Husqvarna 917279001 Owner’s Manual

Husqvarna
91 7.279001
Owner's Manual
(YTH2242)
SAFETY RULES
_Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar withthe instructions,to operate the machine.
Clear the area ofobjects such as rocks, toys,wire, etc.,
which couldbe picked up and thrown by the blade.
Be sure the area is clear of other people before mow- ing. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Be aware ofthe mower discharge direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or un-
clogging chute.
Mow only in daylight orgood artificial light.
Do notoperate the machine while under the influence
of alcohol or drugs.
Watch for trafficwhen operating near orcrossing road-
ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before
storage.
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury ordeath. All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers orother attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. Iftires lose trac-
tion, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, dam- age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
_Safe Operation Practices for Ride-On Mowers &
Be sure the area is clear of other people before mow- ing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always look down and behind before andwhile back- ing.
Never carry children.They may fall offand beseriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
WARNING: In order to prevent ac- cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING: Do not coast down a hill I
I
in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are recommended by and com-
ply with specifications of the manu- facturer of your tractor. Use common
sense when towing. Operate only at the lowest possible speed when on a
slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to ca use cancer and birth defects or other reproductive harm.
I
I
WARNING
Battery posts, terminals and related accessories
contain lead and leadcompounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 4 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF-SJ): SAE t0W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @3600 RPM
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactu red to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintainyour tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under the "Maintenance" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE ...................................................... 15-18
SERVICE AND ADJUSTMENTS ............................ 19-25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS -TRACTOR .................................. 30-43
4
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel
Adapter
©
Steering Wheel
Insert
@
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Gauge Wheel
f
(4)
o
Adjusting
$
Bar
O_ (4) Retainer Springs I 0 _]
@
Wheels
(4)
Steering
Boot
__. Ste_ng
"-.. Extension
\\
(1) Large Flat
Washer
Shaft
(1) Locknut
1/4-28
) (4) Clevis Pins
® ®
(4) Locknut 3/8-16
(4) Shoulder Bolt
(1) Oil Drain Tube For Future Use
Slope Sheet
Key
(4) Washers
3/8 x 3/4 x 14 Ga.
(1) Hex Bolt 1/4-28 x 1-1/4
(1) Locknut
1/2-20
(2) Keys
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. Toensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (1) 3/4" wrenches Tire pressure gauge
Pliers When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and remove.
STEERING
WHEEL
ADAPTER
___./INSERT
_._1/2 HEX NUT
LARGE FLAT
@_I_WASHER
J STEERING
EXTENSION SHAFT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install
1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT:TIGHTEN BOLTAND NUTSECURELYTO10-12 FT.LBS TORQUE.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 1/2 hex nut and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR ISTO ROLL OFF SKID.
1_ LOCKNUT
LOWER STEERING
SHAFT
I \ I
L
\I
I
I
SLOTS
FIG.1
CHECK BATTERY (See Fig. 2)
Lift hood to raised position.
If this battery is put into service after month and year indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual
for charging instructions).
"_,_,-- ,o- , LABEL
/2 oj'""" Ii
1
6
FIG. 2
ASSEMBLY
INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the
way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SHOULDER
;EAT PAN
FLAT WASHER
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of controls)
_'_WARNING: Before starting, read, understand andfollow
all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been com- pleted.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest position.
Start the engine. After engine has started, move throttle control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
Turn ignition key to "STOP" position.
Continue with the instructions that follow.
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)
ADJUSTMENT KNOB
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Op- eration section for location and function of
controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in "transmission disengaged position" (See "TO TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against tractor.
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor- mance.
Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and
tighten securely.
Adjust gauge wheels before operating mower. See'TO ADJUST GAUGE WHEELS" in the Operation section
of this manual.
RETAINER SPRING
PIN
SHOU_
DER BOLT
ADJUSTING
WHEELGAUGE _3/8-16 CENTER
3/8WASHER LOCKNUT
FIG. 4
7
ASSEMBLY
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See"TO LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOU OPERATEAND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine. ,/ Be sure brake system is insafe operating condition. ,/ It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
R N H L Ikl _ _-_
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
8 8 8 0
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
AND FEET AWAY
& &
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
9
OPERATION
KNOW YOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
ATTACHMENT IGNITION LIGHT CLUTCH SWITCH
SWITCH SWITCH
HOURMETER
POSITION
LIFTLEVER PLUNGER
CHOKE ATTACHMENT CONTROL
CLUTCH/BRAKEPEDAL
THROTTLE CONTROL
FREEWHEEL CONTROL CONTROL LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your
tractor. LIGHT SWITCH POSITION: Turns the headlights on and
off. THROTTLE CONTROL - Used to control engine speed.
CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake
position. FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
LIFT LEVER
PARKING BRAKE
OTION
HEIGHT ADJUSTMENT KNOB
FIG. 5
HOURMETER - Indicates hours of operation. MOTION CONTROL LEVER: Selects the speed and
direction of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower
the mower deck or other attachments mounted to your
tractor. LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position. IGNITION SWITCH: Used for starting and stopping the
engine. HEIGHT ADJUSTMENT KNOB -Used to adjust the mower
cutting height.
10
I
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
PARKING BRAKE CLUTCH LEVER "ENGAGED" "ENGAGED" POSITION
POSITION
CHOKE
THROTTLE
LEVER
"BRAKE"
CLUTCH/ IBRAKE
BRAKE PEDAL "DRIVE" HEIGHT, "DISENGAGED"
POSITION ADJUSTMENT KNOB POSITION
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutch switch to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full "BRAKE" position..
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHENTHE CLUTCH/
BRAKE PEDAL IS DEPRESSED. ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine
to "backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHERTHAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD). NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, at-
ways stop engine when stopping tractor on grass areas.
"DISENGAGED" ATTACHMENT
MOTION LEVER
FIG. 6
CAUTION: Always stop tractor com- pletely, as described above, before leav-
I
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor- mance.
ing the operator's position; to empty grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 6)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N) position.
Release parking brake.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 6)
The cutting height is controlled by turning the height ad-
justment knob in desired direction.
Turn knob clockwise ( J_ ) to raise cutting height.
Turn knob counterclockwise (P_) to lower cutting height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass
and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a flat level surface.
11
OPERATION
Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
Remove retainer spring and clevis pin which secure each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly off the ground.
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
IMPORTANT:BESURETOREADJUSTGAUGEWHEELS IFYOU CHANGETHE CUTTING HEIGHT OFTHE MOWER DECK.
RETAINER
CLEVIS PIN
FIG. 7
TO OPERATE MOWER (See Fig. 8) Yourtractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
TO OPERATE ON HILLS
hills with slopes greater than 15° and
WARNING: Do not drive up or down I do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTIONCONTROLLEVER DOES NOT
RETURNTO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
Torestart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 5 and 9)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar of tractor.
Raise attachment liftto highest position with attachment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
I
CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
ATTACHMENT _ _ATTACHMENT CLUTCH LEVER /F\_\ JJ/ _ / LIFT LEVER
DISENGAGED,_-_',_ _Fi_ HIGH POSITION
POS,T,ON I
EN&AGEO' SHIELO
FIG. 8
OEFLECTOR
FIG. 9
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac- tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with the ground and cause you to lose control of your tractor.
12
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oilwith tractor on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstickintothetube and rest oilfill cap on thetube. Do not thread the cap ontothe tube. Remove
and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual).
To change engine oil,see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce
valve life). Do not mix oilwith gasoline. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
I_lh CAUTION: Wipe off any spilled oil or I
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage. To avoid engine
problems,the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or ifthe engine has run out of fuel, it wilt take extra cranking time to move
fuel from the tank to the engine.
Be sure freewheel control isinthe transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
fuel. Do not store, spill or use gasoline near an open flame.
u
I
Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine
starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in
slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to accept small changes in speed and toad, until the choke
control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP ° Before driving the unit incold weather, the transmission
should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neutral. Release the parking brake and let the clutch/ brake slowly return to operating position.
Allow one minute for transmission to warm up.This can be done during the engine warm up period.
The attachments can be used during the engine warm- up period after the transmission has been warmed
up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
I & CAUTION: Neverengageordisengage
To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de-
veloped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGEDAFTER REtNSTALLATIONBEFOREOPERATING
THE TRACTOR.
freewheel lever while the engine is run- ning.
13
OPERATION
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling position (See"TOTRANSPORT"in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly dis- engage clutch/brake pedal.
Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there wilt be no movement of drive wheels. The air is being removed from hydraulic
drive system.
Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in driving position (See "TOTRANSPORT" in this section
of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac- tor moves approximately five (5) feet return the mo-
tion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)
times.
Your transmission is now purged and now ready for normal operation.
MOWING TIPS
Mower should be properly leveled for best mowing per- formance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trim- ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start byturning tothe right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished
(See Fig. 10).
f
1
)
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UPGRASS AND TRASH. CLEAN
AFTER EACH USE.
The special mulching blade wilt recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biode- grade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the
grass blades (See Fig. 11). For extremely heavy mulch- ing, reduce your width of cut on each pass and mow
slowly.
MAX 113
FIG. 11"
Certain types ofgrass and grass conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then change to east to west the
next week. This will help prevent matting and graining of the lawn.
FIG. 10
J
14
MAINTENANCE
AS YOU COMPLETE
REG0 RSERV,CE OATES
cC
Check Operator Presence and
T Interlock Systems ll_ R Check for Loose Fasteners _ _5 li_
Sharpen/Replace Mower Blades Q_#'3
T Lubrication Chart K
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling Check V-Belts
Check Engine Oil Level _ li_ Change Engine Oil (with oil filter) li_'1,2 I1_
E Change Engine Oil (without oil fiRer) 11_,2 I1_
N Clean Air Filter _2
G Clean Air Screen _2
NI Inspect Muffler/Spark
E Replace Oil FiRer (if equipped) li_1,2
Clean Engine Cooling Fins _ 2 Replace Spark Plug I1_
Replace Air Filter Paper Cartridge _2 Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures,
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse ornegligence. Toreceive full value from the warranty, operator must maintain tractor
as instructed in this manual. Some adjustments will need to be made periodically to
properly maintain your tractor. All adjustments in the Service and Adjustments section
of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and
last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
Arrester
3 - Replace blades more often when mowing in sandy soil. 4 * Not required if equipped with maintenance-tree battery. 5 * Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
ZERK
@FRONTWHEEL
BEARING ZERK
@GENERAL PURPOSE GREASE @REFER TO MAINTENANCE "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IFYOU FEELTHEY MUST BE LUBRI-
CATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
I
i i
i i
ZERK
'@FRONTWHEEL
BEARING ZERK
15
@ENGINE
MAINTENANCE
TRACTOR
Always observe safety rules when performing any main- tenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE"in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in alltires (See"PRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work- ing properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal isfully depressed and attachement clutch control
is in the disengaged position.
When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
TRAILING BLADE EDGE UP'
CENTER HOLE
MANDREL ASSEMBLY
LOCKWASHER
BLADE BOLT (GRADE 8)'
*A GRADE 8 HEATTREATED BOLT CAN BE IDENTIFIED BY SiX LINES ONTHE BOLT HEAD.
STAR
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un- balanced blade will cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grind- ing wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone batancer, follow the instructions supplied with
batancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE CARE
For best results mower blades must bekept sharp. Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 12)
Raise mower to highest position to allow access to blades.
Remove blade bolt, lock washer and flat washer se- curing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Reassemble blade bolt, lock washer and flat washer in exact order as shown.
Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
5/8" BOLT OR PiN BLADE
FIG. 13
BATTERY Yourtractorhas a battery chargingsystem whichis sufficient
for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 8-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is
maintenance free. Do notattempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
16
MAINTENANCE
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.To prevent pos- sible damage to seals, do not use high pressure water or
steam to clean transaxle.
Inspect cooling fan to besu re fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials.To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling
fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
F +20 0 30 32 40 60 80 100
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Figs 14 and 15) Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil wilt drain more freely when warm.
Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil. Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
LOCKED _"-LF._ jd_ _ _ ""---_"-_"_,
POSITION _
LOW--k
\ ,, P _ _- DRAIN
FIG. 15
Unlock drain valve by pushing inward and turning counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this man- uat.
Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULl" line on dipstick.
Tighten cap onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum
fibers. See engine manual.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are
kept clean at att times. Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
17
MAINTENANCE
AIR FILTER (See Fig. 16)
Your engine will not run properly using adirty air filter. Clean the foam pre-cteaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Loosen knob and remove cover. TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow it to dry.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
Remove nut and cartridge plate.
Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.
Check rubber seat for damage and proper position around stud. Replace if necessary.
Reassemble air cleaner, cartridge plate, and nut.
Reinstall air cleaner cover and secure by tightening knob.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam-
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
FOAM PRE-CLEANER
CARTRIDGE PLATE
CARTRIDGE
FIG. 16
RUBBER
SEAL
CLAMP
CLAMP
FUEL FILTER
FIG. 17
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
18
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
Depress clutch/brake pedal fully and set parking brake.
..ENTS:
° Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower will be easier to remove from the right side of tractor.
Place attachment clutch switch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off electric clutch pulley.
Disconnect anti-sway bar from chassis bracket by removing retainer spring.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: Ifan attachment other than the mower deck is to be mounted on the tractor, remove the front links.
SUSPENSION ARMS
RETAINER SPRING
TO INSTALL MOWER (See Fig. 18)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with retainer springs..
Connect suspension arms to rear deck brackets and secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure with retainer spring.
Install belt into electric clutch pulley groove.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust your mower.
ELECTRIC CLUTCH
PULLEY
FRONT LINK
ANTI-SWAY BAR
RETAINER
SPRINGS (BOTH SIDES)
RETAINER SPRINGS (BOTH SIDES)
SHIELD
FIG. 18
19
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
Raise mower to its highest position.
At the midpoint of both sides of mower, measu re height from bottom edge of mower to ground. Distance "A"
on both sides of mower should be the same or within
1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Three fultturns of adjustment nut wilt change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE _ _L__ _ BOTTOM EDGE OF MOWER I f_l/_ _J_l L-- OF MOWER
BOTHFRONT LINKS MUST BE EQUALIN LENGTH
TOGROUND TOGROUND
I A"
FIG. 19
NUT
TRUNNION
FIG. 21
NUT"E"
SUSP
LIFT LINK ADJUSTMENT NUT
FIG. 20
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its high- est position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front
links.
To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must
remain equal in length.
When distance"D"is 1/8" to 1/2" lower atfront than rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
FRONT LINKS
FIG. 22
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 23)
The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt guides.
Install mower in reverse order of removal instruc- tions.
IDLER PULLEYS
MANDREL PULLEYS
FIG. 23
20
SERVICE AND ADJUSTMENTS
TO CHECK AND ADJUST BRAKE (See Fig. 24)
Your tractor is equipped with an adjustable brake system which is mounted onthe right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en-
gage parking brake.
Disengage transmission by placing freewhet control in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so it is held in the disengaged position.
The rearwheels must lock and skid when you try tomanually push the tractor forward. Ifthe rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and en- gage parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten
jam nut against nut "A".
Engage transmission by placing freewheel control in "transmission engaged" position.
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or
contact a qualified service center.
WITH PARKING BRAKE "ENGAGED"
NUT"A"
BELT REMOVAL -
Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
Disconnect clutch wire harness.
Remove clutch Iocator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around electric clutch.
Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.
Install belt through stationary idler and clutching idler.
Reinstall clutch Iocator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this sec- tion of manual).
ELECTRIC.------___
CLUTCH
CLUTCHING
IDLER
STATIONARY_ IDLER
ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CON-
TACTYOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
FIG. 24
TO REPLACE MOTION DRIVE BELT (See Fig. 25)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on
bottom side of left footrest.
CENTER SPAN
KEEPER
TRANSMISSION INPUT PULLEY
_J'j_'_ CLUTCH
_ CLUTCHL_CATOR
WIREHARNESS
FIG. 25
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and
before operating the tractor. See"PU RGETRANSMISSION" in the Operation section of this manual.
TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT(See Fig. 26)
The motion control lever has been preset at the factory and adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel,
21
and lightly tighten.
SERVICE AND ADJUSTMENTS
Start engine and move motion control lever until tractor
does not move forward or backward.
Hold motion control lever inthat position andturn engine off.
While holding motion control lever in place, loosen the adjustment bolt.
Move motion control lever to the neutral (N) (lock gate) position.
Tighten adjustment bolt securely.
NOTE: Ifadditional clearance isneeded to get toadjustment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral
position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satis- fied.
MOTION NEUTRAL CONTROL _LOCK GATE
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
Block up axle securely
Remove axle cover,retaining ring andwashers toallow
wheel removal (rear wheel contains a square key - Do not lose)
Repair tire and reassemble
On rear wheels only: align grooves inrear wheel hub and axle Insert square key
Replace washers and snap retaining ring securely in axle groove
Replace axle cover
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and corrosion.
WASHERS
/" ADJUSTMENT
BOLT
FIG. 26
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized service center/department.
AXLE COVER SQUARE KEY (REAR
WHEEL ONLY)
FIG. 27
22
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY REPLACING BATTERY (See Fig. 29)
(See Fig. 28)
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
A
If your battery istoo weak to start the engine, itshould be recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT: YOURTRACTOR IS EQUIPPED WITH A 12VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to
short against tractor chassis. Connect one end ofthe BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery. Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries.
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
A
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.Tighten securely.
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut.Tighten
securely
Close terminal access doors. Close hood.
TERMINAL
ACCESS DOOR_
WARNING: Do not short battery ter- minals byallowing a wrench or any other object to contact both terminals at the
same time. Before connecting battery, remove metal bracelets, wristwatch
bands, rings, etc. Positive terminal must be connected
first to prevent sparking from acci- dental grounding.
KEPS NUT
HEXBO_
WEAK OR DEAD FULLY CHARGED BATTERY BATTERY
FIG. 28
TERMINAL GUARD
FIG. 29
(BLACK) CABLE
POSITIVE CABLE
23
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulbholder out of the hole inthe backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
FIG. 30
24
SERVICE AND ADJUSTMENTS
ENGINE Remove air cleaner cover, filter and cartridge plate
to expose carburetor choke (See "AIR FILTER" in the
TO ADJUST THROTTLE CONTROL CABLE Maintenance section of this manual). (See Fig. 31) Chokeshould beclosed.lfitisnot, loosencasingclamp
The throttle control has been preset at the factory and screw and move choke cable until choke is completely
adjustment should not be necessary. Check adjustment closed. Tighten casing clamp screw securely. as described below before loosening cable. If adjustment Reassemble air cleaner. is necessary, proceed as follows:
With engine not running, move throttle control lever to fast position.
Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle
cable until lever is against screw. Tighten clamp screw securely.
TO ADJUST CHOKE CONTROL
(See Figs. 31 and 32)
The choke control has been preset at the factory and ad-
justment should not be necessary, check adjustment as
described below before loosening cable. If adjustment is necessary, proceed as follows:
With engine not running, move choke control (located on dash panel) to full choke position.
TO ADJUST CARBURETOR
The carburetor has been present at the factory and ad-
justment should not be necessary. However, minor ad- justment may be required to compensate for differences
in fuel, temperature, altitude or load. Ifthe carburetor does need adjustment, see engine manual.
High speed stop is factory adjusted. Do not adjust-damage may result.
CLOSED FOR
FULL CHOKE
STOP
SCREW
CLAMP
SCREW
FIG. 31
THROTTLE CONTROL
CABLE
CHOKE CONTROL CABLE
FIG. 32
IMPORTANT: NEVERTAMPERWITHTHE ENGIN EGOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACTYOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
FIG. 31
25
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_ WARNING: Never store the tractor with
gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine tocool before storing in any enclosure.
TRACTOR
Remove mowerfrom tractor for winter storage. When mower isto be stored for ape riod oftime, clean itthoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING" in the Mainte- nance section of this manual).
Inspect and replace belts, if necessary (See belt re- placement instructionsin the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis- connected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Mainte- nance section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini- mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en- gine oil. (See "ENGINE" in the Maintenance section of
this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oilthrough spark plug hole(s) into cylinder(s).
Turn ignition key to "START" position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline willcause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic
cannot breathe which allowscondensation to form and willcause your tractor to rust.
IMPORTANT:NEVERCOVERTRACTORWHILE ENGINE AND EXHAUSTAREAS ARE STILLWARM.
26
TROUBLESHOOTING POINTS
PROBLEM
Will not start
Hard to start
Engine will not turn over
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring,
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service Adjustments section.
10. Contact an authorized service center/department.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service Adjustments section.
8. Contact an authorized service center/department.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not start
Loss of power
Excessive vibration
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Set in"Higher Cut" position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See"To Adjust Carburetor"in Service Adjustments section.
15. Contact an authorized service center/department.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
27
TROUBLESHOOTING POINTS
PROBLEM
Engine continues to run when operator leaves
seat with attachment clutch engaged
Poorcut-uneven
Mower blades will not
rotate
Poor grass discharge
CAUSE
1. Faulty operator-safety presencecontrol system.
1, Worn, bent or loose blade,
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower. 4, Bent blade mandrel,
5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1, Obstruction in clutch mechanism,
2, Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1, Engine speed too slow.
2. Travel speed too fast,
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade. 7, Buildup of grass, leaves and trash under mower,
8. Mower drive belt worn.
9. Blades {mproper{y installed.
10. Improper blades used,
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
CORRECTION
1.
Check wiring,switches and connections, If not corrected, contact an authorized service center/
department,
1. Replace blade. Tighten blade bolt. 2, Level mower deck,
3. Clean underside of mower housing, 4, Replace b{ade mandrel.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt, 3, Replace idler pulley.
4. Replace b{ade mandrel.
1. Place throttle control in "FAST" position, 2, Shift to slower speed, 3, Allow grass to dry before mowing.
4, Level mower deck,
5. Check tires for proper air pressure,
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing, 8, Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed {nth{s manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery will not charge
Loss of drive
Engine "backfires" when turning engine
"OFF"
1, Switch is "OFF'.
2, Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1, Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator,
1, Freewheel control in "disengaged" position.
2. Motion drive belt worn, damaged, or broken,
3. Air trapped in transmission during shipment or servicing,
1.
Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.
1. Turn switch "ON",
2. Replace bulb(s) or lamp(s). 3, Check/replace light switch,
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery. 2, Check/clean allconnections.
3. Replace regulator, 4, Replace alternator.
1. Place freewheel control in"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
1.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
28
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
SCHEMATIC
_AA_ RED
S BLACK
)G All
IGNITION
SWITCH
4,
BLACK
RED
BATTERY
SOLENOID
I
WHITE
WHITE
C
CLUTCH
SEATSWITCH
(NOT OCCUPIEE
I I
I I
BLUE
FUEL SHUT-OFF SOLENOID CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM
/BRAKE
(PEDAL UP)
RED /
BLUE HOUR
FUEL_ (OPTIONAL)
I
i D i
L
PTO (DISENGAGED)
GREEN
METER
G
I I
I
i F I
RED
ELECTRIC CLUTCH
BLACK
85 86 i
87A
OPERATOR
PRESENCE
RELAY #1
A "_ SPARK
IGNITION _ PLUGS GAP
UNIT _' (2 PLUGS ON
J TWIN CYL. ENGINES)
1/5 AMP DC @ 3600 RPM /(REGULATOR DISCONNECTE£
STARTER
BLACK
I
J
I
d& qF
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT B+A1 A2+L
RUN B+A1 NONE
START 3+ S + A1 NONE
RED 4_ REGULATOR I_LA L_T_O_R_I
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
Pro SWITCH
POSITION CIRCUIT
OFF C+G,B+H
ON C+F,B+E,A+D
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
29
i|
BROWN
HEADLIGHTS
GFC
[ !6 _!5] H_B
RELAY D A
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
ELECTRICAL
22
s
i/ '_1 I I
42 i
24_
/
I I
I I
i i i i
i i
\ /
{ I
I
40
26
I
L
I
I
I I
I I
I I I
I
I I
I
/
J
/
I I
I I
I
16 //
\
\ I
\ \\i I
\
\
\
\
/
I
_ 89
29
46
11
I I I I
I I
I\ z
/
12
3O
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532144927
2 874760412 8 532124886
10 532145211 11 532150109
12 532145769 16 532176138
21 532175688 22 532004152
24 532178909 26 532175158
27 873510400 28 532145491
29 532160784 30 532175566
33 532140401 40 532186398
42 532154336 46 532169635
48 532140844 50 532174651
51 532140405 55 817490508
81 532109748 89 532169639
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
Battery Bolt Hex Hd 1/4-20unc X 3/4
Tray Battery
Bolt Brt Frt 1/4-20 x 75 Ainc Holddown Battery Front Mount
Nut Push Nylon 1/4" Battery Frt Switch Interlock Push-In
Harness Asm Light W/4152j Bulb Light #1156
Cable Battery 6 Ga 22" red w/16 wire
Fuse Nut Kep Hex 1/4-20 Unc
Cable Ground 6 Ga 21" black
Switch Plunger Nc Gray Switch Ign
Key Ign Molded Generic Harness Ign.
Cover, Terminal, Red
Meter Hour
Adapter Ammeter
Switch PTO Ring Retainer PTO
Screw Thdrol 5/16-18 x 1-1/2 Tyt Relay Asm.
Bracket Snap-In Hourmeter
31
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
CHASSIS AND ENCLOSURES
259
26O
28 261
\
217
F
39
258
90
31
\
\
58
2o9
6O
219
166
23
2O6
37
_3
2_
74 .14
3
2O8
32
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 532174619 2 532176554 3 817060612
5 532155272 9 532171924
10 872140608
11 532174996
13 532172106
14 817490608
17 532185211
18 532184921 20 532180679
23 532124028 26 873800600 28 532185292
30 532185432 31 532139976
37 817490508 38 532175710
39 532174714 58 532151171
60 872140606 64 532154798
74 873680600 90 532124346
142 532175702
143 532154966
144 532175582
145 532156524
159 532185434
166 532171875 206 532170165 207 817670508
208 817670608 209 817000612
212 532183548 217 532185436
219 817000512 258 532185213
259 532185214 260 532185429
261 532185433
Chassis Stamping Drawbar
Screw 3/8-16x3/4 Bumper
Dash Bolt Rdhd Sqnk 3/8-16 Unc x 1
Panel Dash Lh Panel Dash Rh Screw Thdrol 3/8-16 x 1/2
Hood Bumper Hood
Plate Mtg Battery/Fuel Tank Bushing
Nut Lock w/Insert 3/8-16 UNC Grille Lens Asm
Fender Bracket
ScrewThdrol 5/16-18 x 1/2 Bracket Asm Pivot Mower Rear
Bracket Pivot Hood Duct Air
Bolt RDHD SQNK 3/8-16 x 3/4 Dash Lower Stlt
Nut Crownlock 3/8-16 Nut 1/4
Plate Reinforcement Sttt Bracket Swaybar Chassis
Bracket Ft Rest
Rod Pivot Chassis Hood
Cupholder YTGT Grey Screw HwHd Hi-Lo #13-16 x 3/4
Bolt Shoulder 5/16-18 TT ScrewThdrol 5/16-18 x 1/2 TYTT
Screw Thdrol 3/8-16 x 1/2 Ty-TT Screw 3/8-16 x 3/4
Insert Lens Reflect
Fuel Window Screw 5/16-18 x 3/4 Lens RH
Lens LH Cover Lens
Insert, Grille
NOTE: All component dimensions given in U. S. inches.
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
DRIVE
77
16
52
3O
62
2 !.
16
84
73
34
53
55
250
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle, Hydro 314-0510 63 532174607
(Order Parts From Transaxle Manu- 65 810040700 facturer) 66 532154778
8 532165866 Rod Shift Fender Adjust STLT 71 532169183 9 532180505 Clutch 73 532169182
10 876020416 Pin Cotter 1/8 x 1 CAD 74 532137057 14 810040400 Washer Lock Hvy Helical 75 532121749
15 874490544 Bolt Hex 5/16-18 Unc Flghd 76 812000001 16 873800500 Nut Lock Hex W/Ins. 5/16-18 Uric P 77 532123583
17 532126197 Washer 1-1/2 x 15/32 x .250 78 532121748 19 873800600 Nut Lock HexW/Ins 3/8-16 Unc 81 532165596
20 532173937 Bolt Hex 7/16-20 x 4 x Gr.5-1.5 82 532165711 21 532140845 Knob Deluxe 1/2-13 UNC BLK/BLK 83 819171216
22 532169498 Rod, Brake Hydro 84 532169594 23 532178289 Bracket Asm Anti-Rot 89 532166510
24 873350600 Nut Hex Jam 3/8-16 UNC 90 532124346 25 532106888 Spring, Brake Rod 95 532170201
26 819131316 Washer 96 532124788 27 876020412 Pin Cotter 1/8 x 3/4 CAD. 116 872140608
28 532175765 Rod, Parking Brake 120 873900600 29 532071673 Cap, Parking Brake 150 532175456 30 532169592 Bracket, Transaxle 151 819133210 32 874760512 Bolt Hex Hd 5/16-18 Unc x 3/4 156 532166002
34 532175578 Shaft, Foot Pedal 158 532165589 35 532120183 Bearing, Nylon 159 532183900
36 819211616 Washer 161 872140406 37 532124963 Pin, Roll 162 873680400
38 532179114 Pulley, Composite, Flat 163 874780416 39 874760648 Bolt, Fin, Hex 3/8-16 x 3 164 819091010
41 532175556 Keeper, Belt Idler 165 532165623 47 532127783 Pulley, Idler, V-Groove Plastic 166 532166880
48 532154407 BellcrankClutch Grnd Drv STL 168 532165492 49 532123205 Retainer, Belt Style Spring 169 532165580
50 872110612 Bolt 3/8-16 x 1-1/2 Gr. 5 197 532169613 51 873680600 Nut 198 532169593
52 873680500 Nut Crown Lock 5/16-18 199 532169612 53 532105710 Link, Clutch 200 872140508
55 532105709 Spring, Return, Clutch 202 872110614 56 817060620 Screw 3/8-16 x 1.0 212 532145212
57 532140294 V-Belt, Ground Drive 250 817060612 59 532169691 Keeper, Center Span
61 817120614 Screw 3/8-16 x .875 62 532124872 Cover, Pedal
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Pulley, Engine Washer Lock Hvy HLCL Spr 7/16
Keeper Belt Engine Strap Torque Lh Hydro
Strap Torque Rh Hydro Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga. E-Ring
Key, Square Washer 25/32 x 1-5/8 x 16 Ga
Shaft Asm Cross Tapered Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga. Link Transaxle
Console, Shift Nut Self Thd 1/4
Control Asm. Bypass Hydro Retainer Spring 1" Zinc/Cad
Bolt 3/8-16 x 1 Nut Lock Fig 3/8-16
Spacer Retainer Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125 Bracket Shift Mount
Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever
Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561
Plate Fastening STLT/CRD Nyliner Snap 5/8" ID
Washer Nyl 7/8 ID x .105 Hyd Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 Unc x 1 Bolt RdHd 3/8-16 Unc x 1-3/4 Gr. 5
Nut Hexflange Lock Screw 3/8-16 x .75
35
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
STEERING ASSEMBLY
-38
_39
/ / _-i - _ _\
_ 42
J
\
68
t3
65
67
67
67
43
4O
6
15
29
10
34
35
8
36
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 532166627 2 532184706
3 532169840 4 532169839
5 532124931 6 532121748
8 812000029
10 532175121
11 810040600
12 873940800
13 532136518
15 532145212
17 532180641 29 817060612
32 532171888 33 819111216
34 810040500 35 873540500
36 532155099 37 532152927
38 532166626 39 819182411
40 532124701 41 532159945
42 532169634 43 532121749
44 532180640 46 532121232
51 873540400 54 871130420
65 532160367 67 872140618
68 532169827 71 532175146
82 532169835 87 532173966
88 532175118 91 532175553
Wheel Steering Axle Cast Lt Machined
Spindle Asm LH Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75 Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg Screw 3/8-16x3/4
Rod Tie
Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hvy Helical 5/16
Nut Crown Lock 5/16-24Unf Bushing Strg
Screw
Insert Cap Strg Wh
Washer 9/16 ID x 1-1/20D x 11 Ga.
Lock nut
Adaptor Wheel Strg
Boot Steering Shaft
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering Shaft LR/LT
Cap Spindle FrTop Blk
Nut Crownlock 1/4-28 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 x 2-1/4
Axle, Brace Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
SEAT ASSEMBLY
\
\
\
\\\
14_/
/
I I
I I
I
17 12
W
22
21
ii
KEY NO.
1
2 3
4 5
6 7
8 9
10 11
12
PART NO.
532184992 532140551
871110616 819131610
532145006 873800600
532124181 817000616
819131614 532182493
532166369 532121246
DESCRIPTION
Seat 13 Bracket Pivot Seat 8 720 14
Bolt Fin Hex 3/8-16 x 1 15 Washer Flat 13/32 x 1.0 x 10 Ga. 16
Clip Push-In 17 Nut Hex w/Ins. 3/8-16 Unc 21
Spring Seat Cprsn 2 250 BIk Zi 22 Screw 3/8-16 x 1 24
Washer 13/32 x 1.0 x 14 Ga. 25 Pan Seat
Knob Seat Adj Wingnut Bracket Mounting Switch
NOTE: All component dimensions given in U.S. inches.
38
KEY NO.
PART NO.
532121248 872050412
532134300 532121250
532123976 532171852
873800500 819171912
532127018
1 inch = 25.4 mm
DESCRIPTION
Bushing Snap Blk Ny150 Id Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split Spring Cprsn
Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc
Nut Hex LockW/Ins 5/16-18 Washer 17/32 X 1 -3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
DECALS
7 1 12
6
5
KEY PART NO. NO. DESCRIPTION
1 532180941 Decal Hood Cust. Resp.
2 532145005 Decal Battery 3 532185825 Decal Hood RH
4 532185826 Decal Hood LH 5 532186697 Decal Engine Husq. Logo
6 532156811 Decal Fender Oper 7 532170564 Decal Wheel Steering 9 532176822 Decal Fender Husq
10 532157002 Decal Fender Danger E/F 11 532185827 Decal Engine
3 13 13
15
©
KEY PART NO. NO.
12 532185835 13 532185815
14 532160396 15 532179128
-- 532171284
-- 532171285
-- 532138311
-- 532169210
-- 532186782
4
10
DESCRIPTION
Decal Hood Replacement Decal Hoodsides
Decal V-Belt Schematic Decal Deck "B" 42"
Pad Footrest LH Pad Footrest RH
Decal Handle Lft Height Adjust Decal By Pass Lt Hydro
Manual Owner's (English)
WHEELS &TIRES
2 _ 5,8
4,10
11
KEY PART NO. NO. DESCRIPTION
1 532059192
2 532065139 3 532106222
4 532059904 5 532138336
6 532124957 7 532124959
8 532138337 9 532122082
10 532124926 11 532175039
-- 532144334
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Cap Valve Tire Stem Valve
Tire FTs 15 X 6 0 - 6 Service Tube Front (Service Item Only)
Rim Asm 6"front Silver Service Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only) Rim Asm 8"rear Silver Service
Tire R Ts 20 X 10-8 C Service Tube Rear (Service Item Only)
Cap Axle BIk 1 50 x 100 Sealant, Tire ( 10 oz. Tube)
39
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
ENGINE
13
101
14
17
32
31 - 33
29
OPTIONAL EQUIPMENT I
Spark Arrester
KEY PART NO. NO. DESCRIPTION
17
23
KEY NO.
PART NO. DESCRIPTION
i
_101
1
532170863
2
817720408
3
4 532149723 5 532146699
6 532146700 8 532171877
10 532146629 13 532186054
14 532148456 16 811050600
17 817060624
23 532169837
Control Throt Fig Screw Hex Thd Cut 1/4-20x5/8 T
Engine Kohier CV674 (Order Parts from Engine Manu-
facturer) Muffler Asm Twin Lo-Tone
Exhaust Tube Lh Exhaust Tube Rh
Bolt 5/16-18uric x 3/4 W/Sems Shield Browning
Gasket Muffler Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8 Screw 3/8-16 x 1-1/2
Shield Browning
25 532145996 Choke Control 26 873920600 Nut, Keps 3/8-24 Unf
29 532137180 Kit Spark Arrestor (Flat Scrn) 31 532179022 Tank Fuel
32 532181803 Cap Asm Fuel 33 532123487 Clamp Hose Blk
37 532142158 Line Fuel 38 532181654 Plug Drain Oil
41 532139277 Stem Tank Fuel 45 817000612 Screw Hexwsh Thdr 3/8-16 x 3/4
101 532163305 Nut Flange M8-1.25 112 532124952 Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
MOWER LIFT
KEY
NO.
2 3
4
5 6
7 8
11 12
13 15
16 17
18 19
20 23
PART NO.
532159460 532159471
532105767 812000002
819211621 532120183
532125631 532124526
532139865 532139866
532124670 532173288
873350800 532175689
873800800 532139868
532163552 532110807
38
i ii
40
6
19
13
13 _ 31
32 _ 19
32
DESCRIPTION
Wire Asm Inner/Spring W/Plunger LT
Shaft Asm Lift RH w/Inf Pin Groove 1 500 Zinc
E Ring #5133-62 Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id Grip Handle Fluted BIk
Button Plunger Black Link Lift LH
Link Lift RH Retainer Spring
Link Front Nut Jam Hex 1/2-13 Unc
Trunnion
Nut Lock w/Wsh 1/2-13unc Arm Suspension Rear
Retainer Spring Nut Special
13
49
3O
6
20
15
KEY PART NO. NO.
24 819131016 25 532124874
26 532169484
27 532126971 28 873350600
29 532138057
30 532150233 31 532169865
32 873540600 36 532155097
37 532123935 38 817060516
40 819112410 41 532155098
49 532145212 50 532110452
DESCRIPTION
Washer 13/32 X 5/8 X 16 Ga Spring 2-1/8"
Retainer Clip Rod Adj Lift Zinc 7.49 Wrk Lg
Nut Hex Jam 3/8-16 Unc Knob Inf 3/8-16 Unc Blk W/sym
Trunnion Infin Height Bearing PVT Lift
Nut Crownlock 3/8-24 Indicator Height STLT
Plug Hole BIk 1.485/1.515 Dia. Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga. Scale Ind. Height Blk.
Nut Hex Flange Lock Nut, Push Phos & Oil
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
MOWER DECK
68
40"_37
117
134_
34
5_
, 138
_.145
132 91
\._132
21 H5
_21 _134
116
21
23
24
25
I I
16
28 _"
2
29
27
18
18
149
5
6
19F 21
_8 _
42
REPAIR PARTS
TRACTOR--MODEL NO. 917.279001 (YTH2242), PRODUCT NO. 954 57 03-83
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 532185438
2 872140506 3 532138017
4 532165460 5 532124670
6 532178024 8 532850857
9 810030600
10 532140296 11 532134149
532139775 532138971
13 532137645 14 532128774
15 532110485 16 532174493
18 872140505 19 532132827
20 532159770 21 873680500
23 532177563 24 532105304
25 532123713 26 532110452
27 532171859 28 819111016
29 532131491 30 532173984
31 532129963 32 532173436
33 532178342 34 872110614
36 532173438 37 819131316
40 873680600 44 532140088
45 532124788 46 532137729
54 532178515
Mower Deck Assembly, 42" 55 532155046 Bolt 56 532122052
Bracket Assembly, Sway Bar, Front 59 532173442 Bracket Sway Bar 42" Deck 61 532174882
Retainer Spring 68 532174883 Bar Sway Deck 91 532180532
Bolt, Hex 3/8-24 x 1.25 Gr. 8 92 873800600 Washer, Lock 94 532132264 Washer, Hardened 95 532180533 (The following blades are available) 113 817060512
Blade, Mulching 42" Std (For mulch- 116 532184219 ing mowers only) 117 532133957
Blade Mulching 42" Premium (For 118 873930600 better wear when mulching) 119 819121414
Blade Mower 42" Hi-Lift (For bag- 129 819131312 ging and discharging) 130 874780616
Shaft Assembly, Mandrel, Vented 131 872140608 Housing, Mandrel, Vented 132 817000612
Bearing, Ball, Mandrel 134 532156941 Stripper 135 532178074
Bolt, Carriage 5/16-18 x 5/8 136 532155986 Bolt, Shoulder 137 872110505 Baffle, Vortex 138 532178075 Nut Crownlock 5/16-18 UNC 139 532178077
Bracket, Deflector 140 532178076 Cap, Sleeve 143 532157109
Spring, Torsion, Deflector 144 532173441 Nut, Push 145 532173437 Shield, Deflector 146 532173443 Washer 11/32 x 5/8 x 16 Ga. 148 532169022
Rod, Hinge 149 532165898 ScrewThdrol Hex 150 819091216
Washer, Spacer 159 872140614 Pulley, Mandrel 182 532179126
Nut, Toplock, Flanged 183 532163552 Bolt 184 819131410
Pulley, Idler, Flat - - 532130794 Washer 13/32 x 13/16 x 16 Gauge
Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H. - -
Retainer Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
532176050
NOTE: All component dimensions given in U.S. inche
1 inch = 25.4 mm
Arm, Idler Spacer, Retainer
Guard, TUV Idler Spring Ext Elect Clutch 42" Dck
V-Belt Bracket Asm Noseroller Lh
Nut Lock Hex w/Ins 3/8-16 UNC Roller Nose 38"-50"
Bracket Asm Noserolter Rh Screw 5/16-18 x 3/4 Tap R
Bolt, Shoulder Wheel, Gauge
Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x Ga. Bolt Fin Hex 3/8-16unc x 1 Gr.5
Bolt Rdhd Sqnk 3/8-16unc x 1 Screw 3/8-16 x .75
Pin Head Rivet Bracket Wheel Gauge LH
Bar Adjusting Gauge Wheel Bolt Carr. 5/16-18 x 5/8
Bracket wheel Gauge RH Bracket Asm. Wheel Gauge F RH
Bracket Asm. Wheel Gauge F LH Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable Pulley Idler Flat
Bolt Carriage Idler Spring Return Idler
Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga.
Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4 Rod Roller Nose
Retainer Spring Washer 13/32 x 7/8 x 10 Ga.
Mandrel Assembly (Includes Hous- ing, Shaft and Shaft Hardware Only
- Pulley Not Included) Replacement Mower, Complete
43
SERVICE NOTES
44
SERVICE NOTES
45
4_ O_
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
A
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when changing direction on slopes.
trunk or other upright structure.
Husqvarna
WARRANTY STATEMENT
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company ("Husqvarna") warrants Husqvarna product to the original purchaser
to be free from defects in material and workmanship from the date of purchase for the "Warranty Period _of the
)roduct as set forth below:
)ro._iuJct.=ifeime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held
Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)
2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment--zero turn riders, wide area walks,
and ground engaging commercial equipment.
2Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk
behind mowers, tillers, chain saws, trimmers, brushcufters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power_assist coltection systems for
merciflI, nonorotesstenflI, noninstitationfll or nonincome Droductha use. exceta as her_th stated.
Emission control system components necessary to compIy with CARB*TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.
1 Year Warranty: Power cutters, stump grinder, pote pruners and pole saws for non-commercial, non-oro-
fessional non-thstitetional or non-income producinq use. All trimmers, brushcufters, clearing saws, hovering
trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power_assist collection systems
used for commercist, institutional, orotessionfll or income oroducinQ Durooses or use. Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months.
90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,
snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, thstitationaI, orofesstenaI, or income DroducinQDurooses or use exceot as oth-
erwise provided herein.
Husqvarna Safety Apparel carries a 90*day warranty from the date of the customer's original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must
be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under
warrauf_
30 Day Warranty: Replacement parts, accessories including bars and chains, taols and display items.
SECTION 2: HUSQVARNA'S OBLIGATIONS UNDERTHE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor ff a component fails
because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BYTHIS WARRANTY
The following items are not covered by this warranty:
(t)Normal customer maintenance items which become worn through normal regular use, including, but
not limited to, be_ts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw
chain, spark plugs, starter ropes and tines;
(2)Natural discoloration of material due to ultraviolet light;
(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective
manufacturer's warranty as provided in writing with the product information supplied at the time of pur-
chase; all c_aims must be sent to the appropriate manufacturer;
(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-
runty should be sent to the manufacturer; and
(5)Emission Control System components necessary to comply with CARB*TIERdl and EPA regulations
which are manufactured by third party engine manufacturer.
SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following:
(1)Accident, abuse, misuse, negligence and neglect, including staIe fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to incorrect storage or use habits;
(2)FaiIure to operate or maintain the unit in accordance with the Owner's/Operator's manual or instruc-
tion sheet furnished by Husqvarna;
(3)Alterations or modifications that change the intended use of the product or affects the product's per-
formance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or:
(4)Additional damage to parts or components due to continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF
THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY iNCiDENTAL OR CONSEQUENTIAL
DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT
TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LiMiTED iN DURATION TO THE
WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES
NOT ASSUME OBLiGATiON TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS.
Some states do not allow the exclusion of incidental or consequectial damages, or limitations on how long
an implied warranty lasts, so the above limitations or excIusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written
in the maintenance section of the Owner's/Operatar's manual Shoutd an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof ol
purchase, as explained in section 6, rests solely with the customer.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It isthe Owner's and Dealer's responsibility to make certain that the WarrantyRegistration Card is properly
filted out and mailed to Husqvarna Forest& Garden Company.This cardshould be mailed within ten (10) days from the dateof purchase in order to confirm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.
TOobtain the benefit of this warranty, the product believed to be defective must be deIivered to an authorized
Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem o_
failure. The product must be delivered at the owner's expense. Pick*up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the "Yellow Pages" of the local telephone directory or by calling f-800*HUSKY62 for a dealer in your area.
HUSQVARNA
7349 Statesvine Road
Charlotte, NO 28269
531 83 81-23 2002
532187221 01.27.03 RH Printed in U.S.A.
6 Husqvarna
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