Husqvarna 917.37582 User Manual

Owner’s Manual
ROTARY LAWN MOWER
Model No.
917.375820
CAUTION:
Read and follow all Safety Rules and In struc tions before operating this equipment
Husqvarna, Charlotte, NC 28269 U.S.A.
Visit our website: www.husqvarna.com
TABLE OF CONTENTS
Warranty...................................................2
Safe ty Rules ..........................................2-4
Prod uct Spec i fi ca tions .............................. 5
Assembly / Pre-Operation ........................6
Op er a tion.............................................7-11
Maintenance Sched ule...........................11
Maintenance......................................11-14
Ser vice and Ad just ments...................14-16
Stor age..............................................16-17
Trou ble shoot ing .................................17-18
Re pair Parts.......................................36-43

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im­ por tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad­ just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po ­nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffl er and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the manual(s) before starting. Be thor ough ly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis­ charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop the ma chine if anyone enters the area.
• Do not operate the mower when bare­ foot or wearing open sandals. Al ways wear substantial foot wear.
• Do not pull mower backwards unless abso­lutely nec es sary. Always look down and be­hind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo­chet back toward the operator. Stop the blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories ap­proved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
• Stop the engine (motor) whenever you leave the equip ment, before clean ing the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech­ a nism or drive clutch on mowers so equipped before starting the engine.
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibra­tion is generally a warning of trouble.
• Always wear safety goggles or safe ty glass­es with side shields when op er at ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
2
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the
Never
mowing activity. will remain where you last saw them.
• Keep children out of the trimming area and under the watchful care of an oth er re spon si ble adult.
• Be alert and turn machine off if chil dren enter the area.
• Before and while walking back wards, look behind and
• Never allow children to operate machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
assume that children
down
for small chil dren.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain­er where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.
• Never fi ll containers inside a vehicle, on
a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill­age. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po ­nents and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc­tion labels, as necessary.
WARNING: This lawn mower is equipped with an internal com bus tion engine and
should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffl er is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual).
3

WARRANTY

SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:
2 YEAR NON-COMMERCIAL WARRANTY: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electri­cal products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations.
Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care la­bel. The fi t of the protective apparel/boot is not covered under warranty.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WAR­RANTY The following items are not covered by this warranty: (1)Normal customer maintenance items which become
worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet
light;
(3) Lawn and garden attachments are covered by a
third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and
(4)Emission Control System components necessary
to which are manufactured by third party engine manufacturer.
SECTION 4: EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following: (1) Accident, abuse, misuse, negligence and neglect,
including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;
(2) Failure to operate or maintain the unit in ac-
cordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;
(3) Alterations or modifi cations that change the
intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any ap­plicable laws; or:
(4) Additional damage to parts or components due to
continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN­TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY AP­PLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU­LAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFAC­TURED PROD UCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care, mainte­nance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/ Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model num­ber, serial number, and complete name and address of the selling dealer.
To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
HUSQVARNA
7349 Statesville Road
Charlotte, NC 28269
531 83 81-23 2002
4
PRODUCT SPECIFICATIONS
Serial Number: Date of Purchase: Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG–SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion J19LM or RJ19LM Blade Bolt Torque: 35-40 ft. lbs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

ACCESSORIES

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Husqvarna retailers and
service centers. Some of these accessories may not apply to your lawn mower.
5
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as sem bled at the factory with the exception of those parts left unassembled for shipping pur pos es. To ensure safe and proper op er a tion of your lawn mower, all parts and hard ware you assemble must be tight ened securely. Use the correct tools as nec es sary to ensure proper tightness. All parts such as nuts, wash ers, bolts, etc., nec es sary to complete the as sem bly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton
and lay end panel down fl at.
3. Remove all packing materials except
padding be tween upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thor ough ly for additional loose parts.
HOW TO SET UP YOUR MOW ER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
1. Raise handles until lower handle sec-
tion locks into place in mowing position.
2. Remove protective padding, raise up-
per handle sec tion into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator
pres ence control bar to upper handle. Your lawn mower handle can be adjusted for your mowing comfort. Refer to “AD­ JUST HANDLE” in the Service and Adjust­ments section of this manual.
Operator presence control bar
LIFT
UP
MOWING
POSITION
TO ASSEMBLE GRASS CATCH ER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
Frame
handle
Vinyl bindings
Frame
opening
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CON­ VERT MOWER” in the Operation section of this manual.
LIFT UP
Upper
handle
Handle
knob
Lower handle
6

OPERATION

KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OP ER AT ING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
Drive control lever
Starter handle
Grass catcher
Gasoline fi ller cap
Operator presence control bar
Handle knob
Engine oil cap with dipstick
Primer
Muffl er
Spark plug
Air fi lter
Mulcher door
Housing
Drive cover
Wheel adjuster (on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Com­ mis sion. The blade turns when the engine is running.
Operator presence control bar – must be held down to the handle to start the engine. Release to stop the engine. Primer– pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Starter handle – used for starting engine. Mulcher door – allows con ver sion to
discharging or bagging operation. Drive control lever – used to engage power-pro pelled forward mo tion of mower.
7
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe
eye damage. Always wear safety glasses or eye shields while oper­ating your lawn mower or performing any ad just ments or repairs. We recommend a standard safety glasses or wide vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations re quire
an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not un der any circumstances attempt to de feat the func tion of the operator con trol. The blade turns when the engine is running.
• Your lawn mower is equipped with an
operator pres ence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
• Self-propelling is controlled by hold-
ing the operator presence control bar down to the handle and pulling the drive control lever rearward to the handle. The farther toward the handle the lever is pulled, the faster the unit will travel.
• Forward motion will stop when either
the operator presence control bar or drive control lever are released. To stop forward motion without stop ping engine, re lease the drive control lever only. Hold op er a tor presence control bar down against handle to con tin ue mowing without self-propelling.
NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.
• To keep drive control engaged when
turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower.
DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may become “loose”, resulting in decreased speed. There is a turnbuckle on the un der side of the drive control housing to increase tension on the drive cable. Pro­ ceed as follows:
1. Turn unit off and disconnect spark plug wire from spark plug.
2. Turn nut on underside of drive control to increase drive speed.
3. Operate mower to test drive speed. Readjust as required.
4. If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be re placed.
Operator presence control bar
Drive control lever
DISENGAGED
DRIVE
CONTROL
Adjustment turnbuckle
TO ENGAGE DRIVE CONTROL
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Me di um position is best for most lawns.
• To change cutting height, squeeze ad­juster lever to ward wheel. Move wheel up or down to suit your re quire ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER
Plate tab
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:
REAR BAGGING
• Open rear door, remove mulcher plug.
Store mulcher plug in a safe place.
• You can now install the grass catcher or
optional clipping defl ector.
• To convert to mulching or discharging
operation, install mulcher plug into rear discharge opening of mower.
8
Lever
Mulcher plug
SIDE DIS CHARG ING
• Mulcher plug must be installed into rear discharge open ing of mower.
• Open mulcher door and install dis­ charge defl ector under door as shown.
• Mower is now ready for discharging operation.
• To convert to mulching or bagging operation, dis charge defl ector must be removed and mulcher door closed.
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Discharge defl ector installed. CAUTION: Do not run your lawn
mower with out mulcher plug or ap proved grass catch er in place. Never at tempt to op er ate the lawn mow er with the rear door re moved or propped open.
Discharge defl ector
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame han dle.
2. Remove grass catcher with clippings from under lawn mower han dle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when empty­ing; it will cause unnecessary wear.
Grass
catcher
frame
handle
Open mulcher door
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “EN GINE” in the Maintenance section of this manual.
CAUTION: DO NOT overfi ll engine with
oil, or it will smoke heavily from the muffl er on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fi ll spout.
3. You receive a container of oil with the unit. Slowly pour the entire container down the oil fi ll spout into the engine.
9
NOTE: Initial oil fi ll requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 20 oz.
4. Insert and tighten dipstick.
IMPORTANT:
• Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Mainte­nance section of this manual.
Engine
oil cap
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the prod­uct and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start. Use a fi rm push. This step is not usually necessary when starting an engine which has already run for a few minutes.
2. Hold operator presence control bar down to the han dle and pull starter handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause fl ooding and engine will not start. If you do fl ood engine, wait a few minutes before attempting to start and do not repeat priming steps.
Gasoline fi ller cap
Primer
ADD GASOLINE
• Fill fuel tank to bottom of tank fi ller neck. Do not overfi ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel fresh­ness. CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open fl ame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha­nol) can attract moisture which leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.
• Under certain conditions, such as very tall grass, it may be nec es sary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip­pings. It may also be necessary to re­ duce ground speed and/or run the lawn mower over the area a sec ond time.
• For extremely heavy cutting, re duce the width of cut by over lap ping previously cut path and mow slowly.
• For better grass bagging and most cut­ting conditions, the engine speed should be set in the FAST po si tion.
• Pores in cloth grass catchers can be­come fi lled with dirt and dust with use and catchers will collect less grass. To prevent this, reg u lar ly hose catcher off with water and let dry before using.
• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air fl ow and extend engine life.
TO STOP ENGINE
• To stop engine, release operator pres­ence con trol bar.
10
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See “CLEANING” in the Maintenance section of this manual.
• The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will bio de grade quick ly to provide nu tri ents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut­ting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and in ter feres with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is over grown it will be nec es sary to raise the height of
cut to reduce pushing effort and to keep from over load ing the engine and leaving clumps of mulched grass. For ex tremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
• Certain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clip pings. When doing a sec­ ond cut, mow across (perpendicular) to the fi rst cut path.
MAX 1/3
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
Check for Loose Fasteners Clean / Inspect Grass Catcher * Check Tires Check Drive Wheels *** Clean Lawn Mower **** Clean under Drive Cover *** Check Drive Belt / Pulleys *** Check / Sharpen / Replace Blade Lubrication Clean and Recharge Battery **
Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer
(if so equipped)
*
Electric-Start mowers
**
Power-Propelled mowers
***
Use a scraper
****
to clean under deck

MAINTENANCE

BEFORE
EACH
USE
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use.
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
11
GENERAL REC OM MEN DA TIONS
The warranty on this lawn mower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as in struct ed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Ad just ments section of this manual.
• At least once a year, replace the spark plug, clean or replace air fi lter element and check blade for wear. A new spark plug and clean/new air fi lter element assure proper air-fuel mix ture and help your engine run bet ter and last longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LU BRI CA TION CHART”).
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
Engine oil
Mulcher
door hinge
pin
Rear door
hinge
Handle bracket mounting pins
LAWN MOWER
Always observe safety rules when per­ form ing any main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
DRIVE WHEELS
Check front drive wheels each time be fore you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean both front wheels.
1. Remove hubcaps, locknuts & washers.
2. Remove wheels from wheel ad just ers.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact a Husqvarna or other qualifi ed service center.
BLADE CARE
For best results, blade must be kept sharp. Re place a bent or dam aged blade.
CAUTION: Use only a replacement blade
approved by the manufacturer of your mower. Using a blade not approved by the manu­facturer of your mower is hazardous, could damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air fi lter and carburetor are up.
3. Use a wood block between blade and
mower hous ing to prevent blade from turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade & attaching hard ware
(bolt, lock wash er & hardened wash er).
Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cated, use only a dry, pow dered graphite type lubricant spar ingly.
TO REPLACE BLADE
1. Position blade on the blade adapter
aligning the two (2) holes in the blade with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (oppo-
site sharp edge) is up toward the engine.
3. Install the blade bolt with the lock
washer and hardened washer into
12
blade adapter and crankshaft.
4. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs.
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual.
Blade adapter Key
Lockwasher
Crankshaft
keyway
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classifi cation SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-10
32
60
10
20 30 40
100
80
-20 0 30 40
F C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
Blade
Blade bolt
Hardened washer
Trailing edge
Crankshaft
TO SHARPEN BLADE NOTE: We do not recommend sharp en ing the blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An un bal anced blade will cause eventual damage to mower or engine.
• The blade can be sharp ened with a fi le
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch of the straight nail ex posed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for dam-
age or de te ri o ra tion. Through normal use it will wear. If catcher needs replac­ing, replace only with ap proved replace­ment catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering.
GEAR CASE
• To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
• The gear case is fi lled with lubricant to the
proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
• If lubricant is required, use only Elf Mul-
tis EP00. Do not substitute.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in in creased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of op­eration orat least once a year if the mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each fi ve (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain
oil, empty fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to re­move any oil trapped inside of engine.
Container
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fi ll spout, stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
13
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfi ll, or engine will smoke heavily from the muf­fl er on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Re con nect spark plug wire to spark plug.
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air fi lter. Replace the air fi lter cartridge every 100 hours of op er a tion or every season, which­ ev er occurs fi rst. Service air cleaner more often under dusty conditions.
Lip
Cartridge
Cover
Back plate
Slot
Cover
tab
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to re move.
2. Carefully remove cartridge.
3. Clean by gently tapping on a fl at sur­face. If very dirty, replace car tridge.
CAUTION: Pe tro leum solvents, such as
ker o sene, are not to be used to clean car­ tridge. They may cause de te ri o ra tion of the cartridge. Do not oil car tridge. Do not use pres sur ized air to clean or dry car tridge.
4. Install cartridge, then replace cover. Be sure tabs are aligned with slots in the back plate. Fasten screw securely.
MUFFLER
Inspect and replace corroded muffl er as it could create a fi re hazard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in the “PROD UCT SPEC I FI C­A TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-grass and trash. Clean the underside of your mower after each use.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with plug.
• Clean the underside of your lawn
mower by scraping to remove build-up of grass and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.
• We do not recommend using a garden
hose to clean lawn mower unless the elec tri cal system, muffl er, air fi lter and carburetor are covered to keep water out. Water in engine can result in short­ened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a sea­son. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service and adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation sec tion of this manual.
REAR DEFLECTOR
The rear defl ector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the defl ector becomes dam aged, it should be replaced.
14
TO REMOVE DRIVE BELT
1. Remove drive cover and belt keeper.
2. Remove belt from gearcase pulley by push ing down on pulley and rolling belt off it.
3. Turn lawn mower on its side with air fi lter and car bu re tor down.
4. Remove blade and debris shield.
5. Remove belt from engine pulley on crankshaft.
TO REPLACE DRIVE BELT
1. Place new drive belt in the belt retain­ers of the debris shield.
2. Route the other end of the new drive belt through hole in housing.
3. Reinstall debris shield and blade.
4. Return mower to upright po si tion.
5. Install new belt on gearcase pulley.
6. Reinstall belt keeper and drive cover.
NOTE: Always use factory approved belt to assure proper fi t and long life.
TO ADJUST HANDLE
The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle.
1. Remove upper handle and wire tie(s) securing cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket mount ing pin.
3. Squeeze lower handle in to remove it from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and po si tion holes onto mount ing pins on handle bracket.
6. Reassemble upper handle and all parts removed from lower handle.
SQUEEZE
TO ADJUST
Lower handle
Belt keeper
Belt
Drive cover
PUSH
DOWN
Belt retainers
Drive belt
Mowing position
Hairpin cotter
Mounting pin
Handle bracket
Mounting pin
Hairpin cotter
Mowing position
Handle bracket
HIGH POSITIONLOW POSITION
Debris shield
Lower handle
R OTAT E
15
ENGINE
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase en gine speed or it may result in personal injury. If you believe that engine is running too fast or too slow, take your mower to a Husqvarna or other qualifi ed service cen ter for repair and ad just ment.
CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take
your lawn mower to a Husqvarna or other qualifi ed service center for repair and/or ad just ment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Over speed ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Husqvarna or other qualifi ed service center, which has proper equip ment and ex pe ri ence to make any nec es sary adjustments.

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire lawn mower (See “CLEANING” in the Maintenance sec­tion of this manual).
2. Lubricate as shown in the Main te nance section of this manual.
3. Be sure that all nuts, bolts, screws, and pins are securely fas tened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
HANDLE
You can fold your mower handle for storage.
1. Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow upper handle to be folded back.
IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may dam­age the control cables.
• When setting up your handle from the
storage position, the lower han dle will automatically lock into mow ing position.
SQUEEZE
TO FOLD
Lower handle
Operator presence control bar
FOLD FORWARD FOR STORAGE
MOWING
POSITION
Lower handle
ENGINE
FUEL SYS TEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel fi lter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
• Empty the fuel tank by starting the en­gine and letting it run until the fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner prod ucts in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable al­ternative in min i miz ing the formation of fuel
16
Upper
handle
Handle
knob
gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 min utes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder.
3. Pull starter handle slowly a few times to dis trib ute oil.
4. Replace with new spark plug.
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to protect it from dust and dirt.
• Cover your unit with a suitable pro tec ­tive cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust.
IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
CAUTION: Never store the lawn mower
with gaso line in the tank in side a build ing where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any enclosure.
TROUBLESHOOTING - See appropriate section in manual unless directed to a Husqvarna or other qualifi ed service center.
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Empty fuel tank and refi ll tank with fresh, clean gasoline.
4. Water in fuel. 4. Empty fuel tank and refi ll tank with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug. disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to position. handle.
9. Control bar defective. 9. Replace control bar.
10.Fuel valve lever (if so 10.Turn fuel valve lever equipped) in OFF position. to the ON position.
11.Weak battery (if equipped). 11.Charge battery.
12.Disconnected battery 12.Connect battery to engine. connector (if equipped).
17
TROUBLESHOOTING - See appropriate section in manual unless directed to a Husqvarna or other qualifi ed service center.
PROBLEM CAUSE CORRECTION
Loss of power 1. Rear of mower housing or 1. Raise cutting height.
blade dragging in grass.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air fi lter. 3. Clean/replace air fi lter.
4. Buildup of grass, leaves, 4. Clean underside of mower and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten uneven blade bolt.
2. Wheel heights uneven. 2. Set all wheels at same height.
3. Buildup of grass, leaves 3. Clean underside of and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a Husqvarna or other qualifi ed service center.
Starter rope 1. Engine fl ywheel brake is on 1. Depress control bar to hard to pull when control bar is released. upper handle before
pulling the starter rope.
2. Bent engine crankshaft. 2. Contact a Husqvarna or other qualifi ed service center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut grass or to hard surface.
Grass catcher 1. Cutting height too low. 1. Raise cutting height. not fi lling 2. Lift on blade worn off. 2. Replace blade. (If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of mower housing or 2. Raise rear of mower housing blade dragging in grass. one (1) setting higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to suit. right for you.
Loss of drive 1. Belt wear. 1. Check/replace drive belt. or slowing of 2. Belt off of pulley. 2. Check/reinstall drive belt. drive speed 3. Drive cable worn or broken. 3. Replace drive cable.
4. “Loose” drive control system. 4. Adjust drive control.
18
36
HUSQVARNA ROTARY LAWN MOWER - - MODEL NUMBER 917.375820

REPAIR PARTS

HUSQVARNA ROTARY LAWN MOWER - - MODEL NUMBER 917.375820
KEY PART NO. NO. DESCRIPTION
1 196403 Upper Handle Assembly (Includes Foam Grip) 2 183567 Engine Zone Control Cable 3 850733X004 Bracket, Upstop 4 166649 Mulcher Plug 5 66426 Wire Tie 6 189713X418 Handle Knob 7 750634 Screw 8 194580X422 Control Bar 9 193679 Rear Door Assembly (Includes Springs) 10 128415 Pop Rivet 11 150050 Screw, Self-Tapping #10-24 x 5/8
37
12 54583 Screw, Hex Head, Sems 1/4-20 x 1/2 14 195622X479 Back Plate 15 700365X479 Side Baffl e 16 176655X479 Discharge Baffl e 17 140661X479 Rear Baffl e 18 132004 Keps Locknut 1/4-20 19 194788 Rope Guide 20 189008 Rear Skirt 21 170938 Spring, Rear Door, LH 24 170939 Spring, Rear Door, RH 25 145212 Nut, Hex, Flanged 26 184193 Bolt, Rear Door 27 193906X460 Wheel & Tire Assembly, Rear 28 142748 Bolt, Shoulder 3/8-16 x 1 29 61651 Washer, Belleville
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
KEY PART NO. NO. DESCRIPTION
30 180413X004 Axle Arm Assembly 31 189808X418 Selector Knob 32 198169X004 Selector Spring 33 189917X418 Mulcher Door 34 146630 Spacer 35 700325X007 Wheel Adjusting Bracket 36 175735 Hinge Bracket Assembly 37 150078 Screw, Sems, Thread Cutting 5/16-18 x 3/4 38 402574X418 Discharge Defl ector 39 195915X479 Handle Bracket Assembly, LH 40 195914X479 Handle Bracket Assembly, RH 41 150406 Bolt, Hex Head, Engine 3/8-16 42 193000 Spring, Torsion 43 73800400 Nut, Hex, Nylock 44 197556 Kit, Lawn Mower Housing (Includes Key #14, 15 and 51) 45 175650 Rod, Hinge 46 194037 Blade Adapter / Pulley 47 141114 Blade, 22" 48 851074 Washer, Hardened 49 850263 Washer, Helical 50 851084 Screw, Machine, Hex Head 3/8-24 x 1-3/8 Grade 8 51 170031 Front Baffl e 52 85463 Danger Decal 53 17600406 Screw 54 88348 Washer, Flat 55 751592 Locknut, Hex 3/8-16
KEY PART NO. NO. DESCRIPTION
56 88652 Screw, Hinge 1/4-20 x 1-1/4 57 51793 Hairpin Cotter 58 151590X498 Lower Handle 59 191574 Handle Bolt 60 74760612 Bolt, Hex Head 3/8-16 x 3/4 62 199314 Debris Shield 63 192325 Screw, Debris Shield 64 - - - Engine, Briggs & Stratton, Model No. 125K02-0654-E1 (For engine service and replacement parts, call Briggs & Stratton at 1-800-233-3723) 65 197480 O-Ring 69 197991 Clip, Cable 70 182748 Foam Grip 71 188839X004 Mounting Bracket, DebrisShield 72 182227 Screw #8 73 197162 Belt Keeper 74 182228 Nut, Hex
- - 161058 Warning Decal (not shown)
- - 402735 Owner’s Manual
Available accessories not included with mower:
- - 71 33623 Gas Can (2.5 Gallon Container)
- - 71 33500 Fuel Stabilizer
- - 71 33000 SAE 30W Oil (20 Ounce Bottle)
38
HUSQVARNA ROTARY LAWN MOWER - - MODEL NUMBER 917.375820
HUSQVARNA ROTARY LAWN MOWER - - MODEL NUMBER 917.375820
39
KEY PART NO. NO. DESCRIPTION
1 404142 Drive Control Assembly (Includes Cable) 2 195745 Cover, Drive Control, Top 3 187353 Pulley 4 190039 Lever, Drive Control 5 195744 Cover, Drive Control, Bottom 6 186198 Screw, Torx Head #8 x 5/8 7 400235X479 Mounting Bracket, Drive Control 8 197195 Cable, Drive Control 9 184987 Cap, Drive Control, Bottom
10 189074 Decal, Drive Control 11 193912X460 Wheel & Tire Assembly 12 12000058 E-Ring 13 750003 Gear, Pinion 14 189403 Dust Cover 15 191017 Pawl, Drive 16 67725 Washer, Flat 3/8 17 191039 Bearing, Wheel Adjuster 18 196401 Selector Knob 23 88652 Screw 1/4-20 x 1-1/4 24 191730 Nut, Hex 25 197163X479 Belt Guide Bracket 26 192325 Screw 27 175262 Pan Head Tapping Screw #10-24 x 2-3/4 28 194407X418 Drive Cover 29 83923 Locknut, Hex 32 194018 Drive Pulley 33 196857 V-Belt 35 195110 Kit, Wheel Adjuster, LH
(Includes Knob and Bearing)
KEY PART NO. NO. DESCRIPTION
36 191636 Gearcase Assembly, Complete 38 73800400 Locknut, Hex 1/4-20 40 192849 Spring 41 195107 Kit, Wheel Adjuster, RH
(Includes Knob and Bearing)
54 401189 Grassbag Assembly 55 86012 Driveshaft Cover
57 189680 Frame, Grassbag 61 196886 Case, Upper 62 197057 Shaft, Output 63 183508 Seal, Output Shaft 64 183511 Bushing 65 183509 Washer 66 183514 Seal, Worm Shaft 67 183506 Bearing, Ball 68 183499 Gear, 27 Teeth 69 196884 Fixed Dog Clutch 70 183505 Wireform 71 196883 Movable Dog Clutch 72 196882 Fork 73 183513 Screw, Case 74 196881 Case, Lower 75 196880 Seal, Lever 76 196879 Lever 77 196878 Screw, Lever 78 196877 Spring 79 183502 Shaft, Worm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
BRIGGS & STRATTON 4-CYCLE ENGINE
MODEL NUMBER 125K02-0654-E1
50
383
635
584
54
51
337
5
13
34
585
869
870
7
40
868
35
33
40
36
684
1
2
3
871
718
45
16
45
24
306
287
307
847
523
842
525
524
11
25
26
27
28
29
27
32A
15
32
4
12
40
741
20
8
9
10
46
43
22
BRIGGS & STRATTON 4-CYCLE ENGINE
MODEL NUMBER 125K02-0654-E1
633
966
976
163
276
334
745
425
968
445
121 CARBURETOR OVERHAUL KIT
134
137
333
851
356
617
104
127
227
163
562
505
529
443
125
163
127
222
188
365
621
97
633
130
95 617
668
977 CARBURETOR
GASKET SET
163
134
133
975
117
617
137
137
633
276
276
104
923
3
12
621
922
358 ENGINE GASKET SET
20
842
163
617
615
404
524
585
616
51
118
276
209
202
7
668
48
41
BRIGGS & STRATTON 4-CYCLE ENGINE
MODEL NUMBER 125K02-0654-E1
921
1059
972
969
190
670
23
78
187
957
37
455
305
601
332
304
608
55
1211
1210
300
65
592
81
459
456
613
689
597
564
604
363
58
60
1058 OWNER’S MANUAL
1330 REPAIR MANUAL
1329 REPLACEMENT ENGINE
KEY PART NO. NO. DESCRIPTION
1 697322 Cylinder Assembly 2 399269 Kit-Bushing/Seal 3 299819s • Seal-Oil (Magneto Side) 4 493279 Sump-Engine 5 691160 Head-Cylinder 7 692249 • Gasket-Cylinder Head 8 695250 Breather Assembly 9 699472 Gasket-Breather 10 691125 Screw (Breather Assembly) 11 691781 Tube-Breather 12 692232 • Gasket-Crankcase 13 690912 Screw (Cylinder Head) 15 691680 Plug-Oil Drain 16 691450 Crankshaft 20 399781s • Seal-Oil (PTO Side) 22 691092 Screw (Engine Sump) 23 691987 Flywheel 24 222698s Key-Flywheel 25 790359 Piston Assembly (Std.) 791326 Piston Assembly (.020" Oversize) 26 790360 Ring Set (Standard) 791324 Ring Set (.020" Oversize)
1036 EMISSIONS LABEL
KEY PART NO. NO. DESCRIPTION
27 691866 Lock-Piston Pin 28 499423 Pin-Piston 29 499424 Rod-Connecting 32 691664 Screw (Connecting Rod) 32A 695759 Screw (Connecting Rod) 33 262651s Valve-Exhaust 34 262652s Valve-Intake 35 691270 Spring-Valve (Intake) 36 691270 Spring-Valve (Exhaust) 37 694086 Guard-Flywheel 40 692194 Retainer-Valve 43 691997 Slinger-Governor/Oil 45 690548 Tappet-Valve 46 691449 Camshaft 48 498829 Short Block 50 497465 Manifold-Intake 51 272199s • Gasket-Intake 54 691650 Screw (Intake Manifold) 55 691421 Housing-Rewind Starter 58 697316 Rope-Starter (Cut to Fit) 60 281434s Grip-Starter Rope 65 690837 Screw (Rewind Starter) 78 691108 Screw (Flywheel Guard)
42
BRIGGS & STRATTON 4-CYCLE ENGINE
MODEL NUMBER 125K02-0654-E1
KEY PART NO. NO. DESCRIPTION
81 691740 Lock-Muffl er Screw 95 691636 Screw (Throttle Valve) 97 696565 Shaft-Throttle 104 691242 Ø Pin-Float Hinge 117 498978 Jet-Main (Standard) 118 494870 Jet-Main (High Altitude) 121 498260 Kit-Carburetor Overhaul 125 498170 Carburetor 127 694468 Ø Plug-Welch 130 696564 Valve-Throttle 133 398187 Float-Carburetor 134 398188 Ø Valve-Needle/Seat 137 693981 ؇ Gasket-Float Bowl 163 272653s •؇ Gasket-Air Cleaner 187 791766 Line-Fuel (Cut to Fit) 188 693399 Screw (Control Bracket) 190 690940 Screw (Fuel Tank) 202 691829 Link-Mechanical Governor 209 699056 Spring-Governor 222 791128 Bracket-Control 227 690783 Control Lever-Governor 276 271716 Ø Sealing Washer 287 690940 Screw (Dipstick Tube) 300 692038 Muffl er 304 695892 Housing-Blower 305 691108 Screw (Blower Housing) 306 690450 Shield-Cylinder 307 690345 Screw (Cylinder Shield) 332 690662 Nut (Flywheel) 333 802574 Armature-Magneto 334 691061 Screw (Armature Magneto) 337 802592s Spark Plug 356 692390 Wire-Stop 358 497316 Engine Gasket Set 363 19069 Flywheel Puller 365 692524 Screw (Carburetor) 383 89838 Wrench-Spark Plug 404 690272 Washer (Governor Crank) 425 690670 Screw (Air Cleaner Cover) 443 692523 Screw (Air Cleaner Base) 445 491588s Filter-Air Cleaner Cartridge 455 791960 Cup-Flywheel 456 692299 Plate-Pawl Friction 459 281505s Pawl-Ratchet 505 691251 Nut (Gov. Control Lever) 523 499621 Dipstick 524 692296 • Seal-Dipstick Tube 525 495265 Tube-Dipstick 529 691923 Grommet 562 691119 Bolt (Gov. Control Lever) 564 698589 Screw (Control Cover) 584 697734 Cover-Breather Passage 585 691879 • Gasket-Breather Passage
KEY PART NO. NO. DESCRIPTION
592 690800 Nut (Rewind Starter) 597 691696 Screw (Pawl Friction Plate) 601 791850 Clamp-Hose 604 698588 Cover-Control 608 497680 Starter-Rewind 613 691340 Screw (Muffl er) 615 690340 Retainer-Governor Shaft 616 698801 Crank-Governor 617 270344s •؇ Seal (Intake Manifold) 621 692310 Switch-Stop 633 691321 ؇ Seal-Throttle Shaft 635 66538 Boot-Spark Plug 668 493823 • Spacer (Includes 2) 670 692294 Spacer-Fuel Tank 684 690345 Screw (Breather Cover) 689 691855 Spring-Friction 718 690959 Pin-Locating 741 691830 Gear-Timing 745 691648 Screw (Brake) 842 691031 • Seal (Dipstick Tube) 847 692047 Assembly-Dipstick/Tube 851 493880s Terminal-Spark Plug 868 697338 Seal-Valve 869 691155 Seat-Valve (Intake) 870 690380 Seat-Valve (Exhaust) 871 262001 Bushing-Guide (Exhaust) 63709 Bushing-Guide (Intake) 921 697343 Cover-Blower Housing 922 692135 Spring-Brake 923 695891 Brake 957 699985 Cap-Fuel Tank 966 792040 Base-Air Cleaner Primer 968 692298 Cover-Air Cleaner 969 690700 Screw (Blower Cover) 972 699374 Tank-Fuel 975 493640 Bowl-Float 976 496115 Primer-Carburetor 977 498261 Set-Carburetor Gasket 1036 792156 Label-Emission 1058 276171 Owner’s Manual 1059 692311 Kit-Screw/Washer 1210 498144 Pulley/Spring (Pulley) 1211 498144 Pulley/Spring (Spring) 1329 125K02-0025 Replacement Engine 1330 272147 Repair Manual
- - 398067 Spark Arrester (available accessory)
• Included in Engine Gasket Set, Key No. 358 Ø Included in Carb. Overhaul Kit, Key No. 121 ‡ Included in Carb. Gasket Set, Key No. 977
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
43
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402735 01.19.06 BY Printed in U.S.A.
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