Husqvarna 917279200 Owner’s Manual

Husqvarna
(YT
Owner's Manual
m
'7
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
DANDER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET ANDTHROWING OBJECTS. FAILURE TOOBSERVETHE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULTiN SERIOUS iNJURY OR DEATH.
* Do not operate machine without the entire grass catcher,
WARNING: in order to prevent ac-
cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
I _ _t coast down a bill
_ in n_se control of the
U tractor.
that are recommended by and com-
_) WARNING: Tow only the attachments
ply with specifications of the manu- facturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
A WA..i.GA
Engine exhaust, some of its constituents, and cer- tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other reproductive harm.
discharge guard, or other safety devices in place and working.
* Slow down before turning. * Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and remove keys before dismounting.
* Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
* Operate machine only in daylight or good artificial
light.
* Do not operate the machine while under the influence
of alcohol or drugs.
* Watch for traffic when operating near or crossing road-
ways.
* Use extra care when loading or unloading the machine
into a trailer or truck.
* Always wear eye protection when operating ma-
chine.
* Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
* Follow the manufacturer's recommendation for wheel
weights or counterweights.
* Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
A WARNINGA
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
* Read, understand, and follow all instructions on the
machine and in the manual before starting.
* Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all times.
* Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
* Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
* Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
* Never carry passengers. * Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back- ing.
* Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Ma- terial may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it,
do not mow it.
* Mow up and down slopes, not across. * Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
* Choose a low ground speed so that you will not have
to stop or shift while on the slope.
* Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.
* Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
* Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction, which could cause the machine to roll over.
* Use extra care while operating machine with grass
catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.
* Do not try to stabilize the machine by putting your foot
on the ground.
* Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if awheel is over the edge or if the edge caves in.
Safe Operation Practices for Ride=On Mowers
SAFETY RULES
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keepchildren out ofthe mowing areaand inthe watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shutoff. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a
child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip- ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine run- ning. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi- ately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine
running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
®@@@@
Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.
Never carry child ten, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and inthe watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed
slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed (MPH): Forward: 0 - 5.5
Reverse: 0 - 2.4
Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: 35
MIN. CCA: 280 Case Size: U1R
Blade Bolt Torque: 45-55FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactu red to give
you the best possible dependability and performance. Should you experience any problem you cannot easily rem-
edy, please contact you r nearest authorized servicecenter/ department We have competent, well-trained technicians
and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under"Maintenance" and "Stor- age" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered orgrass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark attester for the muffler is available through your
nearest authorized service center/department (See REPAlR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECiFiCATiONS ....................................... 4
CUSTOMER RESPONSiBiLiTiES ................................. 4
ASSEMB LY ................................................................. 5-6
OPERATION ............................................................. 7-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14=17
SERVICE AND ADJUSTMENTS ............................ 17=23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ....................................................... 28=40
WAR RANTY ................................................................. 43
4
UNASSEMBLED PARTS
Key
Slope Sheet
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping
puposes.
When right or left hand ismentioned in this manual, it means when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
, Remove all accessible loose parts and parts cartons
from carton. Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat. Check for any additional loose parts or cartons and
remove.
ADJUST SEAT (See Fig. 2)
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press
clutch/brake pedal all the way down.
Release lever to lock seat in position.
CHECK BATTERY (See Fig. 1)
Lift hood to raised position. NOTE: Ifthis battery isput intoservice after month and year
indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual for charging instructions).
FIG. 1
FIG. 2
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the
tractor from the skid. _tbWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See Op= eration section for location and function of
controls)
Raise attachment lift lever to its highest position.
5
ASSEMBLY
Release parking brake by depressing brake pedal.
Place freewheel control in disengaged position to dis- engage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Op= eration section for location and function of
controls)
Be sure all the above assembly steps have been com- pleted.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress brake pedal and set the parking brake.
Raise attachment lift lever to its highest position.
Remove key from bag and start the engine (see "TO START" in the Operation section of this manual). After
engine has started, move throttle control to idle (slow) position.
Release parking brake.
Slowly depress forward drive pedal and drive tractor off skid.
Apply brake to stop tractor and set parking brake.
Turn ignition keyto "STOP" position.
Continue with the instructionsthat follow.
CHECK TiRE PRESSURE
The tires on your tractor were overinfiated at the factory for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See"TO LEVEL MOWER HOUSlNG"in the Service
and Adjustments section of this manual.
,/CHECKL IS T
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TOASSURE THATYOU RECEIVE THE BEST PER-
FORMANCE AND SATISFAC TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST."
,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
"transmission engaged" position (see "TO TRANS- PORT" in the Operation section of this manual).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS: ,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls, their location and
function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. ,/ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual). ,/ It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).
CHECK FOR PROPER POSiTiON OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
6
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
R
REVERSE NEUTRAL HIGH LOW SLOW
L I'*,I
CHOKE FAST
6 G (®)
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
LIGHTS ON FUEL CRUISE CONTROL
ATTACHMENT
CLUTCH DISENGAGED
(Automatic Modelsonly)
OPERATION
SYSTEM (ROS)
FREE WHEEL
BATTERY REVERSE FORWARD CLUTCH/BRAKE
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEETAWAY
& &
&
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
KEEP AREA CLEAR SLOPE HAZARDS
(SEESAFETY RULES SECTION)
IGNITION SWITCH
MOWER LIFT
PEDAL
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or
property damage.
7
OPERATION
KNOW YOU R TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE CONTROL - Used to control engine speed. (E) ATTACHMENT CLUTCH SWITCH - Used to engage the
mower blades, or other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the
engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION
- Allows operation of mower or other powered attachment while in reverse.
)3026
FiG. 3
(H) LIGHT SWITCH -Turns the headlights on and off. (J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for forward movement
of tractor. (L) REVERSE DRIVE PEDAL - Used for reverse movement of
tractor. (M) FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
(N) CHOKE CONTROL - Used when starting a cold engine. (P) SERVICE REMINDER / HOUR METER - Indicates when
service is required for the engine and mower. (Q) 12-VOLT POWER PORT - Used for 12-volt accessories.
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE(See Fig. 4)
Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine.
Depress brake pedal (B) all the way down and hold. Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor secure.
FIG. 4
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position (OFF).
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and
go dead. NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas. [ _ CAUTION: Always stop tractor corn- I
[_ pletely, as described above, before
leaving the op_or's position.
FiG. 6
TO USETHROTTLE CONTROL = D (See Fig. 6)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engines operating efficiency.
Full speed (fast) offers the best bagging and mower performance.
(ON) ATTACHMENT
CLUTCH SWITCH PULL OUT TO "ENGAGE"
FIG. 5
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
ENGINE - ,_ Move throttle control (D) between half and full speed
(fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause en-
gine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use.
,_ Never use choke (N) to stop engine.
(OFF) PUSH-IN TO "DISENGAGED"
TO USE CHOKE CONTROL - N (See Fig. 6)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the forward and reverse drive pedals.
Start tractor and release parking brake.
Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL =J(See Fig. 7)
The cruise control feature can be used for forward travel only.
9
OPERATION
FiG. 7
SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the
cruise control to disengage. Do not use the cruise control on slopes, rough terdan or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)
The position of the attachment lift lever (A) determines the cutting height.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in this section of
manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole. Tighten securely.
Repeat for all, installing gauge wheel in same adjust- ment hole.
O
3/4
FIG.9
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will shut off the engine.You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,
rolling terrain or hills.
1. Select desired height of cut with attachment lift lever.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
FiG. 8
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9) Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain conditions.
without either the entire grass catcher,
CAUTION: Do not operate the mower
on mowers so equipped, or the deflector shield (S) in place.
FiG. 10
REVERSE OPERATION SYSTEM (ROS)
Your tractor isequipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
10
OPERATION
_I_WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM - Only use if you are certain no children or other bystanders
will enter the mowing area.
Depress brake pedal all the way down.
With engine running, turn ignition key counterclockwise to ROS "ON" position.
Look down and behind before and while backing.
Slowly depress reverse drive pedal to start move- ment.
When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake. To restart movement, slowly release parking brake and
brake pedal. Slowly depress appropriate drive pedal to slowest set-
ting. Make all turns slowly.
TO TRANSPORT (See Figs. 3 and 11) When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar
of tractor.
Raise attachment lift tohighest position with attachment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
Transmission Engaged
Transmission Disengaged
FiG. 11
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine
or mower needs servicing. When service is required the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.
NOTE: Service re,minder runs when the ignition key is in any position but STOP. For accurate reading be sure
key remains in the "STOP" position when engine is not running.
TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULl" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix
oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
I _ CAUTION: Wipe off any spilled oil or I
"A fuel. Do not store, spill or use gasoline
near an open flame.
iMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
11
OPERATION
CAUTION: Alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of an engine while in storage. Toavoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage
instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE (See Fig. 3) When starting the engine for the first time or ifthe engine
has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control isin the transmission engaged position.
Sit on seat in operating position, depress brake pedal and set parking brake.
Move attachment clutch to "DISENGAGED" position. Move throttle control to fast position
Pull choke control out for a cold engine start attempt. Fora warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine
starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in
slowly. The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke
control is fully in. Ifthe engine starts to run roughly, pull the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly return to operating position.
Allow one minute for transmission to warm up.This can be done during the engine warm up period.
The attachments can be used during the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de-
veloped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THE TRACTOR.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling position (See"TO TRANS PORT" in this
section of manual). Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. Dis- engage parking brake
Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure
three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic
drive system.
Shut- off engine and set parking brake. Engage transmission by placing freewheel control in
engaged position (See "TO TRANSPORT" in this sec- tion of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.
Disengage parking brake. Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure three times.
Your transmission is now purged and now ready for normal operation.
12
OPERATION
MOWING TiPS
Mower should be properly leveled for best mowing per- formance. See"TO LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual. The left hand side of mower should be used for trim-
ming. Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of
clippings and more uniform cutting. When mowing large areas, start byturning to the fight so
that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished (See Fig. 12).
f
f
1
................. _ ....... t
(
J
J
J
FiG. 12
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow= ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
13
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation Check Tire Pressure
T
R Check Operator Presence & ROS Systems
A Check for Loose Fasteners C Check/Replace Mower Blades
BEFORE
EACH
USE
v' v'
v"
v"
EVERY
8
HOURS
V"
t,"
T Lubrication Chart
0 Check Battery Level R Clean Battery and Terminals
Check Transaxle Cooling Check Mower Levelness Check V-Belts
Check En,qine Oil Level Chanqe Enqine Oil (with oil filter) Change Engine Oil (without oil filter
_ Clean Air Filter
v'
G Clean Air Screen
I Inspect Muffler/Spark Arrester
N Replace Oil Filter (If equipped)
E Clean Engine Coelin9 Fins
Replace Spark Plu9
Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
EVERY
25
HOURS
v"
5O
m
EVERY
100
HOURS
EVERY
SEASON
EVERY
HOURS
v'
_
m
BEFORE
STORAGE
i! i,"
t,"
v"
v'
v"
V_1,2
VF1,2
v'
V_,2
V'2
p
If
v'
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
v"
v'
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintain tractor as instructed in this manual
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and
Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation. Check tire pressure.
Check operator presence and ROS systems for proper operation.
Check for loose fasteners.
LUBRiCATiON CHART
, SPINDLE ZERK
_ FRONT FRONT
WHEEL BEARING " _ ZERK
ZERK
WHEEL
BEARING
' @ ENGINE
//
/
STEERING
SECTOR GEAR TETH
_ MANDREL
ZERKS
dP General Purpose Grease
@ Refer to Maintenance "ENGINE" Section
iMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DiRT THAT WiLL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14
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