Husqvarna 240440 User Manual

Owner's Manual

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

532 44 13-02

Safe Operation Practices for Ride=On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

tral, you may lose control of the tractor.

WARNING: Do not coast down ahill inneu-

WARNING: Tow onlythe attachments that

are recommended by and comply with specifications of the manufacturer ofyour

tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of itsconstituents, and certain

vehicle components contain or emit chemicals

known to the State of California to cause cancer

and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with

the instructions,to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before

operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while

backing.

• Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction.

Material may ricochet back toward the operator. Stop

the blades when crossing gravel surfaces.

• Do notoperate machine without the entire grass catcher,

discharge chute, or other safety devices in place and working.

SAFETY RULES

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel

weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil orfuel spillage before operating orstoring

the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the

stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

Safe Operation Practices for Ride=On Mowers

SAFETY RULES

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children outofthe mowing area and inthe watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for

small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over

by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed

equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline isextremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine orfuel container where there

isan open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim ofthe fuel tank or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi- ately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil orfuel spillage and remove anyfuel-

soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine

running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's rec- ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as

necessary.

Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing. Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

Keep children out ofthe mowing area and inthe watchful

care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the

area.

Before and while backing, look behind and down for

small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 3.0 Gallons and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 64 oz.

W/O Filter: 60 oz.

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed (MPH): Forward: 0 - 5.2

Reverse: 0 - 2.9

Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: 28

MIN. CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized servi- cecenter/department We have competent, well-trained

representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this manual.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any un-

improved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR

PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6-7

OPERATION ............................................................. 8-14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE ..................................................... 15-18

SERVICE AND ADJUSTMENTS ............................ 19-25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS ...................................................... 29-43

TRANSMISSION BREAKDOWN ............................ 44-45

ENGINE BREAKDOWN .......................................... 45-50

WARRANTY ............................................................ 51-54

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel Insert

[ I

Steering Wheel

Adapter (1) Flat Washer (1) Locknut

Seat

Washer

Keys

(2) Keys

(1) Seat

(1) Hex Bolt

Slope Sheet

(1) Oil Drain Tube

For Future Use

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Pliers (1) 9/16" wrench

When right or left hand ismentioned in this manual, it means when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

• Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and battery cable installation see "RE- PLACING BATTERY"in the "Service and Adjustments"

section in this manual.

LABEL

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURETIRES WHERE TRACTOR IS TO ROLL OFF SKID.

"."-.....

"" ............. WHEEL

LOWER STEERING

Fig. 2

INSTALL SEAT (See Figs. 3 and 4)

• Remove bolt and flatwasher securing seat tocardboard packing and set aside for assembly of seat to tractor.

Remove the cardboard packing and discard.

• Connect switch to seat.

• Place seat on seat pan so all three (3) bottom pads

are positioned over large slotted holes in pan.

Fig. 1

TO INSTALL STEERING WHEEL (See Fig. 2)

• Remove Iocknut and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed. Tighten securely.

SEAT /

/ _J

Fig. 3

WIRING HARNESS

TAPE

ASSEMBLY

Push down on seat to engage pads in slots and pull

seat towards rear of tractor.

• Raise seat and tighten bolt

• Remove tape and discard.

• Lower seat into operating

Press clutch/brake pedal all

position is not comfortable,

securely.

position and sit on seat.

the way down. Ifoperating

adjust seat.

TO ADJUST SEAT (See Fig. 4):

Grasp adjustment handle and pull up, slide seat to desired position and release adjustment handle.

SLOT TAPE

FLAT WASHER

SEAT PAN

BOLT TAB

Fig. 4

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor

from the skid.

A WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

ADJUSTMENT

HANDLE

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

Raise attachment lift lever to its highest position.

• Release parking brake by depressing brake pedal.

• Place freewheel control in disengaged position to dis-

engage transmission (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid. Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF BELTS

See the figures that are shown for replacing motion and mower blade drive belts inthe Service and Adjustments sec-

tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

Vf CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIS_

J" All assembly instructions have been completed. J" No remaining loose parts in carton.

J" Battery is properly prepared and charged. J" Seat is adjusted comfortably and tightened securely.

J" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

J" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

J" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections are still secure

and wires are properly clamped.

J" Before driving tractor, be sure freewheel control is in

"transmission engaged" position (see "TO TRANS- PORT" in the Operation section of this manual).

WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level. J" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J" Become familiar with all controls, their location and

function. Operate them before you start the engine.

J" Be sure brake system is in safe operating condition. J" Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

J" It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper start- ing and transmission purging instructions (See "TO

START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

LOW CHOKE FAST SLOWREVERSE NEUTRAL HIGH

6 O (®) -@

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON

ATTACH M ENT

CLUTCH DISENGAGED

(Automatic Models only)

OPERATION

SYSTEM (ROS)

FUEL BATTERY

FREE WHEEL

ATTACHMENT

CLUTCH ENGAGED

REVERSE FORWARD CRUISE CONTROL

DANGER, KEEP HANDS

AND FEETAWAY

,& ,&

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION SWITCH

MOWER LIFT

CLUTCH/BRAKE

PEDAL

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury

and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

OPERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A) ATTACHMENT LiFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH SWITCH -Used to engage the mower blades, or other attachments mounted to your tractor.

(F) iGNiTiON SWITCH -Used for starting and stopping the

engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSiTiON

- Allows operation of mower or other powered attachment while in reverse.

03005

Fig, 5

(H) LIGHT SWITCH - Turns the headlights on and off. (J) CRUISE CONTROL LEVER - Used to set forward move-

ment of tractor at desired speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL -Used for reverse movement of tractor.

(M) FREEWHEEL CONTROL -Disengages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE REMINDER / HOUR METER -indicates when

service is required for the engine and mower.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide

vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine.

• Depress brake pedal (B) all the way down and hold.

• Pull parking brake lever (C) up and hold, release pres-

sure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make

sure parking brake will hold tractor secure.

Fig. 6

STOPPING (See Fig. 7)

MOWER BLADES -

• To stop mower blades, place attachment clutch control in the "DISENGAGED" position (t_).

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine

to "backfi re".

• Turn ignitionkey (F) to "STOP" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn=

pletely, as described above, and set parking brake before leaving the opera= tot's position.

TO USE THROTTLE CONTROL (D) (See Fig. 8)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

• Full speed (fast) offers the best mower performance.

_) ATTACHMENT

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS

RETURNTO NEUTRAL POSITION WHEN NOT DEPRESSED.

CLUTCH SWITCH "DISENGAGED"

"BRAKE" position.

( _ ATTACHMENT

CLUTCH SWITCH "ENGAGED"

Fig. 7

Fig. 8

OPERATION

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement iscontrolled by the forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

Fig. 9

TO USE CRUISE CONTROL (J) (See Fig. 9)

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the

cruise control to disengage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 10)

The position of the attachment lift lever (A) determines the cutting height.

• Put attachment lift lever in desired cutting height slot. The cutting height range is approximately 1" to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot

months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively

high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 11)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions. NOTE: Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in this section of

manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole. Tighten securely.

• Repeat for all, installing gauge wheel in same adjust- ment hole.

3/4

Fig. 11

Fig. 10

TO OPERATE MOWER

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat- ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut (see "TO ADJUST MOWER CUTTING HEIGHT")

• Start mower blades by engaging attachment clutch control.

OPERATION

TO STOP MOWER BLADES

Disengage attachment clutch control.

_ CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place (See Fig. 12).

Fig. 12

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON"

position. _,WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USINGTHE REVERSE OPERATION SYSTEM (See Fig.13) Only use ifyou are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignition key counterclockwise to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start movement.

• When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest set- ting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 14)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

Fig. 14

TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and

comply with specifications ofthe manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

Fig. 13

OPERATION

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower

needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure

key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped, from the fac- tory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULE' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING INTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE

TO HELP ENSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information.

Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or if the engine has run out of fuel, itwill take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control isin thetransmission engaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key intoignitionand turn key clockwise to"START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow it to warm upfor one minute using the choke as described above.

COLD WEATHER STARTING (50°F/10°C and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine

runs roughly, then move throttle control to fast posi- tion. This may require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• Theattachmentscanalso beusedduringtheenginewarm- up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F/0°C) the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

OPERATION

PURGE TRANSMISSION

freewheel lever while the engine is CAUTION: Never engage or disengage

running.

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING

THE TRACTOR.

• Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine. After the en- gine is running, move throttle control to slow position.

Disengage parking brake

there may be movement of the drive CAUTION: At any time, during step 4,

wheels.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this manual.

• The left hand side ofmower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until

finished (See Fig. 15).

• Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure

three (3) times.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this sec-

tion of manual).

• Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Drive tractor forward for approximately five feet then backwards for five feet. Repeat this driving procedure

three times.

Your transmission is now purged and now ready for normal operation.

(

Fig. 15

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow= ing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

Check Brake Operation

BEFORE

EACH

USE

CheckTire Pressure

T Check Operator Presence & ROS Systems A Checkfor Loose Fasteners

C Check/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate CheckTransaxle Cooling Check Mower Levelness CheckV-Belts

Check Engine Oil Level Change Enqine Oil (with oil filter) Change Engine Oil (without oil filter)

E Clean Air Filter

G Clean Air Screen

I Inspect Muffler/Spark Attester

N Replace Oil Filter (if equipped)

E Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

m R_lace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. At least once a season, check to see if you should make

any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

EVERY

HOURS

EVERY

HOURS

EVERY

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

v" v'

_1,2

V"2

V'2

_,2

v"2

_,,,,,...,=======.===

3 - Replace blades more often when mowing in sandy soil. 5 - See Cleaning in Maintenance Section. 4 - Not required if equipped with maintenance-free battery.

LUBRICATION CHART

(_ FRONT

WHEEL

BEARING

ZERK

(_STEERING SECTOR GEAR

TETH

(_ SPINDLE ZERK

FRONT WHEEL

BEARING

ZERK

(_) ENGINE

Mandrel

Zerks

BEFORE EACH USE

Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and ROS systems for proper operation.

• Check for loose fasteners.

(_ General Purpose Grease

@ Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS. IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 16)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

Fig. 16

BLADE CARE

Forbest results mower blades must be kept sharp. Replace

bent or damaged blades.

proved by the manufacturer of your tractor. Using a blade not approved by the manu=

CAUTION: Use onlya replacement blade ap= facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 17)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT:To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIALBLADE BOLTHEATTREATED.

MANDREL

BLADE

BLADE '_ _STAR (SPECIAL) 'J

CENTER HOLE

Fig. 17

BATTERY

Your tractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor ismain- tenance free. Do not attempt to open or remove caps or cov-

ers. Adding orchecking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" inthe Service and Adjustments section of this manual).

MAINTENANCE

V=BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or

steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and

clean.

Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer toclean coolingfins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100 C -30 -20 -10 0 1'0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Fig. 18

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting incold weather, they will result inincreased oil consumption when used above 32°R Check your engine

oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor isnot used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 18 & 19)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

• Be sure tractor ison level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

oil visc chart1 e

OIL DRAIN VALVE

CLOSED AND --_.._ _Z_ ._'\

LOCKED -"_'_-__

,,osmo.

YELLOW CAP __I_%_ TUBE

Fig. 19

• Unlock drain valve by pushing inward and turning counterclockwise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section ofthis manual. Use gauge on oil fill cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULl" line on dipstick. Tighten

cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in

one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Ser- vice air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are

kept clean at all times. Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces

as necessary. Ensure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

+ 39 hidden pages

Husqvarna 240440 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual