Husqvarna CTH151 User Manual

CTH151
Owner's Manual
02595

SAFETY RULES

Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow­ ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back­ ing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un­ clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road­ ways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.
• Keep all movement on the slopes Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose trac­tion, disengage the blades and proceed slowly down the slope.
Tall grass can hide obstacles.
slow
and
gradual
straight
DO NOT:
Do not
turn slowly and gradually downhill, if possible.
Do not
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
• cause sliding.
Do not
• on the ground.
Do not
turn on slopes unless necessary, and then,
mow near drop-offs, ditches, or embankments.
mow on wet grass. Reduced traction could
try to stabilize the machine by putting your foot
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine run ning.
• Grass catcher components are subject to wear, dam­ age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om ­mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s)
.
or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
2
assume that
down
for
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not tur n on slopes unless necessary, and then, tur n slowly and gradually downhill, if possible.
WARNING: In order to prevent ac ci - den tal start ing when setting up, trans­ port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low­ est pos si ble speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose con trol of your tractor.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.0 Gallons and type: Unleaded Regular
Oil Type (API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH): Forward: 0-5.5 Reverse: 0-2.4
Tire Pressure: Front: 14 PSI Rear: 10 PSI
Charging System: 15 Amps @ 3600 RPM
Battery: AMP/HR: 35 MIN. CCA: 280 CASE SIZE:U1R
Blade Bolt Torque: 27–35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and per for mance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under the "Maintenance" and "Stor age" sec tions of this own er's man u al.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine's exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffl er is available through your nearest authorized service center/depar tment (See REPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY ...............................................................6-10
OPERATION ...........................................................11-17
MAINTENANCE SCHEDULE ...................................... 18
MAINTENANCE ...................................................... 18-21
SERVICE AND AD JUST MENTS............................ 22-25
STORAGE .................................................................... 26
TROU BLE SHOOT ING ............................................27-28
REPAIR PARTS - TRACTOR ..................................30-46
4

UNASSEMBLED PARTS

Steering Wheel
Steering
Wheel
Adapter
Steering Wheel Insert
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Bolt
Battery
Steering
Boot
(1) Large Flat
Washer
Steering Extension Shaft
(1) Locknut
1/4-28
(2) Hex Bolts 1/4-20 x 3/4
(1) Oil Drain Tube For Future Use
Slope Sheet
(2) Keps Nut 1/4-20
Key
(2) Keys
(1) Hex Bolt 1/4-28 x 1-1/4
(1) Locknut
1/2-20
5
02601

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (1) 3/4" wrenches Tire pressure gauge Pliers When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the steer ing wheel).
STEERING WHEEL
INSERT
1/2 HEX NUT
LARGE FLAT WASHER
TO REMOVE TRACTOR FROM CAR TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton.
• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels fl at.
• Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
• Assemble large fl at washer, 1/2 hex nut and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING BOOT
TABS
ADAPTER
1/4 LOCK NUT
LOWER STEERING SHAFT
EXTENSION SHAFT
1/4 HEX BOLT
FIG. 1
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2)
CAUTION: Do not short battery termi­nals by allowing a wrench or any other object to con tact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected fi rst to prevent sparking from accidental ground ing.
TAB SLOTS
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charg ing in struc tions).
6
ASSEMBLY
• Remove battery cover.
• Remove terminal protective caps and discard.
• First connect RED battery cable to positive (+) ter­minal with hex bolt and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) ter­minal with remaining hex bolt and keps nut. Tighten securely.
• Replace battery cover.
Open battery cover for:
• Inspection for secure connections (to tighten hard­ware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging .
BATTERY COVER
DISCARD TERMINAL PROTECTIVE CAPS
KEPS NUT
NEGATIVE CABLE (BLACK)
SEAT
SEAT PAN
SHOUL DER BOLT
FLAT WASH ER
AD JUST MENT KNOB
02464
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
HEX BOLT
POSITIVE CABLE (RED)
02591
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard pack­ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment knob and fl at washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its ad just ed position.
• Raise seat and tighten adjustment knob securely.
TO ROLL TRACTOR OFF SKID (See Op er a tion section, for location and func tion of controls)
• Press lift lever plunger and raise attachment lift lever to its highest po si tion.
• Release parking brake by depressing clutch/brake ped al.
• Place freewheel control in free wheel ing po si tion to dis en gage transmission (See “TO TRANSPORT” in the Operation section of this manual).
• Roll tractor forward off skid.
• Remove banding holding defl ector shield up against tractor.
TO DRIVE TRAC TOR OFF SKID (See Op­ er a tion section, for location and func tion of con trols)
WARNING: Before start ing, read, un der stand and follow
all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
• Be sure all the above assembly steps have been com­pleted.
• Check engine oil level and fi ll fuel tank with gasoline.
• Place freewheel control in "transmission engaged" po si tion.
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
7
ASSEMBLY
02590
0259
2
• Star t the engine. After engine has star ted, move throttle control to idle position.
• Release parking brake.
• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.
• Apply brake to stop trac tor, set parking brake and place motion con trol lever in neutral po si tion.
• Turn ignition key to "OFF" position.
Continue with the in struc tions that follow.
TO INSTALL BAGGER COM PO NENTS TO TRAC TOR (See Figs. 4A-4D)
• Remove discharge chute from rear of tractor. Unhook the two (2) straps and pull chute out and away from tractor.
• Remove the two (2) 3/8 nuts and fl at washers from the bolts at the tractor back plate.
DISCHARGE CHUTE
3/8 NUT
FLATWASHER
FIG. 4A
0
2277
3/8 LOCK NUT
3/8 LOCK NUT
SUPPORT BRACKET
13/32 FLAT WASHER
3/8 HEX BOLT
3/8 CAR RIAGE BOLT
FIG. 4C
NOTE: The strap hook must go through the discharge chute
only. Do not allow the hook to enter the slot in the tractor back plate. This will allow the dis charge chute to fl oat with the mower deck when moving on uneven terrain.
DIS CHARGE CHUTE
HOOK
02306
BACKPLATE SLOT
• Using the nuts and fl at washers removed from tractor back plate, install the bagger support tube to the back plate as shown. Tighten securely.
SUP PORT TUBE
FLAT WASHER
3/8 NUT
02330
BOLT
FIG. 4B
• Install the two upper support brack ets through the back plate and to the chas sis, using the 10 x 19 mm (3/8"x3/4") carriage bolts and locknuts sup plied. Tight en se cure ly.
• Assemble both support brackets to the outside of the baggger support tube using two each 3/8 x 63,5mm hex bolts13/32" I.D. fl at washers and 3/8 locknuts from parts bag. Tight en securely.
• Replace discharge chute into rear opening of tractor. Secure the chute with the two hook straps.
FIG. 4D
TO ASSEMBLE BAGGER (See Figs. 5 & 6)
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person when putting the bagger to geth er.
• Holes in front bagger tube are at an angle. Place front bagger tube against lower bagger tube and check for proper hole alignment before assembling bolts.
• Assemble front and lower bagger tubes using four (4) 1/4 x 50,8mm carriage bolts and lock nuts supplied. Tighten se cure ly.
FRONT BAGGER TUBE
1/4 X 2" CARRIAGE BOLTS
1/4 LOCK NUT
FIG. 5
• Slide front and lower bagger tube assembly into the bagger assemby.
• Assemble front and upper bagger tubes using four (4) 1/4 x 50,8mm carraige bolts and lock nuts supplied. Tighten se cure ly.
LOWER BAGGER TUBE
8
ASSEMBLY
02329
• Slip all the vinyl bindings over the bagger tubes
• Slide the bagger dump handle through the hole in the bagger top, install the clevis pin and secure with retainer spring.
• Push cap over end of bagger dump handle.
NOTE: For future use, the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged.
DUMP HANDLE TUBE
RE TA IN ER SPRING
1/4 X 2" CARRIAGE BOLTS
CAP
1/4 LOCK NUT
FRONT BAGGER TUBE
CLEVIS PIN
02593
VINYL BINDING
FIG. 6
6MM (1/4") - 9MM (3/8")
TOP SURFACES EVEN
HOR I ZON TA L AD JUST MENT BRACKET
VERTICAL AD JUST MENT BRACK ET
FIG. 7
TO ASSEMBLE AND INSTALL MULCHER PLUG (See Fig. 8)
• Remove spring retainer and pin from handle.
• Insert plug into handle. Make sure that the letter "A" on both the plug and handle are on the same side and that they can both be seen from the top when laying on the ground.
• Secure with pin and retainer spring provided. For in­ stal la tion see "To Convert Mower" in Section 5 of this manual.
BAGGER ADJUSTMENT (See Fig. 7)
For proper bag function and appearance, it may be nec­ es sary to adjust the bagger assembly. There should be 6mm (1/4")-9mm (3/8") gap between the bagger top and fender and the bagger top surface should be even with the top surface of the fender. To adjust bagger position:
HORIZONTAL ADJUSTMENT
• Slightly loosen the nuts securing the bagger RH and LH hor i zon tal adjustment brackets. Loosen only enough so the brackets keep their position, but allow them to be moved.
• Move the brackets the amount forward or back ward you wish the bag assembly to move. Retighten the nuts securely.
VERTICAL ADJUSTMENT
• Slightly loosen the nuts securing the vertical adjust­ment brackets. Loosen only enough so the brackets keep their position, but allow them to be moved.
• Move the brackets the amount up or down you wish the bag assembly to move. Retighten the nuts securely.
• Reinstall the bagger as sem bly and check the bagger to fender fi t. If necessary, repeat the procedure until proper fi t is attained.
PIN
HAN DLE
PLUG
RE TA IN ER SPRING
A
FIG. 8
A
02
21
4
9
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHE CKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­ TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely. All tires are properly infl ated. (For shipping purposes,
the tires were overinfl ated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is fi lled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition. It is important to purge the transmission before op er -
at ing your tractor for the fi rst time. Follow proper start­ing and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean­ing.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
ATTACHMENT
CLUTCH DISENGAGED
ENGINE ON
OIL PRESSURE
HIGH
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
CLUTCH/BRAKE PEDAL
THROTTLE/CHOKE CONTROL
HEIGHT ADJUSTMENT KNOB
AT TAC H MENT CLUTCH LEVER
FREEWHEEL CONTROL
IGNITION SWITCH
LIGHT SWITCH POSITION
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
PA RK IN G BRAKE
MOTION CONTROL LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak­ ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.
FIG. 9
MOTION CONTROL LEVER: Selects the speed and
di rec tion of tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er cutting height.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your trac­tor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 10)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position and hold.
• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.
THROTTLE/CHOKE CONTROL LEVER
"BRAKE" POSITION
01842
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 10
STOPPING (See Fig. 10
MOWER BLADES -
• To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backfi re”.
• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un author ized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
IGNITION KEY
"DIS EN GAGED" POSITION
PARKING BRAKE "DISENGAGED" POSITION
MOTION CONTROL LEVER
PARKING BRAKE "ENGAGED" POSITION
)
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al­ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, before leav­ ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle of fers the best bagging and mower per for ­mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 10)
The direction and speed of movement is controlled by the motion control lever.
• Start tractor with motion control lever in neutral (N) position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10)
The cutting height is controlled by turning the height ad­ just ment knob in desired direction.
• Turn knob clockwise (
• Turn knob counterclockwise (
) to raise cutting height.
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 11)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
13
OPERATION
02219
NOTE:Adjust gauge wheels with tractor on a fl at level surface.
• Adjust mower to desired cutting height (See “TO AD­ JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).
• With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten se cure ly.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16 LOCKNUT
GAUGE WHEEL MOUNTING BRACKET
3/8 WASH ER
GAUGE WHEEL
SHOULDER BOLT
FIG. 11
TO OPERATE MOWER (See Fig. 12)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch con trol.
AT TAC H MENT LIFT LEVER HIGH PO SI TION
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT (See Figs. 9 and 13)
When push ing or tow ing your trac tor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located under the seat.
• Raise attachment lift to highest position with at tach ment lift control.
• Raise seat and pull freewheel control up and back into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
"DIS EN GAGED" POSITION
02381
FIG. 12
LOW POSITION
Transmission Engaged
Transmission Disengaged
FIG. 13
14
OPERATION
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Pull up and remove oil fi ll cap/dipstick; wipe oil off. Re­insert the dipstick into the tube and push down fi rmly into place. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during stor age. Acidic gas can damage the fuel sys­tem of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for ad di tion al information. Never use engine or car bu re tor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 9)
When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi­tion. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.
• Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
15
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