HUSQVARNA 65022ESX User Manual
65022ESX
Owner’s Manual
532 41 91-48 Rev. 3 01.12.09 TH/BY/BY/BY Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Look for this symbol to point out im por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS IN VOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent ac ci den tal
starting when setting up, trans port ing,
adjusting or making re pairs.
WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents
contain or emit chem i cals known to the
State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related ac ces so ries contain lead and lead
compounds, chemicals known to the State
of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffler and other engine parts
become extremely hot during operation
and remain hot after engine has stopped.
To avoid severe burns on contact, stay away
from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual(s) before starting. Be
thor ough ly familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar
with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
bones, sticks, etc., which could be picked up and
thrown by the blade.
• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.
• Do not operate the mower when barefoot or wearing
open sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and
while moving backwards.
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator.
Stop the blade when crossing gravel surfaces.
• Do not operate the mower without proper guards,
plates, grass catcher or other safety protective devices
in place.
• See manufacturer’s instructions for proper operation
and installation of accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks,
or roads.
• Stop the engine (motor) whenever you leave the equip ment, before cleaning the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade
comes to complete stop before removing grass
catch er.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Never operate machine in wet grass. Always be sure
of your footing: keep a firm hold on the handle and
walk; never run.
• Disengage the self-propelled mechanism or drive clutch
on mowers so equipped before starting the engine
(motor).
• If the equipment should start to vibrate abnormally,
stop the engine (motor) and check immediately for the
cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with side
shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide
obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments.
The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could
cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the trimming area and under the
watchful care of another re spon si ble adult.
• Be alert and turn machine off if children enter the area.
• Before and while walking backwards, look behind and
down for small children.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine
2
running. Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark or pilot light such as a water
heater or on other appliances.
• Never fill containers inside a vehicle, on a truck or trailer
bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
V. GENERAL SERVICE
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine
(motor) running. Disconnect spark plug wire, and keep
wire away from plug to prevent accidental starting.
WARNING: This lawn mower is equipped with an internal com bus tion engine and should not be used on or
near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is
equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be
maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service centre.
• Keep nuts and bolts, especially blade attachement
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never attempt to make wheel height adjustments while
the engine (motor) is running.
• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
com po nents and replace with manufacturer’s rec om mend ed parts, when necessary.
• Mower blade is sharp and can cut. Wrap the blade
or wear gloves, and use extra caution when servicing
it.
• Do not change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as
necessary.
CONGRATULATIONS on your purchase of a new lawn
mower. It has been designed, engineered and man u fac tured
to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained
tech ni cians and the proper tools to service or repair this
lawn mower.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
properly. Always observe the “SAFETY RULES”.
SERIAL
NUMBER: _________________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN
MOWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.6 Quarts
and Type: (Unleaded Regular Only)
Oil Type (API SG–SL): SAE 30 (above 32°F);
SAE 5W-30 (below 32°F)
Oil Capacity: 20 Ounces
Spark Plug (Gap: .030"): Champion J19LM or RJ19LM
Blade Bolt Torque: 35-40 ft. lbs. (47-54 N-m)
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your lawn mower.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................2-3
PRODUCT SPECIFICATIONS ..................................... 3
CUSTOMER RESPONSIBILITIES ............................... 3
ASSEMBLY ................................................................... 4
OPERATION .............................................................. 5-8
MAINTENANCE SCHEDULE ....................................... 9
MAINTENANCE ......................................................9-11
SERVICE AND AD JUST MENTS ........................... 12-13
STORAGE .............................................................13-14
TROU BLE SHOOT ING ................................................ 15
REPAIR PARTS ..................................................... 16-19
WARRANTY ................................................................ 20
3
ASSEMBLY
Read these instructions and this man u al in its entirety before you attempt to assemble or operate your new lawn mow er.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITH OUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping
purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts
bag. To ensure safe and proper operation of your lawn mow er, all parts and hard ware you assemble must be tightened
se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
TO RE MOVE LAWN MOW ER FROM CAR TON
1. Remove loose parts included with mower.
2. Cut down two end corners of car ton and lay end panel
down flat.
3. Remove all packing materials ex cept padding be tween
upper and lower handle and padding holding operator
presence control bar to up per handle.
4. Roll lawn mower out of carton and check carton thorougly for ad di tion al loose parts.
HOW TO SET UP YOUR LAWN MOW ER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT
TO PINCH OR DAMAGE CON TROL CABLES.
1. Raise handles until lower handle section locks into
place in mowing position.
2. Remove protective padding, raise upper handle sec tion
into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator pres ence
control bar to upper handle.
Your handles may be adjusted for your mowing comfort.
Refer to “ADJUST HANDLE” in the Service and Ad just ments
sec tion of this man u al.
OPERATOR
PRESENCE
CONTROL
BAR
LIFT UP
LIFT
UP
MOWING
PO SI TION
UPPER
HANDLE
FRAME
HANDLE
VINYL
BINDINGS
FRAME
OPENING
FIG. 2
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a
mulcher. To convert mower to bagging or discharging,
see “TO CON VERT MOWER” in the Operation section of
this man u al.
TO PREPARE BATTERY (See Fig. 3)
NOTE: Your battery must be charged before you can start
your lawn mower.
1. Con nect battery charger con nec tor (male) to harness
con nec tor (fe male).
2. Plug battery charger into 110 volt A.C. outlet.
3. Leave battery charger connected for 24 hours before
starting your engine for the first time.
4. After charging, disconnect harness connector (female)
from bat tery charger connector (male).
Connect your battery charger to charge battery as required.
IMPORTANT: THE ENGINE WILL NOT RECHARGE YOUR
BATTERY. AT THE END OF THE MOWING SEASON THE BATTERY
SHOULD BE CHARGED FOR 48 HOURS TO PROTECT THE
BATTERY DURING WINTER STORAGE.
HANDLE
KNOB
LOWER
HANDLE
FIG. 1
TO ASSEMBLE GRASS CATCHER (See Fig. 2)
1. Put grass catcher frame into grass bag with rigid part
of bag on the bottom. Make sure the frame handle is
outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water
for a few minutes. If bag gets wet, let it dry before using.
4
BATTERY
BOX
BATTERY
CHARGER
CAUTION: Always disconnect the en gine connector (male) from the battery
connector (female) to prevent ac ci den tal
start ing when transporting or stor ing
your lawn mower after the season.
ENGINE
CONNECTOR
(MALE)
CONNECTOR (MALE)
HARNESS
CONNECTOR
(FEMALE)
CHARGER
FIG. 3
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.
Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjust-
ments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand
their meaning.
DRIVE
CONTROL
BAR
KEY START
SWITCH
OPERATOR PRESENCE CON TROL BAR
AUXILIARY
STARTER
HANDLE
GRASS
CATCHER
GAS O LINE
FILL ER CAP
AIR FILTER
MULCHER DOOR
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
PRIMER
HANDLE KNOB
EN GINE OIL CAP WITH DIPSTICK
MUFFLER
DRIVE COVER
WHEEL
ADJUSTER
(ON EACH
WHEEL)
HOUSING
SPARK PLUG
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
AUXILIARY STARTER HANDLE – used for starting the
engine.
PRIMER – pumps additional fuel from the carburetor to
the cylinder for use when starting a cold engine.
MULCHER DOOR – allows conversion to discharge or
bagging operation.
OPERATOR PRESENCE CONTROL BAR – must be
held down to the handle to start the engine. Release to
stop the engine.
DRIVE CONTROL BAR – used to engage power-pro pelled
forward mo tion of lawn mower.
KEY START SWITCH – used for start ing the engine.
5
OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not un der
any cir cum stanc es attempt to defeat
the function of the operator control. The
blade turns when the engine is running.
• Your lawn mower is equipped with an operator presence control bar which requires the operator to be
positioned behind the mower handle to start and
operate the mower.
TO OPERATE DRIVE SYSTEM (See Fig. 4)
• To start forward motion, lift drive control bar up to
handle.
• To stop forward motion, release drive control bar.
IMPORTANT: ALWAYS KEEP DRIVE CONTROL FULLY
ENGAGED AGAINST HANDLE WHEN IN USE.
TO ADJUST CUTTING HEIGHT (See Fig. 5)
Raise wheels for low cut and lower wheels for high cut,
adjust cutting height to suit your requirements. Me di um
position is best for most lawns.
• To change cutting height, squeeze adjuster lever to ward
wheel. Move wheel up or down to suit your re quire ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts
into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
PLATE
TAB
LEVER FORWARD TO RAISE MOWER
FIG. 5
LEVER
TO ENGAGE DRIVE CONTROL
OPERATOR
PRES ENCE
CON TROL BAR
DRIVE CONTROL DISENGAGED
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a
mulcher. To convert to bagging or discharging:
REAR BAGGING (See Fig. 6)
• Open rear door and remove mulcher plug. Store
mulcher plug in a safe place.
• You can now install the grass catcher or optional clipping deflector.
• To convert to mulching or discharging operation, install
mulcher plug into rear discharge opening of mower.
MULCHER
PLUG
FIG. 4
FIG. 6
6
OPERATION
SIDE DIS CHARG ING (See Fig. 7)
• Mulcher plug must be installed into rear discharge
open ing of mower.
• Open mulcher door and install dis charge deflector
under door as shown.
• Mower is now ready for discharging operation.
• To convert to mulching or bagging operation, dis charge
deflector must be removed and mulcher door closed.
OPEN MULCHER DOOR
DISCHARGE DEFLECTOR
CAUTION: Do not run your lawn mower
with out mulcher plug or ap proved grass
catch er in place. Never at tempt to op er ate the lawn mow er with the rear door
re moved or propped open.
TO EMPTY GRASS CATCHER (See Fig. 8)
1. Lift up on grass catcher using the frame han dle.
2. Remove grass catcher with clippings from under lawn
mower han dle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when emptying; it will cause
unnecessary wear.
FRAME
HANDLE
FIG. 7
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER:
FOR MULCHING -
1. Mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Mulcher plug installed.
2. Discharge deflector installed.
FIG. 8
BEFORE STARTING ENGINE
ADD OIL (See Fig. 9)
Your lawnmower is shipped without oil in the engine. For
type and grade of oil to use, see “EN GINE” in the Maintenance section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. Engine holds 20 ounces of oil. For type and grade of
oil to use, see “ENGINE” in the Maintenance section
of this manual.
4. Pour oil slowly. Do not overfill. Wait one minute to
allow oil to settle. Insert and tighten dipstick, then
remove it to check oil level.
IMPORTANT:
• Check oil level before each use. Add oil if needed.
Fill to full line on dipstick.
• Change the oil after every 25 hours of operation
or each season. You may need to change the oil
more often under dusty, dirty conditions. See “TO
CHANGE ENGINE OIL” in the Maintenance section of
this manual.
7
OPERATION
GASOLINE
FILLER
CAP
PRIMER
FIG. 9
ENGINE
OIL CAP
ADD GASOLINE (See Fig. 9)
• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quan ti ties that can be used within 30
days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
Alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which
leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before stor age of 30 days or longer.
Empty the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage
In struc tions for additional information. Never
use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
TO STOP ENGINE
• To stop engine, release operator presence con trol bar.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of
the product and should be considered normal.
1. To start a cold engine, push primer three (3) times
before trying to start. Use a firm push. This step is not
usually necessary when starting an engine which has
already run for a few minutes.
2. Hold operator presence control bar down to the han dle
and turn the start key.
IMPORTANT: DO NOT CRANK ENGINE MORE THAN FIVE
CONTINOUS SECONDS BETWEEN EACH TIME YOU TRY TO
START. WAIT 5 TO 10 SECONDS BETWEEN EACH ATTEMPT.
• To start engine using the rope start er, follow the steps
above. Exchange the use of the starter rope for start
key. Pull starter handle quickly. Do not allow starter
rope to snap back.
NOTE: In cooler weather it may be necessary to repeat
priming steps. In warmer weather over priming may cause
flooding and engine will not start. If you do flood engine,
wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
CAUTION: Do not use de-thatcher blade
attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty.
• Under certain conditions, such as very tall grass, it
may be necessary to raise the height of cut to reduce
pushing effort and to keep from overloading the engine
and leaving clumps of grass clippings. It may also be
necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut
by overlapping previously cut path and mow slowly.
• For better grass bagging and most cutting conditions,
the engine speed should be set in the fast position.
• Pores in cloth grass catchers can become filled with
dirt and dust with use and catchers will collect less
grass. To prevent this, regularly hose catcher off with
water and let dry before using.
• Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine air
flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE
“CLEANING” IN MAINTENANCE SECTION OF THIS MANUAL.
• The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried, yet the newly cut area
will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height
so that the lawn mower cuts off only the top one-third
of the grass blades (See Fig. 10). If the lawn is overgrown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading
the engine and leaving clumps of mulched grass. For
extremely heavy mulching, reduce your width of cut
by overlapping previously cut path and mow slowly.
MAX 1/3
FIG. 10
• Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across (perpendicular) to the first cut path.
• Change your cutting pattern from week to week. Mow
north–south one week, then change to east–west the
8
next week. This helps prevent matting/graining of lawn.
MAINTENANCE
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
BEFORE
EACH
USE
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
(if so equipped)
*
Electric-Start mowers
**
Power-Propelled mowers
***
Use a scraper
****
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
mower as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad just ments section of this manual.
• At least once a year, replace the spark plug, clean or
replace air filter element and check blade for wear. A
new spark plug and clean/new air filter element assure
proper air-fuel mixture and help your engine run better
and last longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION CHART
➁
REAR DOOR HINGE
➀
WHEEL
➀
ADJUSTER
(ON EACH
WHEEL)
ENGINE OIL
MULCHER
➀
DOOR
HINGE PIN
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL
BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST
AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELFLU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE
LU BRI CATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE
LUBRICANT SPAR INGLY.
HANDLE BRACK ET MOUNT ING PINS
➀
SPRAY LUBRICANT
➀
SEE “ENGINE” IN MAINTENANCE SECTION
9
➁
MAINTENANCE
LAWN MOWER
Always observe safety rules when performing main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect control chem i cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
DRIVE WHEELS
Check front drive wheels each time be fore you mow to be
sure they move freely.
The wheels not turning freely means trash, grass cuttings,
etc. are in the drive wheel area and must be cleaned to
free drive wheels.
If necessary to clean the drive wheels, be sure to clean
both front wheels.
1. Remove hubcaps, locknuts and washers.
2. Remove wheels from wheel ad just ers.
3. Remove any trash or grass cuttings from inside the
dust cover, pinion and/or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely,
contact a qualified service center.
BLADE CARE
For best results, mower blade must be kept sharp. Re place
a bent or dam aged blade.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your mower. Using a blade not approved
by the manufacturer of your mower is
hazardous, could damage your mower
and void your warranty.
TO REMOVE BLADE (See Fig. 11)
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make sure air filter and
carburetor are up.
3. Use a wood block between blade and mower hous ing
to prevent blade from turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
4. Remove blade bolt by turning counter-clockwise.
5. Remove blade and attaching hardware (bolt, lock
wash er and hardened wash er).
NOTE: Remove the blade adapter and check the key inside
hub of blade adapter. The key must be in good condition
to work properly. Replace adapter if dam aged.
TO REPLACE BLADE (See Fig. 11)
1. Position the blade adapter on the engine crank shaft.
Be sure key in adapter and crankshaft key way are
aligned.
2. Position the blade on the blade adapter aligning the
two (2) holes in the blade with the raised lugs on the
adapter.
3. Be sure the trailing edge of blade (opposite sharp
edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hard ened
washer into blade adapter and crank shaft.
5. Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clock wise.
• The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS
REPLACING, REPLACE ONLY WITH APPROVED BOLT SHOWN
IN THE REPAIR PARTS SECTION OF THIS MANUAL.
BLADE ADAPTER
BLADE
LOCK
WASHER
BLADE
BOLT
HARDENED
WASHER
KEY
TRAILING EDGE
CRANKSHAFT
CRANKSHAFT
FIG. 11
TO SHARPEN BLADE
NOTE: We do not recommend sharp en ing blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
un bal anced blade will cause eventual damage to lawn
mower or engine.
• The blade can be sharp ened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into a beam or
wall. Leave about one inch of the straight nail ex posed.
Place center hole of blade over the head of the nail.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
GEAR CASE
• To keep your drive system working properly, the gear
case and area around the drive should be kept clean
and free of trash build-up. Clean under the drive cover
twice a season.
• The gear case is filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
• If lubricant is required, use only ELF Multis EP00. Do
not sub sti tute.
GRASS CATCHER
• The grass catcher may be hosed with water, but must
be dry when used.
• Check your grass catcher often for damage or de te ri o ra tion. Through normal use it will wear. If catcher
needs replacing, replace only with ap proved replacement catcher shown in the Repair Parts section of this
manual. Give the mower model number when ordering.
10
KEY WAY
MAINTENANCE
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
60
10
80
20 30 40
NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve
starting in cold weather, and you should check your engine
oil level frequently to avoid possible engine damage from
running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before starting
the engine and after each five (5) hours of continuous use.
Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 12)
NOTE: Before tipping lawn mower to drain oil, empty fuel
tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into
a suitable container. Rock lawn mower back and forth
to remove any oil trapped inside of engine.
4. Wipe off any spilled oil from mower or side of engine.
100
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to re move.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty,
replace car tridge.
CAUTION: Pe tro leum solvents, such as
ker o sene, are not to be used to clean
car tridge. They may cause de te ri o ra tion
of the cartridge. Do not oil car tridge.
Do not use pres sur ized air to clean or
dry car tridge.
4. Install cartridge, then replace cover making sure the
tabs are aligned with the slots in the back plate. Fasten
screw securely.
LIP
CARTRIDGE
COVER
BACK
PLATE
SLOTS
COVER
TABS
FIG. 13
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of each mowing season
or after every 100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in the
“PROD UCT SPEC I FI C A TIONS” section of this manual.
CONTAINER
FIG. 12
5. Slowly pour oil down the oil fill spout, stopping every
few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the
dipstick. Wait a minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the
dipstick until oil level settles at FULL. DO NOT overfill,
or engine will smoke heavily from the muffler on startup.
8. Always be sure to retighten dipstick before starting engine.
9. Re con nect spark plug wire to spark plug.
AIR FILTER (See Fig. 13)
Your engine will not run properly and may be damaged by
using a dirty air filter. Replace the air filter cartridge every
100 hours of op er a tion or every season, which ev er occurs
first. Service air cleaner more often under dusty conditions.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with plug.
• Clean the underside of your lawn mower by scraping
to remove build-up of grass and trash.
• Clean engine often to keep trash from accumulating.
A clogged engine runs hotter and shortens engine life.
• Keep finished surfaces/wheels free of gasoline, oil, etc.
• We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water out.
Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape
underside of cover with putty knife or similar tool to remove
any build-up of trash or grass on underside of drive cover.
11
SERVICE AND ADJUSTMENTS
CAUTION: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation
section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of
your mower, is provided to minimize the possibility that
objects will be thrown out of the rear of the mower into
the operator's mowing position. If the deflector becomes
damaged, it should be replaced.
TO REMOVE DRIVE BELT (See Fig. 13)
1. Remove drive cover.
2. Remove belt from gearcase pulley by push ing down
on arm and rolling belt off pulley.
3. Turn lawn mower on its side with air filter and car bu re tor down.
4. Remove blade, engine pulley and debris shield.
5. Remove engine pulley and belt from debris shield.
PUSH
DOWN
DRIVE
COVER
BELT
PULLEY
ENGINE PULLEY
BELT
BELT RETAINER
DEBRIS SHIELD
FIG. 14
TO ADJUST HANDLE (See Figs. 15 thru 17)
The handle can be mounted in a high or low position.
The mounting holes in the bottom of lower handle are off
center for raising or lowering the handle.
1. Remove upper handle and all wire tie(s) securing
cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket
mount ing pin.
3. Squeeze lower handle in to remove from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and po si tion holes onto
mount ing pins on handle bracket.
6. Reassemble upper handle and all parts removed from
lower handle.
FIG. 13
TO REPLACE DRIVE BELT (See Fig. 14)
1. Place new drive belt in engine pulley and belt retainer
of debris shield.
2. Route the other end of the new drive belt through hole
in housing.
3. Reinstall debris shield.
4. Reinstall blade.
5. Return mower to upright po si tion.
6. Push down on arm, install new belt on gearcase pulley.
Release arm slowly.
NOTE: Always use factory approved belt to assure proper
fit and long life.
12
LOWER HANDLE
HANDLE
BRACKET
SQUEEZE
TO ADJUST
MOUNTING PIN
HAIRPIN
COTTER
FIG. 15
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