Husqvarna BCZ3200DW, BCZ3200DL User Manual

BCZ3200DL / BCZ3200DW

OWNER’S MANUAL

BRUSHCUTTERS

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BCZ3200DL

BCZ3200DW

GB-1

BCZ3200DL / BCZ3200DW

DIRECTIVE 89/336/EEC, 98/37/EC

BCZ3200DL BCZ3200DW

41200101 and up

GB-2

EXPLANATION OF SYMBOLS AND SAFETY WARNINGS

WARNING!!!

RISK OF DAMAGING HEARING

MAY INVOLVE A DAILY LEVEL OF PERSONAL EXPOSURE TO NOISE

MODEL

BCZ3200DL

BCZ3200DW

APPROVAL NUMBER OF CE EXHAUST EMISSION REGULATION

IN NORMAL CONDITIONS OF USE, THIS MACHINE

FOR THE OPERATOR EQUAL TO OR GREATER THAN

85 dB(A)

SOUND LEVEL VIBRATION LEVEL

EN27917

LpA

29.5 cm

101 dB(A)

100 dB(A)

DIRECTIVE 97/68/EC AMENDED 2002/88/EC

e13*97/68SH2G3*2002/88*0098*00

ISO 10884

measured

95.2 dB(A)

95.5 dB(A)

LwA

guaranteed

116 dB(A) 116 dB(A)

idling

3.2 m/s

3.5 m/s

ISO 7916

racing

8.5 m/s

6.5 m/s

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BCZ3200DL / BCZ3200DW

SAFETY FIRST

Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.

WARNINGS IN THE MANUAL

WARNING

This mark indicates instructions, which must be followed in order to prevent accidents, which could lead to serious bodily injury or death.

IMPORTANT

This mark indicates instructions, which must be followed, or it leads to mechanical failure, breakdown, or damage.

NOTE

This mark indicates hints or directions useful in the use of the product.

Contents

1. Parts location .................................................. 3

2. Specifications ................................................. 4

3. Warning labels on the machine ...................... 4

4. Symbols on the machine ................................ 4

5. For safe operation........................................... 5

6. Set up ............................................................. 8

7. Fuel ................................................................. 9

8. Operation...................................................... 10

9. Maintenance ................................................. 13

10. Storage ......................................................... 15

11. Troubleshooting guide .................................. 16

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1. Parts location

(1) Primer pump (2) Air cleaner cover (3) Choke lever (4) Fuel tank (5) Starter knob (6) Blade (7) Gear case (8) Debris guard

(9) Loop handle (10) Drive shaft housing (11) Sholder strap hanger (12) Throttle lever (13) Ignition switch (14) Throttle cable (15) Protector (16) Handle

BCZ3200DL BCZ3200DW

BCZ3000DL BCZ3000DW

GB-3

BCZ3200DL / BCZ3200DW

2. Specification

BCZ3200DL / BCZ3200DW

Overall size (L  W  H) .............................1860 x 395 x 325 / 1860 x 610 x 520 mm

Dry weight .................................................................................................. 5.7 / 6.1 kg

Engine

Model ............................................................................................ Zenoah GZ30N

Displacement ........................................................................................... 29.5 cm

Fuel............................................................................ Mixture (Gasoline 50 : Oil 1)

Carburetor .................................................................................... Diaphragm type

Ignition system ...........................................Transistor controlled flywheel magneto

Spark plug..................................................................................CHAMPION RZ7C

Fuel tank capacity............................................................................................... 0.72 L

Starter ...................................................................................................... Recoil starter

Clutch.................................................................................................. Centrifugal type

Reduction ratio.................................................................................................... 1.462

Cutting head rotating direction ............................. Counter-clockwise (Operator view)

Specifications are subject to change without notice.

3. Warning labels on the machine

Read owner’ s manual bef ore operating this machine.

Wear head, eye and ear protection.

Warning / Attention

Keep all children, bystanders and helpers 15 meters away from the machine.

If warning label peels off or becomes soiled and impossible to read, you should contact the dealer from which you purchased the product to order new labels and affix them in the required location(s).

Never modify your machine. We won’t warrant the machine, if you use the remodeled brushcutter or if you don’t observe the proper usage written in the manual.

4. Symbols on the machine

For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make a mistake.

The port to refuel the “MIX GASOLINE” Position: FUEL TANK CAP

The direction to close the choke Position: AIR CLEANER COVER

GB-4

The direction to open the choke Position: AIR CLEANER COVER

5. For safe operation

BCZ3200DL / BCZ3200DW

1. Read this manual carefully until you completely understand and follow all safety and operating instructions.

2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product.

3. Always be sure to include this manual when selling, lending, or otherwise transferring the ownership of this product.

4. Never allow children or anyone unable to fully understand the directions given in the manual to use the machine.

WORKING CONDITION

1. When using the product, you should wear proper clothing and protective equipment.

(1) Helmet (2) Ear protectors (3) Protection goggles or face

protector (4) Thick work gloves (5) Non-slip-sole work boots

2. And you should carry with you. (1) Attached tools (2) Properly reserved fuel (3) Spare blade (4) Things to notify your working

area (rope, warning signs)

(5) Whistle (for collaboration or

emergency)

(6) Hatchet or saw (for removal of

obstacles)

3. Do not wear loose clothing, jewelry, short tr ousers, sandals, or go barefoot. Do not wear anything which might be caught by a moving part of the unit. Secure hair so it is above shoulder length.

WORKING CIRCUMSTANCE

1. Never star t the engine inside a closed room or building. Exhaust gases contain dangerous carbon monoxide.

2. Never use the product, a. when the ground is slippery

or when you can’t maintain a steady posture.

b. At night, at times of heavy fog,

or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area.

c. During rain storms, during

lightning storms, at times of strong or gale-force winds, or at any other times when weather conditions might make it unsafe to use the product.

WORKING PLAN

1. You should never use the product when under the influence of alcohol, when suffering from exhaustion or lack of sleep, when suffering from drowsiness as a result of having taken cold medicine or at any other time when a possibility exists that your judgment might be impaired or that you might not be able to operate the product properly and in a safe manner.

2. When planning your work schedule, allow plenty of time to rest. Limit the amount of time over which the product is to be used continuously to somewhere around 30 ~ 40 minutes per session, and take 10 ~ 20 minutes of rest between work sessions. Also try to keep the total amount of work performed in a single day under 2 hours or less.

WARNING

1. If you don’t obser ve the working time, or working manner (See “USING THE PRODUCT”), Repetitive Stress Injury (RSI) could occur. If you feel discomf ort, redness and swelling of your fingers or any other part of your body , see a doctor before getting worse.

2. To avoid noise complaints, in general, operate product between 8 a.m. and 5 p.m. on weekdays and 9 a.m. to 5 p .m. on week ends.

NOTE

Check and follow the local regulations as to sound level and hours of operations for the product.

GB-5

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BCZ3200DL / BCZ3200DW

5. For safe operation

BEFORE STARTING THE ENGINE

1. The area within a perimeter of 15 m (50 ft) of the person using the product should be considered a hazardous area into which no one should enter. If necessary, yellow warning rope, warning signs should be placed around the perimeter of the area. When work is to be performed simultaneously by two or more persons, care should also be taken to constantly look around or otherwise check for the presence and locations of other people working so as to maintain a distance between each person sufficient to ensure safety.

2. Check the condition of working area to avoid any accident by hitting hidden obstacles such as stumps, stones, cans, or broken glass.

IMPORTANT

ensure that neither the cutting part nor the throttle come into contact with any obstacle when the engine starts.

WARNING

Never place the throttle into the high-speed position when starting the engine.

3. After star ting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position. If it continues to rotate even after the throttle has been moved fully back, turn off the engine and take the unit to your authorized KOMATSU ZENOAH servicing dealer for repair.

USING THE PRODUCT

IMPORTANT

GB-6

Remove any obstacle before beginning work.

3. Inspect the entire unit for loose fasteners and fuel leakage. Make sure that the cutting attachment is properly installed and securely fastened.

4. Be sure the debris guard is firmly attached in place.

5. Always use the shoulder strap. Adjust the strap for comfort before starting the engine. The strap should be adjusted so the left hand can comfortably hold the handlebar grip approximately waist high.

STARTING THE ENGINE

1. Keep bystanders and animals at least 15 m (50 ft) away from the operating point. If you are approached, immediately stop the engine.

2. The product is equipped with a centrifugal clutch mechanism, so the cutting attachment begins to rotate as soon as the engine is started by putting the throttle into the start position. When starting the engine, place the product onto the ground in a flat clear area and hold it firmly in place so as to

Cut only materials recommended by the manufacturer. And use only for tasks explained in the manual.

1. Grip the handles firmly with both hands using your whole hand. Place your feet slightly apart (slightly further apart than the width of your shoulders) so that your weight is distributed evenly across both legs, and always be sure to maintain a steady, even posture while working.

2. Keep cutting attachment below waist level.

3. Maintain the speed of the engine at the level required to perform cutting work, and never raise the speed of the engine above the level necessary.

4. If the unit star ts to shake or vibrate, turn off the engine and check the whole unit. Do not use it until the trouble has been properly corrected.

5. Keep all parts of your body away from rotating cutting attachment and hot surfaces.

6. Never touch the muffler, spark plug, or other metallic parts of the engine while the engine is in operation or immediately after shutting down the engine. Doing so

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