Husqvarna 96192003501, XT11530ES User Manual

IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
Read the Owner's Manual and
XT11530ES
SNOW THROWER
Always Wear Eye Protection During Operation
WARNING:
429884 10.09.09 SR
Printed in the U.S.A.

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im­ por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.
WARNING: Always remove safety igni­tion key and disconnect spark plug wire and place it where it can not con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.
WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur­faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, par­ticularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
WARNING: Snow throwers have ex­ posed rotating parts, which can cause severe injury from contact, or from ma­terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents contain or emit chem i­cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel­ing is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).
8. Always wear safety glasses or eye shields during op­eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross­ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper­ating position, before unclogging the collector/impeller housing or discharge chute, and when making any
2
repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel­ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards, and other safety protective devices in place and work­ing.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snow thrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis­charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac ­tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 3.0 Quarts (2,83 Liters) and Type: Unleaded Regular only
Oil Type SAE 5W-30 or 10W-30 (API SG–SL): Synthetic SAE 5W-30
Oil Capacity: 21 Ounces (0,6 Liters)
Spark Plug: Champion QC12YC Gap: 0.030" (0,762 mm)
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your snow thrower.
Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
ASSEMBLY / PRE-OPERATION ............................... 4-7
OPERATION ............................................................ 8-13
MAINTENANCE SCHEDULE ..................................... 14
MAINTENANCE ..................................................... 14-15
SERVICE AND AD JUST MENTS ........................... 16-18
STORAGE ................................................................... 19
TROU BLE SHOOT ING ................................................ 20
REPAIR PARTS ..................................................... 22-40
WARRANTY ............................................... BACK PAGE
3
PARTS PACKED SEPARATELY IN CARTON
(1) POWER CORD
(1) DISCHARGE CHUTE
ROTATOR HEAD MOUNTING
(1) FUEL STABILIZER PACKET
(198563)
(1) AUGER CONTROL ROD
EXTRA SHEAR BOLTS AND NUTS
(2) SHOULDER
BOLT 1/4-20 x 1-3/4
(192090)
(2) LOCKNUTS
1/4-20
(73800400)
(169675)
SAFTEY IGNITION KEY(S)
(193071)
(3) RETAINER SPRINGS
(1) MULTI-
WRENCH
(180684)
(2) FLAT WASHERS
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(2) HANDLE KNOBS
(1) WASHER 3/8
(19131316)
(1) LOCKNUT
5/16-18
(751153)
(1) CARRIAGE BOLT
(1) LOCKNUT 3/8
(73800600)
CHUTE DEFLECTOR REMOTE CONTROL
5/16-18 x 5/8
(72250505)
(1) LOCKNUT
1/4-20
(191730)
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar­ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for ship­ping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes from carton.
(1) SHOULDER
BOLT 1/4-20
(179829)
(1) SPRING
(184505)
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2) screws securing the auger housing to the pallet.
4. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper handle to the pallet.
6. Remove snow thrower from carton and check carton thor ough ly for ad di tion al loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
4
ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the
chute rotator head to snow thrower and making ad just ments to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and tight en handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
SPEED CONTROL ROD
PLASTIC TIE
UPPER HANDLE
HANDLE KNOB
INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)
The traction drive control rod is installed on the snow thrower.
1. Remove plastic tie securing rod to lower handle.
2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.
PLASTIC TIE
TRACTION DRIVE
CONTROL ROD
VINYL
SLEEVE
LOWER HANDLE
FIG. 1
SPEED CON TROL ROD
RETAINER SPRING
FIG. 3
TRACTION DRIVE CON TROL LEVER
DRIVE CONTROL BRACKET
FIG. 4
RETAINER
SPRING
TRACTION DRIVE CON TROL ROD
SPEED CONTROL BRACKET
FIG. 2
SPEED
CONTROL
LEVER
5
ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Hook spring in hole in rod end.
2. Hook end of spring into control arm with loop opening up as shown. (See Fig. 5)
3. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
AUGER CONTROL ROD
VINYL SLEEVE
CONTROL ARM
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotator head.
1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
2. Position chute rotator head over chute bracket. If nec es­ sary, rotate chute assembly to align square and pin on un­ der side of chute rotator head with holes in chute brack et.
3. With chute rotator head and chute bracket aligned, po si tion chute rotator head on pin and threaded stud of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and tighten securely.
CHUTE ROTATOR HEAD
3/8 LOCKNUT
3/8 WASHER
LOOP
OPENING
FIG. 5
AUGER CONTROL ROD
RETAINER SPRING
UP
AUGER
CONTROL
LEVER
AUGER CONTROL BRACKET
CHUTE BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
FIG. 7
PIN
THREADED
STUD
ROTATOR HEAD
MOUNT ING
BRACKET
FIG. 6
6
ASSEMBLY / PRE-OPERATION
INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)
1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely.
2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 locknut as shown. Tighten nut securely. Eyelet will be loose on shoulder bolt.
3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.
1/4-20 SHOULDER BOLT
1/4-20 LOCK NUT
CABLE EYELET
BRACKET
5/16-18 LOCKNUT
SPRING
CHUTE
DE FLEC TOR
HOOK BE TWEEN HEX NUTS ON CHUTE ROTATER HEAD
5/16-18
CARRIAGE
BOLT
REMOTE
CABLE
FIG. 8
CHUTE DEFLECTOR CONTROL LEVER
FIG. 9
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the fac­tory for shipping purposes. Correct and equal tire pres sure is important for best snow throwing performance.
• Reduce tire pressure to 14-17 PSI.
7

OPERATION

FORWARD
PRIMER
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DANGER
OR WARNING
REVERSE
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
DISENGAGED
ENGAGED
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
8
OPERATION
GAS O LINE FILLER CAP
MUF FLER
CHOKE CON­ TROL
PRIM ER
SAFETY IGNITION KEY
NOTE: ITEMS ABOVE
ARE SHOWN IN THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
ON / OFF SWITCH
ELECTRIC
START BUTTON
(AUXILIARY)
DISCHARGE
CHUTE
CLEAN-OUT TOOL
RECOIL
STARTER
HANDLE
DE FLEC TOR
AUGER CONTROL LEVER
CHUTE
DRIVE SPEED CON TROL LEVER
DISCHARGE CHUTE
CONTROL LEVER
DEFLECTOR REMOTE
CONTROL LEVER
TRACTION
DRIVE
CONTROL
LEVER
LH TURN
TRIGGER
LIGHT
HANDLE
KNOB
MUF FLER
TOOLBOX
AU GERS
FIG. 10
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and wrench.
Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine.
Recoil (auxiliary) starter handle - used for start ing the
en gine.
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
LH and RH turn triggers - used to steer the snow thrower.
Choke control - used for starting a cold engine.
ON / OFF switch - used to STOP the engine.
Traction drive control lever - used to engage power-
pro pelled for ward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw snow).
Deflector remote control lever - used to change the dis tance the snow is thrown.
Discharge chute control lever - used to change the di­ rec tion the snow is thrown.
Skid plate - used to adjust height of scraper bar from the ground.
9
SKID PLATE
OPERATION
The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating
your snow thrower or performing any ad just­ ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
STOPPING
TRACTION DRIVE
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
Release the auger control lever to stop throwing snow.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE CHOKE CON TROL (See Fig. 11)
The choke con trol is located on the en gine. Use the choke control when ev er you are starting a cold en gine. Do not use to start a warm en gine.
To engage choke, turn knob counterclockwise. Slowly turn knob clockwise to disengage.
The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.
To change the discharge chute position, press down ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.
The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther.
Press downward on chute deflector control lever and move lever forward to raise the deflector and increase the distance. Move lever back to lower the deflector and decrease the distance. Be sure lever springs back and locks into desired position.
DISCHARGE CHUTE
CONTROL LEVER
CHUTE DEFLECTOR
REMOTE CONTROL LEVER
FIG. 12
FULLOFF
FIG. 11
TO CONTROL SNOW DISCHARGE (See Fig. 12)
WARNING: Snow throwers have ex­ posed rotating parts, which can cause severe injury from contact, or from ma­terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
WARNING: If the discharge chute or au ger become clogged, shut-off en gine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to un clog the chute and/or auger.
TO THROW SNOW (See Fig. 13)
The auger rotation is controlled by the auger control lever located on the right side handle.
Squeeze auger control lever to handle to engage the auger and throw snow.
Release the auger control lever to stop throwing snow.
AUGER CONTROL LEVER
FIG. 13
10
OPERATION
USING THE CLEAN-OUT TOOL (See Fig. 14)
In certain snow conditions, the discharge chute may be­come clogged with ice and snow. Use the clean-out tool to dislodge this blockage.
When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the au­ger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac­cidental starting.
Release the auger control lever and shut off the engine.
Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the clean­out tool to it's mounting clip by pushing it into the clip.
Make sure the discharge chute is pointed in a safe direc­tion (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting the engine.
Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger hous­ing and the discharge chute.
DISCHARGE CHUTE
CAUTION: Do not move speed con trol le ver when traction drive control lever is en gaged. Damage to the snow thrower can result.
Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.
NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.
TRACTION DRIVE CONTROL LEVER
DRIVE SPEED CONTROL LEVER
FIG. 15
CLEAN-OUT TOOL
MOUNTING CLIP
FIG. 14
TO MOVE FORWARD AND BACKWARD (See Fig. 15)
SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.
Squeeze traction drive control lever to handle to en gage the drive system.
Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed control lever.
Press downward on the speed control lever and move lever to de sired po si tion BE FORE engaging the trac­ tion drive control lever. Be sure lever springs back and locks into desired position.
POWER STEERING OPERATION (See Fig. 16)
Steering triggers are used to assist in steering your snow thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disen­gages the drive wheel on that side of snow thrower and allows it to turn in that direction.
To turn left – squeeze left side trigger.
To turn right – squeeze right side trigger.
LH TURN TRIGGER
RH TURN TRIGGER
FIG. 16
11
OPERATION
TO ADJUST SKID PLATES (See Fig. 17) TO ADJUST SKID PLATES (See Fig. 17)
NOTE: The wrench provided in your parts bag may be NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates. used to adjust the skid plates.
Skid plates are located on each side of the auger housing Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in for current surface conditions. For removal of snow in normal con di tions, such as a paved driveway or side walk, normal con di tions, such as a paved driveway or side walk, place skid plates in the highest position (lowest scraper place skid plates in the highest position (lowest scraper clear ance) to give a 1/8" clearance between the scraper clear ance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface bar and the ground. Use a middle position if the surface to be cleared is uneven. to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower NOTE: It is not recommended to operate the snow thrower
over gravel or rocky surfaces. Objects such as gravel, rocks over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property impeller, which can cause serious personal injury, property dam age or damage to the snow thrower. dam age or damage to the snow thrower.
If snow thrower must be operated over gravel surface,
If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted
use extra caution and be sure skid plates are adjusted to lowest (highest scraper clear ance) position.
to lowest (highest scraper clear ance) position.
1. Shut off engine and wait for all moving parts to stop.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the hex nuts, then
2. Adjust skid plates by loosening the rear 1/2" hex nut moving skid plate to desired position. Be sure both
only, then moving skid plate to desired position. Be sure plates are adjusted evenly. Tighten securely.
both plates are adjusted evenly. Tighten securely.
HIGH POSITION (LOW GROUND CLEARANCE)
WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
CAUTION: Alcohol blended fuels (called gas o­ hol or using ethanol or methanol) can attract moisture which leads to separation and for ma­ tion of acids dur ing storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied be fore stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for ad di tion al information. Never use engine or car bu re tor cleaner products in the fuel tank or per ma nent damage may occur.
CHOKE CONTROL
ENGINE OIL FILL CAP / DIPSTICK
GAS O LINE
FILLER CAP
STARTER
BUTTON
AUGER
HOUSING
SCRAPER BAR
HEX NUTS
LOW POSITION (HIGH GROUND CLEAR ANCE)
FIG. 17
SKID PLATE
SCRAPER BAR (See Fig. 17)
The scraper bar is not adjustable, but is reversible. After con sid er able use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a dam aged or worn scrap er bar.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 18)
The engine on your snow thrower has been shipped, from the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
To change engine oil, see “TO CHANGE ENGINE OIL” in the Main te nance sec tion of this manual.
ADD GASOLINE (See Fig. 18)
Fill fuel tank to bottom of tank filler neck. Do not over­fill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
PRIM ER
SAFETY IG NI TION KEY
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 18
ON / OFF SWITCH
12
RECOIL
STARTER
HANDLE
OPERATION
TO START ENGINE
Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.
• Be sure your house is a 120 Volt A.C. three-wire ground ed system. If you are uncertain, consult a li censed electrician.
WARNING: Do not use the electric start er if your house is not a 120 Volt A.C. three-wire grounded system. Se ri­ ous per son al injury or damage to your snow thrower could result.
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Connect the power cord to the engine.
5. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when start ing en gine with the electric starter.
6. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con tin u­ ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.
7. When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.
8. Disconnect the power cord from the receptacle first, then from the engine.
Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operat­ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the “OFF” position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not nec es sary.
NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes be fore at tempt ing to start and DO NOT push the primer.
5. Pull recoil starter handle quickly. Do not allow starter rope to snap back.
6. When the engine starts, release the recoil starter han dle and slowly move the choke control to the “OFF” posi­tion.
Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operat­ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF” position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois­ture on the engine.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine, proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back against the starter.
If the engine still fails to start, repeat the above steps or use the electric starter.
SNOW THROWING TIPS
Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the ON / OFF switch, to adjust speed.
It is easier and more efficient to remove snow im me­ di ate ly after it falls.
The best time to remove snow is the early morning. At this time the snow is usually dry and has not been ex­posed to the direct sun and warming tem per a tures.
• Slightly overlap each successive path to ensure all snow will be removed.
Throw snow downwind whenever possible.
• Ad just the skid plates to proper height for current snow con di tions. See “TO ADJUST SKID PLATES” in this section of this manual.
For extremely heavy snow, re duce the width of snow removal by over lap ping previous path and moving slowly.
Keep engine clean and clear of snow during use. This will help air flow and extend engine life.
After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.
WARNING: Do not operate snow thrower if weather conditions im pair visibility. Throwing snow dur ing a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.
13

MAINTENANCE

GENERAL REC OM MEN DA TIONS
The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Ad just ments section of this manual should be checked at least once each season.
Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to be sure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated (See “LU BRI CA TION CHART”).
SNOW THROWER
Always observe the safety rules when performing any main te nance.
TIRES
Maintain proper air pressure in both tires (14–17 P.S.I. ).
Keep tires free of gasoline and oil, which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and cor ro sion.
LUBRICATION CHART
SAE 5W-30 Motor Oil
See “ENGINE”
in Maintenance section
General
Purpose Grease
Auger
grease fittings
V-BELTS
Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).
The V-belts on your snow thrower are of special con struc tion and should be replaced by original equipment man u fac tur er (OEM) belts avail able from your nearest dealer. Using other than OEM belts can cause personal injury or damage to
14
the snow thrower.
Engine oil
Pivot
points
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