Husqvarna 917.384507 User Manual

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Owner’s Manual

ROTARY LAWN MOWER

160cc Honda Engine 21" Multi-Cut

Model No.

917.384507

Product No.

5521CM

115481849 03.08.12 BY Printed in U.S.A.

• Español, p. 21

CAUTION:

Read and follow all Safety Rules and In struc tions before operating this equipment

Husqvarna, Charlotte, NC 28269 U.S.A.

Visit our website: www.husqvarna.com

TABLE OF CONTENTS

Safe ty Rules ..........................................2-3

Warranty ................................................4-7

Prod uct Spec i ﬁ ca tions .............................. 8

Assembly / Pre-Operation ........................9

Op er a tion ...........................................10-13

Maintenance Sched ule ........................... 14

Maintenance ......................................14-16

Ser vice and Ad just ments ................... 17-18

Stor age ..............................................18-19

Trou ble shoot ing ................................. 19-20

Re pair Parts .......................................40-47

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob-

jects. Failure to observe the following safety instructions could result in serious injury or death.

Look for this symbol to point out im por tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.

WARNING: Engine exhaust, some of its constituents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash

hands after handling.

CAUTION: Mufﬂ er and other engine

parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all

in struc tions on the machine and in the

manual(s) before starting. Be thor ough ly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

• Only allow responsible individuals, who

are familiar with the in struc tions, to

operate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which could

be picked up and thrown by blade.

• Be sure the area is clear of other people

before mowing. Stop the ma chine if

anyone enters the area.

• Do not operate the mower when bare foot or wearing open sandals. Al ways wear substantial foot wear.

• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and while moving backwards.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.

• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.

• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

• Stop the blade(s) when crossing grav el drives, walks, or roads.

• Stop the engine (motor) whenever you leave the equip ment, before clean ing the mower or unclogging the chute.

• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Never operate machine in wet grass. Always be sure of your footing: keep a ﬁ rm hold on the handle; walk, never run.

• Disengage the self-propelled mech a nism or drive clutch on mowers so equipped before starting the engine.

• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

• Always wear safety goggles or safe ty glasses with side shields when op er at ing mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

CAMSHAFT PULLEY

KEY PART NO. NO. DESCRIPTION

1 14320-ZL8-010 Pulley, Camshaft 2 14324-ZL8-000 Shaft, Cam Pulley 3 14400-Z0J-014 Belt, Timing (84HU7 G-200) 6 14461-ZL8-000 Shaft, Rocker Arm 11 90112-333-000 Screw, Tappet Adjusting 12 90206-001-000 Nut, Tappet Adjusting 13 91301-ZM0-V31 O-Ring (6.8 x 1.9) (ARAI) 15 14431-Z0J-000 Rocker Arm, Intake Valve 16 14441-Z0J-000 Rocker Arm, Exhaust Valve

OIL PAN

KEY PART NO. NO. DESCRIPTION

1 11300-ZM0-811 Pan Assembly, Oil 2 15650-ZM0-801 Gauge Assembly, Oil Level 4 15625-ZE6-000 Gasket, Oil Filler Cap 5 15631-ZM0-000 Extension, Oil Filler 6 15639-ZM0-000 Lock Washer, Extension 8 16508-ZM0-010 Shaft, Governor Holder 9 16510-ZM0-010 Governor Assembly 10 16511-ZL8-000 Weight, Governor 11 16512-ZM0-000 Holder, Governor Weight 12 16513-ZE1-000 Pin, Governor Weight 13 16531-ZE1-000 Slider, Governor 14 16541-ZM0-000 Shaft, Governor Arm 15 90014-952-000 Bolt, Flange (#6 x 14) (CT200) 16 90121-952-000 Bolt, Flange (#6 x 25) (CT200) 17 90451-ZE1-000 Washer, Thrust (6 mm) 18 90602-ZE1-000 Clip, Governor Holder 19 91202-ZL8-003 Oil Seal (28 x 41.25 x 6) 20 91356-MA6-005 O-Ring (14.8 x 2.4) (NOK) 21 94101-068000 Washer, Plain (6 mm) 22 94251-08000 Pin, Lock (8 mm) 23 94301-08200 Pin, Dowel (#8 x 20)

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

PISTON / CONNECTING ROD

KEY PART NO. NO. DESCRIPTION

1 13101-Z2A-010 Piston 2 13111-ZE0-000 Pin, Piston 3 13200-Z0J-000 Connecting Rod Assembly 4 90001-ZE1-000 Bolt, Connecting Rod 5 90551-ZE0-000 Clip, Piston Pin (13 mm) 6 13010-Z0L-014 Ring Set, Piston, Standard (Teikoku)

LABELS

KEY PART NO. NO. DESCRIPTION

9 87528-Z0L-V20 Mark, Choke Indication 20 87114-ZH7-821 Label, Warning 30 87101-Z8B-000 Mark, Emblem (GCV160) 31 87169-Z8E-000 Mark, Recoil Cover 32 87524-Z8B-000 Mark, Caution, Fuel Petcock

CHOKE BASE

KEY PART NO. NO. DESCRIPTION

2 16592-Z2D-800 Spring, Return 5 16614-Z2D-800 Spring, Choke Lever 8 16632-Z0L-801 Rod, Stop 9 90022-888-010 Bolt, Flange (#6 x 20) (CT200) 14 16610-Z2D-801 Lever Assembly, Choke 16610-Z2D-802 Lever Assembly, Choke

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

DO:

• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the trimming area and under the watchful care of an oth er re spon si ble adult.

• Be alert and turn machine off if chil dren enter the area.

• Before and while walking back wards, look behind and down for small chil dren.

• Never allow children to operate machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark or pilot light such as a water heater or on other appliances.

• Never ﬁ ll containers inside a vehicle, on

WARNING: This lawn mower is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the mufﬂ er is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual).

a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

• Never run machine inside a closed area.

• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation reg u lar ly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.

• Never attempt to make wheel height adjustments while the engine is running.

• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with man u fac tur er’s recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.

• Do not change the engine governor setting or overspeed the engine.

• Maintain or replace safety and instruction labels, as necessary.

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

Husqvarna warrants to the original retail purchaser that this Husqvarna® product is free from defects in material or work-

Consumer Wheeled Products - Limited Warranty

manship under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on

Exhibit A. This Limited Warranty may not be transferred to any subsequent purchaser of this Husqvarna® product. Certain components (e.g., engines and transmissions) are excluded from coverage, and other limitations apply, as described in this document. Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM Husqvarna replacement parts, subject to the limitations and exclusions described below. Husqvarna does not offer an over-the-counter exchange program.

DISCLAIMERS, LIMITATIONS AND EXCLUSIONS

1. W ARRANTY DISCLAIMER. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, EXCEPT AS MAY BE PROVIDED BY LAW. THIS WARRANTY IS GIVEN ONLY BY HUSQVARNA, AND MAY BE MODIFIED ONLY BY HUSQVARNA. THIS LIMITED WARRANTY IS THE FINAL EXPRESSION OF OUR AGREEMENT, AND IS A COMPLETE AND EXCLUSIVE STATEMENT OF THE TERMS OF THAT AGREEMENT. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY BASED ON LOCALITY

2. LIMITED DURATION. ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANTABILITY) IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY. SOME LOCALITIES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.

3. EXCLUSIVE REMEDIES. SOME LOCALITIES, INCLUDING THE PROVINCE OF QUEBEC, DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR INJURY TO PERSON OR FOR DAMAGES RESULTING FROM THE FAULT OF THE MANUFACTURER AND/OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. AS SUCH, SOME OF THE FOLLOWING LIMITATIONS MAY NOT APPLY TO YOU. THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY. NO OTHER REMEDY, INCLUDING, BUT NOT LIMITED TO ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE, AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED.

4. Engines, Transmissions and certain other components are NOT covered. This Limited Warranty does not cover any of the following:

(a) Engines and Attachments. Except where otherwise indicated on Exhibit A, all Engines and Attachments are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (with the exception of models equipped with LCT engines). Husqvarna does not assume any warranty obligation of the other manufacturers' engines under this Limited Warranty.

(b) Transmissions. Except where otherwise indicated on Exhibit A, Transmission / Transaxle (including Drive Systems) are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-Torq provide a warranty for the transmission / transaxle to the ultimate purchaser or to Husqvarna. Husqvarna will assign the transmission / transaxle manufacturer's warranty or any rights thereof to the original purchaser of the unit. To obtain transmission / transaxle warranty service, ﬁ rst contact the retailer who you purchased the unit from. Should you require assistance or have any questions concerning transmission / transaxle warranty coverage, contact Husqvarna directly at our website www.husqvarna.com or call 800-487-5951 (US) or 800-805-5523 (Canada) for an authorized Husqvarna service provider. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume any obligations under this Limited Warranty for the above listed manufacturers (for exceptions - see Exhibit A).

(c) Expendable Parts. This Limited Warranty does not cover general maintenance parts and items ("Expendable Parts"), including without limitation spark plugs, bulbs, ﬁ lters, lubricants, starter cords, belts, blades, and blade adapters.

(d) Emissions Control Components. This Limited Warranty does not cover Emissions control equipment and components to the extent regulated by the U.S. Environmental Protection Agency or similar state, provincial or federal agencies. Such equipment and components are covered by a separate emission control warranty statement supplied with your new product. Please consult this separate warranty statement for details.

5. Any COMMERCIAL, INSTITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING, or RENTAL use will result in either No Warranty or a Shortened Warranty Period. Depending on the product, there is either

NO WARRANTY (whether statutory, contractual or otherwise) or a reduced warranty if the product is used for commercial, institutional, agricultural, industrial, income producing, or rental purposes and, in such circumstances, this Limited Warranty is offered instead of and replaces any warranty regime provided for by law. Please refer to Exhibit A.

6. Reconditioned or Refurbished Products have a 30 Day Limited Warranty. Under this Limited Warranty, Certiﬁ ed Fac- tory Reconditioned or Refurbished products have a 30 Day Limited Warranty for parts and labor for Non-Commercial Use. Products are only reconditioned at the Husqvarna Factory.

FAN COVER

KEY PART NO. NO. DESCRIPTION

6 16950-Z0Y-003 Petcock Assembly 7 16952-ZA8-800 Filter, Fuel 8 16961-Z0L-900 Stay, Fuel Petcock 9 17511-Z0L-030 Tank, Fuel 10 17514-Z0L-000 Seal, Fuel Filler Neck 11 17516-Z0L-000 Clip, Tank Mounting 12 17532-Z0L-000 Rubber A, Tank Mounting 13 17533-Z0L-000 Rubber B, Tank Mounting 14 17534-Z0L-000 Nut, Tank Mounting 15 17620-Z0J-800 Cap Assembly, Fuel Tank 16 17636-Z0L-000 Gauge, Fuel Level 21 19610-Z0L-861ZC Cover Assembly, Fan “T89” (Craftsman Red) 19610-Z0L-861ZA Cover Assembly, Fan “T89” (“NH1”) (Black) 19610-Z0L-861ZD Cover Assembly, Fan “T93” (Husqvarna Grey) 19610-Z0L-861ZE Cover Assembly, Fan “T98” (M.T.D. Red) 22 19619-ZL8-300 Collar, Fan Cover 24 90013-883-000 Bolt, Flanged (#6 x 12) (CT200) 25 90015-883-000 Bolt, Flanged (#6 x 28) (CT200) 27 90043-ZL8-000 Bolt, Stud (H=42.5mm) 28 90043-ZL8-000 Bolt, Stud (H=42.5mm) 33 93913-25220 Screw, Tapping (PO) (#5 x 12) 35 91424-Z8B-821 Tube, Fuel Tank 36 91427-Z8B-821 Tube, Fuel (7.3 x 160) 40 95002-40800-08 Clip, Tube (D8) 42 95002-41200-08 Clip, Tube (D12)

MUFFLER

KEY PART NO. NO. DESCRIPTION

1 18310-ZM0-000 Mufﬂ er 2 18321-Z0L-J00 Protector, Mufﬂ er (S/N 1243452 and below) 18321-Z0L-J01 Protector, Mufﬂ er (S/N 1243453 and above) 3 90004-ZL8-000 Bolt, Flange #6 x 79 (CT200) 4 90013-883-000 Bolt, Flange #6 x 12 (CT200) 5 18381-ZL8-305 Gasket, Mufﬂ er 9 18350-ZL8-000 Arrester, Spark 10 18356-ZL8-000 Plate, Arrester Number 11 90055-ZE1-000 Screw, Tapping #4 x 6 12 06180-Z0J-000 Kit, Spark Arrester

FLYWHEEL

KEY PART NO. NO. DESCRIPTION

1 13331-357-000 Key, Special, Woodruff (25 x 18) 3 30500-ZL8-014 Coil Assembly, Ignition 4 31105-ZM0-000 Flywheel Assembly 5 32195-ZM0-800 Wire, Stop Switch 6 35120-ZM0-003 Switch Assembly, Engine Stop (NC) 8 75113-ZM0-000 Spring, Brake Lever 10 90014-952-000 Bolt, Flange (#6 x 14) (CT200) 11 90018-ZE1-000 Bolt, Flange (#6 x 23) (CT200) 12 90018-ZE1-000 Bolt, Flange (#6 x 23) (CT200) 13 90201-Z0T-800 Nut, Special (14 mm) 14 51125-Z0L-003 Holder, Wire (Fastex) 90681-959-003 Clip A, Cable (3.8mm) (Black) (NIFCO) 15 93892-04012-00 Screw, Washer Head (#4 x 12) 16 94103-04000 Washer, Plain (4 mm) 21 75110-Z0Y-000 Brake Sub Assembly 25 91601-Z0L-300 Grommet, Brake Plate

AIR CLEANER

KEY PART NO. NO. DESCRIPTION

1 15721-ZM0-000 Tube, Breather 2 17211-ZL8-023 Element, Air Cleaner 3 17220-ZM0-010 Case Assy., Air Cleaner (S/N 1167575 and below) 17220-ZM0-020 Case Assy., Air Cleaner (S/N 1167576–1239013) 17220-ZM0-030 Case Assy., Air Cleaner (S/N 1239014 and above) 5 17228-ZM0-000 Gasket, Air Cleaner 6 17231-Z0L-030 Cover, Air Cleaner (S/N 1167575 and below) 17231-Z0L-040 Cover, Air Cleaner (S/N 1167575 and below) 17231-Z0L-050 Cover, Air Cleaner 7 90003-ZM0-010 Bolt, Flange (#6 x 85) (CT200)

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

7. Owner's (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must exercise reasonable care and use of the product, including, following the preventative maintenance, storage, fuel and oil usages as prescribed in the enclosed operator's manual. For example, the following items are the Owner's responsibility and are not covered by this Limited Warranty:

a. Set-up and pre-delivery service, and engine tune-ups; b. Adjustments after the ﬁ rst (30) thirty days of purchase and beyond, such as throttle cable, belt guides adjustments; and c. Preventative maintenance as outlined in the operator's manual.

In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.

8. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Limited Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered.

(a) Abrasion to mower decks; (b) Tires damaged by external punctures; (c) Natural discoloration of materials due to ultraviolet light; (d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;

In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from abuse or neglect of the product related to or including any of the following:

(e) Failure to provide or perform required maintenance services as prescribed in the operator's manual; (f) Abuse, misuse, neglect, modiﬁ cations, alterations, normal wear, improper servicing, use of unauthorized attachments,

Lack of lubrication or engine failure, due to the use of oils that do not meet Engine manufacturer's speciﬁ cations;

(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum 10% ethanol (grain alco-

hol) or 15% MTBE (methyl/tertiary/butyl/ether) is approved; (h) Use of ether or any starting ﬂ uids; (i) Pressure cleaning or steam cleaning the product; (j) Use of spark plugs other than those meeting emission performance requirements listed in the operator's manual; (k) Tampering with engine speed governor or emission components, or running engines above speciﬁ ed and recom-

mended engine speeds as listed in your operator's manual; (l) Operation of the unit with improperly installed/removed or modiﬁ ed cutting shields, guards, or safety devices; (m) Any removed/damaged air ﬁ lter, excessive dirt, abrasives, salt water, moisture, corrosion, rust, varnish, stale fuel, or

any adverse reaction due to incorrect storage procedures; (n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an authorized Husqvarna

servicing dealer during the warranty period; (o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with recommended greas-

ing intervals, water or moisture damage, and/or improper storage; (p) Sprayers pumping or spraying caustic or ﬂ ammable materials, lack of or broken strainers; or (q) Continued use of product, after initial operational problem or failure occurs.

9. Reinforced Stamped (Armor Protected) 10 Year Limited & Fabricated Limited Lifetime, Deck Warranties. These Limited Warranties are for the deck shell only – mechanical components/parts such as belts, pulleys, spindle housings, bearings, blades, rods, height adjusters, caster/anti scalp wheels etc… are NOT covered. The Limited Lifetime Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered:

(a) Abrasion to mower decks, including sand wear; (b) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures; (c) Rust and corrosion; and (d) Natural discoloration of paint or other materials due to ultraviolet light.

10. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your responsibility (at your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer/Center and arrange for pick-up or return of your unit after the repairs have been made. If you do not know the location of your nearest authorized Husqvarna Servicing Dealer, call Husqvarna, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time, or visit www.husqvarna.com. Should you require assistance or have questions concerning this Limited Warranty, you may contact us at 800-487-5951 (US) or 800-805-5523 (Canada) during the hours of 8:00 AM to 8:00 PM Eastern Standard Time or contact us through the web at www.husqvarna.com.

11. Documentation Required. You must maintain and present Proof of purchase (including date, product model and, if applicable, engine serial number) to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests solely with you. Husqvarna encourages you to register your product online at www.usa. husqvarna.com (US & Canada) to help ensure, among other things, that you can be notiﬁ ed of important product information. However, registering your product is not a condition of warranty service.

9335 Harris Corners Parkway, Suite 500, Charlotte, NC 28269

HOW TO OBTAIN SERVICE

Husqvarna Professional Products, NA, Inc.

575 49 43-01 W 2012 IR

)

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

Consumer Wheeled Limited Warranty Chart 2012 Exhibit A

Riding Lawn Tractors:

Frame, Chassis, Front Axle 5 Years No Warranty No Warranty Engine* Transmission (if made by Husqvarna/Peerless) Transmission (if third party)** ** ** ** XLS Models only - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years No Warranty No Warranty

Residential Zero Turn Mowers ( RZ Only )

Engine* Transmission ** ** No Warranty No Warranty

RZ4623 (967009801 & 967009802) RZ5426 (967003601 & 967003602) - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery

Other Non-Expendable Components 3 Years No Warranty No Warranty

Residential Zero Turn Mowers ( MZ & EZ )

Engine* Transmission ** ** ** **

MZ5424S & MZ5425S (967003901 & 25021) stamped deck shell. Armor Protected Limited Warranty

Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years 1 Year No Warranty

LE475 Edger, Tillers, Snow Throwers

Engine* Other Non-Expendable Components 2 Years 90 days 90 days Tiller Tines

Walk Behind Mowers, High Wheel Trimmer

Engine* Battery

Other Non-Expendable Components 3 Years No Warranty No Warranty

Hovering Trimmers

Engine* Other Non-Expendable Components 2 Years 1 Year 90 days

Front Mounted Deck Riders

Engine* Transmission 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty

Cultivators

Battery 1 Year Pro-rated No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty

Pressure Washers

Model 5525PW: Engine* Pump 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty

All other Pressure Washers (6027PW, 9032PW, 1340PW)

Engine* Pump 2 Years 2 Years No Warranty Other Non-Expendable Components 2 Years 2 Years No Warranty

Generators

Engine* Other Non-Expendable Components*

Spreaders

Product/Com

onent

Consumer (personal,

household use only)

* * *

3 Years No Warrant

10 Years No Warranty No Warranty

*** No Warrant

1 Year Pro-rated No Warrant

* * *

10 Years No Warranty No Warranty

*** No Warrant

1 Year Pro-rated No Warrant

* * *

10 Years No Warranty No Warranty

*** No Warrant

1 Year Pro-rated No Warrant

* * *

***

* * *

1 Year Pro-rated No Warrant

* * *

*2 Years (2nd Year Parts

Only) *2 Years-1365GN (2nd Year Parts Only)

Commercial (any commercial,

professional, institutional, agricultural, or

income producing use, other than

Rental Use

No Warrant

Rental (any rental usage)

No Warrant

No Warrant No Warrant

No Warrant

CYLINDER BARREL

KEY PART NO. NO. DESCRIPTION

1 12000-Z0L-406 Cylinder Assembly 12000-Z0L-840 Cylinder Assembly 3 12310-Z0J-000 Cover, Cylinder Head 12311-ZL8-D00 Cover, Head 12311-ZL8-000 Cover, Head 4 12355-ZL8-000 Cover, Breather (Breather Valve Assembly) 5 90013-883-000 Bolt, Flange (#6 x 12) (CT200) 6 90014-952-000 Bolt, Flange (#6 x 14) (CT200) 7 91201-ZL8-003 Oil Seal (25.4 x 62 x 6) 8 98079-55846 Spark Plug (BPR5ES) (NGK) 10 12209-ZM0-003 Seal, Valve Stem 11 14711-ZL8-000 Valve, Intake (Technostar) 14711-Z0J-000 Valve, Intake (Rocknel) 14711-Z0J-800 Valve, Intake 12 14721-ZL8-000 Valve, Exhaust 13 14751-ZL8-000 Spring, Valve 14 14771-Z0J-000 Retainer, Valve Spring

CARBURETOR

KEY PART NO. NO. DESCRIPTION

1 16010-883-015 Gasket Set 2 16013-ZL1-003 Float Set 3 16015-Z0L-881 Chamber Set, Float 5 16028-ZE0-005 Screw Set 16028-ZK7-S91 Screw Set 7 16100-Z0L-852 Carburetor Assembly (BB62Z B) 8 16155-ZM0-013 Valve, Float 9 16166-ZM0-003 Nozzle, Main 10 16211-ZL8-000 Insulator, Carburetor 11 16212-ZL8-000 Gasket, Insulator 13 16228-ZL8-000 Gasket, Carburetor 15 93500-05006-0H Screw, Pan (#5 x 6) 16 99101-124-0600 Jet, Main (#60) 99101-124-0620 Jet, Main (#62) 99101-124-0650 Jet, Main (#65) 26 16951-Z0L-000 Guide, Air

CONTROL

KEY PART NO. NO. DESCRIPTION

1 16551-ZM0-010 Arm, Governor 2 16555-Z0L-801 Rod, Governor 3 16561-Z0L-000 Spring, Governor 4 16562-ZM0-000 Spring, Throttle Return 10 90015-ZE5-010 Bolt, Governor Arm 13 94050-06000 Nut, Flange (6 mm) 15 93892-04012-00 Screw, Washer Head (#4 x 12) 16 94103-04000 Washer, Plain (4 mm)

CRANKSHAFT

KEY PART NO. NO. DESCRIPTION

3 13310-ZM0-610 Crankshaft 5 90402-ZL8-000 Washer, Thrust

RECOIL STARTER

KEY PART NO. NO. DESCRIPTION

1 28400-Z0L-V20ZA Starter Assembly, Recoil, “NH1” (Long Rope) (Black) 8 28461-ZL8-003 Grip, Recoil Starter 9 28462-Z0L-V20 Rope, Recoil Starter, “Long Type” (Black) 11 90201-ZM0-000 Nut, Flange (6 mm)

MODEL NUMBER GCV-160-LAOS3AHONDA 4-CYCLE ENGINE

)

Consumer Wheeled Limited Warranty Chart 2012 Exhibit A

Spreader 1 Year 1 Year 1 Year

Robotic Mowers

Robotic Mower 2 Years 90 days 90 days Battery 1 Year 1 Year 1 Year

Parts & Accessories (if purchased)

Accessories (e.g., grass catcher, bumper guard accessories, etc.

Parts (e.g., belts, blades, etc.) 30 days No Warranty No Warranty

Parts & Accessories (if replaced in Warranty Service)

Replacement parts and/or accessories provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced.

* See Separate Engine Manufacturer's or Manufacturer's warranty. LCT Engines on specific Snow Throwers & Tillers, warranty through Husqvarna.

** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.

EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.

Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.

*** "Limited Lifetime Warranty" on Tiller tines and Fabricated Deck shell is for the life of the product or 7 (seven) years after the last date of the complete unit's final production, whichever comes first. Deck Shell replacement will be limited to a maximum of two (2) decks within the Limited Lifetime Warranty.

Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below

Product/Com

onent

Consumer (personal,

household use only)

1 Year No Warranty No Warranty

See to left See to left See to left

Consumer Commercial Rental

Commercial (any commercial,

professional, institutional, agricultural, or

income producing use, other than

Rental Use

Rental (any rental usage)

Armor Protected

Stamped Deck Shell

Reinforced area

Stamped Deck Shell below, NOT reinforced

No reinforced area

PRODUCT SPECIFICATIONS

Serial Number: Date of Purchase: Gasoline Capacity / Type: 1.0 Quarts (Unleaded Regular) Oil Capacity: 18.5 Ounces Oil Type (API SG–SL): SAE 30 (above 32°F) or SAE 10W-30 Spark Plug (Gap: .030") NGK BPR6ES Valve Clearance (± 0.04 mm): Intake: 0.015 mm; Exhaust: 0.020 mm Blade Bolt Torque: 35–40 ft. lbs.

• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

ACCESSORIES

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Husqvarna retailers and

service centers. Some of these accessories may not apply to your lawn mower.

KEY PART

NO. NO. DESCRIPTION

56 406712 21" Blade

57 418373 Blade Adapter

58 152124 Hinge Spring

59 - - - Engine, Honda, Model

Number GCV160-LAOS3A

(See Breakdown)

61 409148 Nut, Hex

62 73800400 Locknut, Hex 1/4-20

65 88348 Washer, Flat

66 197480 O-Ring

73 401630 Washer, Curved

74 851201X004 Washer, Special, Engine

75 413693 Kit, Rear Bafﬂ e

(Includes 3 Screws)

76 410589 Bafﬂ e, Rear

77 17411312 Screw, Rear Bafﬂ e

83 428501 Bafﬂ e, Front

84 17000510 Screw, Hex Head 5/16-18

- - 404764 Warning Decal (not shown)

- - 115481849 Owner’s Manual

Available accessories not included with mower:

- - 71 33623 Gas Can

(2.5 Gallon Container)

- - 71 33500 Fuel Stabilizer

- - 71 33000 SAE 30W Oil

(20 Ounce Bottle)

KEY PART

NO. NO. DESCRIPTION

32 440858X004 Selector Spring, Rear

33 87877 Selector Knob

34 401176X004 Axle Arm Assembly, Rear, LH

35 426589 Locknut, Hex 5/16-18

36 401638 Shoulder Bolt 5/16-18

37 401273X460 Wheel & Tire Assembly, Front

39 409149 Flanged Locknut, Hex

40 411949 Frame, Grassbag

41 194186 Hinge Screw

42 405421 Spring, Rear Door, LH

43 405423 Spring, Rear Door, RH

44 184193 Bolt, Rear Door

45 150406 Screw, Hex Head, Threaded,

Rolled 3/8-16 x 1

46 404763 Danger Decal

47 751153 Nut, Hex

48 401177X004 Axle Arm Assembly, Rear, RH

49 446779X460 Wheel & Tire Assembly, Rear

50 194715 Grassbag

51 147286 Hinge Rod

52 441951 Kit, Housing

(Includes Key Number 46)

53 851084 Screw, Hex Head, Grade 8

3/8-24 x 1-3/8

54 850263 Helical Lockwasher

55 851074 Hardened Washer

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

HUSQVARNA ROTARY LAWN MOWER - MODEL NUMBER 917.384507 (PRODUCT NUMBER 5521CM)

KEY PART

NO. NO. DESCRIPTION

1 194176X668 Control Bar

2 448516 Upper Handle Assembly

(Includes Foam Grip)

3 432254X498 Lower Handle

4 194788 Rope Guide

5 132004 Nut, Hex

6 191574 Handle Bolt

7 66426 Wire Tie

8 74780512 Bolt, Hex Head 5/16-18 x 3/4

9 154132 Hinge Bracket

10 185589 Mulcher Door

11 440934 Engine Zone Control Cable

12 178848 Hex Washer Head Screw

13 429930X004 Up-Stop Bracket

14 182398 Handle Knob

15 51793 Hairpin Cotter

18 17600406 Screw 1/4-20 x 3/8

19 401174X004 Axle Arm Assembly, Front, LH

20 401175X004 Axle Arm Assembly, Front, RH

21 418655 Kit, Rear Skirt

22 401621X004 Selector Spring, Front

23 401814X428 Rear Door Assembly

25 446258X668 Handle Bracket Assembly, LH

26 446262X668 Handle Bracket Assembly, RH

29 407494X005 Wheel Adjusting Bracket

30 401629 Spacer

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.

31 185595 Discharge Deﬂ ector

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