Husqvarna 917380451 Owner’s Manual

Owner's Manual

sqva

OTARY LAWN

173cc Kohler Engine

Power-Propelled

22" Multi-Cut

Model No.

917.380451 Product No.

38045

MOWER

• EspaSol, p. 23

CAUTION'.

Read and follow all Safety Rules and Instructions

before operating this equipment

Husqvarna, Charlotte, NC 28269

Visit our website: www.husqvarna.com

U.S.A.

Safety Rules .......................................... 2-3

Warranty ................................................ 4-7

Product Specifications .............................. 8

Assembly / Pre-Operation ........................ 9

Operation ........................................... 10-14

Maintenance Schedule ........................... 15

IMPORTANT: This cutting machine iscapable of amputating hands and feet and throwing ob-

jects. Failure to observe the following safety instructions could result in serious injury or death. _:i,Look for this symbol to point out impor-

tant safety precautions. It means CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

A WARNING: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot come in contact with plug.

,&WARNING" Engine exhaust, some of its

constituents, and certain vehicle compo- nents contain or emit chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm.

,&WARNING" Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm. Wash

hands after handling.

,& CAUTION: Muffler and other engine

parts become extremely hot during operation and remain hot after engine

has stopped. To avoid severe burns on contact,

stay away from these areas. I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis- charge opening at all times.

• Only allow responsible individuals, who

are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which could

be picked up and thrown by blade.

• Be sure the area is clear of other people

before mowing. Stop the machine if anyone enters the area.

Maintenance ...................................... 15-18

Service and Adjustments ................... 19-20

Storage .............................................. 20-21

Troubleshooting ................................. 21-22

Repair Parts ....................................... 44-53

• Do not operate the mower when bare- foot or wearing open sandals. Always

wear substantial foot wear.

• Do not pull mower backwards unless abso- lutely necessary. Always Iookdown and be- hind before and while moving backwards.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may

richochet back toward the operator. Stop the blade when crossing gravel surfaces.

• Do not operate the mower without prop- er guards, plates, grass catcher or other

safety protective devices in place.

• See manufacturer's instructions for proper operation and installation of

accessories. Only use accessories ap- proved by the manufacturer.

• Stop the blade(s) when crossing gravel drives, walks, or roads.

• Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.

• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Never operate machine in wet grass. Always be sure of your footing: keep a

firm hold on the handle; walk, never run.

• Disengage the self-propelled mecha- nism or drive clutch on mowers so

equipped before starting the engine.

• If the equipment should start to vibrate abnormally, stop the engine (motor) and

check immediately for the cause. Vibra- tion is generally a warning of trouble.

• Always wear safety goggles or safety glass- es with side shields when operating mower.

II. SLOPE OPERATION Slopes are a major factor related to slip &

fall accidents which can result in severe injury. All slopes require extra caution. If

2 you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall

grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or

embankments. The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced

footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator is

not alert to the presence of children. Children are often attracted to the machine and the

mowing activity. Neverassume that children

will remain where you last saw them.

* Keep children out of the trimming area

and under the watchful care of another

responsible adult.

* Be alert and turn machine off if children

enter the area.

* Before and while walking backwards,

look behind and down for small children.

* Never allow children to operate machine. * Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

* Extinguish all cigarettes, cigars, pipes

and other sources of ignition. * Use only an approved container. * Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling. * Never refuel the machine indoors.

* Never store the machine or fuel contain-

er where there is an open flame, spark

or pilot light such as a water heater or

on other appliances. * Never fill containers inside a vehicle, on

a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

* Remove gas-powered equipment from

the truck or trailer and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

* Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

* If fuel is spilled on clothing, change

clothing immediately.

* Never overfill fuel tank. Replace gas

cap and tighten securely.

V. GENERAL SERVICE

* Never run machine inside a closed area. * Never make adjustments or repairs with

the engine (motor) running. Disconnect the spark plug wire, and keep the wire away

from the plug to prevent accidental starting.

* Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

* Never tamper with safety devices.

Check their proper operation regularly.

* Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spill- age. Allow machine to cool before storing.

* Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

* Never attempt to make wheel height

adjustments while the engine is running.

* Grass catcher components are subject to

wear, damage, and deterioration, which

could expose moving parts or allow objects to be thrown. Frequently check compo-

nents and replace with manufacturer's recommended parts, when necessary.

* Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

* Do not change the engine governor set-

ting or overspeed the engine.

* Maintain or replace safety and instruc-

tion labels, as necessary.

AWARN[NG: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

Inthe state of California the above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual).

Husqvarna

Consumer Wheeled Products - Limited Warrant_

Husqvarna warrants to the original retail purchaser that this Husqvarna,_R_' product is free from defects in material or work- manshil_ under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on Exhibit A. This Limited Warranty may not be transferred to any subsequent prochaser of this Husqvarna,_R_' product. Certain

components (e.g., engines and transmissions) are excluded from coverage, and other limitations apply, as described in this document. Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM Husqvarna replacement parts, sub-

ject to the limitations and exclusions described below. Husqvama does not offer an over-the-counter exchange program.

DISCLAIMERS, LIMITATIONS AND EXCLUSIONS

1. WARRANTY DISCLAIMER. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, EXCEPT AS MAY BE PROVIDED BY LAW. THIS WARRANTY IS GIVEN ONLY BY HUSQVARNA,

AND MAY BE MODIFIED ONLY BY HUSQVARNA. THIS LIMITED WARRANTY IS THE FINAL EXPRESSION OF OUR AGREEMENT, AND IS A COMPLETE AND EXCLUSIVE STATEMENT OF THE TERMS OF THAT AGREE-

MENT. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY BASED ON LOCALITY

2. LIMITED DURATION. ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANT-

ABILITY) IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY. SOME LOCALITIES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY

LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.

3. EXCLUSIVE REMEDIES. SOME LOCALITIES, INCLUDING THE PROVINCE OF QUEBEC, DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR INJURY TO PERSON OR FOR DAMAGES RESULTING

FROM THE FAULT OF THE MANUFACTURER AND/OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. AS SUCH, SOME OF THE FOLLOWING LIMITATIONS MAY NOT APPLY TO YOU.

THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY.

NO OTHER REMEDY, INCLUDING, BUT NOT LIMITED TO ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSE-

QUENTIAL DAMAGES, FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE, AND ALL SUCH DAMAGES ARE HEREBY

DISCLAIMED.

4. Engines, Transmissions and certain other components are NOT covered. This Limited Warranty does not cover any of the t\_llowing:

(a) Etlgines and Attachments. Except where otherwise indicated on Exhibit A, all Engines and Attachments are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvama in which case they may

be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the

time of purchase. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (with the exception of models equipped with LCT engines). Husqvarna does

not assume any warranty obligation of the other manufacturers' engines under this Limited Warranty. (b) Tra,smissions. Except where otherwise indicated on Exhibit A, Transmission / Transaxle (including Drive Systems) are

not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvama in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-To N provide a warranty

for the transmission / transaxle to the ultimate purchaseD or to Husqvarna. Husqvama will assign the transmission / transaxle manufacturer's warranty or any rights thereof to the original purchaseD of the unit. To obtain transmission / transaxle waD-

ranty service, first contact the retailer who you purchased the unit from. Should you require assistance or have any questions concerning transmission / transaxle warranty coverage, contact Husqvarna directly at our website wwv_.husqvarna.com or call 800-487-5951 (US) or 800-805-5523 (Canada) for an authorized Husqvarna service provider. All such claims must be

submitted and sent to the appropriate manufacturer or as otherwise directed in those separate wananties. Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume any obliga- tions under this Limited Warranty for the above listed manufacturers (for exceptions - see Exhibit A).

(c) Expendable Parts. This Limited Warranty does not coveD general maintenance parts and items ("Expendable Parts"), including without limitation spark plugs, bulbs, filters, lubricants, starter cords, belts, blades, and blade adapters.

(d) Emissiot_s (Untrol (Umponents. This Limited Warranty does not cover Emissions control equipment and components to the extent regulated by the U.S. Environmental Protection Agency or similar state, provincial or federal agencies. Such equip-

ment and components are covered by a separate emission control warranty statement supplied with your new product. Please consult this separate warranty statement for details.

5. Any COMMERCIAL, INSTITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING, or RENT- AL use will result in either No Warranty or a Shortened Warranty Period. Depending on the product, there is either

NO WARRANTY (whether statutory, contractual or otherwise) or a reduced warranty if the product is used for commercial,

institutional, agricultural, industrial, income producing, or rental purposes and, in such circumstances, this Limited Warranty is offered instead of and replaces any warranty regime provided for by law. Please refer to Exhibit A.

6. Reconditioned or Refurbished Products have a 30 Day Limited Warrant'. Under this Limited Warranty, Certified Fac- tory Reconditioned or Refurbished products have a 30 Day Limited Warranty for parts and labor for Non-Commercial Use.

Products are only reconditioned at the Husqvarna Factory.

Husqvarna

7. Owner's (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must exercise reasonable

care and use of the product, including, following the preventative maintenance, storage, fuel and oil usages as prescribed in the enclosed operator's manual. For example, the following items are the Owner's responsibility and are not covered by this

Limited Warranty:

a. Set-up and pre-delivery service, and engine tune-ups; b. Adjustments after the first (30) thirty days of purchase and beyond, such as throttle cable, belt guides adjustments; and c. Preventative maintenance as outlined in the operator's manual.

In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.

8. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Limited Warranty does not cover damage other than that resulting fiom defects in material or workmanship. The following are NOT considered defects

in material or workmanship, and therefore are NOT covered.

(a) Abrasion to mower decks; (b) Tires damaged by external punctures;

(c) Natural discoloration of materials due to ultraviolet light; (d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;

In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from abuse or neglect of the product related to or including any of the following:

(e) Failure to provide or perform required maintenance services as prescribed in the operator's manual; (l) Abuse, misuse, neglect, modifications, alterations, normal wear, improper servicing, use of unauthorized attachments,

Lack of lubrication or engine failure, due to the use of oils that do not meet Engine manufacturer's specifications;

(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum 10% ethanol (grain alco-

hol) or 15% MTBE (methyl/tertiary_utyl/ether) is approved; (h) Use of ether or any starting fluids; (i) Pressure cleaning or steam cleaning the product; (j) Use of spark plugs other than those meeting emission performance requirements listed in the operator's manual;

(k) Tampering with engine speed governor or emission components, or running engines above specified and recom-

mended engine speeds as listed in your operator's manual; (1) Operation of the unit with improperly installed/removed or modified cutting shields, guards, or safety devices;

(m) Any removed/damaged air filter, excessive dirt, abrasives, salt water, moisture, corrosion, rust, varnish, stale fuel, or

any adverse reaction due to incorrect storage procedures; (n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an authorized Husqvarna

servicing dealer during the warranty period; (o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with recommended greas-

ing intervals, water or moisture damage, and/or improper storage; (p) Sprayers pumping or spraying caustic or flammable materials, lack of or broken strainers; or (q) Continued use of product, after initial operational problem or failure occurs.

9. Reinforced Stamped (Armor Protected) 10 Year Limited & Fabricated Limited Lifetime, Deck Warranties. These Limited Warranties are for the deck shell only - mechanical components/parts such as belts, pulleys, spindle housings, bear-

ings, blades, rods, height adjusters, caster/anti scalp wheels etc.., are NOT covered. The Limited Lifetime Warranty does not cover damage other than that resulting fiom defects in material or workmanship. The following are NOT considered defects

in material or workmanship, and therefore are NOT covered:

(a) Abrasion to mower decks, including sand wear; (b) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;

HOW TO OBTAIN SERVICE

10. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your responsibility (at

your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer/Center and arrange for pick-up or return of your unit alter the repairs have been made. If you do not know the location of your nearest authorized

Husqvarna Servicing Dealer, call Husqvarua, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time, or visit w_wv.husqvarna.com Should you require assistance or have questions concerning this Limited Warranty, you

may contact us at 800-487-5951 (US) or 800-805-5523 (Canada) during the hours of 8:00 AM to 8:00 PM Eastern Standard Time or contact us through the web at w_wv.husqvarna.com.

11. Documentation Required. You must maintain and present Proof of purchase (including date, product model and, if applicable, engine serial number) to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests solely with you. Husqvarna encourages you to register your product online at w_wv.usa.

husqvarna.com (US & Canada) to help ensure, among other things, that you can be notified of important product information. However, registering your product is not a condition of warranty service.

H71sqvarna ProJbssiona/ Prod71cts,NA, Inc.

9335 Harris (_rners Park_,'av Suite 500, Charlotte, NC 28269

5 575 49 43-01 W 2012 IR

Husqvama

Consumer Wheeled Limited Warranty Chart 2012 Exhibit A

Consumer (personal, Commercial (any commercial, Rental (any

household use only) orofessional, institutional, agricultural, or rental usage)

Product/Component ........................................ Rent@! U_e/ ..................................

IFrame, Chassis, Front Axle _ _ IEngine* ITransmission (if made by Husqvarna/Peerless) 3 Years No Warranty No Warranty

ITransmission (if third party) _ IXLS Models only - stamped deck shell. Armor IProtected Urnited Warranty 10 Years No Warranty No Warranty

IFabricated Deck shell. Limited Lifetime Warranty *** No Warranty No Warranty IBattery 1 Year Pro-rated No Warranty No Warranty

IOther Non-Expendable Components 3 Years No Warranty No Warranty

Engine* * *

Transmission .... No Warranty No Warranty

RZ4623 (967009801 & 967009802) RZ5426 (967003601 & 967003602) - stamped deck shell. Armor Protected Limited Warranty 10 Years No Warranty No Warranty

Fabricated Deck shell, Limited Lifetime Warranty *** No Warranty No Warranty Battery 1 Year Pro-rated No Warranty No Warranty

Engine* * * Transmission ** ** ** **

MZ5424S & MZ5425S (967003901 & 25021) - stamped deck shell, Armor Protected Limited Warranty 10 Years No Warranty No Warranty

income producing use, other than

Fabricated Deck shell, Limited Lifetime Warranty *** No Warranty No Warranty Battery 1 Year Pro-rated No Warranty No Warranty Other Non-Expendable Components 3 Years 1 Year No Warranty

lZ5 sn Engine*

Other Non-Expendable Components

Engine* Transmission

Other Non-Expendab e Components

_ii 5525PW:

ine*

er Non-Expendable Components

er Pressure Washers (6027PW, 9032PW, 1340PW)

ine*p I

er Non-Expendable Components

2 Years

2 Years 2 Years

2 Years 2 Years No Warranty 2 Years 2 Years No Warranty

lii_i_iiii_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_ill_`lli_i_iiii_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_i_`_ii_i_iiii_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_iii_i_

*2 Years (2nd Year Parts

Only) *2 Years-1365GN (2nd Year Parts Only) No Warranty

90 days

No Warranty No Warranty

90 days

No Warranty No Warranty

Husqvarna

Consumer Wheeled Limited Warranty Chart 2012

Consumer (personal,

household use only)

Product/Component

Accessories (e.g., grass catcher, bumper guard accessories, etc. 1 Year No Warranty No Warranty

Replacement parts and/or accessories provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced.

* See Separate Engine Manufacturer's or Manufacturer's warranty. LCT Engines on specific Snow Throwers & Tillers, warranty through Husqvarna.

** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.

Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.

MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.

..... Limited Lifetime Warranty" on Tiller tines and Fabricated Deck shell is for the life of the product or 7 (seven) years after the last date of the

complete unit's final production, whichever comes first. Deck Shell replacement will be limited to a maximum of two (2) decks within the Limited Lifetime Warranty.

Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below

See to left See to left See to left

Consumer Commercial Rental

Commercial (any commercial,

_rofessional, institutional, agricultural, or

income producing use, other than

Rental Use)

Exhibit A

Rental (any

rental usage)

Armor Protected

Stamped Deck Shell

Reinforced area

Stamped Deck Shell below, NOT reinforced

No reinforced area

Serial Number:

Date of Purchase:

Gasoline Capacity / Type: 1.5 Quarts (Unleaded Regular) Oil Capacity: 20 Ounces Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 10W-30 (below 32°F)

Spark Plug: Champion RC12YC (Gap: .030") Blade Bolt Torque: 35-40 ft. Ibs.

• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Husqvarna retailers and service centers. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REAR DISCHARGE

LAWN MOWERS

STABILIZER

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES BLADE ADAPTERS

AIR FILTERS

GRASS CATCHERS

SIDE DISCHARGE

LAWN MOWERS

WHEELS

FOR

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have been placed in the parts bag.

TO REMOVE MOWER FROM CARTON

1. Remove loose parts included with mower.

2. Cut down two end corners of carton and lay end panel down flat.

3. Remove all packing materials except padding between upper and lower handle and padding holding operator

presence control bar to upper handle.

4. Roll lawn mower out of carton and check carton thoroughly for additional

loose parts.

HOW TO SET UP YOUR MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.

1. Raise handles until lower handle sec- tion locks into place in mowing position.

2. Remove protective padding, raise up- per handle section into place on lower

handle and tighten both handle knobs.

3. Remove handle padding holding operator presence control bar to upper handle.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD-

JUST HANDLE" in the Service and Adjust-

ments section of this manual.

Bolt

Handle bracket

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.

Make sure the frame handle is outside of the bag top.

2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes, if

bag gets wet, let itdry before using.

Operator MOWING presence POSITION

control bar /

/// \, \

ill III

Lower handle

Upper

handle

Handle

knob

Vinyl Frame

bindings opening

TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be

used as a mulcher. To convert mower to bagging or discharging, see "TO CON-

VERT MOWER" in the Operation section of this manual.

KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING

YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize

yourself with the location of various controls and adjustments. Save this manual for

future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Operator presence control bar

control levers

Handle knobs

Gasoline filler cap

Starter

handle

plug

Grass catche

filter

Engine oil ca

with dipstick

Muffler

cover

Mulcher door

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Housing

Wheel adjuster (on each wheel

NOTE: Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.

MEETS CPSC SAFETY REQUIREMENTS Husqvarna rotary walk-behind power lawn mowers conform to the safety standards of

the American National Standards Institute and the U.S. Consumer Product Safety

Commission. _, WARNING" The blade turns when the engine is running. Operator presence control bar - must Mulcher door - allows conversion to

be held down to the handle to start the discharging or bagging operation. engine. Release to stop the engine. Drive control levers - used to engage

Starter handle - used for starting engine. 10 power-propelled forward motion of mower.

The operation of any lawn

SAFETYGLASSESmower can result in foreign

objects thrown into the eyes,

which can result insevere eye

damage. Always wear safety

glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a standard safety

glasses or wide vision safety mask worn over spectacles.

HOW TO USE YOUR MOWER

ENGINE SPEED

The engine speed was set at the factory for

optimum performance. It is not adjustable. ENGINE ZONE CONTROL

,ACAUTION: Federal regulations require

an engine control to be installed on this lawn mower in order to minimize the risk

of blade contact injury. Do not under

any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which

requires the operator to be positioned behind the lawn mower handle to start

and operate the lawn mower.

DRIVE CONTROL

• Self-propelling is controlled by hold-

ing the operator presence control bar

down to the handle and pulling the drive control lever rearward to the handle.

The farther toward the handle the lever

is pulled, the faster the unit will travel.

• Forward motion will stop when either

the operator presence control bar or drive control lever are released. To stop

forward motion without stopping engine,

release the drive control lever only. Hold operator presence control bar down against handle to continue mowing with-

out self-propelling.

NOTE: Ifafter releasing the drive control the mower will not roll backwards, push the mow-

erforward slightly to disengage drive wheels.

• To keep drive control engaged when turning corners, push down on the

handle to lift the front wheels off the

ground while turning lawn mower.

Operator presence control bar

DRIVE CONTROL ADJUSTMENT

Over time, the drive control system may

become "loose", resulting indecreased

speed. There is a turnbuckle on the

underside of the drive control housing to increase tension on the drive cable. Pro-

ceed as follows:

1. Turn unit off and disconnect spark plug wire from spark plug.

2. Turn nut on underside of drive control to increase drive speed.

3. Operate mower to test drive speed.

Readjust as required.

4. If condition fails to improve after the above steps (forward speed remains

the same), your drive belt is worn and should be replaced.

Adjustment turnbuckle

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit your requirements. Medium position is

best for most lawns.

• To change cutting height, squeeze ad-

juster lever toward wheel. Move wheel

up or down to suit your requirements. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-

position adjusters (if so equipped) allow lever

to be positioned between the plate tabs.

ROTATE LEVER TOWARD ENGINE TO LOWER MOWER

Plate tab

-Lever

_rlve

control levers

TO ENGAGE DRIVE CONTROL

DRIVE CONTROL DISENGAGED 11

ROTATE LEVER AWAY FROM ENGINE

TO RAISE MOWER

TO CONVERT MOWER

Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging or discharging:

REAR BAGGING

• Lift rear door of the lawn mower and place the grass catcher frame hooks

onto the pivot brackets.

• To convert to mulching or discharging

operation, remove grass catcher and close rear door.

door

Grass bag bracket

'_.. handle

Grass frame hook

Grass

catcher

SIDE DISCHARGING

• Rear door must be closed.

• Open mulcher door and install dis-

charge deflector under door as shown.

• Mower is now ready for discharging

operation.

• To convert to mulching or bagging

operation, discharge deflector must be

removed and mulcher door must be

closed.

\ /

MOWER IS NOW READY FOR DISCHARGING

OPERATION

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING -

1. Rear door closed.

2. Mulcher door closed. FOR REAR BAGGING -

1. Grass catcher installed.

2. Mulcher door closed. FOR SIDE DISCHARGING -

1. Rear door closed.

2. Discharge deflector installed.

,_CAUTION: Do not run your lawn

mower without rear door closed, clipping

deflector or approved grass catcher in

place. Never attempt to operate the lawn mower with the rear door removed or

propped open.

Unlock latch

Open mulcher door

Discharge

deflector

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the

frame handle.

2. Remove grass catcher with clippings

from under lawn mower handle.

3. Empty clippings from bag using both

frame handle and bag handle.

NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wear.

Bag handle

Grass

catcher

frame

handle

BEFORE STARTING ENGINE

ADD OiL

Your lawnmower is shipped without oil in the engine. For type and grade of oil to

use, see "ENGINE" in the Maintenance section of this manual.

& CAUTION: DO NOT overfill engine with

oil, or it will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the unit. Slowly pour the entire container

down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 18 oz.

due to residual oil in engine from the

manufacturers 100% quality testing. When changing oil you may need 20 oz.

4. Insert and tighten dipstick. IMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often under dusty, dirty conditions. See "TO

CHANGE ENGINE OIL" in the Mainte-

nance section of this manual.

Gasoline

filler cap

Engine

oil cap

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh-

ness. A CAUTION" Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

& CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha- nol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To

avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO STOP ENGINE

• To stop engine, release operator pres-

ence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the product

and should be considered normal.

NOTE: Your engine is equipped with an

automatic choke system. No priming or choking is required before starting.

• To start engine, hold operator presence

control bar down to the handle and pull

starter handle quickly. Do not allow

starter rope to snap back.

MOWING TiPS

_, CAUTION: Do not use de-thatcher

blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings.

It may also be necessary to reduce

ground speed and/or run the lawn

mower over the area a second time.

• For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

• For better grass bagging and most cut- ting conditions, the engine speed should

be set in the FAST position.

• Pores in cloth grass catchers can

become filled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

• Keep top of engine around starter clear and clean of grass clippings and chaff.

This will help engine air flow and extend engine life.

MULCHING MOWING TiPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash. See "CLEANING" in the

Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the lawn mower cutting height so that the lawn mower

cuts off only the top one-third of the grass blades. If the lawn is overgrown it

will be necessary to raise the height of

cut to reduce pushing effort and to keep from overloading the engine and leaving

clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.

MAX 1/3

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to

the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE BEFOREAFTEREVERY

SCHEDULE USE USE HOURS

Check for Loose Fasteners

_ Clean / Inspect Grass Catcher *

Check Tires

_ Check Drive Wheels I_

Clean Lawn Mower ....

M Clean under Drive Cover ***

O Check Drive Belt / Pulleys ***

_ Check / Sharpen / Replace Blade

R Lubrication

Clean and Recharge Battery ** Check Engine Oil level

I_ Change Engine Oil

N Clean Air Filter

_ Inspect Muffler

N Replace Spark Plug

E Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

* (if so equipped)

** Electric-Start mowers

*** Power-Propelled mowers

**** Use a scraper

to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

EACH EACH 10

EVERY EVERY

25 HOURS 100

OR SEASON HOURS STORAGE

BEFORE

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must

maintain unit as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your unit. At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element

and check blade for wear. A new spark

plug and clean/new air filter element

assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART").

LUBRICATION CHART

(_Wheel

adjuster(on

each wheel)

(_ Engine oil

Mulcher

door hinge

(_ Rear door

hinge

(_ Handle bracket mounting pins

_ Spray lubricant

See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. Ifyou feel they

must be lubricated, use only a dry, powdered

5graphite type lubricant sparingly.

LAWN MOWER

Always observe safety rules when per-

forming any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

DRIVE WHEELS Check front drive wheels each time before

you mow to be sure they move freely.

The wheels not turning freely means trash,

grass cuttings, etc. are inthe drive wheel area and must be cleaned to free drive wheels.

If necessary to clean the drive wheels, be sure to clean both front wheels.

1. Remove hubcaps, Iocknuts & washers.

2. Remove wheels from wheel adjusters.

3. Remove any trash or grass cuttings

from inside the dust cover, pinion and/ or drive wheel gear teeth.

4. Put wheels back in place. NOTE: If after cleaning, the drive wheels

do not turn freely, contact a Sears or other qualified service center.

BLADE CARE For best results, mower blade must be kept

sharp. Replace a bent or damaged blade.

A CAUTION: Use only a replacement

blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is haz-

ardous, could damage your mower and

void your warranty. TO REMOVE BLADE

1. Disconnect spark plug wire from spark

plug and place wire where it cannot come in contact with plug.

2. Turn lawn mower on its side. Make

sure air filter and carburetor are up.

3. Use a wood block between blade and

mower housing to prevent blade from turning when removing blade bolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter-

clockwise.

5. Remove blade and attaching hardware

(bolt, lock washer, hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter.

The key must be in good condition to work

properly. Replace adapter if damaged.

TO REPLACE BLADE

1. Position the blade adapter on the en-

gine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.

2. Position blade on the blade adapter. 16

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on blade adapter.

3. Be sure trailing edge of blade (opposite

sharp edge) is up toward the engine.

4. Install the blade bolt with the lock

washer and hardened washer into

blade adapter and crankshaft.

5. Use block of wood between blade and

lawn mower housing and tighten the blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with approved bolt shown in the Repair Parts

section of this manual.

Blade adapter y Crankshaft

Lockwasher

Blade

Blade i

bolt Hardened ,,

washer Trailin/edge retainer

TO SHARPEN BLADE

NOTE: We do not recommend sharp- ening blade - but if you do, be sure the

blade is balanced. An unbalanced blade will cause eventual damage to lawn

mower or engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with it.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

Center hole

5/8" bolt or pin

Blade

GRASS CATCHER

The grass catcher may be hosed with water, but must be dry when used. Check your grass catcher often for dam-

age or deterioration. Through normal

use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts

section of this manual. Give the lawn

mower model number when ordering.

GEAR CASE

• To keep your drive system working properly, the gear case and area around

the drive should be kept clean and free 4. of trash build-up. Clean under the drive

cover twice a season. 5.

• The gear case is filled with lubricant to the proper level at the factory. The only time

the lubricant needs attention is if service 6.

has been performed on the gear case.

ENGINE 7. LUBRICATION

Use only high quality detergent oil rated

with API service classification SJ-SL.

Select the oil's SAE viscosity grade 8. according to your expected operating

temperature. 9.

SAE VISCOSITY GRADES

Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to re- move any oil trapped inside of engine.

/ /

Container

Wipe off any spilled oil from lawn

mower or side of engine.

Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.

Stop adding oil when you reach the

FULL mark on the dipstick. Wait a minute to allow oil to settle.

Continue adding small amounts of oil,

rechecking the dipstick until oil level

settles at FULL. DO NOT overfill, or engine will smoke heavily from the

muffler on startup.

Always be sure to retighten oil dipstick

before starting engine. Reconnect spark plug wire to spark

plug.

i[e_!

°F-20 0 20 32 40 60 80 1_0

°C-_0 -20 -iO 0 1:0 20 3(3 4(3

TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE

Change the oil after every 25 hours of operation or at least once a year if the

lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5)

hours of continuous use. Tighten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until

fuel tank is empty.

1. Disconnect spark plug wire from spark

plug and place wire where it cannot come in contact with plug.

2. Remove engine oil cap; lay aside on a clean surface.

AIR FILTER Your engine will not run properly and may

be damaged by using a dirty air filter.

Replace the air filter every 100 hours of

operation or every season, whichever oc- curs first. Service air cleaner more often

under dusty conditions. TO CLEAN AIR FILTER

1. Remove cover.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.

&CAUTION: Petroleum solvents, such

as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do

not use pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover.

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