Husqvarna AR19 User Manual

Operator´s manual

AR19 AR25
Please read these instructions carefully and make sure
you understand them before using the machine.
English
Operator’s Manual for
Lawn Aerator AR19, AR25
Introduction.......................................................... 2
Congratulations ................................................. 2
Use................................................................... 2
Insure your machine ......................................... 2
Good service .................................................... 2
Serial number ................................................... 2
What is aeration? .............................................. 3
When should I use the removable weights? ...... 3
Should I water the lawn before aeration? .......... 3
Symbols and decals ............................................ 4
Decals and machine-bound instructions ........... 4
Location of decals ............................................5
Translation of instructions ................................ 5
Safety instructions .............................................. 6
General ............................................................ 6
Children ............................................................ 7
Preparations ..................................................... 8
Running ............................................................ 9
Movement/Transport ...................................... 10
Storage .......................................................... 10
Fuel system.................................................... 11
Maintenance .................................................. 12
Presentation ...................................................... 13
Main components and operating instruments 13
Engine ............................................................ 14
Controls on the handle ................................... 18
Adjusting the rear wheels ............................... 19
Weights .......................................................... 19
Running.............................................................. 20
Starting the engine ......................................... 20
Cutting the engine .......................................... 21
Aeration tips ................................................... 22
Before you start .............................................. 22
Aeration .......................................................... 22
Turning and maneuvering the lawn aerator.... 23
Operating on hills ........................................... 23
Maintenance ...................................................... 24
Maintenance schedule ................................... 24
Replacing the air filter .................................... 25
Cleaning the sludge reservoir ........................ 26
Idle adjustment............................................... 26
Adjusting the throttle cable ............................. 27
Replacing the throttle cable............................ 27
Ignition system ............................................... 28
Replacing the engine ..................................... 29
Replacing the clutch cable ............................. 29
Replacing and adjusting the drive belt ........... 30
Cam lock for the handle ................................. 31
Wheels ........................................................... 32
Tines and tine shaft........................................ 34
Chain .............................................................. 36
Cleaning and washing .................................... 37
Two minute rule .............................................. 37
Lubrication......................................................... 38
Lubrication schedule ......................................38
General .......................................................... 39
Engine oil ....................................................... 39
Oil change in reduction gear 1:6 .................... 40
Chain .............................................................. 41
Rear wheels ................................................... 41
Tines .............................................................. 41
Links and joints .............................................. 41
Adjustment for rear wheel depth/stability ....... 42
Cam lock for the handle ................................. 42
Handles with controls ..................................... 42
Assembly instructions...................................... 43
Assembly – Initial start-up .............................. 43
Storage ............................................................... 45
Winter storage ................................................ 45
Service ...........................................................45
Wiring diagram ..................................................46
Troubleshooting ................................................ 47
Technical data ................................................... 48
Service journal .................................................. 49
Delivery service.............................................. 49
After the first 20 hours .................................... 49
English – 1

INTRODUCTION

Congratulations
Thank you for purchasing a Husqvarna lawn care product. Through your confidence in us, you have chosen an exceptionally high quality product.
This manual is a valuable document. It describes your new Husqvarna machine. Read the manual carefully before attempting to use the machine. Following the instructions (use, service, maintenance, etc.) can considerably increase the lifespan of your machine and even increase its resale value. Please contact your dealer for more information.
If you sell your Husqvarna machine, make sure to give the operators manual to the new owner.
Use
The lawn aerator is used to aerate the turf in your lawn. Do not use the machine until you have read the operators manual carefully, particularly the safety instructions.
Insure your machine
Contact your insurance company to check on insurance coverage for your new machine. You should have all­inclusive insurance for liability, fire, damage and theft.
Good service
Husqvarnas products are sold all over the world and only in specialized retail trade with complete service. This ensures that you as a customer receive only the best support and service. Before the machine was delivered it underwent inspection and was adjusted by your dealer. When you need spare parts or support in service questions, guarantee issues, etc., please consult the following professional:
This Operators Manual belongs to machine with serial number:
Engine number:
Serial number
The machines serial number can be found on the printed plate attached to the rear side panel of the machine. The plate includes the following information:
The machines type designation (MODEL).
The machines serial number (S/N).
Please state the type designation and serial number when ordering spare parts.
The engines serial number is punched in the crankcase above the oil drainage screw. The engine type is specified on the crankcase under the air filter but also appears on the decal on the starter. Please state these when ordering spare engine parts.
2 – English
INTRODUCTION
What is aeration?
For your lawn to grow at its best, the roots need to be surrounded by air pockets in the soil so that oxygen, water and nutrients can be absorbed. Air pockets in the lawn shrink as the earth is compacted by pedestrian traffic, rainfall, irrigation, or construction and landscaping work. Mechanically removing small plugs (cores) of soil and thatch increases the quantity of air in the soil considerably. In this manner, the aeration process promotes new root growth and improves the lawns ability to absorb water and nutrients. The end result is a healthier, more beautiful lawn.
When should I use the removable weights?
The soil conditions dictate whether extra machine weight will be required for effective aeration. The weights are provided to give you added control and greater tine penetration.
Should I water the lawn before aeration?
Normally, it is not necessary to water the lawn before aerating. In extreme conditions, such as highly compacted clay soil, a simple test can be used to determine whether you need to water before aerating. Use a garden spade, weeding tool or a large screwdriver to test the grounds hardness. You should be able to push the tool 5 - 7.5 cm into the ground with little effort. If you are unable to do so, watering is advisable. Watering the day before should give sufficient time for the soil to absorb the moisture. Use your hand tool to gauge the effectiveness of your watering.
English – 3

SYMBOLS AND DECALS

WARNING! Xxxx xxx xxxx xx xxxx x xxxx.
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should neglect to follow instructions given in the manual.
Decals and machine-bound instructions
IMPORTANT INFORMATION Xxxx xxx xxxx xx xxxx x xxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
A. Model designation AR19 B. Weights C. Wheel removal (AR25) D1. Operating instructions (AR19) D2. Operating instructions (AR25) E. Caution list F. Chain tension
4 – English
M
8011-236
G. WARNING carbon monoxide H. Husqvarna logotype I. DANGER Mind your feet J. Model designation AR25 K. Husqvarna crown M. European standard for machine safety
Location of decals
SYMBOLS AND DECALS
Translation of instructions
Decal E Important information
Read and make sure you understand the Operator’s Manual before use or maintenance.
To obtain a replacement manual, please contact your dealer.
Observe all safety instructions; otherwise you may injure yourself or others around you.
Make sure that the machine is in serviceable condition prior to use.
Make sure that all protective devices are in place when the machine is in use.
Stop the engine and wait until all machine movement comes to a standstill before service, adjustment or cleaning.
Do not run the engine in poorly ventilated spaces. Make sure nobody is in the vicinity of the machine
before starting and during use.
8011-237
Decal G Warning
Engine exhaust, some of its constituents and certain vehicle components contain or emit chemicals considered by the State of California to cause cancer, birth defects or other reproductive harm. The engine emits carbon monoxide, which is a colorless, poisonous gas. Do not use the machine in enclosed spaces.
Avoid slopes that are too steep to use the machine safely.
Clear any debris from the lawn prior to use.
English – 5

SAFETY INSTRUCTIONS

General
The object of this manual is to help you use your Husqvarna machine more safely and to give you information about how to maintain your machine. Please read the manual carefully before attempting to use the machine.
If after reading the operators manual you are still unsure about the safety risks associated with use of the machine, you should not use the machine. Please contact your dealer for more information.
These safety instructions only address the basics for safe use. It would be impossible in the safety instructions to describe all possible risk situations that could arise when using the machine. You can, however, prevent accidents by always using common sense.
To obtain extra copies of the operators manual, please contact your dealer.
WARNING! Under no circumstances may the
original design of the machine be modified without written approval from the manufacturer. Such modifications not only affect the performance and durability of the machine but may even pose a safety risk for users and those in the vicinity. Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage. Modifying the machine without written approval from the manufacturer may void the guarantee.
IMPORTANT INFORMATION Do not use the machine until you have read
the operators manual carefully and understand the instructions given. All maintenance work or adjustments not described in this manual must be performed by an authorized Husqvarna service workshop.
Read this manual carefully and make sure you understand it before using the machine or performing any maintenance. If the user cannot read this manual, it is the responsibility of the machine owner to explain the contents to the user.
Follow all safety instructions. Failure to do so may result in injury to yourself or others.
Accident prevention regulations, other general safety regulations, occupational safety rules and traffic regulations must be followed without fail.
All users shall be trained in use of the machine. The owner is responsible for training users.
8011-150
Read this manual carefully before starting the machine.
Engage an authorized Husqvarna workshop for all service and repairs not described in this manual.
6 – English
SAFETY INSTRUCTIONS
Check that all safety decals are in place. See the chapter Symbols and decals”.
Learn how to use the machine and its controls safely and learn to recognize the safety decals.
Check that the machine is in serviceable condition prior to use; see the chapter
Maintenance/Maintenance schedule”.
Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Only allow the machine to be used by adults who are familiar with its use.
Never allow children or persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
People and animals can distract you causing you to lose control of the machine. For this reason, you should always concentrate and focus on the task at hand.
Make sure that other people are nearby when you are using the machine so that you can call for help should an emergency arise.
WARNING! Overexposure to vibration can lead
to circulatory or nerve damage, particularly in people who have impaired circulation. Contact your doctor if you experience symptoms that could have been caused by overexposure to vibration. Examples of common symptoms include numbness, pain, muscle weakness, change of skin color, or an uncomfortable tingling sensation. These symptoms appear most frequently in the fingers, hands or wrists.
Never leave the machine unsupervised with the engine running.
Husqvarna original spare parts are designed and specified to maintain high quality and correct fit for optimal durability and lifespan. From a safety point of view, you should only use Husqvarna original spare parts.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
Children
Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Never assume that children will stay put where you last saw them.
Keep children away from the work area and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
8011-148
Keep children away from the work area.
Never allow children to operate the machine.
Be particularly careful near corners, bushes,
trees or other objects that block your view.
Keep children away from the machine.
8011-146
Keep children away from the machine.
English – 7
SAFETY INSTRUCTIONS
Preparations
Make sure that you always have first aid equipment close at hand when using the machine.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or run the machine.
Make sure animals and people maintain a safe distance from the machine.
Clear the area of objects such as stones, toys, steel wire, etc. that may become caught in moving machine parts and thrown out.
Find and locate all fixed objects in the ground, such as sprinkler systems, poles, water valves, bases for washing lines, etc. Be certain to check for hidden electrical cables or similar in the surface of the lawn. Always run the machine around these objects. Never intentionally run the machine over foreign objects.
8011-198
Clear the area of all extraneous objects that could be thrown out by the machines moving parts.
Make sure all guard plates and protective cowlings are in place and intact when using the machine.
Never use the machine when barefoot. Always wear protective shoes or protective boots with anti-slip and preferably with steel toes.
Wear approved ear-protection when running the machine. Ask your dealer about approved ear-protection.
Makes sure no clothing, long hair or jewelry can fasten in moving machine parts.
WARNING! Always use approved protective clothing and approved protective equipment when
using the machine. Protective clothing and protective equipment cannot eliminate the risk of accidents but wearing proper clothing and the correct equipment will reduce the degree of injury should an accident occur. Ask your dealer about approved protective clothing and approved protective equipment recommended by Husqvarna.
8011-292
Protective equipment.
8 – English
SAFETY INSTRUCTIONS
Running
WARNING! The engine can become very hot. To
avoid being burned, you must turn off the engine and wait until all parts have cooled before touching the engine.
Do not use the machine on grades of more
than 20°.
Slow down and be especially careful in slopes. Make sure to run the machine in the recommended direction in slopes; see the chapter ”Running/Operating on hills”. Be careful when working close to sudden changes in level.
Do not use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgment or co-ordination.
Never use the machine indoors or in spaces lacking proper ventilation.
Do not use the machine on any surface other than grass.
Only use the machine for aerating lawns. It is not intended for any other use.
Make sure you have a proper foothold when using the machine, particularly when backing. Walk, dont run. Never work on wet grass. Poor footholds may cause you to slip.
Keep your hands and feet away from the work tools.
8011-093
Do not use the machine on grades of more than 20°.
8011-152
The engine exhaust is poisonous. Never run the engine indoors.
Mind you keep your hands and feet away from moving parts.
WARNING! Engine exhaust, some of its constituents and certain vehicle components contain or
emit chemicals considered to cause cancer, birth defects or other reproductive harm. The engine emits carbon monoxide, which is a colorless, poisonous gas. Do not use the machine in enclosed spaces.
8011-091
Mind you keep your hands and feet away from moving parts.
English – 9
SAFETY INSTRUCTIONS
Smoking, open flames or sparks in the vicinity
of the machine are strictly forbidden. Gasoline is extremely flammable and can result in personal injury or fire.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before beginning again.
Whatever happens, you should always park the machine on even ground, disengage the drive, turn off the engine and wait until all moving parts have stopped before leaving the operating position behind the machine.
Movement/Transport
To turn and steer the machine, press down on the handle and turn on the rear wheels.
Turn off the engine and allow it to cool at least 2 minutes before transport.
8011-288
Smoking near the machine is strictly prohibited.
Collapse the handle if the machine is equipped with a collapsible handle.
Do not lift the lawn aerator by hand. Use a lifting crane or other suitable equipment to load the machine.
Be careful and use safe lifting and moving techniques when loading/unloading the machine.
Fasten the machine properly in place with approved fasteners, such as tension belts, chains or rope. Always check that you are in compliance with applicable traffic regulations before transporting the machine.
Storage
Allow the engine to cool before storing the machine. Never store the machine near open flame.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can come in contact with flames or sparks from electrical machines, electric engines, relays, switches, boilers or similar.
Store the machine in a locked space away from children and adults untrained in use of the machine.
10 – English
SAFETY INSTRUCTIONS
Fuel system
WARNING! Gasoline and gasoline fumes are poisonous and extremely flammable. Be especially
careful when handling gasoline, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the fuel tank while the engine is running.
Always stop the engine when refueling.
Do not smoke when filling the gasoline tank
and do not pour gasoline in the vicinity of sparks or open flame.
Never fill the fuel tank indoors.
Before starting the machine after refueling, it
should be moved at least three meters from the location where it was filled.
Turn off the fuel supply for storage or transport.
If leaks arise in the fuel system, the engine
must not be started until the problem has been resolved.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
8011-144
Never fill the fuel tank indoors.
8011-036
Turn off the fuel supply for storage or transport.
Avoid overfilling. If you spill gasoline on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill gasoline on your clothing, change your clothing.
8011-224
Check the fuel level before each use.
English – 11
SAFETY INSTRUCTIONS
Maintenance
Never allow persons not trained in the use of the machine to perform service on it.
Always park the machine on even ground before performing maintenance or making adjustments.
Never make adjustments with the engine running.
Disengage the drive units, shut off the engine and wait until all moving parts come to a complete stop before making adjustments, performing maintenance or cleaning the machine.
Disconnect the spark plug cable before beginning repair work.
Keep all components in serviceable condition and make sure all nuts, bolts, etc. are tight. Replace worn or damaged decals.
Be careful when checking work tools. Use gloves when performing maintenance work.
8011-027
Do not disassemble the engine. This may invalidate your guarantee. Please contact your dealer if you have any questions regarding service or guarantee matters. Follow all maintenance instructions.
Do not change the setting of governors and avoid running the engine with overly high RPMs. If you run the engine too fast, you risk damaging the machine components.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be run with defective or disassembled safety equipment.
The muffler is designed to maintain sound levels at an approved level and to keep direct exhaust away from the user. Exhaust gases from the engine are extremely hot and may contain sparks that can cause fires or burn the user.
Never use a machine with a defective muffler.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened in the machine. Allow the machine to cool before putting it in storage.
Disconnect the spark plug cable before repair work.
8011-154
Reduce the risk of fire by keeping the machine clean.
12 – English

PRESENTATION

Presentation
Congratulations on your choice of an exceptionally high quality product. This operators manual describes the Husqvarna lawn aerator. The machine is available in two models: AR19 and AR25.
Both machines are equipped with a 4 hp Honda four­cycle engine.
AR19 is the smaller of the two machines (see illustration). It is recognizable for its collapsible handle.
AR25 is broader and has a fixed handle.
Main components and operating instruments
8011-068
1. Weight
2. Engine with reduction gear
3. Adjustment knob for rear wheel depth/stability
4. Rear wheel control
8011-242
5. Clutch handle
6. Handle
7. Weight
English – 13
PRESENTATION
Engine
Exterior engine components and operating instruments:
1. Throttle
2. Starter
3. Starter handle
4. Fuel valve
5. Choke control
6. Air filter
7. Spark plug
8. Muffler
11. Oil dipstick engine
12. Oil drainage engine
13. Oil level guard
14. Engine switch
15. Fuel tank
16. Fuel filler cap
21. Reduction gear
22. Oil refill gear
23. Oil level gear
Throttle
The lever controls engine speed. The image shows half throttle. Turning the lever to the left increases throttle and to the right decreases throttle. Turning the lever completely to the right puts the engine at idle. If the engine stalls in idle, the idle speed can be adjusted; see the chapter Maintenance/Idle adjustment.
8011-043
8011-100
14 – English
8011-034
PRESENTATION
Starter
The starter is of the magnapull type with spring return. To replace the return spring or starter cord, contact an authorized service workshop.
Starter handle
Misuse of the starter handle can damage the starter. Never twist the starter cord around your hand. Pull out the handle slowly until the gears mesh. Do not pull out the starter cord completely and do not let go of the starter handle when extended.
Fuel valve
The fuel valve opens and closes the connection between the tank and the carburetor.
The illustration shows the tank valve closed; to open, turn the lever completely to the right. There is no middle position.
Turn off the valve when the machine is not in use to avoid flooding the carburetor.
8011-044
The fuel valve is combined with a sludge reservoir. For cleaning instructions see the chapter Maintenance/Cleaning the sludge reservoir.
Choke control
The choke control opens and closes the choke valve in the carburetor. This is only used to start a cold engine.
The image shows the choke valve open; to close, turn the lever to the left. The midway positions can be used. When the engine starts, the lever can be turned gradually to the right as long as it continues to run smoothly. Forgetting the choke is evident as the engine runs roughly and produces black smoke. This also results in increased fuel consumption.
Air filter
The engine air filter is located under the cowling. It consists of a foam rubber pre-filter and a paper filter cartridge. See the chapter Maintenance/Replacing the air filter for cleaning instructions. Running the machine with a dirty air filter will cause the engine to run on partial choke and show the same symptoms as a forgotten choke described above. It can also be difficult to start.
8011-036
8011-035
8011-028
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