Husqvarna RZ3016, 966495501 User Manual
Operator Manual
RZ3016 / 966042901
RZ3016BF / 966495501
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
In order to implement improvements, specications and designs can be altered without
prior notication.
Note that no legal demands can be placed based on the information contained in these
instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the
manufacturer. Modications to the unit may cause unsafe operations or damage the unit.
©2009 Husqvarna. All rights reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
INTRODUCTION ............................................................... 5
General .......................................................................5
Driving and Transport on Public Roads ......................5
Towing......................................................................... 5
Operating ....................................................................5
Good Service ..............................................................6
SYMBOLS AND DECALS ................................................. 7
SAFETY ............................................................................ 9
General Operation ...................................................... 9
Personal Safety Equipment ...................................... 11
Slope Operation ........................................................ 11
Safe Handling of Gasoline ........................................13
General Maintenance ...............................................14
Transport ..................................................................16
CONTROLS .................................................................... 17
Control Locations ...................................................... 17
Steering Control Levers ............................................18
Parking Brake ........................................................... 19
Throttle Control .........................................................19
Ignition Switch........................................................... 19
Choke Control ........................................................... 20
Refueling................................................................... 20
Fuel Shut Off Valve ................................................... 21
Mower Deck Lifting Lever ......................................... 21
Tracking .................................................................... 21
Blade Control Lever .................................................. 22
Manual Transport ...................................................... 22
OPERATION ...................................................................23
Training ..................................................................... 23
Steering ....................................................................23
Before Starting .......................................................... 24
Starting the Engine ................................................... 24
Weak Battery ............................................................ 27
Jumper cables ................................................27
Running ....................................................................28
Operating on Hills ..................................................... 29
Mowing Tips .............................................................. 30
Stopping the Engine .................................................31
Manual Transport ...................................................... 32
MAINTENANCE .............................................................. 33
Maintenance Schedule ............................................. 33
Battery ......................................................................35
Ignition System ......................................................... 36
Safety System........................................................... 36
Engine Cooling Air Intake ......................................... 37
Engine Filters and Maintenance ............................... 37
Tire Pressures ..........................................................37
Parking Brake ........................................................... 38
V-belts ....................................................................... 38
Deck Belt ..................................................................38
EZT Belt .................................................................... 39
Cutting Blades ..........................................................39
Blade replacement .......................................... 39
Adjusting the Mower Deck ........................................ 40
Leveling deck .................................................. 40
Caster Wheels .......................................................... 41
Cleaning and Washing .............................................. 41
Hardware .................................................................. 41
LUBRICATION ................................................................42
Front Wheel Mount ................................................... 43
Front Wheel Bearings ............................................... 43
Deck spindle ............................................................. 43
Engine Lubrication .................................................... 43
Steering Control Shafts............................................. 43
TROUBLESHOOTING .................................................... 44
STORAGE ....................................................................... 46
Winter Storage .......................................................... 46
Service ...................................................................... 46
SCHEMATICS ................................................................. 47
TECHNICAL DATA .......................................................... 50
Torque Specications................................................ 50
CONFORMITY CERTIFICATES ..................................... 51
SERVICE JOURNAL ....................................................... 52
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the inuence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
INTRODUCTION
Congratulations
Thank you for purchasing a Husqvarna ride-on
mower. This machine is built for superior efciency
to rapidly mow primarily large areas. A control panel
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance, etc.) by all who operate this machine
is important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products require
that specications and design are subject to change
without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on towed equipment.
Make wide turns to avoid jack-kning. Travel slowly
and allow extra distance to stop. Do not tow on sloped
ground. The weight of the towed equipment may
cause loss of traction and loss of control.
Follow the manufacturer’s recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be
potentially dangerous if used improperly. Safety
requires good judgement, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained, and
repaired by persons familiar with the machine’s special
characteristics and who are also knowledgeable about
the safety instructions. Use only approved repair parts
to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
HUSQVARNA-5
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service.. This
ensures that you as a customer receive only the best support and service. Before the product is delivered, the
machine has, for example, been inspected and adjusted by your retailer. See the certicate in the Service Journal
in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to the machine with
the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate afxed to the left in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).•
The manufacturer’s type number (Model).•
The machine’s serial number (Serial no.)•
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers.
The plate states:
The engine’s model.•
The engine’s type.•
Code•
Please have these available when ordering spare parts.
The wheel motors and hydrostatic pumps have a barcode decal afxed at the rear.
Engine
Transmission
6 - HUSQVARNA
SYMBOLS AND DECALS
These symbols are found on the machine and in the
operator’s manual.
Study them carefully so that you know what they
mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
xxxxxx.
Used in this publication to notify the reader of a risk
of personal injury or death, particularly if the reader
should neglect to follow instructions given in the
manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk
of material damage, particularly if the reader should
neglect to follow instructions given in the manual.
Used also when there is a potential for misuse or
misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel
P
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
marking. Only for keep away from the
European market discharge deck
Battery acid is corrosive, explosive and ammable Do not stand here
Noise emissions to the
surroundings in accordance with
the European Union’s directive.
The machine’s emission is stated
in the chapter TECHNICAL DATA
and on the decals.
Only machines for European
market
Use protective glasses Use protective gloves
HUSQVARNA-7
SYMBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
maintenance or repair work
Whole body Severing of ngers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
engine is running
Moving sharp blades under cover
8 - HUSQVARNA
SAFETY
WARNING!
THIS CUTTING MACHINE IS CAPABLE
OF AMPUTATING HANDS AND FEET
AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR
DEATH.
These instructions are for your safety. Read them
carefully.
General Operation
Read, understand, and follow all instructions on •
the machine and in the manual before starting.
Do not put hands or feet near rotating parts or •
under the machine. Keep clear of the discharge
opening at all times.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, •
etc., which could be picked up and thrown by the
blades.
Be sure the area is clear of bystanders before •
operating. Stop machine if anyone enters the area.
Never carry passengers. The machine is only •
intended for use by one person.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Never direct discharged material toward anyone. •
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the
operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass •
catcher, discharge guard, or other safety devices
in place and working
Slow down before turning.•
Never leave a running machine unattended. •
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off •
engine and wait for all parts to come to a complete
stop before cleaning the machine, removing the
grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good articial •
light.
WARNING!
This symbol means that important
safety instructions need to be
emphasized. It concerns your safety.
8011-512
Read the operator’s manual before starting the machine
8011-513
Clear the area of objects before mowing
HUSQVARNA-9
SAFETY
Do not operate the machine while under the •
inuence of alcohol or drugs.
Watch for trafc when operating near or crossing •
roadways.
Use extra care when loading or unloading the •
machine into a trailer or truck.
Always wear eye protection when operating •
machine.
Data indicates that operators age 60 years and •
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for •
wheel weights or counterweights.
Anyone who operates this machine must rst read •
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other debris •
buildup which can touch hot exhaust or engine
parts and burn. Do not allow the mower deck
to plow leaves or other debris which can cause
buildup to occur. Clean any oil or fuel spillage
before operating or storing the machine.
Allow machine to cool before storage.•
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects, or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
10 - HUSQVARNA
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing
the right equipment.
Make sure that you have rst aid equipment close •
at hand when using the machine.
Never use the machine when barefoot.•
Always wear protective shoes or boots, preferably •
with steel toe caps.
Always wear approved protective glasses or a full •
visor when assembling or driving.
Always wear gloves when handling the blades.•
Never wear loose clothing that can get caught in •
moving parts.
Use ear protectors to avoid damage to hearing.•
SAFETY
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on
it, do not mow it.
Mow up and down slopes (10 degrees maximum), •
not across.
Watch for holes, ruts, bumps, rocks, or other •
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not •
have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.•
Avoid starting, stopping, or turning on a slope. If •
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
Keep movement on the slopes slow and gradual. •
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
Use extra care while operating machine with grass •
catchers or other attachments; they can affect the
stability of the machine.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. And do
not drive across any slopes.
HUSQVARNA-11
SAFETY
Do not use on steep slopes.•
Do not try to stabilize the machine by putting your •
foot on the ground.
Do not mow near drop-offs, ditches, or •
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the •
watchful care of a responsible adult other than the
operator.
Be alert and turn machine off if a child enters the •
area.
Before and while backing, look behind and down •
for small children.
Never carry children, even with the blades shut •
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.
Never allow children to operate the machine.•
Use extra care when approaching blind corners, •
shrubs, trees, or other objects that may block your
view of a child.
8011-509
Be extra cautious when driving on slopes
8011-518
Keep children away from work area
12 - HUSQVARNA
8011-517
Never allow children to operate the machine
SAFETY
WARNING!
The engine must not be started when the driver’s oor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other •
sources of ignition.
Use only approved gasoline container.•
Never remove gas cap or add fuel with the engine •
running. Allow engine to cool at least two (2)
minutes before refueling.
Never fuel the machine indoors.•
Never store the machine or fuel container where •
there is an open ame, spark, or pilot light such as
on a water heater or other appliance.
Before you begin refueling, minimize the risk of •
static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a •
truck or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when lling.
Remove gas-powered equipment from the truck •
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel •
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing •
immediately.
Never overll fuel tank. Replace gas cap and •
tighten securely.
Do not start the engine near spilled fuel.•
Never use gasoline as a cleaning agent.•
If leaks arise in fuel system, engine must not be •
started until problem has been resolved.
Check the fuel level before each use and leave •
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overow.
8011-516
Never ll the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
HUSQVARNA-13
General Maintenance
Never operate machine in a closed area.•
Keep all nuts and bolts tight to be sure the •
equipment is in safe working condition.
Never tamper with safety devices. Check their •
proper operation regularly.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If you strike a foreign object, stop and inspect the •
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the •
engine running.
Check grass catcher components and the •
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear •
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and •
service as required.
Maintain or replace safety and instruction labels, •
as necessary.
Do not modify safety equipment. Check regularly •
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and avoid •
running the engine with overly high engine speeds.
If you run the engine too fast, you risk damaging
the machine components.
Be very careful when handling battery acid. Acid •
on skin can cause serious corrosive burns. If you
spill battery acid on your skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a •
doctor immediately.
Be careful when servicing the battery. Explosive •
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open ames or sparks.
The battery can explode and cause serious injury/•
damage.
Ensure that nuts and bolts, especially the •
fastening bolts for the blade attachments, are
properly tightened, torqued and that the equipment
is in good condition.
SAFETY
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
14 - HUSQVARNA
SAFETY
Sparking can occur when working with the battery •
and the heavy cables of the starter circuit. This
can cause battery explosion, re or eye injury.
Sparking in this circuit can not occur after the
chassis cable (normally negative, black) is
removed from the battery.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
Use protective goggles.•
Ensure that the fuel ller cap is mounted tightly •
and no ammable substances are stored in an
open vessel.
Never work with the starter circuit if there is spilled •
fuel.
Disconnect the chassis cable from the battery rst •
and reconnect it last.
Do not make a bridge short circuit across the •
starter relay to run the starter.
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
Never use the machine indoors or in spaces •
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless, poisonous,
and lethal gas.
Stop and inspect the equipment if you run over or •
into anything. If necessary, make repairs before
starting.
Never make adjustments with the engine running.•
The machine is tested and approved only with the •
equipment originally provided or recommended by
the manufacturer. Only use approved repair parts
for the machine.
8009-728
Risk of sparking
HUSQVARNA-15
SAFETY
The blades are sharp and can cause cuts and •
gashes. Wrap the blades or use protective gloves
when handling them.
Check the parking brake’s functionality regularly. •
Adjust and service as necessary.
The mulch blades should only be used in familiar •
areas when higher quality mowing is desired.
Reduce the risk of re by removing grass, leaves, •
and other debris that may have accumulated on
the machine. Allow the machine to cool before
putting it in storage.
Regularly clean deck and underside of deck, avoid •
spraying engine and electrical components with
water.
8011-514
Regularly clean deck
IMPORTANT INFORMATION
The parking brake is not sufcient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
Transport
The machine is heavy and can cause serious •
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. •
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.
Do not operate this machine on public roadways.•
Check and abide by local trafc regulations before •
transporting the machine on any road.
Do not tow this machine, it may cause damage to •
the drive system.
Do not tow any trailers, etc. with this mower. They •
may jackknife or overturn causing damage to the
mower and possibly serious injury to the operator.
Load the unit onto truck or trailer by driving up •
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.
WARNING!
Escaping hydraulic oil under pressure
can have sufcient force to penetrate
the skin, causing serious injury.
If injured by escaping uid, see a
doctor at once. Serious infection
or reaction can develop if proper
medical treatment is not administered
immediately.
WARNING!
This mower is equipped with an
internal combustion engine and
should not be used on or near any
unimproved forest-covered, bushcovered or grass-covered land unless
the engine’s exhaust system is
equipped with a spark arrester meeting
applicable local or state laws (if any).
If a spark arrester is used, it should be
maintained in effective working order
by the operator.
16 - HUSQVARNA
CONTROLS
This operator’s manual describes the Husqvarna Zero
Turn Rider. The rider is tted with a Briggs & Stratton
four-stroke overhead valve engine.
Control Locations
1 2
Transmission from the engine is made via belt-driven
hydraulic pumps. Using the left and right steering
controls, the ow is regulated and thereby the direction
and speed.
3
4
5 6 8 97
Cutting height handle1.
Park brake2.
Choke/throttle control3.
Ignition switch4.
Blade control lever 5.
Motion control levers 6.
Fuel tank cap 7.
Fuel shut off valve 8.
Bypass linkage9.
8050-002
HUSQVARNA-17
CONTROLS
Steering Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced and
the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position. If the left
steering control is pulled backward, the machine turns
to the left. Use extra care when using this maneuver.
If the steering controls are in uneven positions when
standing still or do not t in the slots for moving the
controls outward, they can be adjusted.
8050-003
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
18 - HUSQVARNA
8050-004
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever, right side
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