Husqvarna 917384505 Owner’s Manual
Owner's Manual
sqva
®
ROTA YLAWN
160cc Honda Engine
21" Multi-Cut
Model No.
917.384505
Product No.
5521CM
MOWER
• EspaSol, p. 20
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Husqvarna, Charlotte, NC 28269
Visit our website: www.husqvarna.com
U.S.A.
Safety Rules .......................................... 2-3
Warranty ................................................ 4-6
Product Specifications .............................. 7
Assembly / Pre-Operation ........................ 8
Operation ............................................. 9-12
IMPORTANT: This cutting machine iscapable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.
_,Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
&WARNING: Inorderto prevent accidental
starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wi reand place wi re where it cannot
come in contact with plug.
&WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
&WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
,_ CAUTION" Muffler and other engine
hot during operation and
parts become extremely_
remain hot after engine
has stopped. To avoid
severe burns on contact,
stay away from these areas.
I. GENERAL OPERATION
o Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
o Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
o Only allow responsible individuals, who
are familiar with the instructions, to
operate the machine.
o Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could
be picked up and thrown by blade.
o Be sure the area is clear of other people
before mowing. Stop the machine if
anyone enters the area.
Maintenance Schedule ........................... 13
Maintenance ...................................... 13-15
Service and Adjustments ................... 16-17
Storage .............................................. 17-18
Troubleshooting ................................. 18-19
Repair Parts ....................................... 38-45
o Do not operate the mower when bare-
foot or wearing open sandals. Always
wear substantial foot wear.
o Do not pull mower backwards unless abso-
lutely necessary. Always Iookdown and be-
hind before and while moving backwards.
o Never direct discharged material toward
anyone. Avoid discharging material
against awall or obstruction. Material may
richochet back toward the operator. Stop
the blade when crossing gravel surfaces.
o Do not operate the mower without prop-
er guards, plates, grass catcher or other
safety protective devices in place.
o See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories ap-
proved by the manufacturer.
o Stop the blade(s) when crossing gravel
drives, walks, or roads.
o Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
o Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
o Mow only in daylight or good artificial light.
o Do not operate the machine while under
the influence of alcohol or drugs.
o Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
o Disengage the self-propelled mech-
anism or drive clutch on mowers so
equipped before starting the engine.
o If the equipment should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibra-
tion is generally a warning of trouble.
o Always wear safety goggles or safety glass-
es with side shields when operati ng mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe
injury. All slopes require extra caution. If
2 you feel uneasy on a slope, do not mow it.
DO:
. Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
. Remove obstacles such as rocks, tree
limbs, etc.
o Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
o Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
o Do not trim excessively steep slopes.
o Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is
not alert to the presence of children. Children
are often attracted to the machine and the
mowing activity. Neverassume that children
will remain where you last saw them.
o Keep children out of the trimming area
and under the watchful care of another
responsible adult.
o Be alert and turn machine off if children
enter the area.
o Before and while walking backwards,
look behind and down for small children.
o Never allow children to operate machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
o Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
o Use only an approved container.
o Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
o Never refuel the machine indoors.
o Never store the machine or fuel contain-
er where there is an open flame, spark
or pilot light such as a water heater or
on other appliances.
o Never fill containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
o Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
o Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
o If fuel is spilled on clothing, change
clothing immediately.
o Never overfill fuel tank. Replace gas
cap and tighten securely.
V.
GENERALSERVICE
o
Never run machine inside a closed area.
o
Never make adjustments or repairs with
the engine (motor) running. Disconnect the
spark plug wire, and keep the wire away
from the plug to prevent accidental starting.
o Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
o Never tamper with safety devices.
Check their proper operation regularly.
o Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spill-
age. Allow machine to cool before storing.
o Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
o Never attempt to make wheel height
adjustments while the engine is running.
o Grass catcher components are subject to
wear, damage, and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check compo-
nents and replace with manufacturer's
recommended parts, when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
o Do not change the engine governor set-
ting or overspeed the engine.
o Maintain or replace safety and instruc-
tion labels, as necessary.
AWARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
Inthe state of California the above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is available through your nearest Husqvarna or
other authorized service center (See the REPAIR PARTS section of this manual).
3
Husqvama
CONSUMIER WHIEIELIED PRODUCTS - LiMiTED WARRANTY
Husqvarna warrants to the original retail purchaser that this Husqvarna® product is free from defects
in material or workmanship_ under normal use and maintenance from the date of retail purchase for
the applicable Warranty Period shown on Exhibit A. Certain components (e.g., engines and trans-
missions) are excluded from coverage, and other limitations apply, as described in this document.
Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited
Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM
Husqvarna replacement parts, subject to the limitations and exclusions described below. Husqvarna
does not offer an over-the-counter exchange program.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA.
ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANT-
ABILITY) IS LIMITED TOTHE DURATION OFTHEAPPLICABLE WARRANTY PERIOD UNDER THIS
LIMITED WARRANTY. THIS LIMITED WARRANTY MAY BE MODIFIED ONLY BY HUSQVARNA.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS,AND YOU MAYALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE. THIS WARRANTY IS GIVEN ONLY BY HUSQVARNA. THE ABOVE REMEDIES ARE
THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY. HUSQVARNA
AND ITS AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY SPECIAL, INCIDENTAL
OR CONSEQUENTIAL DAMAGE, INCLUDING LOST PROFITS RESULTING FROM ANY SUCH
BREACH, AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED. SOME STATES DO NOT AL-
LOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
LIMITATIONS AND EXCLUSIONS
1. Engines, Transmissions and certain other components are NOT covered.
This Limited Warranty does not cover any of the following:
(a) Engines and Attachments. Except where otherwise indicated on Exhibit A, all Engines and At-
tachments are not covered by this warranty. In most cases, these items are NOT manufactured
by Husqvarna inwhich case they may be covered separately by their respective manufacturer's
warranties if one is provided and included with the product at the time of purchase. All such
claims must be submitted and sent to the appropriate manufacturer or as otherwise directed
in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or
repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (exception
- models equipped with LCT engines). Husqvarna does not assume any warranty obligation
of the other manufacturer's engines.
(b) Transmissions. Except where otherwise indicated on Exhibit A, Transmission / Transaxle (in-
cluding Drive Systems) are not covered by this warranty. In most cases, these items are NOT
manufactured by Husqvarna in which case they may be covered separately by their respec-
tive manufacturer's warranties if one is provided and included with the product at the time of
purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-Torq
provide a warranty for the transmission / transaxle to the ultimate purchaser or to Husqvarna.
Husqvarna will assign the transmission / transaxle manufacturer's warranty or any rights thereof
to the original purchaser of the unit. To obtain transmission / transaxle warranty service, first
contact the retailer who you purchased the unit from. Should you require assistance or have
any questions concerning transmission / transaxle warranty coverage, contact Husqvarna di-
rectly at our website www.husqvarna.com or call 800-487-5951 for an authorized Husqvarna
service provider. All such claims must be submitted and sent to the appropriate manufacturer
or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle
warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume
any warranty obligation of the above listed manufacturers (for exceptions - see Exhibit A).
(c) Expendable Parts. This Limited Warranty does not cover general maintenance parts and items
("Expendable Parts"), including without limitation spark plugs, bulbs, filters, lubricants, starter
cords, belts, blades, and blade adapters.
(d) Emissions Control Components. This Limited Warranty does not cover Emissions control equip-
ment and components to the extent regulated by the U.S. Environmental Protection Agency or
similar state agencies. Such equipment and components are covered by a separate emission
control warranty statement supplied with your new product. Please consult this separate war-
ranty statement for details.
2. Any COMMERCIAL, INSITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING,
or RENTAL use will result in either NO WARRANTY or a Shortened Warranty Period. Depend-
ing on the product; there is either NO WARRANTY or a reduced warranty if the product is used
for commercial, institutional, agricultural, industrial, income producing, or rental purposes. Please
refer to Exhibit A.
4
Husqvarna
3. Owner's (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must
demonstrate reasonable care and use of the product, including, following the preventative mainte-
nance, storage, fuel and oil usages as prescribed in the enclosed operator's manual. For example,
the following items are the Owner's responsibility and are not covered by this Limited Warranty:
a. Set-up and pre-delivery service, and engine tune-ups.
b. Adjustments after the first (30) thirty days of purchase and beyond,
such as throttle cable, belt guides adjustments.
c. Preventative maintenance as outlined in the operator's manual.
In addition, you must cease using the product immediately upon any failure or damage.
The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.
4. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The
Limited Warranty does not cover damage other than that resulting from defects in material or
workmanship. The following are NOT considered defects in material or workmanship, and
therefore are NOT covered.
(a) Abrasion to mower decks;
(b) Tires damaged by external punctures;
(c) Natural discoloration of materials due to ultraviolet light;
(d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials
and/or structures;
In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from
abuse or neglect of the product related to or including any of the following:
(e) Failureto provide/perform required maintenance services as prescribed in theoperator's manual;
(f) Abuse, misuse, neglect, modifications, alterations, normal wear, improper servicing, use of
unauthorized attachments, Lack of lubrication or engine failure, due to the use of oils that do
not meet Engine manufacturer's specifications;
(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum
10% ethanol (grain alcohol) or 15% MTBE (Methyl/Tertiary/Butyl/Ether) is approved;
(h) Use of ether or any starting fluids;
(i) Pressure cleaning or steam cleaning the product;
(j) Use of spark plugs other than those meeting emission performance requirements listed in the
operator's manual;
(k) Tampering with engine speed governor or emission components, or running engines above
specified and recommended engine speeds as listed in your operator's manual;
(I) Operation of the unit with improperly installed/removed or modified cutting shields, guards, or
safety devices;
(m)Any removed/damaged air filter, excessive dirt, abrasives, salt water, moisture, corrosion, rust,
varnish, stale fuel, or any adverse reaction due to incorrect storage procedures;
(n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an
authorized Husqvarna servicing dealer during the warranty period;
(o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with
recommended greasing intervals, water or moisture damage, and/or improper storage;
(p) Sprayers pumping or spraying caustic or flammable materials, lack of or broken strainers; or
(q) Continued use of product, after initial operational problem or failure occurs.
HOW TO OBTAIN SERVICE
5. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your
responsibility (at your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna
Servicing Dealer/Center and arrange for pick-up or return of your unit after the repairs have been
made. Ifyou do not know the location of your nearest authorized Husqvarna Servicing Dealer, call
Husqvarna, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time,
or visit www.husavarna.com. Should you require assistance or have questions concerning this
Limited Warranty, you may contact us at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM
Eastern Standard Time or contact us through the web at www.husqvarna.com.
6. Documentation Required. You must maintain and present Proof of purchase (including
date, product model and, if applicable, engine serial number) to an authorized Husqvarna
Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests
solely with the owner-customer. Husqvarna encourages you to register your product online at
www.husavarna.com to help ensure, among other things, that you can be notified of important
product information. However, registering your product is not a condition of warranty service.
Husqvarna Consumer Outdoor Products N.A., Inc.; Husqvama Professional Products, Inc.
9335 Harris Corners Parkway, Charlotte, NC 28269
5 575 49 43-01 R3 2010
ExhibitA Consumer (personal, Commercial (any commercial, Rental (any rental
Product/Component use, other than Rental Use)
Frame, Chassis, Front Axle 5 Years NO WARRANTY NO WARRANTY
Engine* * * *
Transmission (if by HusqvarnalPeerless) 3 Years NO WARRANTY NO WARRANTY
Transmission (if third party) ........
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY
Engine*
Transmission **
Battery
household use only) professional, institutional, usage)
arigculutral, or income producing
** NO WARRANTY NO WARRANTY
1 Year Pro-rated NO WARRANTY NO WARRANTY
3 Years NO WARRANTY NO WARRANTY
Engine*
Transmission **
Battery
Other Non-Expendable Components
** ** **
1 Year Pro-rated 1 Year Pro-rated NO WARRANTY
3 Years 1 Year NO WARRANTY
;L er
Engine* * * *
Other Non-Expendable Components 2 Years 90 days 90 days
W,_kae r__:_1_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_1::::1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_::::_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_::::1_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_11_11_11_1_
Engine* * * *
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY
Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Sn _w ,Th ....
Engine* * * *
Engine* * * *
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY
Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Tiller Tines *** NO WARRANTY NO WARRANTY
"Ho rs,,,:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::,,,,::i::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::,,,,
Engine* * * *
Engine* * * *
Transmission 2 Years NO WARRANTY NO WARRANTY
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY
Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
cu....
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY
Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Model Engine ....
5525PW: Pump / non-expendable parts 2 Years NO WARRANTY NO WARRANTY
All other Engine ....
Models: Pump / non-expendable parts 2 Years 2 Years NO WARRANTY
tots"
Engine* * * *
Other Non-Expendable Components* Parts Only) (2nd Year Parts Only) NO WARRANTY
•2 Years (2nd Year *2 Years-1365GN
Spreader ......................................................! ear.................................! Year....................!..........! Year.........
Mowers:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_::::::_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_:_'
Robotic Mower 2 Years 90 days 90 days
Battery 1 Year 1 Year 1 Year
Pats"_AceSs i_
Accessories (e.g., grass catcher, bumper
guard accessories, etc. 1 Year NO WARRANTY NO WARRANTY
Replacement parts and/or accessories
3rovided under this Limited Warranty are
warranted only for the BALANCE of the
warranty period applicable to the part or
accessory that was replaced. See to left See to left See to left
• £_e £_narat_ Fnain_ Manufac.fur_r'._ r_r Consumer Commercial Rental
Manufacturer's warranty LCT Engines on specific Snow Throwers & Tillers, warranty through Husqvarna.
•* See reference 1 (b) of the warranty statement.
RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.
Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.
..... Limited Lifetime Warranty" on Tiller tines is for the life of the product or 7 (seven) years after
the last date of the complete unit's final production, whichever comes first.
NO WARRANTY NO WARRANTY
6
Serial Number:
Date of Purchase:
Gasoline Capacity / Type: 1.0 Quarts (Unleaded Regular)
Oil Capacity: 18.5 Ounces
Oil Type (API SG-SL): SAE 30 (above 32°F) or SAE 10W-30
Spark Plug (Gap: .030") NGK BPR6ES
Valve Clearance (+ 0.04 mm): Intake: 0.015 mm; Exhaust: 0.020 mm
Blade Bolt Torque: 35-40 ft. Ibs.
o The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Husqvarna retailers and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
_GAS
CANS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
AIR FILTERS
GRASS CATCHERS
SIDE DISCHARGE
LAWN MOWERS
WHEELS
FOR
SPARK PLUGS
ENGINE OIL
7
Read these instructions and this manual in
its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe engine.
Your new lawn mower has been as-
sembled at the factory with the excep-
tion of those parts left unassembled for
shipping purposes. To ensure safe and
proper operation of your lawn mower, all
parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thoroughly for additional
loose parts.
Operator MOWING
f POSITION
control bar
/ _ ":L
/ //
///
iX
UP
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
/ Upper
handle
Handle
knob
Lower handle
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle sec-
tion locks into place in mowing position.
2. Remove protective padding, raise up-
per handle section into place on lower
handle and tighten both handle knobs.
3. Remove handle padding holding
operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "AD-
JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Vinyl Frame
bindings opening
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to bag-
ging or discharging, see "TO CONVERT
MOWER" in the Operation section of this
manual.
8
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Handle knob
Starter
handle Gasoline filler cap
Fuel valve lever
Grass
catcher
Engine oil ca
with dipstick
Muffler
Mulcher door
IMPORTANT: This lawn mower is shipped (on each wheel)
WITHOUT OIL OR GASOLINE in the engine.
NOTE" Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.
Spark plug
Housing
Wheel adjuster
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. &WARNING: The blade turns when the engine is running.
Operator presence control bar = must Mulcher door = allows conversion to
be held down to the handle to start the discharging or bagging operation.
engine. Release to stop the engine. 9 Starter handle = used for starting engine.
The operation of any lawn
SAFETVG'ASSESmowercan result inforeign
objectsthrownintotheeyes,
which can result in severe
eye damage. Always wear
safety glasses or eye shields while oper-
ating your lawn mower or performing any
adjustmentsor repairs. We recommenda
standardsafetyglassesorwidevisionsafety
maskworn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
Engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
_I,CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not under
any circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
o Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit
your requirements. Medium position is
best for most lawns.
o To change cutting height, squeeze ad-
juster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when
plate tab inserts into hole in lever. Also, 9-
position adjusters (if so equipped) allow lever
to be positioned between the plate tabs.
LEVER BACKWARD
TO LOWER MOWER
Plate tab
o To convert to mulching or discharging
operation, remove grass catcher and
close rear door.
Pivot pins Rear Grass
catcher
handle
Catcher frame hook
SIDE DISCHARGING
o Rear door must be closed.
o Open mulcher door and install dis-
charge deflector under door as shown.
o Mower is now ready for discharging
operation.
o To convert to mulching or bagging opera-
tion, discharge deflector must be removed
and mulcher door must be closed.
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
_ Discharge deflector installed.
CAUTION: Do not run your lawn mower
without rear door closed, clipping deflector
or approved grass catcher in place. Never
attempt to operate the lawn mower with the
rear door removed or propped open.
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
o Lift rear door of the lawn mower and
place the grass catcher frame hooks
onto the door pivot pins.
Open mulcher door
Install
discharge
10defiect°r
MOWERISNOWREADYFOR
DISCHARGINGOPERATION
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when empty-
ing; it will cause unnecessary wear.
'\
Grass
catcher
-- frame
handle
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual.
A CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level.
2. Remove oil fill cap/dipstick from spout.
3. You recieve a container of oil with the
unit. Slowly pour the entire container
down the oil fill spout into the engine.
4. Insert and tighten oil fill cap/dipstick.
IMPORTANT:
, Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
, Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL" in the Mainte-
nance section of this manual.
ADD GASOLINE
, Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel fresh-
ness.
,A CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
& CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ADD GASOLINE
, Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline. Pur-
chase fuel in quantities that can be used
within 30 days to assure fuel freshness.
& CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
& CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Empty the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh
fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products inthe fuel tank
or permanent damage may occur.
Oil fill cap / Gasoline
di filler cap
Upper Lowe
11 mark mark
TO STOP ENGINE
, To stop engine, release operator pres-
ence control bar. Wait until blade and
all moving parts have stopped and turn
fuel valve to OFF position if you do not
intend to restart the engine soon.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product
and should be considered normal.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON (1\1) position.
3. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter rope
to snap back.
NOTE: The choke lever automatically
begins moving to the OFF position when
operator presence control bar is held
down to handle.
OFF lever
Fuel valve lever
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage
your mower and could void your warranty.
. Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings.
It may also be necessary to reduce
ground speed and/or run the lawn
mower over the area a second time.
, For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
, For better grass bagging and most cut-
ting conditions, the engine speed should
be set in the FAST position.
, Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
, Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
, The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
, Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be
exposed to direct sunlight.
, For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown it
will be necessary to raise the height of cut
to reduce pushing effort and to keep from
overloading the engine and leaving clumps
of mulched grass. For extremely heavy
grass, reduce your width of cut by overlap-
ping previously cut path and mow slowly.
MAX 1/3
, Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
, Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
12 and graining of the lawn.
MAINTENANCE BEFOREAFTEREVERY
EACH EACH 10
SCHEDULE USE USE HOURS
Check for Loose Fasteners 1_#
_ lean /Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels 1_
Clean Lawn Mower ....
M Clean under Drive Cover ***
O Check Drive Belt / Pulleys ***
W Check / Sharpen / Replace Blade
_ Lubrication
Clean and Recharge Battery **
-- Check Engine Oil level
I_ Change Engine Oil
N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug
IE Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
i,/
EVERY EVERY
25HOURS 100 STORAGE
OR SEASON HOURS
BEFORE
v"
t/3
v'
_4
_,2
_4
_4
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
o At least once a year, replace the spark
plug, clean or replace air filter element
and check blade for wear. A new spark
plug and clean/new air filter element
assure proper air-fuel mixture and help
your engine run better and last longer.
o Follow the maintenance schedule in this
manual.
BEFORE EACH USE
o Check engine oil level.
o Check for loose fasteners.
LUBRICATION
Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
(_ Wheel
adjuster (on
each wheel)
(_) Engine oil
(_ Mulcher
door hinge
(_) Rear door
(_ Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
3graphite type lubricant sparingly.
1
hinge
LAWN MOWER
Always observe safety rules when per-
forming any maintenance.
TIRES
, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
, Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace bent or damaged blades.
A CAUTION" Use only a replacement
blade approved by the manufacturer of
your mower. Using a blade not approved
by the manufacturer of your mower is
hazardous, could damage your mower and
void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hardware
(bolt, Iockwasher and hardened washer).
TO REPLACE BLADE
1. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (oppo-
site sharp edge) is up toward the engine.
3. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
4. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
, The recommended tightening torque is
35-40 ft. Ibs.
Blade adapter Ke, Crankshaft
Lockwasher
Blade
, quently to avoid possible engine damage
Blade
bolt Hardened .....::::::, / \
washer Trailing edge
Crankshaft 14 is not used for 25 hours in one year.
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts
section of this manual.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening the blade - but if you do, be sure
the blade is balanced. An unbalanced
blade will cause eventual damage to lawn
mower or engine.
, The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
, To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
GRASS CATCHER
The grass catcher may be hosed with
water, but must be dry when used.
Check your grass catcher often for dam-
age or deterioration. Through normal
use it will wear. If catcher needs replac-
ing, replace only with approved replace-
ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
LUBRICATION
Use only high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
l_t I]
_:_o]
°F -20 0 30 32 40 60 80 100
°C -30 -20 -t; ; t; 20 30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Multi-viscosity oils (5W30, 10W30
etc.) improve starting in cold weather, and
you should check your engine oil level fre-
from running low on oil.
Change the oil after every 25 hours of opera-
tion or at least once a year if the lawn mower
4O
Checkthe crankcaseoil levelbefore
startingthe engineand aftereach five(5)
hoursof continuoususe. Tightenoil plug
securelyeachtime you checktheoil level.
TO CHANGEENGINEOIL
NOTE: Beforetipping lawn mowerto drain
oil, emptyfueltank by runningengineuntil
fuel tank is empty.
1. Disconnectsparkplug wire fromspark
plugand placewire whereit cannot
come in contact with plug.
2. Remove oil fill cap/dipstick; lay aside
on a clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to re-
move any oil trapped inside of engine.
Replace the air filter every 100 hours of
operation or every season, whichever oc-
curs first. Service air cleaner more often
under dusty conditions.
TO CLEAN AIR FILTER
1. Remove cover.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge.
,_,CAUTION" Petroleum solvents, such as
kerosene, are not to be used to clean car-
tridge. They may cause deterioration of the
cartridge. Do not oil cartridge. Do not use
pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover.
Slot
Tab
Cartridg
Sontainer
.
Wipe off any spilled oil from lawn
mower or side of engine.
5.
Fill engine with oil. Slowly pour oil
down the oil fill spout into the engine.
6.
Wait one minute to allow oil to settle.
Use guage on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
DO NOT thread the cap into the tube
when taking reading.
Oil fill cap /
dipstick
Upper _
mark
7.
Continue adding small amounts of
oil and rechecking the dipstick until it
reads full. DO NOT overfill, or engine
will smoke on startup.
.
Always be sure to retighten oil fill cap/
dipstick before starting engine.
9.
Reconnect spark plug wire to plug.
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Filter cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting
are shown in the "PRODUCT SPECIFIC-
ATIONS" section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-grass
and trash. Clean the underside of your
mower after each use.
,_CAUTION" Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with spark plug.
, Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash.
, Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
, Keep finished surfaces and wheels free
of all gasoline, oil, etc.
, We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can result in short-
ened engine life.
15
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