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Husqvarna
(LGTl-12454)
Owner's Manual
532 43 49-25 Rev. 1
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Safe Operation Practices for Ride=On Mowers
DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS iNJURY OR DEATH.
WARNING: In order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
tral, you may lose control of the tractor.
WARNING: Do not coast down a hill inneu-
WARNING: Tow only the attachments that
are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires
can lose traction with the ground and
cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with
the instructions,to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop
the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge chute, or other safety devices in place and
working.
SAFETY RULES
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating
machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating orstoring
the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
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Safe Operation Practices for Ride=On Mowers
SAFETY RULES
ill. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out ofthe mowing area and inthe watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed
equipment.
• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline isextremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine orfuel container where there
isan open flame, spark, or pilot light such as on awater
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. Ifthis is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim ofthe fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi-
ately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove anyfuel-
soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
o
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
o
Never carry passengers.
o
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
o
Keep children out ofthe mowing area and inthe watchful
care of a responsible adult other than the operator.
o
Be alert and turn machine off if a child enters the
area.
o
Before and while backing, look behind and down for
small children.
o
Mow up and down slopes (15° Max), not across.
o
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
o
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
o
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
o
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
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PRODUCT SPECiFiCATiONS
Gasoline Capacity 4.0 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: 54 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH): Forward: 0 - 5.8
Reverse: 0 - 2.1
Charging System: 15 AMPS @ 3600 RPM
Battery: AMP/HR: 28
MIN. CCA: 230
Case Size: U1R
Blade Bolt Torque: 45-55 FT LBS.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under "Maintenance" and "Stor-
age" sections of this manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system isequipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, itshould be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2=3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5=9
OPERATION ........................................................... 10-16
MAINTENANCE SCHEDULE ...................................... 17
MAINTENANCE ..................................................... 17=20
SERVICE AND ADJUSTMENTS ............................ 21=25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27=28
REPAIR PARTS ...................................................... 30=44
REPAIR PARTS =ENGINE ..................................... 45=49
REPAIR PARTS =TRANSAXLE ............................. 50-51
WARRANTY ................................................ BACK PAGE
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UNASSEMBLED PARTS
Springs - 7/16
(2) Smaller Retainer
Springs - 5/16
_ (5) 1-3/16 O.D. Washers
(1) Anti-Swa_ _
Mower
(1) 3/40.D. Washers
Mower Front Wheel
(1) Wheel
(1) Shoulder Bolt
(1) Oil Drain Tube
For Future Use
Keys
(1) 1-1/40.D. Washer
(1) Locknut
3/8-16
Slope Sheet
_!__'_( 1)AsYsroentb_; k (2)pRsearLbf,l,Link
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 3/4" wrench
(1) 3/4" socket w/drive ratchet
When right or lefthand ismentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
Utility knife
Tire pressure gauge
Pliers
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and
remove.
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ASSEMBLY
BEFORE REMOVING TRACTOR FROM
SKiD
TO CHECK BATTERY (See Fig. 1)
Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
• For battery and battery cable installation see "RE-
PLACING BATTERY"in the "Service and Adjustments"
section in this manual.
Fig. 1
ADJUST SEAT (See Fig. 2)
• Sit in seat.
• Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
• Raise attachment lift lever to its highest position.
• Release parking brake by depressing brake pedal.
• Place freewheel control in disengaged position to dis-
engage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
• Roll tractor forward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER AND DRIVE BELT
(See Figs. 3 - 15)
1. SET PARKING BRAKE LEVER AND LOWER AT=
TACHMENT LIFT LEVER (See Fig. 3 and 4)
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, release pressure
from clutch/brake pedal, then release parking brake
lever. Pedal should remain in brake position. Ensure
parking brake will hold tractor secure.
\/
Fig. 3
CAUTION: Lift lever is spring loaded. Have a
tight grip on lift lever, lower it slowly and en=
gage in lowest position. Lift lever is located
on left side of fender.
Fig. 2
NOTE: You may now roll your tractor off the skid. Follow
the instructionbelow to remove the tractor from the skid.
_kWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
LIFT
Fig. 4
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ASSEMBLY
=
ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT
OF MOWER (See Fig. 5)
H, FRONT MOWER
BRACKET
W, FRONT GAUGE
WHEEL
X, SHOULDER
BOLT
Y. 1-1/40.D.
WASHER
Z. 3/8-18 LOCKNUT
Fig. 5
=
TURN STEERING WHEEL
MOWER (See Fig. 6)
e
Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield (Q) to the right.
FRONT
TRANSAXLE
Fig. 6
4=
SLIDE MOWER UNDER TRACTOR (See Fig. 7)
e
Bring belt forward and check belt for proper routing in
all mower pulley grooves.
LEFT AND POSITION
Q. DEFLECTOR
SHIELD
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
A. MOWER SIDE
SUSPENSION
ARMS
Q. DEFLECTOR
SHIELD
Fig. 7
5=
INSTALL ANTI-SWAY BAR (S)(IFEQUIPPED)
(See Fig.8 -1I)
ANTI-SWAY BAR (S)
_TOWARDS TOWARDS
TRANSAXLE
MOWER DECK_
90° END INTEGRATED WASHER END
Fig. 8
From right side of mower, first insert 90°end of anti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
Fig. 9
7
A. MOWER SIDE SUSPENSION
ARMS
B. RETAINER SPRING
C, REAR LIFT LINK(S)
D, RIGHT SIDE REAR MOWER
BRAC KET
E, FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
H, FRONT MOWER BRACKET
I. LEFT SIDE REAR MOWER
BRACKET
K. BELT TENSION ROD
L, LOCKING BRACKET
M, ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
W, FRONT GAUGE WHEEL
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ASSEMBLY
.... s_
ANTI-SWAY(s)BAR _::::;:i:> TRANSAXLE
............::';' BETWEEN REAR
,, BRACKET (T)
....................LOCATED
TIRES
TRANSAXLE BRACKET
Fig. 10
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
• Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as
shown.
7. ATTACH REAR LIFT LINKS (C) (See Fig. 13)
• Insert rod end of rear lift link (C) into hole (U) in tractor lift
shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link as-
sembly over pin on rear mower bracket (D) and secure
with large washer and large retainer spring.
• Repeat on opposite side of tractor.
I_ C. REAR LiFT LINK(S)
",,'i', '"(*'_n"L _ _'_/\" " _ MOWER BRACKET
I' ...... U. HOLE
Fig. 13
8 ATTACH FRONT LINK (E) (See Fig. 14)
Turn steering wheel to position wheels straightforward.
• From front of tractor, insert rod end of front link (E)
through front hole in tractor front suspension bracket (F).
Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front
suspension bracket (F).
• Insert other end of link (E) into hole in front mower
bracket (H) and secure with washer and small retainer
spring (J).
NOTE: Requires deck lifting.
Fig. 11
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS (See Fig. 12)
Position front hole in side suspension arm (A) over
pin on outside of tractor chassis and secure with large
washer and large retainer spring (B).
• Repeat on opposite side of tractor.
SUSPENSION
ARMS
B. RETAINER
SPRING
D. RIGHT
SIDE REAR
MOWER
BRACKET
Fig. 12
FRONT LINK
LOCATION,
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
G. LARGE RETAINER SPRING
H. FRONT MOWER BRACKET
J. SMALL RETAINER SPRING
M. ENGINE CLUTCH PULLEY
Fig. 14
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ASSEMBLY
9 iNSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 9 & 15)
• Disengage belt tension rod (K) from locking bracket (L).
• Install belt onto engine clutch pulley (M).
M.ENGINE
CLUTCH PULLEY
Fig. 15
iMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
l& CAUTION: Belt tension rod is spring loaded.|
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before operat-
MOWER DRIVE BELT INSTALLATION
Follow procedure described in "TO REPLACE MOWER
BLADE DRIVE BELT " in the "Service and Adjustments"
section of this manual.
Have atight grip on rod and engage slowly.
ing mower as shown in the Operation section of this
manual.
Vf CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WtSH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
J" All assembly instructions have been completed.
J" No remaining loose parts in carton.
J" Battery is properly prepared and charged.
J" Seat isadjusted comfortably and tightened securely.
J" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
J" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
I
l
J" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
J" Check wiring. See that all connections are still secure
and wires are properly clamped.
J" Before driving tractor, be sure freewheel control is in
"transmission engaged" position (see "TO TRANS-
PORT" in the Operation section of this manual).
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
J" Engine oil is at proper level.
CHECK TiRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop-
erly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service & Adjustments sec-
tion of this manual. Verifythat the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
J" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J" Become familiar with all controls, their location and
function. Operate them before you start the engine.
J" Be sure brake system is in safe operating condition.
J" Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
J" It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
LOW CHOKE FAST SLOWREVERSE NEUTRAL HIGH
6 O (®) -@
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
LIGHTS ON
ATTACH MENT
CLUTCH DISENGAGED
(Automatic Models only)
OPERATION
SYSTEM (ROS)
FUEL BATTERY
FREE WHEEL
ATTACHMENT
CLUTCH ENGAGED
REVERSE FORWARD CRUISE CONTROL
DANGER, KEEP HANDS
AND FEETAWAY
,&
,&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION SWITCH
MOWER LIFT
CLUTCH/BRAKE
PEDAL
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
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OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL -Used for braking the tractor and
starting the engine.
(C) PARKING BRAKE -Locks clutch/brake pedal into
the brake position.
(D) THROTTLECONTROL- Usedtocontrolenginespeed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
Fig. 16
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.
(N) CHOKECONTROL- Usedwhenstartingacoldengine.
(P) SERVICE REMINDER / HOUR METER -Indicates
when service is required for the engine and mower.
(Q) 12-VOLT POWER PORT- Used for 12-volt accessories.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend standard safety
glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 17)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal (B) all the way down and hold.
• Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor secure.
Fig. 17
STOPPING (See Fig. 18)
MOWER BLADES -
• Tostop mower blades, place attachment clutch control
in the "DISENGAGED" position (t_).
• Turn ignition key (F) to "STOP" position and remove
key.Always remove key when leaving tractor to prevent
unauthorized use.
• Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing
idlewith the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor corn=
A
pletely, as described above, and set
parking brake before leaving the opera=
tot's position.
TO USE TH ROTTLE CONTROL (D) (See Fig. 19)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
engines operating efficiency.
• Full speed (fast) offers the best bagging and mower
performance.
(J_l) ATTACHMENT
CLUTCH SWITCH
"DISENGAGED"
GROUND DRIVE -
• Tostop ground drive, depress brake pedal all the way
down.
• Move motion control lever (J) to neutral position.
ENGINE -
• Move throttle control (D) between half and full speed
(fast) position.
NOTE: Failure to move throttle control between half and full
speed (fast) position, before stopping, may cause engine
to "backfire".
(I_) ATTACHMENT
Fig. 18
CLUTCH SWITCH
"ENGAGED"
Fig. 19
TO USE CHOKE CONTROL (N) (See Fig. 19)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
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OPERATION
TO MOVE FORWARD AND BACKWARD
(See Fig. 20)
The direction and speed of movement is controlled by the
motion control lever. (J)
02941
Fig. 20
• Start tractor with motion control lever in neutral position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 21)
The position of the attachment lift lever (A) determines the
cutting height.
Fig. 21
• Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during
hot months. For healthier and better looking lawns,
mow often and after moderate growth.
• For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 22)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is atthe desired cutting height in
operating position. Gauge wheels then keep thedeck inprop-
er position tohelp prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower todesired cutting height (See"TOADJUST
MOWER CUTTING HEIGHT" inthis section of manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole.
Tighten securely.
• Repeat for all, installing gauge wheel insame adjust-
ment hole.
©
3/4
Fig. 22
TO OPERATE MOWER
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut with attachment lift lever.
• Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES
• Disengage attachment clutch control.
_ CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place (See Fig. 23).
13
0?P40
Fig. 23
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OPERATION
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
_I_WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USINGTHE REVERSE OPERATION SYSTEM (See Fig. 24)
Only use ifyou are certain no children or other bystanders
will enter the mowing area.
• Move motion control lever to neutral (N) position.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly move motion control lever to reverse (R) posi-
tion to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO TRANSPORT (See Figs. 16 and 25)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TRANSMISSION ENGAGED
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 24
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quicklyto brake position and engage parking brake.
• Move motion control lever to neutral position.
iMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURNTO NEUTRALPOSITIONWHENTHE BRAKE PEDAL
IS DEPRESSED.
• Torestart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TRANSMISSION DISENGAGED
Fig. 25
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, besure key
remains inthe "STOP" position when engine is not running.
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OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL' mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" inthe
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
fuel. Do not store, spill or use gasoline
CAUTION: Wipe off any spilled oil or
near an open flame.
iMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F (0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP ENSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an enginewhile instorage. To avoid engine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage instructions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 16)
When starting the engine for the first time or if the engine
has run out of fuel, itwill take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control isin the transmission engaged
position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion control lever in neutral position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50°F/10°C and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Ifthe engine starts to
run roughly, pull the choke control out slightly for afew
seconds and then continue to push the control inslowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F/10°C and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control insmall steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warm-
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32° F/0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
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OPERATION
PURGE TRANSMISSION
CAUTION'Never engage or disengage
&
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THE TRACTOR.
1. Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral position, slowly disengage
clutch/brake pedal.
A
4. Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
5. Move motion control lever to neutral position. Shut- off
engine and set parking brake.
6. Engage transmission by placing freewheel control in
engaged position (See "TO TRANSPORT" in this sec-
tion of manual).
7. Sitting inthe tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral position, slowly
disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac-
tor moves approximately five (5) feet return the motion
control lever to the neutral position. Repeat this proce-
dure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal
operation.
freewheel lever whilethe engine isrunning.
CAUTION _=me, during step 4, there
may be movement of the drive wheels.
MOWING TIPS
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left hand side ofmower should be used for trimming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 26).
f
<
j,,
(:
Fig. 26
• If grass is extremely tall, itshould be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it iswet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow=
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
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MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation
BEFORE
EACH
USE
v"
CheckTire Pressure
T Check Operator Presence & ROS Systems
A Checkfor Loose Fasteners
v'
v"
C Check/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean Battery andTerminals
Clean Debris Off Steering Plate
CheckTransaxle Cooling
Check Mower Levelness
CheckV-Belts
Check Engine Oil Level
Change Enqine Oil (with oil filter)
Change Engine Oil (without oil filter)
E Clean Air Filter
G Clean Air Screen
I Inspect Muffler/Spark Attester
N Replace Oil Filter (if equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
m R_lace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
v"
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
EVERY
8
HOURS
EVERY
25
HOURS
v"
EVERY
50
HOURS
EVERY
100
HOURS
v'
EVERY
SEASON
BEFORE
STORAGE
v"
v'
v'
v"
_1,2
_1,2
V'
v'
V"2
V'2
v"
_,2
v"2
V'
_,,,,,..,=,,=====.,=_
3 - Replace blades more often when mowing in sandy soil. 5 - See Cleaning in Maintenance Section.
4 - Not required if equipped with maintenance-free battery.
LUBRICATION CHART
(_ SPINDLE ZERK = SPINDLE ZERK
(_ FRONT FRONT
WHEEL WHEEL
BEARING BEARING
ZERK ZERK
SECTOR
GEAR
TEETH
v"
v'
ENGINE
MANDREL
ZERKS
BEFORE EACH USE
Check engine oil level.
• Check brake operation.
Check tire pressure.
• Check operator presence and ROS systems for proper
operation.
Check for loose fasteners.
02501
(_ General Purpose Grease
(_ Refer to Maintenance "ENGINE" Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17