 539976989 ...... 2..........HAIRPIN #4

12 ....... 539111191 .......2..........SPRING

13 ....... 539102998 ......2.......... FRICTION WASHER

14 ....... 539990563 ......6.......... HCS, 3/8-16 x 1, GR5

15 ....... 539990622 ......6.......... HFS, 1/2-13 X 1 1/2

16 ....... 539976979 ......6.......... NUT, 3/8C, NYLOC

17 ....... 539101331 ......6.......... NUT, 1/2C, NYLOC

18 ....... 539990654 ......2.......... COTTER PIN, 5/32 X 1 1/4

19 ....... 539109901 ......1.......... OVER CENTER BAND

20 ....... 539097076 ......1..........HOSE CLAMP 6”-& 7”

21 ....... 539111208....... 2..........SUPPORT LINKAGE, LH

22 ....... 539111207....... 2..........TURNBUCKLE, 1/2”

23 ....... 539111209....... 2..........SUPPORT LINKAGE

31

BAG ASSEMBLY

1

4

4

5

2

6

5

3

ITEM PART NO. QTY DESCRIPTION

1 ......... 539110063.......1..........HANGER, BAG

2 ......... 539111166....... 1..........TUBE, BAG FRAME

3 ......... 539111168....... 1..........BAG, LARGE, MODEL HCS13

........... 539111300.......1..........BAG, SMALL, MODEL HCS9

4 ......... 539990316 ......7..........RHSNB, 5/16-18 X 5/8, GR5

5 ......... 539990717 ......7..........NUT, 5/16, NYLOC

6 ......... 539990692 ......3..........WASHER, 5/16

32

DRIVE KIT ASSEMBLY

(539) 111275 - 42 INCH DECK

2

1

8

4

14

11

13

15

6

5

12

ITEM PART NO. QTY DESCRIPTION

1 ......... 539109660 ......1 ..........DRAW LATCH

2 ......... 539110740.......2..........RIVET, BLIND, DOME STYLE, 5/32 DIA.

3 ......... 539105743 ......1..........DECAL, NO STEP

4 ......... 539105744 ......1..........DECAL, DANGER BELT DRIVES

5 ......... 539111270....... 1..........PIN

6 ......... 539111236....... 1..........BLOWER DECK PLATE, 42/48

7 ......... 539111255....... 1..........PULLEY, STACKED DOUBLE, 42/48

8 ......... 539111271....... 1..........BELT SHIELD W/DECALS & LATCH, 42”

9 ......... 539108951 ......1..........HCS, 7/16-20 X 2 1/2, GR5, SPEC.

10 ....... 539976998 ......1..........ZERK

11 ....... 539102563 ......1..........LANYARD

12 ....... 539990074 ......4.......... RHSNB, 1/4-20 X 3/4, GR2

13 ....... 539990598 ......4.......... WASHER, 1/4

14 ....... 539108120 ......4.......... NUT, 1/4C, THIN NYLOC

15 ....... 539111304....... 1..........BELT

3

10

9

7

33

DRIVE KIT ASSEMBLY

(539) 111276 - 48 INCH DECK

2

14

11

1

15

6

5

12

3

8

4

10

9

7

13

ITEM PART NO. QTY DESCRIPTION

1 ......... 539109660 ......1 ..........DRAW LATCH

2 ......... 539110740.......2..........RIVET, BLIND, DOME STYLE, 5/32 DIA.

3 ......... 539105743 ......1..........DECAL, NO STEP

4 ......... 539105744 ......1..........DECAL, DANGER BELT DRIVES

5 ......... 539111270....... 1..........PIN

6 ......... 539111236.......1..........BLOWER DECK PLATE, 42/48

7 ......... 539111255.......1..........PULLEY, STACKED DOUBLE, 42/48

8 ......... 539111272.......1..........BELT SHIELD W/DECALS & LATCH, 48”

9 ......... 539108951 ......1..........HCS, 7/16-20 X 2 1/2, GR5, SPEC.

10 ....... 539976998 ......1..........ZERK

11 ....... 539102563 ......1..........LANYARD

12 ....... 539990074 ......4.......... RHSNB, 1/4-20 X 3/4, GR2

13 ....... 539990598 ......4.......... WASHER, 1/4

14 ....... 539108120 ......4.......... NUT, 1/4C, THIN NYLOC

15 ....... 539111305.......1..........BELT

34

DRIVE KIT ASSEMBLY

(539) 111277 - 52 INCH DECK

2

14

11

1

15

6

5

12

3

8

4

10

9

7

13

ITEM PART NO. QTY DESCRIPTION

1 ......... 539109660 ......1 ..........DRAW LATCH

2 ......... 539110740.......2..........RIVET, BLIND, DOME STYLE, 5/32 DIA.

3 ......... 539105743 ......1..........DECAL, NO STEP

4 ......... 539105744 ......1..........DECAL, DANGER BELT DRIVES

5 ......... 539111270....... 1..........PIN

6 ......... 539111264....... 1..........BLOWER DECK PLATE, 52

7 ......... 539111256....... 1..........PULLEY, STACKED DOUBLE, 52

8 ......... 539111273....... 1..........BELT SHIELD W/DECALS & LATCH, 52

9 ......... 539108951 ......1..........HCS, 7/16-20 X 2 1/2, GR5, SPEC.

10 ....... 539976998 ......1..........ZERK

11 ....... 539102563 ......1..........LANYARD

12 ....... 539990074 ......4.......... RHSNB, 1/4-20 X 3/4, GR2

13 ....... 539990598 ......4.......... WASHER, 1/4

14 ....... 539108120 ......4.......... NUT, 1/4C, THIN NYLOC

15 ....... 539111306....... 1..........BELT

35

DRIVE KIT ASSEMBLY

(539) 111278 - 61 INCH DECK

2

1

8

14

11

13

15

4

6

5

12

10

9

7

3

ITEM PART NO. QTY DESCRIPTION

1 ......... 539109660 ......1 ..........DRAW LATCH

2 ......... 539110740.......2..........RIVET, BLIND, DOME STYLE, 5/32 DIA.

3 ......... 539105743 ......1..........DECAL, NO STEP

4 ......... 539105744 ......1..........DECAL, DANGER BELT DRIVES

5 ......... 539111270....... 1..........PIN

6 ......... 539111240.......1..........BLOWER DECK PLATE, 61

7 ......... 539111257.......1..........PULLEY, STACKED DOUBLE, 61

8 ......... 539111274.......1..........BELT SHIELD W/DECALS & LATCH, 61

9 ......... 539108951 ......1..........HCS, 7/16-20 X 2 1/2, GR5, SPEC.

10 ....... 539976998 ......1..........ZERK

11 ....... 539102563 ......1..........LANYARD

12 ....... 539990074 ......4.......... RHSNB, 1/4-20 X 3/4, GR2

13 ....... 539990598 ......4.......... WASHER, 1/4

14 ....... 539108120 ......4.......... NUT, 1/4C, THIN NYLOC

15 ....... 539111307.......1..........BELT

36

37