Husqvarna DUMP FROM SEAT User Manual

Collection System

Operators Manual

Parts Manual

Please read these instructions carefully and make sure you understand them before using the machine.

MANUAL NO. 539 1 13763 REV 01 (09/18/06)

Model:

113706

Beatrice, NE. Printed in U.S.A.

INDEX

Operators Guide

Features and Controls.............................................................. 4

General Information ................................................................. 5

Safety Rules............................................................................. 5

Assembly Instructions .............................................................. 7

iZ Models with Vertical Muffler ........................................... 7

Front Weights iZ Models.................................................... 8

Front Weights LZ Models .................................................. 9

Collection System............................................................ 10

Handle Assembly............................................................. 12

Hopper Door Adjustment ................................................. 13

Blower/Drive Kit ............................................................... 14

Operating the Collection System........................................ 17

Maintenance and Service Instructions

Transport................................................................................ 18

Cleaning and Washing ........................................................... 18

Storage................................................................................... 18

Preventative Maintenance Schedule...................................... 18

Caring for Hoses .................................................................... 19

Cleaning Poly Mesh ............................................................... 19

Troubleshooting Guide........................................................... 20

Replacement Parts

Hopper Assembly ................................................................... 22

Hood Assembly ...................................................................... 24

Blower Assembly.................................................................... 26

Drive Kit iZ Models with 48”, 52” & 61” Decks........................ 28

Drive Kit LZ Models with 52” & 61” Decks.............................. 30

Hardware Kit .......................................................................... 32

WARNING: Engine exhaust, some of its constituents, and certain vehicle components con-

tain or emit chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm.

FEATURES & CONTROLS

HOOD

BLOWER ASEMBL Y

HOPPER

INLET

HOSE

WEIGHT BAR

CAST WEIGHT

NOTE: Your Front Weight Bar may look different from those shown in this diagram.

SAFETY RULES

General Information

This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Husqvarna if additional information is required.

The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations:

DANGER indicates immediate hazards that may result in severe injury or death.

WARNING indicates unsafe actions or situations that may cause severe injury, death, and/or major equipment or property damage.

CAUTION indicates unsafe actions or situations that may cause injury and/or minor equipment or property damage.

This equipment should not be modified without the manufacturer’s prior written authorization. Doing so may not only affect the equipments’ performance and durability , but also create safety hazards for the operator and the surroundings. Warranty will be void if changes are made to the equipment without the manufacturer’s prior written authorization.

Safety Procedures

1 - Training:

• Read the Operator’s manual. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.

• Become familiar with the safe operation of the equipment, operator’s controls, and safety signs.

• All operators and mechanics should be trained. The owner is responsible for training the users.

• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, and/or property.

2 - Preparation:

• Wear appropriate clothing including hard hat, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine.

• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while fueling or operating equipment. Never refuel or drain the machine indoors.

• Check that operator’s controls, safety switches, hoses, and shields are securely attached and functioning properly. Do not operate unless they are functioning properly .

SAFETY RULES

3 - Operation

• Never run an engine in an enclosed area.

• Only operate in good light, keeping away from holes and hidden hazards.

• Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes. Operate up and down slopes only. Do not operate on steep slopes.

• Turf conditions can affect the machine’ s stability . Do not operate on wet grass where traction may be reduced.

• Do not change the engine governor setting or overspeed the engine.

• Stop equipment and inspect vacuum impeller and hoses after striking objects or if an abnormal vibration occurs. Make necessary repairs before resuming operations.

• Look behind and down before backing up to ensure a clear path.

• Slow down and use caution when making turns and crossing roads and sidewalks. Stop vacuum and mower blades if not mowing.

• Do not operate machine under the influence of

alcohol or drugs.

• Use care when loading or unloading the machine

into a trailer or truck.

• Use care when approaching blind corners,

shrubs, trees, or other objects that may obscure vision.

4 - Maintenance and Storage:

• Stop engine and disconnect spark plug wire.

Wait for all movement to stop before adjusting, cleaning, or repairing.

• Clean grass and debris from muffler and engine

to help prevent fires. Clean up oil or fuel spillage.

• Let engine cool before storing and do not store

near sparks or open flame.

• Shut off fuel while storing. Do not store fuel

near flames or drain indoors.

• Never allow untrained personnel to service

machine.

• Keep hands and feet away from moving parts.

If possible, do not make adjustments with the engine running.

• Keep all parts in good working condition and all

hardware tightened. Replace all worn or damaged decals.

ASSEMBLY

Assembly Instructions

For iZ Models with a Kawasaki engine and vertical muffer only.

You must obtain a muffler kit Part No. 539 113780, from your dealer prior to installing the collection system.

1. Remove old muffler from unit. Clean engine exhaust flange of any residual gasket material.

2. Remove hardware on upper right guard on the engine shield and retain.

3. Remove hardware from the upper right guard on the unit and retain.

4. Install new muffler with new gaskets provided.

ENGINE SHIELD

REMOVE HARDWARE

5. Slide right guard to second set of holes attach with original hardware.

6. Reattach the right guard to the unit. Place the spacers on the inside of the frame, secure with original hardware. See illustration.

REPLACE SPACER T O INSIDE

UPPER RIGHT GUARD

REMOVE HARDWARE

ASSEMBLY

Assembly Instructions

Front Weight Bar For iZ Models

Tools Required:

Ratchet with 5/16” Socket 5/16” Wrench

Mounting Instructions

• Remove mower foot plate and floor pan.

• Align weight bar to the front of the frame. See diagram.

• Secure weight bar to mower frame with four 5/16-18 x 1 1/4” hex bolts from kit, reuse the

four 5-16” washers and four 5/16” nyloc nuts that were removed from the foot plate.

• Place all front weights on front weight bar.

• Place holddown bar over front weights and secure to front weight bar using two 3/8” x 1”

clevis pins and two hair pins.

• Reinstall floor pan.

FRONT WEIGHT BAR

WEIGHT BAR HOLD DOWN

CAST COUNTERWEIGHT

ASSEMBLY

Assembly Instructions

Front Weight Bar For LZ Models

Tools Required:

Ratchet with 3/8” Socket 3/8” Wrench

Mounting Instructions

• Using the weight keepers, attach front weight bar to mower at the front caster arms. See diagram.

• Secure front weight bar to mower frame with four 3/8” x 1 1/4” hex bolts, four 3/8” flat washers, and four 3/8” nyloc nuts.

• Place all front weights on front weight bar.

• Place holddown bar over front weights and secure to front weight bar using two 3/8” x 1” clevis

pins and two hair pins.

CAST COUNTERWEIGHT

WEIGHT BAR HOLD DOWN

FRONT WEIGHT BAR

Assembly Instructions

Collection System

Tools Required:

ASSEMBLY

SUPPORT BRACKET

Ratchet Torque Wrench 1/2" Wrench 1/2" Socket 9/16" Wrench 9/16" Socket 5/8" Socket

(2) 3/4" Wrench 3/4" Socket Flat Screw Driver 5/32" Allen Wrench Hacksaw 11/32" Drill Bit Drill

1. Open the mounting kit box and remove all of the components.

2. Place the support bracket on the frame and secure with (2) 990563, 3/8 x 1 bolts and (2) 976979, 3/8 nyloc nuts. Figure 1.

3. Place the hitch brackets on the frame and secure with (3) 990622, 1/2 x 1 1/4 bolts and (3) 101331, 1/2 nyloc nuts. Figure 1.

HITCH BRACKET

LZ MODLES

SUPPORT BRACKET

4. Place the hitch assembly on the ground behind the mower. Place the (2) hitch pins thru the hitch and the hitch brackets. Secure the hitch pins with the (2) hairpins that are secured with the (2) lanyards. Figure 2.

HITCH BRACKET

FIGURE 1

HITCH ASSEMBL Y

FIGURE 2

iZ MODLES

LANY ARD

HITCH PIN

ASSEMBLY

5. Install the two (2) strapes with 1/2” bolts and nuts on the hopper and install the two (2) support brackets on the frame.

6. Attach hose support rod to the right side of the unit to keep the right rear tire from rubbing the hose.

STRAP

FIGURE 3

LANYARD

SUPPORT BRACKET

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