Husqvarna 917374425 Owner’s Manual

Owner's Manual
Husqvarna
ROTARY MOWER
625 Series Briggs & Stratton Engine
Power=Propelled
22" Multi=Cut
Model No.
917.374425
CAUTION'.
Read and follow all
Safety Rules and Instructions
before operating this equipment
Husqvarna, Charlotte, NC 28269
Visit our website: www.husqvarna.com
U.S.A.
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 5
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-12
Maintenance Schedule ........................... 12
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.
_i, Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!H BECOME ALERT!H YOUR SAFETY IS INVOLVED. _I, WARNING: In order to prevent accidental starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wire and place wire where it cannot come in contact with plug.
_I,WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine
has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
Only allow responsible individuals, who
are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
Be sure the area is clear of other people
before mowing. Stop the machine if
anyone enters the area.
Maintenance ...................................... 12-15
Service and Adjustments ................... 15-17
Storage .............................................. 17-18
Troubleshooting ................................. 18-19
Repair Parts ....................................... 38-47
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear.
Donotpull mowerbackwards unless abso- lutely necessary. Always look down and be-
hind before and while moving backwards.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo-
chet back toward the operator. Stop the blade when crossing gravel surfaces.
, Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories ap- proved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
, Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
Disengage the self-propelled mech- anism or drive clutch on mowers so
equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and
check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety glass- eswith side shields when operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip &
fall accidents which can result in severe injury, All slopes require extra caution, If
2 you feel uneasy on a slope, do not mow it,
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT: ° Do not trim near drop-offs, ditches or
embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
° Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is
not alert to the presence of children. Children are often attracted to the machine and the
mowing activity. Neverassume that children
will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel contain- er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Never fill containers inside a vehicle, on
a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
Vo GENERAL SERVICE
Never run machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away
from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill-
age. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine is running.
Grass catcher components are subject to wear, damage, and deterioration, which
could expose moving parts or allow objects to be thrown. Frequently check compo- nents and replace with manufacturer's
recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
, Do not change the engine governor set-
ting or overspeed the engine.
Maintain or replace safety and instruc- tion labels, as necessary.
AWARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual).
SECTION 1: LIMITED WARRANTY
Husqvama Forest & Garden Company ("Husqvarna") warrants Husqvama product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the "Warranty Period" of
the product as set forth below: 2 YEAR NON-COMMERCIAL WARRANTY: Automatic
Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers,
brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electri- cal products and power-assist collection systems for
noncommercial, nonprofessional, noninstitutional or
nonincome oroducina use. except as herein stated.
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations.
Husqvarna Safety Appare! carries a g0-day warranty from the date of the customer's original purchase for
defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product
must be returned to Charlotte with a warranty claim
form. All care and maintenance instructions must be followed as stated by the manufacturer on the care la-
bel. The fit of the protective apparel/boot is not covered
under warranty. SECTION 2: HUSQVARNA'S OBLIGATIONS UNDER
THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during
the warranty period. SECTION 3: ITEMS NOT COVERED BY THIS WAR-
RANTY The following items are not covered by this warranty:
(1)Normal customer maintenance items which become
worn through normal regular use, including, but
not limited to, belts, blades, blade adapters, bulbs,
filters, guide bars, lubricants, rewind springs, saw
chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet
light;
(3) Lawn and garden attachments are covered by a
third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and
(4)Emission Control System components necessary
to which are manufactured by third party engine
manufacturer.
SECTION 4: EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting
from the following: (1)Accident, abuse, misuse, negligence and neglect,
including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect
storage or use habits;
(2) Failure to operate or maintain the unit in ac-
cordance with the Owner's/Operator's manual or instruction sheet furnished by Husqvarna;
(3) Alterations or modifications that change the
intended use of the product or affects the product's performance, operation, safety, or durability, or causes the product to fail to comply with any ap-
plicable laws; or:
(4)Additional damage to parts or components due to
continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. HUSQVARNA SHALL NOT BE
LIABLE FOR ANY INCIDENTAL OR CONSEQUEN- TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY AP-
PLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU-
LAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.
HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT
WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFAC-
TURED PRODUCTS. Some states do not allow the exclusion of incidental
or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or
exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care, mainte-
nance, operation, storage and general upkeep as written in the maintenance section of the Owner's/
Operator's manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvama dealer for evaluation. Proof of purchase, as explained in section
6, rests solely with the customer. SECTION 6: PROCEDURE TO OBTAIN WARRANTY
CONSIDERATION It is the Owner's and Dealer's responsibility to make
certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10)
days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvama dealer in order to obtain warranty service.
This proof must include date purchased, model num- ber, serial number, and complete name and address of the selling dealer.
To obtain the benefit of this warranty, the product believed to be defective must be delivered to an
authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at
the owner's expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna
dealer can be normally located through the "Yellow Pages" of the local telephone directory or by calling
1-800-HUSKY62 for a dealer in your area.
HUSQVARNA
7349 Statesville Road
Charlotte, NC 28269 531 83 81-23 2002
4
Serial Number: Date of Purchase:
Gasoline Capacity / Type: Oil Type (API SG-SL):
Oil Capacity: Spark Plug (Gap: .030")
Blade Bolt Torque:
1.6 Quarts (Unleaded Regular)
SAE 30 (above 32°F); SAE 5W-30 (below 32°F) 20 Ounces
Champion J19LM or RJ19LM 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
These accessories were available when this lawn mower was produced. They are not shipped with your mower, They are also available at most Husqvarna retailers and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
CANS
GAS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
AIR FILTERS
GRASS CATCHERS
SIDE DISCHARGE
LAWN MOWERS
WHEELS
FOR
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new lawn mower.
iMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
iMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. >,,
1. Raise handles until lower handle sec- .4- tion locks into place in mowing position, i
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted Vinyl for your mowing comfort. Refer to "AD-
JUST HANDLE" in the Service and Adjust-
ments section of this manual. Operator MOWING
presence POSITION control bar _/,
/
/////
bindings
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert mower to bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section of this manual.
with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
Frame
opening
UP
Upper
handle
Handle
knob
Lower handle
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Drive control Operator presence control bar
Handle knob
Starter
Engine oil cap with dipstick
handle
Primer
Grass catcher
Muffler
Gasoline filler ca
plug
Air filter
/
Mulcher dool
Drive cover
7Vheel adjuster
Housing (on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REOUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar = must
be held down to the handle to start the engine. Release to stop the engine.
Primer- pumps additional fuel from the carburetor to the cylinder for use when
starting a cold engine.
Starter handle = used for starting engine.
Mulcher door = allows conversion to
discharging or bagging operation.
Drive control lever = used to engage power-propelled forward motion of mower.
The operationof any
lawnmowercanresult inforeignobjects thrown
intothe eyes,which can
resultin severeeye dam- age.Always wearsafetyglassesor eye shieldswhile operatingyour lawnmower
or performingany adjustmentsor repairs. We recommenda standardsafety glasses
or widevisionsafety maskwornover
spectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED
Engine speed was set at the factory for
optimum performance, It is not adjustable,
ENGINE ZONE CONTROL
_I_CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under
any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
Operator presence control bar
TO
ENGAGE DRIVE
DRIVE CONTROL
CONTROL DISENGAGED
DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may
become "loose", resulting in decreased
speed. There is a turnbuckle on the
underside of the drive control housing to increase tension on the drive cable. Pro-
ceed as follows:
1. Turn unit off and disconnect spark plug wire from spark plug.
2. Turn nut on underside of drive control to increase drive speed.
3. Operate mower to test drive speed. Readjust as required.
4. If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and
should be replaced.
Drive control
lever
DRIVE CONTROL
Self-propelling is controlled by hold-
ing the operator presence control bar down to the handle and pulling the drive
control lever rearward to the handle. The farther toward the handle the lever
is pulled, the faster the unit will travel.
Forward motion will stop when either the operator presence control bar or
drive control lever are released. To stop forward motion without stopping engine, release the drive control lever only. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
NOTE: If after releasing the drive control
the mower will not roll backwards, push the mower forward slightly to disengage
drive wheels.
To keep drive control engaged when turning corners, push down on the
handle to lift the front wheels off the
ground while turning lawn mower.
Adjustment turnbuckle
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze ad- juster lever toward wheel. Move wheel
up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
LEVER BACKWARD TO LOWER MOWER
Plate tab
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
Open rear door, remove mulcher plug. Store mulcher plug in a safe place.
You can now install the grass catcher or optional clipping deflector.
To convert to mulching or discharging operation, install mulcher plug into rear
discharge opening of mower.
Mulcher plug
SIDE DISCHARGING
Mulcher plug must be installed into rear discharge opening of mower.
Open mulcher door and install dis- charge deflector under door as shown.
Mower is now ready for discharging operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and mulcher door closed.
Y
MOWER tS NOW READY FOR DISCHARGING OPERATION
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed. FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed. FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
_i Discharge deflector installed.
CAUTION: Do not run your lawn
mower without mulcher plug or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door
removed or propped open.
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag. NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wear.
I I
Open mulcher door
Discharge deflector
___ Grass
I
I
catcher
frame
handle
BEFORE STARTING ENGINE
ADD OiL Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual. _i, CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler
on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz.
due to residual oil in engine from the
manufacturers 100% quality testing. When changing oil you may need 20 oz.
4. Insert and tighten dipstick.
iMPORTANT:
Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions. See "TO CHANGE ENGINE OIL" in the Mainte-
nance section of this manual.
ATTACH FUEL CAP CARTRIDGE Your mower is equipped with a special
FRESH START _Mfuel cap and continuous
fuel preserver cartridge, See the infor-
mation and instructions packed with the FRESH START _ cartridge.
1. Snap cartridge into bottom of fuel cap.
NOTE: Do not remove the silver foil seal
on the side of cartridge that snaps into fuel
cap.
2. Grasp the white peel tab and pull to remove the entire seal.
3. Screw fuel cap onto fuel tank after fill- ing tank with gasoline.
Replace cartridge when empty (about
once a season). Check preserver level visually.
k DANGER: Cartridge fluid is HARMFUL OR FATAL IF SWALLOWED. Avoid con-
tact to eyes, skin, or clothing. Do not take
internally. Do not inhale fluid vapor. Keep
out of reach of children. If swallowed, call
a physician immediately.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
hess.
_k CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
,_ CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To
avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
Engine
oil cap
Gasoline filler cap
Primer
TO STOP ENGINE
To stop engine, release operator pres-
ence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the prod-
uct and should be considered normal.
10
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before
attempting to start and do not repeat priming steps.
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty.
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip-
pings. It may also be necessary to re- duce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cut- ting conditions, the engine speed should
be set in the FAST position.
Pores in cloth grass catchers can be- come filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS iMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely
heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings, When doing a sec- ond cut, mow across (perpendicular) to
the first cut path,
Change your cutting pattern from week to week, Mow north to south one week
then change to east to west the next week, This will help prevent matting and
graining of the lawn,
11
MAINTENANCE
SCHEDULE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels ***
Clean Lawn Mower ....
M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***
'W Check / Sharpen / Replace Blade
_ Lubrication
Clean and Recharge Battery **
Check Engine Oil level
II_ Change Engine Oil N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug Ii_ Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil,
4- Charge 48 hours at end of season. 5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY
EACH EACH 10 25 HOURS 100 BEFORE
USE USE HOURS OR SEASON HOURS STORAGE
i/ i/
i/
i/
1,4
14
11_,2
14 I/
I/ 14
I/
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must
maintain unit as instructed in this manual,
Some adjustments will need to be made
periodically to properly maintain your unit, At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual,
At least once a year, replace the spark plug, clean or replace air filter element
and check blade for wear, A new spark plug and clean/new air filter element
assure proper air-fuel mixture and help your engine run better and last longer,
Follow the maintenance schedule in this manual,
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").
LUBRICATION CHART
adjuster (on
each wheel)
Engine oil
I f -_.
I / Mulcher
I \ / doorhingepin
_" J (_ Rear door
(_ Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings, Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings, If you feel they
must be lubricated, use only a dry, powdered
graphite type lubricant sparingly,
12
Wheel
hinge
LAWN MOWER
Always observe safety rules when per- forming any maintenance,
Blade adapter Key Crankshaft
keyway
Lockwasher
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
DRIVE WHEELS Check front drive wheels each time before
you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, Iocknuts & washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Husqvarna or other qualified service center.
BLADE CARE For best results, blade must be kept
sharp. Replace a bent or damaged blade.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your mower. Using a blade not approved
by the manufacturer of your mower is haz-
ardous, could damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade & attaching hardware (bolt, lock washer & hardened washer).
Blade
Blade
bolt Hardened
washer Trailing edge Crankshaft
TO REPLACE BLADE
1. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (op- posite sharp edge) is up toward the engine.
3. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
4. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
Recommendedtighteningtorque:35-40ft.lbs. IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening the blade - but if you do, be sure the
blade is balanced. Care should be taken
to keep the blade balanced. An unbal- anced blade will cause eventual damage to mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into
a beam or wall. Leave about one inch of the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
GRASS CATCHER
The grass catcher may be hosed with
water, but must be dry when used.
Check your grass catcher often for dam-
age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn mower model number when ordering.
13
GEAR CASE
To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive
cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only
time the lubricant needs attention is if service has been performed on the gear
case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SG-SL. Select the oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES t
F -20 0 30 32 40 60 80 100
c -3'0 -2'0 -1_ _ 1'0 _o _0 4'0
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Container
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level
settles at FULL. DO NOT overfill, or engine will smoke heavily from the
muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to spark plug.
1
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of op- eration orat least once a year if the mower is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, empty fuel tank by running en- gine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter cartridge every 100 hours of operation or every season, which-
ever occurs first. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur- _i face. If very dirty, replace cartridge.
CAUTION: Petroleum solvents, such
as kerosene, are not to be used to clean cartridge. They may cause deterioration
of the cartridge. Do not oil cartridge. Do
not use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover. Be sure tabs are aligned with slots in the back plate. Fasten screw securely.
14
Lip Back plate
Cartridge
Cover
Cover tab
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or damage.
SPARK PLUG Replace spark plug at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS"
section of this manual.
Slot
CLEANING iMPORTANT: For best performance,
keep mower housing free of built-grass and trash. Clean the underside of your
mower after each use.
_I, CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in short-
ened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a sea-
son. Scrape underside of cover with putty
knife or similar tool to remove any build-up
of trash or grass on underside of drive cover.
i, WARNING: To avoid serious injury, before performing any service and adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that objects will
be thrown out of the rear of the mower into the operator mowing position. If the
deflector becomes damaged, it should be
replaced.
15
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