Page 1
6022SH
Owner’s Manual
532177945 01.11.01 BY
Printed in U.S.A.
Page 2
SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.GENERAL OPERATION
• Read, understand, and follow all instructions on the machine
and in the manual(s) before starting. Be thoroughly familiar
with the controls and the proper use of the machine before
starting.
• Do not put hands or feet near or under rotating parts. Keep
clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, bones,
sticks, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
• Do not operate the mower when barefoot or wearing open
sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely necessary.
Always look down and behind before and while moving
backwards.
• Do not operate the mower without proper guards, plates, grass
catcher or other safety protective devices in place.
• See manufacturer’s instructions for proper operation and
installation of accessories. Only use accessories approved
by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks, or
roads.
• Stop the engine (motor) whenever you leave the equipment,
before cleaning the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to
complete stop before removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your
footing: keep a firm hold on the handle and walk; never run.
• Disengage the self-propelled mechanism or drive clutch on
mowers so equipped before starting the engine (motor).
• If the equipment should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with side
shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which
can result in severe injury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: never up and down. Exercise
extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments. The
operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause
slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity.
where you last saw them.
• Keep children out of the trimming area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and while walking backwards, look behind and
small children.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Never
assume that children will remain
down
for
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside
where there is an open flame, such as a water
heater.
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine (motor)
running. Disconnect the spark plug wire, and keep the wire
away from the plug to prevent accidental starting.
• Keep nuts and bolts, especially blade attachement bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair,
if necessary, before restarting.
• Never attempt to make wheel height adjustments while the
engine (motor) is running.
• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
• Do not change the engine governor setting or overspeed the
engine.
2
Page 3
Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
CONGRATULATIONS on your purchase of a new lawn
mower. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained technicians and the proper tools to service or repair this lawn
mower.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
properly. Always observe the “SAFETY RULES”.
WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 1.6 quarts
AND TYPE: UNLEADED REGULAR ONLY
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 ozs.
SPARK PLUG: Champion RJ19LM
(GAP: .030")
BLADE BOLT TORQUE: 35-40 FT. LBS.
SERIAL
NUMBER ____________________________________
DATE OF PURCHASE __________________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN
MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TABLE OF CONTENTS
SAFETY RULES ........................................................... 2
PRODUCT SPECIFICATIONS....................................... 3
CUSTOMER RESPONSIBILITIES .......................3,10-12
WARRANTY .................................................................. 4
ASSEMBLY................................................................... 5
OPERATION............................................................... 6-9
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your lawn mower.
• Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.
MAINTENANCE SCHEDULE....................................... 10
SERVICE AND ADJUSTMENTS ................................. 13
STORAGE ................................................................... 14
TROUBLESHOOTING ................................................. 15
REPAIR PARTS - LAWN MOWER ..........................16-17
3
Page 4
sheet furnished by Husqvarna;
(3) Alterations or modifications that change the intended use of the product or affects the product’s
performance, operation, safety, or durability, or causes the product to fail to comply with any applicable
laws; or:
(4) Additional damage to parts or components due to continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE
REMEDY OF THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSE-QUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON
THESE PROD-UCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE
PRODUCTS IS LIMIT-ED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE
LIMITED WARRANTY STATE-MENT.
HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE
PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVI-
OUSLY MANUFACTURED PRODUCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty
SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following:
(1) Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to incorrect storage or use habits;
(2) Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction
gives you specific legal rights, and you may also have other rights which vary from state to state.
failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer
SECTION 5: CUSTOMER RESPONSIBILITIES
for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as writ-
ten in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or
properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within
ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is
531 83 81-23 11/99
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty
service. This proof must include date purchased, model number, serial number, and complete name
and address of the selling dealer. To obtain the benefit of this warranty, the product believed to be defective
must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days
from date of the operational problem or failure. The product must be delivered at the owner’s expense.
Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can
be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-
HUSKY62 for a dealer in your area.
HUSQVARNA
9006 PERIMETER WOODS DRIVE
CHARLOTTE, NC 28216
WARRANTY STATEMENT
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original
purchaser to be free from defects in material and workmanship from the date of purchase for the
“Warranty Period” of the product as set forth below:
Lifetime Warranty: All tiller tines, trimmer shafts, ignition coils and modules on hand held product.
2-Year Warranty: Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain
saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers,
hedge trimmers, and electrical products for noncommercial, nonprofessional, non-institutional or
non-income producing use, except as herein stated. Emission control system components
necessary to comply with CARB-95 and EPA regulations, except for those components which are
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a
component fails because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
The following items are not covered by this warranty:
(1) Normal customer maintenance items which become worn through normal regular use, including,
but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs,
saw chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet light;
(3) Engine and drive systems not manufactured by Husqvarna; these items are covered by the
respective manufacturer’s warranty as provided in writing with the product information supplied at
the time of purchase; all claims must be sent to the appropriate manufacturer;
(4) Lawn and garden attachments are covered by a third party that gives a warranty, all claims for
warranty should be sent to the manufacturer; and
(5) Emission Control System components necessary to comply with CARB-95 and EPA regulations
which are manufactured by third party engine manufacturer.
(6) Batteries have a one-year prorated limited warranty with 100% replacement during the first 6
part of engine systems manufactured by third party engine manufacturers for which the purchaser
has received a separate warranty with product information supplied at time of purchase.
1-Year Warranty: Power cutters, stump grinder, hydraulic pole pruners and hydraulic pole saws
for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers,
brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held
blowers, hedge trimmers and model series 580 & 600 walk-behind mowers used for commercial,
institution-al, professional or income producing purposes or use.
90-Day Warranty: Chain saws, power cutters, stump grinders, trimmers, brushcutters, clearing
saws, hovering trimmers, stick edgers, hedge trimmers, backpack blowers, hand held blowers,
hydraulic pole saws, hydraulic pole pruners, snow throwers or any Husqvarna product used for
rental purposes or use except as otherwise provided herein.
30 Day Warranty: Husqvarna bow guide bars, replacement parts including bar and chains, product
accessories, tools, display features and safety apparel.
months.
4
Page 5
ASSEMBLY
Read these instructions and this manual in its entirety before
you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory
with the exception of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts,
etc., necessary to complete the assembly have been placed
in the parts bag. To ensure safe and proper operation of your
lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to
ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel
down flat.
3. Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly
for additional loose parts.
HO W TO SET UP YOUR LA WN MOWER
TO UNFOLD HANDLE (See Fig 1)
IMPORTANT: Unfold handle carefully so as not to pinch or
damage control cables.
1. Raise handles until lower handle section locks into place
in mowing position.
2. Remove protective padding, raise upper handle section
into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence
control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing
comfort. Refer to "Adjust Handle" in the Service and Adjustments section of this manual.
OPERATOR PRESENCE
CONTROL BAR
UPPER HANDLE
LIFT UP
LIFT UP
MOWING POSITION
LOWER HANDLE
FIG. 1
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a
mulcher. To convert to bagging or discharging; See "TO
CONVERT MOWER" in the operation section of this
manual
5
Page 6
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the
illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual
for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
CAUTION
OR WARNING
THROTTLE CONTROL
STARTER HANDLE
OFF
FAST SLOWENGINEONENGINE
OPERATOR PRESENCE CONTROL BAR
OIL
OILFUELCHOKE DANGER, KEEP HANDS
AND FEET AWAY
HANDLE KNOB
LAWN MOWER HOUSING
GAS
DISCHARGE
GUARD
IMPORTANT: THIS LAWN MOWER IS
SHIPPED WITHOUT OIL OR GASOLINE
IN THE ENGINE.
PRIMER
WHEEL ADJUSTER
FIG. 2
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and
the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR - must be held
down to the handle to start the engine. Release to stop the
engine.
PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
STARTER HANDLE - used for starting the engine.
6
Page 7
OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
lawn mower or performing any adjustments or repairs. We recommend wide vision safety mask
over spectacles or standard safety glasses available.
HO W T O USE YOUR LA WN MOWER
ENGINE SPEED (See Fig. 3)
The engine speed is controlled by a throttle located on the
side of the upper handle. Fast position is for starting, normal
cutting, trimming and better grass bagging. Slow position is
for light cutting, trimming and fuel economy.
SLOW
FAST
FIG. 3
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not under any circumstances attempt to defeat
the function of the operator control. The
blade turns when the engine is running.
LOWER WHEELS FOR HIGH CUT
RAISE WHEELS FOR LOW CUT
FIG. 4
PLATE TAB
LEVER
TO CONVERT TO DISCHARGING MOWER
(See Fig. 5)
Your mower is shipped ready to be used as a mulcher. To
convert to bagging or discharging:
• Lift discharge guard and remove mulcher plate.
• Mower can now be used for side discharge or optional
grass catcher can be attached.
• To return to mulching operation, simply reinstall mulcher
plate as shown.
CAUTION: Do not run your lawn mower
without discharge guard, approved grass
catcher or mulcher plate in place.
• Your lawn mower is equipped with an operator presence
control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the
lawn mower.
TO ADJUST CUTTING HEIGHT (See Fig. 4)
Raise wheels for low cut and lower wheels for high cut, adjust
cutting height to suit your requirements. Medium position is
best for most lawns.
• To change cutting height, squeeze adjuster lever toward
wheel. Move wheel up or down to suit your requirements.
Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts
into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
HOOKS
HOUSING
OPENING
MULCH PLATE
HINGE ROD
TAB
FIG. 5
7
Page 8
OPERATION
BEFORE STARTING ENGINE
ADD OIL (See Fig. 6)
Your lawnmower is shipped without oil in the engine. Engine
holds 20 oz. of oil. For type and grade of oil to use, see
“ENGINE” in Customer Responsibilities section of this
manual.
1. Be sure lawnmower is level and area around oil fill is
clean.
2. Remove engine oil cap and fill to the full line on the
dipstick. Pour oil slowly. Do not over fill.
NOTE: ALLOW OIL TO SETTLE DOWN INTO ENGINE
FOR ACCURATE READING. TO READ PROPER LEVEL,
TIGHTEN ENGINE OIL CAP, THEN REMOVE IT TO READ
THE DIPSTICK.
3. Reinstall engine oil cap and tighten.
• Check oil level before each use. Add oil if needed. Fill
to full line on dipstick.
• Change the oil after every 25 hours of operation or each
season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE (See Fig. 6)
NOTE: BEFORE FILLING FUEL TANK, REMO VE AND
DISCARD THE DEBRIS PLUG THAT IS INSIDE THE TANK.
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
GASOLINE FILLER
CAP
FIG. 6
ENGINE OIL CAP
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of the
product and should be considered normal.
1. To start a cold engine, push primer three (3) times before
trying to start. Use a firm push. This step is not usually
necessary when starting an engine which has already
run for a few minutes.
2. Move throttle control lever to fast position.
3. Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter rope
to snap back.
TO STOP ENGINE
• To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat
priming steps. In warmer weather over priming may cause
flooding and engine will not start. If you do flood engine, wait
a few minutes before attempting to start and do not repeat
priming steps.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
8
Page 9
OPERATION
MOWING TIPS
• Under certain conditions, such as very tall grass, it may
be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and
leaving clumps of grass clippings. It may also be
necessary to reduce ground speed and/or run the lawn
mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut by
overlapping previously cut path and mow slowly.
• For better grass bagging and most cutting conditions,
the engine speed should be set in the fast position.
• For side discharge lawn mowers, cutting in a counterclockwise direction, starting at the outside of the area to
be cut, spreads grass clippings more evenly and puts
less load on the engine. To keep clippings off of
walkways, flower beds, etc., make the first cuts in a
clockwise direction.
• Pores in cloth grass catchers can become filled with dirt
and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and
let dry before using.
• Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine air flow
and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE
"CLEANING" IN MAINTENANCE SECTION OF THIS
MANUAL.
• The special mulching blade will recut the grass clippings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the lawn mower cutting height so
that the lawn mower cuts off only the top one-third of the
grass blades (See Fig. 7). If the lawn is overgrown it will
be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and
leaving clumps of mulched grass. For extremely heavy
mulching, reduce your width of cut by overlapping
previously cut path and mow slowly.
• Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
FIG. 7
MAX 1/3
9
Page 10
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check for Loose Fasteners
Clean/Inspect Grass Catcher
(If Equipped)
Clean Lawn Mower
M
Clean Under Drive Cover
O
(Power-Propelled Mowers)
W
Check drive belt/pulleys
E
(Power-Propelled Mowers)
R
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
Check Engine Oil Level
E
Change Engine Oil
N
Clean Air Filter
G
Inspect Muffler
I
Clean or Replace Spark Plug
N
Replace Air Filter Paper Cartridge
E
AFTER EACH USE
BEFORE EACH USE
EVERY 25 HOURS
EVERY 10 HOURS
OR EVERY SEASON
3
1,2
2
2
2
BEFORE STORAGE
4
SERVICE DATES
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
mower as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year, replace the spark plug, clean or replace air
filter element and check blade for wear. A new spark
plug and clean/new air filter element assures proper airfuel mixture and helps your engine run better and last
longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL
BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE
SELF LUBRICATING BEARINGS. IF YOU FEEL THEY
MUST BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY.
1
REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION.
2
SPRAY LUBRICANT
10
LUBRICATION CHART
2
1
2
HANDLE BRACKET MOUNTING PIN
2
WHEEL
ADJUSTERS
ENGINE
OIL
DISCHARGE
GUARD
HINGE PIN
Page 11
CUSTOMER RESPONSIBILITIES
LAWN MOWER
Always observe safety rules when performing any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace
bent or damaged blades.
TO REMOVE BLADE (See Fig. 8)
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and
carburetor are up.
3. Use a wood block between blade and mower housing to
prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
4. Remove blade bolt by turning counter-clockwise.
5. Remove blade and attaching hardware (bolt, lock washer
and hardened washer).
NOTE: Remove the blade adapter and check the key inside
hub of blade adapter. The key must be in good condition to
work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 8)
1. Position the blade adapter on the engine crankshaft. Be
sure key in adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2)
holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (opposite sharp edge)
is up toward the engine.
4. Install the blade bolt with the lock washer and hardened
washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause eventual damage to lawn mower
or engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into a beam or wall.
Leave about one inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is
balanced, it should remain in a horizontal position. If
either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
CRANKSHAFT
KEYWAY
CRANKSHAFT
BLADE
BLADE
BOLT
LOCK
WASHER
BLADE
ADAPTER
KEY
HARDENED
WASHER
TRAILING
EDGE
BLADE ADAPTER
FIG. 8
11
Page 12
CUSTOMER RESPONSIBILITIES
ENGINE
Read the Maintenance seciton of your engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20° 0° 30° 40°
°
F
°
C
-30°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20° 0°
-10°
32°
10°
60°
20° 30° 40°
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the lawn mower is not used for 25 hours in one
year.
Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use. Tighten oil plug
securely each time you check the oil level.
TO CHANGE ENGINE OIL (See fig. 9)
NOTE: Before tipping lawn mower to drain oil, drain fuel tank
by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a
suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of engine.
4. Wipe off any spilled oil on lawn mower and on side of
engine.
5. Fill engine with oil. (See “Add Oil” in the Operacion
section of this manual.)
6. Reconnect spark plug wire to spark plug.
80°
100°
AIR FILTER
Your engine will not run properly and may be damaged by
using a dirty air filter.
Replace the air filter every year, more often if you mow in
very dusty, dirty conditions. Do not wash air filter.
To change air filter, see engine manual.
MUFFLER
Inspect and replace corroded muffler as it could create a fire
hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make your engine start
easier and run better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH
USE.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Clean the underside of your lawn mower by scraping to
remove build-up of grass and trash.
• Clean engine often to keep trash from accumulating. A
clogged engine runs hotter and shortens engine life.
• Keep finished surfaces and wheels free of all gasoline,
oil,etc.
• We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water out.
Water in engine can result in shortened engine life.
FIG. 9
CONTAINER
12
Page 13
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Release control bar and stop engine.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation
section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your
mower, is provided to minimize the possibility that objects
will be thrown out of the rear of the mower into the operator's
mowing position. If the deflector becomes damaged, it
should be replaced.
TO ADJUST HANDLE (See Fig.10)
The handle can be mounted in a high or low position. The
mounting holes in the bottom of lower handle are off center
for raising or lowering the handle.
1. Remove upper handle and all parts attached to lower
handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting
pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle bracket.
6. Reassemble upper handle and all parts removed from
lower handle.
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to
increase engine speed or it may result in personal injury. If
you believe that the engine is running too fast or too slow,
take your lawn mower to an authorized service center for
repair and adjustment.
CARBURETOR
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment
may be required to compensate for differences in fuel,
temperature, altitude or load.
• The air filter must be assembled to the carburetor when
running engine.
• Best carburetor adjustment is obtained when fuel tank is
1/4 full.
• In order for the engine to run, the control bar must be held
in the operating position. Therefore, and assistant will
be required to hold the control bar in the operating
position when making final adjustment to the carburetor.
See the Adjustment section of your engine manual for further
instruction.
THROTTLE CONTROL
If it becomes necessary to adjust or replace the throttle
control, see the adjustment section of your engine manual.
ROTATE
LOWER
HANDLE
FIG. 10
13
Page 14
STORAGE
Immediately prepare your lawn mower for storage at the end
of the season or if the unit will not be used for 30 days or
more.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
1. Clean entire lawn mower (See "CLEANING" in the
Maintenance section of this manual).
2. Lubricate as shown in the Maintenance section of this
manual.
3. Be sure that all nuts, bolts, screws, and pins are
securely fastened. Inspect moving parts for damage,
breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
HANDLE (See Fig.11)
You can fold your lawn mower handle for storage.
1. Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT: WHEN FOLDING THE HANDLE FOR
STORAGE OR TRANSPORTATION, BE SURE TO FOLD
THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE
CONTROL CABLES.
• When setting up your handle from the storage position,
the lower handle will automatically lock into the mowing
position.
OPERATOR PRESENCE
CONTROL BAR
UPPER HANDLE
FOLD FORWARD
FOR STORAGE
FOLD BACKWARD
MOWING
POSITION
LOWER HANDLE
FIG. 11
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See "ENGINE" in the Customer Responsibilities section of
this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole into
cylinder.
3. Pull starter handle slowly a few times to distribute oil.
4. Replace with new spark plug.
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give
protection from dust and dirt.
• Cover your unit with a suitable protective cover that does
not retain moisture. Do not use plastic. Plastic cannot
breathe which allows condensation to form and will
cause your unit to rust.
IMPORTANT: NEVER COVER MOWER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
14
CAUTION: Never store the lawn mower
with gasoline in the tank inside a building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
Page 15
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air filter. 1. Clean/replace air filter.
Loss of power 1. Rear of lawn mower 1. Set to “Higher Cut”
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten
uneven blade bolt.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain tank and refill with
fresh clean fuel.
4. Water in fuel. 4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
housingor cutting blade position.
dragging in heavy grass.
2. Cutting too much grass. 2. Set to “Higher Cut”
position.
3. Dirty air filter. 3. Clean/replace air filter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking
speed.
2. Wheel heights uneven. 2. Set all wheels at same
height
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten
vibration blade bolt.
Starter rope hard 1. Engine flywheel brake is on 1. Depress control bar to
to pull when control bar is released. upper handle before
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not filling (if so 2 . Lift on blade worn off. 2. Replace blade.
equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
2. Bent engine crankshaft. 2. Contact a qualified
service center.
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualified
service center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.
height is too low.
2. Rear of lawn mower 2. Raise rear of lawn mower
housing or blade dragging housing one (1) setting
in grass. higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to
right for you. suit.
15
Page 16
REPAIR PARTS
16
ROTARY LAWN MOWER - - MODEL NUMBER 6022SH (6022SHA)
Page 17
REPAIR PARTS
ROTARY LAWN MOWER - - MODEL NUMBER 6022SH (6022SHA)
17
KEY PART
NO. NO. DESCRIPTION
1 532063601 Locknut 1/4-20
2 532176563 Control Bar
3 532132001 Rope Guide
4 532173693 Upper Handle w/Grip
5 532174291 Lower Handle
6 532063601 Locknut 1/4-20
7 532131959 Handle Bolt 5/16-18
8 532144929 Hex Washer Head Screw 1/4-20 x 2-1/8
9 532164137 Throttle Control
11 532133107 Engine Zone Control Cable
12 532750097 Hex Washer Head Screw #10-24 x 1/2
13 532125162 Up-Stop Bracket
14 532213146 Cable Clamp
15 532083816 Screw #10 x 5/8
16 532136376 Handle Knob
19 532051793 Hairpin Cotter
21 532165858 Rear Deflector
22 532066426 Wire Tie
23 532176561 Discharge Guard
27 532160832 Torsion Spring
30 532160833 Hinge Rod
33 532063124 Locknut 5/16-18
34 532174413 Wheel Bracket Support (Left)
35 532174414 Wheel Bracket Support (Right)
36 532165704 Wheel Bracket Adjuster
39 532168599 Selector Spring
40 532087877 Selector Knob
41 532168602 Axle Arm Assembly (RR)
43 819112222 Washer
44 532160828 Shoulder Bolt
KEY PART
NO. NO. DESCRIPTION
45 532752063 Wheel Assembly (Rear)
46 532083923 Locknut 1/16-18
47 532750550 Wheel Assembly (Front)
48 532057143 Washer
50 532077400 Hubcap
51 874760514 Hex Head Bolt 5/16-18x
52 532150406 Hex Head Thread Rolling Screw 3/8-16 x 1
55 532107339 Danger Decal
59 532176565 Lawn Mower Housing (Incl. Key Nos. 55)
61 532851514 Blade Adapter
62 532141114 22" Blade
63 532851074 Hardened Washer
64 532850263 Helical Lockwasher 3/8
65 532851084 Screw Hex Head 3/8-24 x 1-3/8 (Grd. 8)
6 7 - - - - - - - - Engine - Briggs & Stratton Model No. 12H802
Order parts from engine manufacturer
70 532168601 Axle Arm Assem.(LR)
72 532168605 Axle Arm Assm. ((LF)
73 532168604 Axle Arm Assm. (RF)
74 532751153 Nut
75 532176562 Plate. Mulcher
76 532176560 Clip. Closeout
77 874760412 Screw
78 532164265 Foam Grip
- - 532177945 Owner's Manual (English/French)
- - 532162300 Warning Decal(Not Shown)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Page 18
SERVICE NOTES
18
Loading...