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6522CH
Owner’s Manual
532 18 12-85 11.14.01 BY
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the
machine before starting.
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar with
the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
bones, sticks, etc., which could be picked up and
thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Do not operate the mower when barefoot or wearing open
sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while
moving backwards.
• Do not operate the mower without proper guards, plates,
grass catcher or other safety protective devices in
place.
• See manufacturer’s instructions for proper operation
and installation of accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks, or
roads.
• Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the
chute.
• Shut the engine (motor) off and wait until the blade
comes to complete stop before removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Never operate machine in wet grass. Always be sure of
your footing: keep a firm hold on the handle and walk;
never run.
• Disengage the self-propelled mechanism or drive clutch
on mowers so equipped before starting the engine
(motor).
• If the equipment should start to vibrate abnormally, stop
the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with side
shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: never up and down.
Exercise extreme caution when changing direction on
slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide
obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments.
The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause
slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity.
children will remain where you last saw them.
• Keep children out of the trimming area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and while walking backwards, look behind and
down
for small children.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Never
assume that
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside
where there is an open flame, such as a water
heater.
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine
(motor) running. Disconnect the spark plug wire, and
keep the wire away from the plug to prevent accidental
starting.
• Keep nuts and bolts, especially blade attachement
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to cool
before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never attempt to make wheel height adjustments while
the engine (motor) is running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts
or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended
parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Do not change the engine governor setting or overspeed
the engine.
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Page 3
Look for this symbol to point out important
safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
CAUTION: Muffler and other engine parts
become extremely hot during operation
and remain hot after engine has stopped.
To avoid severe burns on contact, stay
away from these areas.
CONGRATULATIONS on your purchase of a new lawn
mower. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained technicians and the proper tools to service or repair this lawn
mower.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
properly. Always observe the “SAFETY RULES”.
SERIAL
NUMBER: ___________________________________
DATE OF PURCHASE: _________________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN
MOWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 1.6 QUARTS
AND TYPE: UNLEADED REGULAR ONLY
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OUNCES
SPARK PLUG: Champion RC12YC
(GAP: .030")
BLADE BOLT TORQUE: 35-40 FT. LBS.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your lawn mower.
• Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ............................... 3
WARRANTY ................................................................. 4
ASSEMBLY .................................................................. 5
OPERATION ............................................................. 6-10
MAINTENANCE ...................................................... 11-13
MAINTENANCE SCHEDULE ....................................... 11
SERVICE AND ADJUSTMENTS ................................. 14
STORAGE .............................................................. 15-16
TROUBLESHOOTING ................................................. 16
REPAIR PARTS ..................................................... 17-20
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WARRANTY STATEMENT
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original
purchaser to be free from defects in material and workmanship from the date of purchase for the
“Warranty Period” of the product as set forth below:
Lifetime Warranty: All tiller tines, trimmer shafts, ignition coils and modules on hand held product.
2-Year Warranty: Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain
saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers,
hedge trimmers, and electrical products for noncommercial, nonprofessional, non-institutional or
non-income producing use, except as herein stated. Emission control system components
necessary to comply with CARB-95 and EPA regulations, except for those components which are
part of engine systems manufactured by third party engine manufacturers for which the purchaser
has received a separate warranty with product information supplied at time of purchase.
1-Year Warranty: Power cutters, stump grinder, hydraulic pole pruners and hydraulic pole saws
for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers,
brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held
blowers, hedge trimmers and model series 580 & 600 walk-behind mowers used for commercial,
institution-al, professional or income producing purposes or use.
90-Day Warranty: Chain saws, power cutters, stump grinders, trimmers, brushcutters, clearing
4
saws, hovering trimmers, stick edgers, hedge trimmers, backpack blowers, hand held blowers,
hydraulic pole saws, hydraulic pole pruners, snow throwers or any Husqvarna product used for
rental purposes or use except as otherwise provided herein.
30 Day Warranty: Husqvarna bow guide bars, replacement parts including bar and chains, product
accessories, tools, display features and safety apparel.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a
component fails because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
The following items are not covered by this warranty:
(1) Normal customer maintenance items which become worn through normal regular use, including,
but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs,
saw chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet light;
(3) Engine and drive systems not manufactured by Husqvarna; these items are covered by the
respective manufacturer’s warranty as provided in writing with the product information supplied at
the time of purchase; all claims must be sent to the appropriate manufacturer;
(4) Lawn and garden attachments are covered by a third party that gives a warranty, all claims for
warranty should be sent to the manufacturer; and
(5) Emission Control System components necessary to comply with CARB-95 and EPA regulations
which are manufactured by third party engine manufacturer.
(6) Batteries have a one-year prorated limited warranty with 100% replacement during the first 6
months.
SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following:
(1) Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to incorrect storage or use habits;
(2) Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction
sheet furnished by Husqvarna;
(3) Alterations or modifications that change the intended use of the product or affects the product’s
performance, operation, safety, or durability, or causes the product to fail to comply with any applicable
laws; or:
(4) Additional damage to parts or components due to continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE
REMEDY OF THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSE-QUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON
THESE PROD-UCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE
PRODUCTS IS LIMIT-ED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE
LIMITED WARRANTY STATE-MENT.
HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE
PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or
failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer
for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is
properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within
ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty
service. This proof must include date purchased, model number, serial number, and complete name
and address of the selling dealer. To obtain the benefit of this warranty, the product believed to be defective
must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days
from date of the operational problem or failure. The product must be delivered at the owner’s expense.
Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can
be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800HUSKY62 for a dealer in your area.
HUSQVARNA
7349 STATESVILLE ROAD
CHARLOTTE, NC 28269-3702
531 83 81-23 11/99
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ASSEMBLY
Read these instructions and this manual in its entirety before
you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory
with the exception of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts,
etc., necessary to complete the assembly have been placed
in the parts bag. To ensure safe and proper operation of your
lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to
ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel
down flat.
3. Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly
for additional loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES.
1. Raise handles until lower handle section locks into place
in mowing position.
2. Remove protective padding, raise upper handle section
into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence
control bar to upper handle.
Your lawn mower “ADJUST HANDLE” in the Service and
Adjustments section of this manual.
TO ASSEMBLE GRASS CATCHER
(See Fig. 2)
1. Put grass catcher frame into grass bag with rigid part of
bag on the bottom. Make sure the frame handle is
outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water
for a few minutes. If bag gets wet, let it dry before using.
CATCHER
FRAME
HANDLE
VINYL
BINDINGS
FRAME
OPENING
FIG. 2
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a
mulcher. To convert to bagging or discharging; See “TO
CONVERT MOWER” in the Operation section of this manual.
OPERATOR PRESENCE
CONTROL BAR
UPPER HANDLE
LOWER HANDLE
LIFT
UP
LIFT UP
MOWING
POSITION
FIG. 1
5
Page 6
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the
illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual
for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
OPERATOR PRESENCE CONTROL BAR
THROTTLE CONTROL
STARTER HANDLE
GRASS CATCHER
MULCHER PLUG
AIR FILTER
DRIVE CONTROL LEVER
ENGINE ZONE CONTROL CABLE
HANDLE KNOB
GASOLINE FILLER CAP
ENGINE OIL CAP WITH DIPSTICK
MUFFLER
HOUSING
DRIVE COVER
MULCHER DOOR
PRIMER
IMPORTANT: THIS LAWN MOWER IS SHIPPED
WITHOUT OIL OR GASOLINE IN THE ENGINE.
WHEEL ADJUSTER (ON EACH WHEEL)
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and
the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR - must be held
down to the handle to start the engine. Release to stop the
engine.
DRIVE CONTROL LEVER- used to engage power-propelled
foward motion lawn mower.
THROTTLE CONTROL – used for starting the engine and
allows you to select either FAST or SLOW engine speed.
MULCHER DOOR – allows conversion to discharge or
bagging operation.
PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
MULCHER PLUG - located at the discharge opening, must
be removed when converting to bagging operation.
6
STARTER HANDLE - used for starting the engine.
Page 7
OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED (See Fig. 3)
The engine speed is controlled by a throttle located on the
side of the upper handle. FAST position is for starting,
normal cutting, trimming and better grass bagging. SLOW
position is for light cutting, trimming and fuel economy.
SLOW
FAST
FIG. 3
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not
under any circumstances attempt to
defeat the function of the operator control. The blade turns when the engine is
running.
• Forward motion will stop when the operator presence
control bar is released. To stop forward motion without
stopping engine, release the operator presence control
bar slightly until the drive control disengages. Hold
operator presence control bar down against handle to
continue mowing without self-propelling.
• To keep drive control engaged when turning corners,
push down on handle and lift front wheels off ground
while turning lawn mower.
OPERATOR PRESENCE CONTROL BAR DRIVE
TO ENGAGE
DRIVE CONTROL
FIG. 4
DRIVE CONTROL
CONTROL
DISENGAGED
TO ADJUST CUTTING HEIGHT (See Fig. 5)
Raise wheels for low cut and lower wheels for high cut, adjust
cutting height to suit your requirements. Medium position is
best for most lawns.
• To change cutting height, squeeze adjuster lever toward
wheel. Move wheel up or down to suit your requirements.
Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts
into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
LOWER WHEELS FOR HIGH CUT
PLATE TAB
• Your lawn mower is equipped with an operator presence
control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the
lawn mower.
DRIVE CONTROL (See Fig. 4)
• Self-propelling is controlled by holding the operator
presence control bar down to the handle and pushing the
drive control lever forward until it clicks; then releasing
the lever.
RAISE WHEELS FOR LOW CUT
7
LEVER
FIG. 5
Page 8
OPERATION
TO ATTACH GRASS CATCHER (See Fig. 6)
1. Lift the rear door of the lawn mower and place the grass
catcher frame side hooks onto the door pivot pins.
2. The grass catcher is secured to the lawn mower housing
when the rear door is lowered onto the grass catcher
frame.
CAUTION: Do not run your lawn mower
without mulcher plug or plate, clipping
deflector or approved grass catcher in
place. Never attempt to operate the lawn
mower with the rear door removed or
propped open.
PIVOT PINS REAR
DOOR
GRASS
CATCHER
HANDLE
CATCHER FRAME HOOK
FIG. 6
TO EMPTY GRASS CATCHER (See Fig. 7)
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn
mower handle.
3. Empty clippings from bag using both frame handle and
bag handle.
NOTE: Do not drag the bag when emptying; it will cause
unnecessary wear.
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a
mulcher. To convert to bagging or discharging:
REAR BAGGING (See Fig. 8) -
• Open rear door and remove mulcher plug. Store mulcher
plug in a safe place.
• You can now install grass catcher.
• To convert to mulching or discharging operation, install
mulcher plug into rear discharge opening of mower.
SIDE DISCHARGING (See Fig. 9) -
• Mulcher plug must be installed into rear discharge
opening of mower (see above instructions).
• Open mulcher door and install discharge deflector under
door as shown.
• Mower is now ready for discharging operation.
• To convert to mulching or bagging operation, discharge
deflector must be removed and mulcher door must be
closed.
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Side discharge deflector installed.
CAUTION: Do not run your lawn mower
without mulcher plug or approved grass
catcher in place. Never attempt to operate the lawn mower with the rear door
removed or propped open.
BAG
HANDLE
FIG. 7
GRASS
CATCHER
FRAME
HANDLE
MULCHER PLUG
FIG. 8
8
Page 9
DISCHARGE
DEFLECTOR
OPERATION
BEFORE STARTING ENGINE
ADD OIL (See Fig. 10)
Your lawnmower is shipped without oil in the engine. Engine
holds 20 oz. of oil. For type and grade of oil to use, see
“ENGINE” in the Maintenance section of this manual.
1. Be sure lawnmower is level and area around oil fill is
clean.
2. Remove engine oil cap and fill to the full line on the
dipstick. Pour oil slowly. Do not over fill.
OPEN
MULCHER
DOOR
NOTE: Allow oil to settle down into engine for accurate
reading. To read proper level, tighten engine oil cap, then
remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
• Check oil level before each use. Add oil if needed. Fill
to full line on dipstick.
• Change the oil after every 25 hours of operation or each
season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE (See Fig. 10)
NOTE: Before filling fuel tank, remove and discard the debris
plug that is inside the tank.
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may
occur.
FIG. 9
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
GASOLINE FILLER CAP
(DISCARD DEBRIS PLUG INSIDE)
PRIMER
9
FIG. 10
ENGINE
OIL CAP
Page 10
OPERATION
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of the
product and should be considered normal.
1. To start a cold engine, push primer three (3) times before
trying to start. Use a firm push. This step is not usually
necessary when starting an engine which has already
run for a few minutes.
2. Move throttle control lever to FAST position.
3. Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter rope
to snap back.
TO STOP ENGINE
• To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat
priming steps. In warmer weather over priming may cause
flooding and engine will not start. If you do flood engine, wait
a few minutes before attempting to start and do not repeat
priming steps.
MOWING TIPS
• Under certain conditions, such as very tall grass, it may
be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and
leaving clumps of grass clippings. It may also be
necessary to reduce ground speed and/or run the lawn
mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut by
overlapping previously cut path and mow slowly.
• For better grass bagging and most cutting conditions,
the engine speed should be set in the fast position.
• Pores in cloth grass catchers can become filled with dirt
and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and
let dry before using.
• Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine air flow
and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE
“CLEANING” IN THE MAINTENANCE SECTION OF THIS
MANUAL.
• The special mulching blade will recut the grass clippings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the lawn mower cutting height so
that the lawn mower cuts off only the top one-third of the
grass blades (See Fig. 11). If the lawn is overgrown it
will be necessary to raise the height of cut to reduce
pushing effort and to keep from overloading the engine
and leaving clumps of mulched grass. For extremely
heavy mulching, reduce your width of cut by overlapping
previously cut path and mow slowly.
MAX 1/3
FIG. 11
• Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
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Page 11
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check for Loose Fasteners
Clean/Inspect Grass Catcher
(If Equipped)
Clean Lawn Mower
M
Clean Under Drive Cover
O
(Power-Propelled Mowers)
W
Check drive belt/pulleys
E
(Power-Propelled Mowers)
R
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
Check Engine Oil Level
E
Change Engine Oil
N
Clean Air Filter
G
Inspect Muffler
I
Clean or Replace Spark Plug
N
Replace Air Filter Paper Cartridge
E
SE
U
H
EAC
10 H
Y
AFTER
BEFORE EACH USE
ER
EVERY 25 HOURS
EV
O
3
1,2
2
2
2
R
O
E
U
R
VE
4
S
BE
R
Y S
FO
EASO
E STO
R
N
R
E
G
A
SERVICE DATES
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
mower as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year, replace the spark plug, clean or replace air
filter element and check blade for wear. A new spark
plug and clean/new air filter element assure proper airfuel mixture and help your engine run better and last
longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL
BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE
SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY
MUST BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY.
SPRAY LUBRICANT
À
SEE “ENGINE” IN MAINTENANCE SECTION
Á
11
LUBRICATION CHART
WHEEL ADJUSTER
À
(ON EACH WHEEL)
Á
À
HANDLE BRACKET MOUNTING PINS
À
ENGINE OIL
MULCHER
À
DOOR HINGE
REAR DOOR
PIN
HINGE
Page 12
MAINTENANCE
LAWN MOWER
Always observe safety rules when performing any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace
bent or damaged blades.
TO REMOVE BLADE (See Fig. 12)
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and
carburetor are up.
3. Use a wood block between blade and mower housing to
prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
4. Remove blade bolt by turning counter-clockwise.
5. Remove blade and attaching hardware (bolt, lock washer
and hardened washer).
NOTE: Remove the blade adapter and check the key inside
hub of blade adapter. The key must be in good condition to
work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 12)
1. Position the blade adapter on the engine crankshaft. Be
sure key in adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2)
holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (opposite sharp edge)
is up toward the engine.
4. Install the blade bolt with the lock washer and hardened
washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause eventual damage to lawn mower
or engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into a beam or wall.
Leave about one inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is
balanced, it should remain in a horizontal position. If
either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
BLADE ADAPTER
KEY
BLADE
LOCK
WASHER
BLADE
BOLT
HARDENED
WASHER
TRAILING EDGE
CRANKSHAFT
KEYWAY
CRANK-
SHAFT
BLADE ADAPTER
FIG. 12
GRASS CATCHER
• The grass catcher may be hosed with water, but must be
dry when used.
• Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs
replacing, replace only with a manufacturer approved
replacement catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS
Check front drive wheels each time before you mow to be
sure they move freely.
The wheels not turning freely means trash, grass cuttings,
etc. are in the drive wheel area and must be cleaned to free
drive wheels.
If necessary to clean the drive wheels, check both front
wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust
cover, pinion and/or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely,
contact your nearest authorized service center.
GEAR CASE
• To keep your drive system working properly, the gear
case and area around the drive should be kept clean and
free of trash build-up. Clean under the drive cover twice
a season.
• The gear case is filled with lubricant to the proper level
at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
• If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750369. Do not substitute.
12
Page 13
MAINTENANCE
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classification SF - SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
10
60
80
20 30 40
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the lawn mower is not used for 25 hours in one
year.
Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use. Tighten oil plug
securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 13)
NOTE: Before tipping lawn mower to drain oil, drain fuel tank
by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a
suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn mower or side of
engine.
5. Fill engine with oil. (See “ADD OIL” in the Operation
section of this manual.)
6. Reconnect spark plug wire to spark plug.
100
AIR FILTER
Your engine will not run properly and may be damaged by
using a dirty air filter. Replace the air filter every 100 hours
of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. See the
maintenance section of your engine manual.
MUFFLER
Inspect and replace corroded muffler as it could create a fire
hazard and/or damage.
SPARK PLUG
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
the “PRODUCT SPECIFICATIONS” section of this manual.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH
USE.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with spark plug.
• Clean the underside of your lawn mower by scraping to
remove build-up of grass and trash.
• Clean engine often to keep trash from accumulating. A
clogged engine runs hotter and shortens engine life.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• We do not recommend using a garden hose to clean lawn
mower unless the electrical system, muffler, air filter
and carburetor are covered to keep water out. Water in
engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape
underside of cover with putty knife or similar tool to remove
any build-up of trash or grass on underside of drive cover.
CONTAINER
FIG. 13
13
Page 14
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation
section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your
mower, is provided to minimize the possibility that objects
will be thrown out of the rear of the mower into the operator's
mowing position. If the deflector becomes damaged, it
should be replaced.
TO REMOVE/REPLACE DRIVE BELT
(See Fig. 14)
1. Remove drive cover. Remove belt from gearcase pulley
by pushing down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor
up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
6. Install new belt by reversing above steps.
7. Always use factory approved belt to assure fit and long
life.
DRIVE
COVER
BELT
PUSH
DOWN
FIG. 14
TO ADJUST HANDLE (See Figs. 15 & 16)
The handle can be mounted in a high or low position. The
mounting holes in the bottom of lower handle are off center
for raising or lowering the handle.
1. Remove upper handle and all parts attached to lower
handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting
pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle bracket.
6. Reassemble upper handle and all parts removed from
lower handle.
LOWER
HANDLE
ROTATE
FIG. 15
MOWING
POSITION
HAIRPIN
COTTER
MOUNTING PIN
HANDLE
BRACKET
LOW POSITION HIGH POSITION
MOWING
POSITION
FIG. 16
ENGINE
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to
increase engine speed or it may result in personal injury. If
you believe that the engine is running too fast or too slow,
take your lawn mower to an authorized service center for
repair and adjustment.
THROTTLE CONTROL
If it becomes necessary to adjust or replace the throttle
control, see the adjustment section of your engine manual.
CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems, take
your lawn mower to an authorized service center for repair
and/or adjustment.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS
PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY
NECESSARY ADJUSTMENTS.
14
Page 15
STORAGE
Immediately prepare your lawn mower for storage at the end
of the season or if the unit will not be used for 30 days or
more.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
1. Clean entire lawn mower (See “CLEANING” in the
Maintenance section of this manual).
2. Lubricate as shown in the Maintenance section of this
manual.
3. Be sure that all nuts, bolts, screws, and pins are
securely fastened. Inspect moving parts for damage,
breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
HANDLE (See Figs. 17 & 18)
You can fold your lawn mower handle for storage.
1. Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT: WHEN FOLDING THE HANDLE FOR
STORAGE OR TRANSPORTATION, BE SURE TO FOLD
THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE
CONTROL CABLES.
• When setting up your handle from the storage position,
the lower handle will automatically lock into the mowing
position.
SQUEEZE TO FOLD
LOWER HANDLE
OPERATOR PRESENCE
CONTROL BAR
UPPER HANDLE
LOWER
HANDLE
FOLD
FORWARD
FOR
STORAGE
FOLD
BACKWARD
MOWING
POSITION
FIG. 18
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
FIG. 17
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See “ENGINE” in the Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole into
cylinder.
3. Pull starter handle slowly a few times to distribute oil.
4. Replace with new spark plug.
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
15
Rust and/or dirt in your gasoline will cause problems.
Page 16
STORAGE
• If possible, store your unit indoors and cover it to give
protection from dust and dirt.
• Cover your unit with a suitable protective cover that does
not retain moisture. Do not use plastic. Plastic cannot
breathe, which allows condensation to form and will
cause your unit to rust.
IMPORTANT: NEVER COVER MOWER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
CAUTION: Never store the lawn mower
with gasoline in the tank inside a building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air filter. 1. Clean/replace air filter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain tank and refill with fresh, clean fuel.
4. Water in fuel. 4. Drain fuel tank and carburetor and refill tank
with fresh, clean fuel.
5. Spark plug wire is disconnected. 5. Connect wire to plug.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken blade adapter. 7. Tighten blade bolt or replace blade adapter.
8. Control bar in released position. 8. Depress control bar to handle.
9. Control bar defective. 9. Replace control bar.
Loss of power 1. Rear of lawn mower housing or cutting 1. Set to “Higher Cut” position.
blade dragging in heavy grass.
2. Cutting too much grass. 2. Set to “Higher Cut” position.
3. Dirty air filter. 3. Clean/replace air filter.
4. Buildup of grass, leaves and trash under 4. Clean underside of mower housing.
mower.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
uneven 2. Wheel heights uneven. 2. Set all wheels at same height.
3. Buildup of grass, leaves and trash under 3. Clean underside of mower housing.
mower.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
vibration 2. Bent engine crankshaft. 2. Contact a qualified service center.
Starter rope 1. Engine flywheel brake is on when control 1. Depress control bar to upper handle before
hard to pull bar is released. pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualified service center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut grass or other hard
surface before starting.
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not filling 2. Lift on blade worn off. 2. Replace blade.
(if so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel height is too low. 1. Raise cutting height.
2. Rear of lawn mower housing or cutting 2. Raise rear of lawn mower housing one (1)
blade dragging in heavy grass. setting higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not right for you. 4. Adjust handle height to suit.
Loss of drive 1. Drive wheels not turning with drive control 1. Adjust or replace drive control cable, if broken.
(self-propelled engaged.
mowing) 2. Belt not driving. 2. Put belt on pulleys or replace belts if broken.
16
Page 17
REPAIR PARTS
ROTARY LAWN MOWER - - MODEL NUMBER 6522CH (6522CHC)
GEAR CASE ASSEMBLY - PART NUMBER 532 70 25-11
KEY PART
NO. NO. DESCRIPTION
1 817 49 04-16 Tapping Screw 1/4-20 x 1-1/4
2 532 14 02-69 Engagement Bracket
3 532 13 70-53 Shifter
4 532 05 70-72 Seal
6 532 04 83-73 Gear Case Halves Kit
(Includes Key Numbers 4 and 7)
7 532 07 78-81 Bearing
8 532 13 70-51 Worm Shaft
9 532 13 70-74 Drive Shaft
10 532 05 70-79 Hardened Washer
11 532 13 14-84 Clutch Yoke
12 532 70 03-43 Bushing
13 532 08 64-47 Plug
14 532 13 70-50 Helical Gear
15 532 75 04-36 Clutch Jaw
16 532 75 03-69 Grease
17 812 00 00-03 E-Ring
18 532 85 08-48 Hi-Pro Key
19 532 12 54-41 Spring Bracket
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
17
Page 18
18
ROTARY LAWN MOWER - - MODEL NUMBER 6522CH (6522CHC)
ROTARY LAWN MOWER - - MODEL NUMBER 6522CH (6522CHC)
Page 19
19
KEY PART
NO. NO. DESCRIPTION
2 532 17 65-80 Control Bar
3 532 16 71-63 Upper Handle
4 532 06 36-01 Locknut
5 532 13 08-61 Engine Zone Control Cable
6 532 13 20-04 Nut, Hex 1/4-20
7 532 70 04-17 Throttle Control
8 532 14 49-29 Hex Washer Head Screw 1/4-20 x 2-1/8
9 532 13 63-76 Handle Knob
12 532 17 09-47 Rear Door Kit (Includes Springs)
15 532 16 42-65 Handle Grip
16 532 15 00-50 Screw
17 532 10 73-39 Danger Decal
18 532 15 00-50 Screw
19 532 15 50-47 Wheel Adjusting Bracket
20 532 08 45-96 Engine Pulley
21 532 08 76-77 Hi Pro Key #505
23 532 12 53-48 Rear Baffle
24 532 14 05-40 Rear Skirt
25 532 13 88-60 Side Baffle
26 532 16 68-00 Back Plate
27 532 08 39-23 Flanged Locknut
28 532 05 45-83 Screw Hex Head 1/4-20 x 1/2
29 532 18 08-57 Discharge Baffle
30 532 17 95-85 Rope Guide
31 532 06 64-26 Wire Tie
32 532 15 36-05 Lower Handle
33 532 13 19-59 Handle Bolt
34 532 05 17-93 Hairpin Cotter
38 532 75 20-63 Wheel & Tire Assembly
39 532 14 27-48 Shoulder Bolt
40 532 06 16-51 Spring Washer
41 532 16 22-33 Axle Arm
42 532 17 71-32 Selector Spring
43 532 17 54-77 Selector Knob
44 532 12 84-15 Pop Rivet
KEY PART
NO. NO. DESCRIPTION
45 532 14 66-30 Spacer
47 532 15 00-78 Self-tapping Screw 5/16-18 x 3/4
50 532 17 71-30 Handle Bracket (Right)
51 532 17 71-31 Handle Bracket (Left)
52 532 75 15-92 Locknut 3/8-16
54 532 12 50-78 Washer
55 532 15 04-06 Hex Head Thread Rolling Screw 3/8-16 x 1-1/8
57 532 17 05-57 Front Baffle
59 532 85 10-84 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8
60 532 85 02-63 Helical Lock Washer
61 532 85 10-74 Hardened Washer
62 532 14 11-14 Blade 22"
63 532 85 15-14 Blade Adapter
64 532 17 65-83 Lawn Mower Housing Kit (Includes Key No. 17)
65 - - - Engine, Briggs & Stratton, Model Number 120602
(Order parts from engine manufacturer)
68 532 08 86-52 Hinge Screw
69 532 16 66-49 Mulcher Plug
70 532 13 46-12 Debris Shield
75 874 76 06-12 Bolt
77 532 08 83-48 Flat Washer
78 532 15 07-57 Combi-Cut Door Assm.
79 532 05 71-43 Wave Washer
82 532 08 38-16 Screw
83 532 21 31-46 Engine Clamp
84 532 06 36-01 Nut
85 532 15 06-53 Clip on Guard
86 817 60 04-06 Screw
89 532 16 59-12 Bolt
91 532 17 09-39 Spring RH
92 532 17 09-38 Spring LH
- - 532 16 23-00 Warning Decal
- - 532 18 12-85 Owner's Manual
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
Page 20
ROTARY LAWN MOWER - - MODEL NUMBER 6522CH (6522CHC)
KEY PART
NO. NO. DESCRIPTION
1 532 14 63-23 Drive Control
2 532 75 11-52 Locknut #10-24
3 532 15 87-55 Pan Head Machine Screw
1/4-20 x 2-1/8
4 532 15 04-95 Spring Retainer
5 532 07 74-00 Hubcap
6 532 14 52-12 Nut
8 532 18 07-80 Wheel & Tire Assembly
9 812 00 00-58 E-ring
10 532 13 70-54 Pinion
11 532 18 05-04 Dust Cover
12 532 08 78-77 Selector Knob
13 532 15 15-21 Wheel Adjuster Assembly (Left)
14 532 15 15-20 Wheel Adjuster Assembly (Right)
16 532 06 36-01 Locknut
18 532 13 70-90 Spring
KEY PART
NO. NO. DESCRIPTION
20 532 07 51-92 Spring
21 532 06 77-25 Washer 1/2 x 1-1/2 x .134
22 532 70 25-11 Gear Case Assembly
23 532 13 70-52 Drive Pulley
24 532 13 20-10 Locknut
27 532 70 04-79 Drive Cover
28 532 14 60-72 Screw
29 532 14 97-46 Pan Head Tapping Screw
#10-24 x 1-3/4
30 532 16 99-31 Catcher Frame
31 532 17 65-75 Grass Bag
32 532 14 65-27 V-Belt
38 532 08 60-12 Drive Shaft Cover
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
20
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