Husqvarna 223R User Manual

Oper ator’s manual (EPA)
223R
Please r ead the operator’s manual carefully and make sure you
understand the instructions before using the machine.
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CONTENTS

Contents
KEY TO SYMBOLS
Symbols ....................................................................... 2
CONTENTS
Contents ...................................................................... 3
Note the following before starting: ................................ 3
INTR ODUCTION
Dear customer! ............................................................ 4
WHA T IS WHAT?
What is what on the clear ing saw? .............................. 5
GENERAL SAFETY PRECA UTIONS
Impor tant ...................................................................... 6
Personal protective equipment ..................................... 6
Machine s safety equipment ........................................ 7
Cutting equipment ........................................................ 9
ASSEMBL Y
Fitting the handlebar .................................................... 11
Fitting blades and trimmer heads ................................. 11
Fitting a blade guard, grass blade and grass cutter ..... 12
Fitting a trimmer guard and Superauto II 1" trimmer
head ............................................................................. 12
Fitting other guards and cutting attachments ............... 13
Adjusting the harness and clearing saw ...................... 13
Standard harness ........................................................ 13
FUEL HANDLING
Fuel saf ety ................................................................... 14
Fuel .............................................................................. 14
Fueling ......................................................................... 15
ARTING AND STOPPING
Chec k before starting ................................................... 16
Starting and stopping ................................................... 16
ORKING TECHNIQUES
Gener al working instructions ....................................... 18
MAINTENANCE
Carb uretor .................................................................... 20
Muffler .......................................................................... 22
Cooling system ............................................................ 22
Bevel gear .................................................................... 22
Air filter ......................................................................... 23
Drive shaft .................................................................... 23
Spark plug .................................................................... 23
Maintenance schedule ................................................. 24
TECHNICAL D ATA
echnical data .............................................................. 25
FEDERAL EMISSION CONTR OL WARRANTY STATEMENT
OUR WARRANTY RIGHTS AND OBLIGATIONS ..... 26

Note the f ollowing before starting:

Please read the oper ator’s manual carefully.
Maintenance, replacement, or repair of the emission control devices and system may be performed by any nonroad engine repair establishment or individual.
ARNING! Long-term exposure to noise can
result in permanent hearing impairment. So
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always use approved hearing protection.
ARNING! Under no circumstances may the
design of the machine be modified without
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the permission of the manufacturer. Always use genuine accessories. Non-authorized modifications and/or accessories can result in serious personal injury or the death of the operator or others.
Your warranty may not cover damage or liability caused by the use of non-authorized accessories or replacement parts.
ARNING! A clearing saw, brushcutter or
trimmer can be dangerous if used
!
incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.
This label certifies that the product has been certified in accordance with American exhaust requirements EPA 2.
The Emissions Compliance Period referred to on the Emission Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements. Category C = 50 hours, B = 125 hours, and A = 300 hours.
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INTR ODUCTION

Dear customer!

Cong ratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689, when the Swedish King Karl XI ordered the construction of a factory on the banks of the Huskvarna River, for production of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the water-powered plant. During over 300 years of continuous operation, the Husqvarna factory has produced a lot of different products, from wood stoves to modern kitchen appliances, sewing machines, bicycles, motorcycles etc. In 1956, the first motor driven lawn mowers appeared, followed by chain saws in 1959, and it is within this area Husqvarna is working today.
Today Husqvarna is one of the leading manufacturers in the world of forest and garden products, with quality as our highest priority. We develop, manufacture and market high quality motor driven products for forestry and gardening as well as for building and construction industry.
Your purchase gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorized dealers, ask for the address of your nearest servicing dealer.
It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator s manual as a valuable document. By following its content (using, service, maintenance etc) the life span and the second-hand value of the machine can be extended. If you ever lend or sell this machine, make sure that the borrower or buyer gets the operator s manual, so they will also know how to properly maintain and use it.
Thank you for using a Husqvarna product.
Husqvarna AB has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.
For customer assistance, contact us at our website: www.usa.husqvarna.com
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WHA T IS WHA T?
What is what on the c learing saw?
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GENERAL SAFETY PRECA UTIONS

Impor tant Personal protective equipment

IMPORTANT!
The machine is only designed for trimming grass.
The only accessories you can operate with this engine unit are the cutting attachments we recommend in the chapter on Technical data.
Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co-ordination.
Wear personal protective equipment. See instructions under the heading Personal protective equipment.
Never use a machine that has been modified in any way from its original specification.
Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance.
All covers, guards and handles must be fitted before starting. Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock.
The machine operator must ensure that no people or animals come closer than 15 metres while working. When several operators are working in the same area the safety distance should be at least twice the tree height and no less than 15 metres.
IMPOR TANT!
A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.
You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
ARNING! Listen out for warning signals or
shouts when you are wearing hearing
!
protection. Always remove your hearing protection as soon as the engine stops.
HELMET
A protectiv e helmet where there is a risk of falling objects
HEARING PROTECTION
Wear hearing protection that provides adequate noise reduction.
ARNING! The ignition system of this
machine produces an electromagnetic field
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during operation. This field may under some circumstances interfere with pacemakers. To reduce the risk of serious or fatal injury, we recommend persons with pacemakers to consult their physician and the pacemaker manufacturer before operating this machine.
ARNING! Running an engine in a confined
or badly ventilated area can result in death
!
due to asphyxiation or carbon monoxide poisoning.
ARNING! Never allow children to use or be
in the vicinity of the machine. As the
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machine is equipped with a spring-loaded stop switch and can be started by low speed and force on the starter handle, even small children under some circumstances can produce the force necessary to start the machine. This can mean a risk of serious personal injury. Therefore remove the spark plug cap when the machine is not under close supervision.
EYE PROTECTION
Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1 in the USA or EN 166 in EU countries.
GLOVES
Gloves should be worn when necessary, e.g., when fitting cutting attachments.
BOOTS
Wear boots with steel toe-caps and non-slip sole.
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GENERAL SAFETY PRECA UTIONS
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CLO THING
Wear clothes made of a strong fabric and avoid loose clothing that can catch on twigs and branches. Always wear heavy, long pants. Do not wear jewellery, shorts sandals or go barefoot. Secure hair so it is above shoulder level.
FIRST AID KIT
Always have a first aid kit nearby.
Mac hine s safety equipment
This section descr ibes the machine s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the ”What is what?” section to locate where this equipment is positioned on your machine.
IMPORTANT! All servicing and repair work on the machine requires special training. This is especially true of the machine s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.
Press the throttle lockout and make sure it returns to its original position when you release it.
Check that the throttle control and throttle lockout move freely and that the return springs work properly.
See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must be checked. See instructions under the heading Maintenance.
ARNING! Never use a machine with faulty
safety equipment. The machine’s safety
!
equipment must be checked and maintained as described in this section. If your machine fails any of these checks contact your service agent to get it repaired.

Thr ottle lockout

The throttle loc kout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle control (B). When you release the handle the throttle control and the throttle lockout both move back to their original positions. This movement is controlled by two independent return springs. This arrangement means that the throttle control is automatically locked at the idle setting.
A
B
Make sure the throttle control is locked at the idle setting when the throttle lockout is released.

Stop s witch

Use the stop s witch to switch off the engine.
Start the engine and make sure the engine stops when you move the stop switch to the stop setting.

Cutting attac hment guard

This guard is intended to pre vent loose objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the cutting attachment.
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GENERAL SAFETY PRECA UTIONS
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Chec k that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.
Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.
WARNING! Never use a cutting attachment without an approved guard. See the chapter
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on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.

Vibration damping system

our machine is equipped with a vibration damping system that is designed to reduce vibration and make operation easier.
Using incorrectly wound cord or a blunt or incorrect cutting attachment (wrong type or incorrectly filed, see instructions under the heading Filing the blade) increases the level of vibration.
The machine s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine s handle unit.

Quic k release

There is an easily accessib le, quick release fitted at the front as a safety precaution in case the engine catches fire, or in any other situation that requires you to free yourself from the machine and harness. See instructions under the heading Adjusting the harness and clearing saw.
Check that the harness straps are correctly positioned. Once the harness and machine have been adjusted, check that the harness quick release works correctly.
Muffler
The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. A muffler fitted with a catalytic converter is also designed to reduce harmful exhaust gases.
In countries that have a warm and dry climate there is a significant risk of fire. We therefore fit certain mufflers with a spark arrestor mesh. Check whether the muffler on your machine is fitted with this kind of mesh.
Regularly check the vibration damping units for cracks or deformation. Check that the vibration damping element is undamaged and securely attached.
WARNING! Overexposure to vibration can lead to circulatory damage or nerve damage
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in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the fingers, hands or wrists. The risk increases at low temperatures.
For mufflers it is very important that you follow the instructions on checking, maintaining and servicing your machine.
Never use a machine that has a faulty muffler.
Regularly check that the muffler is securely attached to the machine.
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GENERAL SAFETY PRECAUTIONS
If the muffler on your machine is fitted with a spark arrestor mesh this must be cleaned regularly. A blocked mesh will cause the engine to overheat and may lead to serious damage.
WARNING! Mufflers fitted with catalytic converters get very hot during use and
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remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!
WARNING! The inside of the muffler contain chemicals that may be carcinogenic. Avoid
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contact with these elements in the event of a damaged muffler.
WARNING! Bear in mind that:

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:
Reduce the risk of blade thrust.
Obtain maximum cutting performance.
Extend the life of cutting equipment.
!
The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine indoors or near combustible material!

Locking nut

A locking nut is used to secure some types of cutting attachment.
When fitting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left-hand thread.) Tighten the nut using the socket spanner.

Cutting equipment

Grass blades and grass cutters are intended for cutting coarse grass.
A trimmer head is intended for trimming grass.
General rules
The nylon lining inside the locking nut must not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.
Only use cutting attachments with the guards we recommend! See the chapter on Technical data.
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GENERAL SAFETY PRECAUTIONS
Keep the teeth of the blade correctly sharpened! Follow our instructions and use the recommended file gauge. An incorrectly sharpened or damaged blade increases the risk of accidents.
Check the cutting attachment for damage or cracks. A damaged cutting attachment should always be replaced.

Sharpening grass cutters and grass blades

See the cutting attachment packaging for correct
sharpening instructions. Sharpen blades and cutters using a single-cut flat file.
Sharpen all edges equally to maintain the balance of the
blade.

Trimmer head

IMPORTANT!
Always ensure the trimmer cord is wound tightly and evenly around the drum, otherwise the machine will generate harmful vibration.
Only use the recommended trimmer heads and trimmer cords. These have been tested by the manufacturer to suit a particular engine size. This is especially important when a fully automatic trimmer head is used. Only use the recommended cutting attachment. See the chapter on Technical data.
Smaller machines generally require small trimmer heads and vice versa. This is because when clearing using a cord the engine must throw out the cord radially from the trimmer head and overcome the resistance of the grass being cleared.
The length of the cord is also important. A longer cord requires greater engine power than a shorter cord of the same diameter.
Make sure that the cutter on the trimmer guard is intact. This is used to cut the cord to the correct length.
To increase the life of the cord it can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.
WARNING! Always discard a blade that is bent, twisted, cracked, broken or damaged
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in any other way. Never attempt to straighten a twisted blade so that it can be reused. Only use original blades of the specified type.
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ASSEMBLY

Fitting the handlebar

Remove the screw at the rear of the throttle handle.
Slide the throttle handle onto the right side of the handlebar, (see diagram).
Align the screw hole in the throttle handle with the hole in the handlebar.
Refit the screw in the hole in the rear of the throttle handle.
Screw the screw through the handle and handlebar. Tighten it.
Fit the mounting components as shown.

Fitting blades and trimmer heads

WARNING!
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When fitting the cutting attachment it is extremely important that the raised section on the drive disc/support flange engages correctly in the centre hole of the cutting attachment. If the cutting attachment is fitted incorrectly it can result in serious and/or fatal personal injury.
WARNING! Never use a cutting attachment without an approved guard. See the chapter
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on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.
The handle mounting must be fitted between the arrows on the shaft.
Loosely tighten the four screws.
Put on the harness and hang the machine from the support hook. Now make a final adjustment so that the machine is in a comfortable working position when it hangs from the harness. Tighten the screws.
IMPORTANT! If a saw blade or grass blade are to be used the machine must be equipped with the correct handlebar, blade guard and harness.
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ASSEMBLY
G
F I
A
B
C

Fitting a blade guard, grass blade and grass cutter

G
F
E
D
A
Hook the blade guard/combination guard (A) onto the fitting on the shaft and secure with the bolt.
CAUTION! Use the recommended blade guard. See the Technical data section.
Fit the drive disc (B) on the output shaft.
Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.
Insert the locking pin (C) in the hole to lock the shaft.
Place the blade (D), support cup (E) and support flange (F) on the output shaft.
Fit the nut (G). The nut must be tightened to a torque of 35-50 Nm (3.5-5 kpm). Use the socket spanner in the tool kit. Hold the shaft of the spanner as close to the blade guard as possible. To tighten the nut, turn the spanner in the opposite direction to the direction of rotation (Caution! left-hand thread).
B
C

Fitting a trimmer guard and Superauto II 1" trimmer head

Fit the correct trimmer guard (A) for use with the trimmer head. Hook the trimmer guard/combination guard onto the fitting on the shaft and secure with the bolt (L).
Fit the drive disc (B) on the output shaft.
Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.
Insert the locking pin (C) in the hole to lock the shaft.
To fit the trimmer head, first separate the two halves (see diagram). Proceed as follows:
Insert a finger into the centre hole of the cover (I) while grasping the cover with your other fingers. Using the index finger and thumb of your other hand, release the two catches (J) that engage in the cut-outs in the bottom half (K). Pull apart the trimmer head, grasping the cover firmly.
Place the cover (I) and the support flange (F) on the output shaft.
Fit the nut (G). Tighten the nut to a torque of 35-50 Nm (3.5-5 kpm). Use the socket spanner in the tool kit. Grasp the handle of the spanner as close to the trimmer guard as possible.
To tighten the nut, turn the spanner in the opposite direction to the direction of rotation (Caution! left-hand thread).
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Fit the bottom half of the trimmer head (K) to the cover (I) by pressing them together, with the cut-outs on the bottom half aligned with the catches on the cover.
To dismantle, follow the instructions in the reverse order.
ASSEMBLY

Fitting other guards and cutting attachments

Fit the trimmer guard/combination guard (A) intended for use with the trimmer head/plastic blades. Hook the guard onto the fitting on the shaft and secure it with the bolt (L).
Fit the drive disc (B) on the output shaft.
Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.
Insert the locking pin (C) in the hole to lock the shaft.
Screw on the trimmer head/plastic blades (H) in the opposite direction to the direction of rotation.
H

Spreading the load on your shoulders

A well-adjusted harness and machine makes work much easier. Adjust the harness for the best working position. Tension the side straps so that the weight is evenly distributed across both shoulders.

Correct height

Adjust the shoulder strap so that the cutting attachment is parallel to the ground.

Correct balance

H
To dismantle, follow the instructions in the reverse order.

Adjusting the harness and clearing saw

WARNING! When using a clearing saw it must always be hooked securely to the
!
harness. Otherwise you will be unable to control the clearing saw safely and this can result in injury to yourself or others. Never use a harness with a defective quick release.

Standard harness

Quick release

At the front is an easily accessible, quick release. Use this if the engine catches fire or in any other emergency situation that requires you to free yourself from the machine and harness.
Let the cutting attachment rest lightly on the ground. Adjust the position of the suspension ring to balance the clearing saw correctly.
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FUEL HANDLING

Fuel safety

Never start the machine:
1 If you have spilt fuel on it. Wipe off the spillage and allow
remaining fuel to evaporate.
2 If you have spilt fuel on yourself or your clothes, change
your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water.
3 If the machine is leaking fuel. Check regularly for leaks
from the fuel cap and fuel lines.

Transport and storage

Store and transport the machine and fuel so that there is no risk of any leakage or fumes coming into contact with sparks or naked flames, for example, from electrical machinery, electric motors, electrical relays/switches or boilers.
When storing and transporting fuel always use approved containers intended for this purpose.
When storing the machine for long periods the fuel tank must be emptied. Contact your local gas station to find out where to dispose of excess fuel.
Ensure the machine is cleaned and that a complete service is carried out before long-term storage.
The transport guard must always be fitted to the cutting attachment when the machine is being transported or in storage.
In order to prevent unintentional starting of the engine, the spark plug cap must always be removed during long-term storage, if the machine is not under close supervision and when performing all service measures.
WARNING! Take care when handling fuel. Bear in mind the risk of fire, explosion and
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inhaling fumes.

Fuel

Gasoline

CAUTION! Always use a quality gasoline/oil mixture with an
octane rating of at least 87 octane ((RON+MON)/2). If your machine is equipped with a catalytic converter (see chapter on Technical data) always use a good quality unleaded gasoline/oil mixture. Leaded gasoline will destroy the catalytic converter.
Use low-emission gasoline, also known as alkylate gasoline, if it is available.
This engine is certified to operate on unleaded gasoline.
The lowest recommended octane grade is 87 ((RON+MON)/2). If you run the engine on a lower octane grade than 87 so-called knocking can occur. This gives rise to a high engine temperature and increased bearing load, which can result in serious engine damage.
When working at continuous high revs a higher octane rating is recommended.

Two-stroke oil

For best results and performance use HUSQVARNA two­stroke engine oil, which is specially formulated for our air­cooled two stroke-engines.
Never use two-stroke oil intended for water-cooled engines, sometimes referred to as outboard oil (rated TCW).
Never use oil intended for four-stroke engines.
Mixing ratio
1:50 (2%) with HUSQVARNA two-stroke oil.
CAUTION! The machine is equipped with a two-stroke engine and must always been run using a mixture of gasoline and two-stroke engine oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture.
WARNING! Fuel and fuel fumes are highly inflammable and can cause serious injury
!
when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation.
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Gasoline, litre
5 0,10
10 0,20
15 0,30
20 0,40
US gallon US fl. oz.
1 2 1/2
2 1/2 6 1/2
5 12 7/8
Two-stroke oil, litre
2% (1:50)
FUEL HANDLING

Mixing

Always mix the gasoline and oil in a clean container intended for fuel.
Always start by filling half the amount of the gasoline to be used. Then add the entire amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of gasoline.
Mix (shake) the fuel mixture thoroughly before filling the machine’s fuel tank.
Do not mix more than one month’s supply of fuel at a time.
If the machine is not used for some time the fuel tank should be emptied and cleaned.
WARNING! The catalytic converter muffler gets very hot during and after use. This also
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applies during idling. Be aware of the fire hazard, especially when working near flammable substances and/or vapours.

Fueling

WARNING! Taking the following precautions, will lessen the risk of fire:
!
Do not smoke or place hot objects near fuel.
Always shut off the engine before refuelling.
Always stop the engine and let it cool for a few minutes before refuelling.
When refuelling, open the fuel cap slowly so that any excess pressure is released gently.
Tighten the fuel cap carefully after refuelling.
Always move the machine away from the refuelling area before starting.
Clean the area around the fuel cap. Contamination in the tank can cause operating problems.
Ensure that the fuel is well mixed by shaking the container before filling the tank.
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STARTING AND STOPPING

Check before starting

Check the blade to ensure that no cracks have formed at the bottom of the teeth or by the centre hole. The most common reason why cracks are formed is that sharp corners have been formed at the bottom of the teeth while sharpening or that the blade has been used with dull teeth. Discard a blade if cracks are found.
Check that the support flange is not cracked due to fatigue or due to being tightened too much. Discard the support flange if it is cracked.
Starting and stopping
WARNING! The complete clutch cover and shaft must be fitted before the machine is
!
started, otherwise the clutch can come loose and cause personal injury.
Always move the machine away from the refuelling area before starting. Place the machine on a flat surface. Ensure the cutting attachment cannot come into contact with any object.
Make sure no unauthorised persons are in the working area, otherwise there is a risk of serious personal injury. The safety distance is 15 metres.

Starting

Ensure the locking nut has not lost its captive force. The nut lock should have a locking force of at least 1.5 Nm. The tightening torque of the locking nut should be 35-50 Nm.
Check that the blade guard is not damaged or cracked. Replace the blade guard if it is exposed to impact or is cracked.
Check that the trimmer head and trimmer guard are not damaged or cracked. Replace the trimmer head or trimmer guard if they have been exposed to impact or are cracked.
Never use the machine without a guard nor with a defective guard.
All covers must be correctly fitted and undamaged before you start the machine.
Primer bulb: Press the air purge repeatedly until fuel begins to fill the bulb. The bulb need not be completely filled.
Choke: Set the choke control in the choke position.
WARNING! When the engine is started with the choke in either the choke or start throttle
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positions the cutting attachment will start to rotate immediately.
Hold the body of the machine on the ground using your left hand (CAUTION! Not with your foot!). Grip the starter handle, slowly pull out the cord with your right hand until you feel some resistance (the starter pawls grip), now quickly and powerfully pull the cord. Never wrap the starter cord around
your hand
Repeat pulling the cord until the engine starts. When the engine starts. return choke control to run position and apply full throttle; the throttle will automatically disengage from the start setting.
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STARTING AND STOPPING
CAUTION! Do not pull the starter cord all the way out and do
not let go of the starter handle when the cord is fully extended. This can damage the machine.
CAUTION! Do not put any part of your body in marked area. Contact can result in burns to the skin, or electrical shock if the spark plug cap has been damaged. Always use gloves. Do not use a machine with damaged spark plug cap.
Set the throttle to the start position by first pressing the throttle lockout and the throttle trigger, then pressing the start throttle button (A). Then release the throttle lockout and the throttle trigger, followed by the start throttle button. The throttle function is now activated. To return the engine to idle, press the throttle lockout and throttle trigger again.

Stopping

Stop the engine by switching off the ignition.
CAUTION! The stop switch automatically returns to the start position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.
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WORKING TECHNIQUES

General working instructions

IMPORTANT!
This section describes the basic safety precautions for working with clearing saws and trimmers.
If you encounter a situation where you are uncertain how to proceed you should ask an expert. Contact your dealer or your service workshop.
Avoid all usage which you consider to be beyond your capability.
You must understand the difference between forestry clearing, grass clearing and grass trimming before use.

Basic safety rules

1 Look around you:
To ensure that people, animals or other things cannot affect your control of the machine.
To ensure that people, animals, etc., do not come into contact with the cutting attachment or loose objects that are thrown out by the cutting attachment.
CAUTION! Do not use the machine unless you are able to call for help in the event of an accident.
2 Inspect the working area. Remove all loose objects, such
as stones, broken glass, nails, steel wire, string, etc. that could be thrown out or become wrapped around the cutting attachment.
3 Do not use the machine in bad weather, such as dense
fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and often brings added risks, such as icy ground, unpredictable felling direction, etc.
4 Make sure you can move and stand safely. Check the area
around you for possible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground.
8 Switch off the engine before moving to another area. Fit
the transport guard before carrying or transporting the equipment any distance.
9 Never put the machine down with the engine running
unless you have it in clear sight.
WARNING! Neither the operator of the machine nor anyone else may attempt to
!
remove the cut material while the engine is running or the cutting equipment is rotating, as this can result in serious injury.
Stop the engine and cutting equipment before you remove material that has wound around the blade shaft as otherwise there is a risk of injury. The bevel gear can get hot during use and may remain so for a while afterwards. You could get burnt if you touch it.
WARNING! Watch out for thrown objects. Always wear approved eye protection. Never
!
lean over the cutting attachment guard. Stones, rubbish, etc. can be thrown up into the eyes causing blindness or serious injury.
Keep unauthorised persons at a distance. Children, animals, onlookers and helpers should be kept outside the safety zone of 15 m. Stop the machine immediately if anyone approaches. Never swing the machine around without first checking behind you to make sure no-one is within the safety zone.

Basic working techniques

Always slow the engine to idle speed after each working operation. Long periods at full throttle without any load on the engine can lead to serious engine damage.
5 Keep a good balance and a firm foothold.
6 Always hold the machine with both hands. Hold the
machine on the right side of your body.
7 Keep the cutting attachment below waist level.
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WARNING! Sometimes branches or grass get caught between the guard and cutting
!
attachment. Always stop the engine before cleaning.
WARNING! Machines fitted with saw blades or grass blades can be thrown violently to
!
the side when the blade comes into contact with a fixed object. This is called blade thrust. A blade thrust can be violent enough to cause the machine and/or operator to be propelled in any direction, and possibly lose control of the machine. Blade thrust can occur without warning if the machine snags, stalls or binds. Blade thrust is more likely to occur in areas where it is difficult to see the material being cut.
Avoid cutting with the area of the blade between the 12 o’clock and 3 o’clock positions. Because of the speed of rotation of the blade, blade thrust can occur if you attempt to cut thick stems with this area of the blade.
WORKING TECHNIQUES

Grass clearing using a grass blade

Grass blades and grass cutters must not be used on woody stems.
A grass blade is used for all types of tall or coarse grass.
The grass is cut down with a sideways, swinging movement, where the movement from right-to-left is the clearing stroke and the movement from left-to-right is the return stroke. Let the left-hand side of the blade (between 8 and 12 o’clock) do the cutting.
If the blade is angled to the left when clearing grass, the grass will collect in a line, which makes it easier to collect, e.g. by raking.
Try to work rhythmically. Stand firmly with your feet apart. Move forward after the return stroke and stand firmly again.
Let the support cup rest lightly against the ground. It is used to protect the blade from hitting the ground.
Reduce the risk of material wrapping around the blade by following these instructions:
1 Always work at full throttle.
2 Avoid the previously cut material during the return
stroke.
Stop the engine, unclip the harness and place the machine on the ground before you start to collect the cut material.
Clearing
The clearing technique removes all unwanted vegetation. Keep the trimmer head just above the ground and tilt it. Let the end of the cord strike the ground around trees, posts, statues and the like. CAUTION! This technique increases the wear on the cord.
The cord wears quicker and must be fed forward more often when working against stones, brick, concrete, metal fences, etc., than when coming into contact with trees and wooden fences.
When trimming and clearing you should use less than full throttle so that the cord lasts longer and to reduce the wear on the trimmer head.
Cutting
The trimmer is ideal for cutting grass that is difficult to reach using a normal lawn mower. Keep the cord parallel to the ground when cutting. Avoid pressing the trimmer head against the ground as this can ruin the lawn and damage the tool.
Do not allow the trimmer head to constantly come into contact with the ground during normal cutting. Constant contact of this type can cause damage and wear to the trimmer head.

Grass trimming with a trimmer head

Trimming
Hold the trimmer head just above the ground at an angle. It is the end of the cord that does the work. Let the cord work at its own pace. Never press the cord into the area to be cut.
The cord can easily remove grass and weeds up against walls, fences, trees and borders, however it can also damage sensitive bark on trees and bushes, and damage fence posts.
Reduce the risk of damaging plants by shortening the cord to 10-12 cm and reducing the engine speed.
Sweeping
The fan effect of the rotating cord can be used for quick and easy clearing up. Hold the cord parallel to and above the area to be swept and move the tool to and fro.
When cutting and sweeping you should use full throttle to obtain the best results.
English – 19
MAINTENANCE
L
+ 1/4

Carburetor

Your Husqvarna product has been designed and manufactured to specifications that reduce harmful emissions. After the engine has used 8-10 tanks of fuel the engine will be run-in. To ensure that it continues to run at peak performance and to minimise harmful exhaust emissions after the running-in period, ask your dealer/service workshop (who will have a rev counter at their disposal) to adjust your carburettor.
WARNING! The complete clutch cover and shaft must be fitted before the machine is
!
started, otherwise the clutch can come loose and cause personal injury.

Function

The carburetor governs the engine’s speed via the throttle control. Air and fuel are mixed in the carburetor. The air/ fuel mixture is adjustable. Correct adjustment is essential to get the best performance from the machine.
The setting of the carburetor means that the engine is adapted to local conditions, for example, the climate, altitude, fuel and the type of 2-stroke oil.
The carburetor has three adjustment controls:
L = Low speed jet
H = High speed jet
T = Idle adjustment screw
The L and H-jets are used to adjust the supply of fuel to match the rate that air is admitted, which is controlled with the throttle. If they are screwed clockwise the air/fuel ratio becomes leaner (less fuel) and if they are turned anti­clockwise the ratio becomes richer (more fuel). A lean mixture gives a higher engine speed and a rich mixture gives a lower engine speed.
The T-screw regulates the throttle setting at idle speed. If the T-screw is turned clockwise this gives a higher idle speed; turning it anti-clockwise gives a lower idle speed.

Basic setting

The basic carburetor settings are adjusted during testing at the factory. The basic setting is richer than the optimal setting and should be maintained for the first few hours the machine is in use. The carburettor should then be finely adjusted. Fine adjustment should be carried out by a skilled technician.
CAUTION! If the cutting attachment rotates when the engine is idling the idle adjustment screw T should be turned anti­clockwise until the cutting attachment stops.
Rec. idle speed 2700 rpm
Recommended max. speed: See the Technical data section.
WARNING! If the idle speed cannot be adjusted so that the cutting attachment
!
stops, contact your dealer/service workshop. Do not use the machine until it has been correctly adjusted or repaired.

Fine adjustment

When the machine has been ”run-in” the carburetor should be finely adjusted. The fine adjustment should be carried out by a qualified person. First adjust the L­jet, then the idling screw T and then the H-jet.

Conditions

Before any adjustments are made, make sure that the air filter is clean and the air filter cover is fitted. If you adjust the carburettor when the air filter is dirty it will result in a leaner mixture when the filter is finally cleaned. This can lead to serious engine damage.
Carefully turn both jets, L and H, so that they are midway between fully screwed in and fully screwed out.
Do not attempt to adjust the L and H jets beyond either stop as this could cause damage.
Now start the machine according to the starting instructions and let it warm up for 10 minutes.
CAUTION! If the cutting attachment rotates when the engine is idling the idle adjustment screw T should be turned anti-clockwise until the cutting attachment stops.

Low speed jet L

Try to find the highest idling speed, turning the low speed needle L clockwise respectively counter-clockwise. When the highest speed has been found, turn the low speed needle L 1/ 4 turn counter-clockwise.
20 – English
CAUTION! If the cutting attachment rotates when the engine is idling the idle adjustment screw T should be turned anti­clockwise until the cutting attachment stops.
MAINTENANCE

Fine adjustment of the idle speed T

Adjust the idle speed using the idle adjustment screw T, if it is necessary to readjust. First turn the idle adjustment screw T clockwise until the cutting attachment starts to rotate. Then turn the screw anticlockwise until the cutting attachment stops. The idle speed is correctly adjusted when the engine will run smoothly in every position. The idle speed should also be well below the speed at which the cutting attachment starts to rotate.
CAUTION! For optimum adjustment of the carburettor, contact a qualified dealer/service workshop that has a revolution counter at their disposal.

Correctly adjusted carburetor

When the carburetor is correctly adjusted the machine will accelerate without hesitation and burble a little at maximum speed. It is also important that the cutting attachment does not rotate at idle. If the low speed jet L is set too lean it may cause starting difficulties and poor acceleration.
If the high speed jet H is set too lean it will result in less power, less performance, poor acceleration and/or damage to the engine.
If both the L and H jets are set too rich it will results in acceleration problems or too low a working speed.

Adjusting the start throttle speed

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High speed jet H

The high speed jet H affects the engine power, speed, temperature and fuel consumption. If the high speed jet H is set too lean (screwed in too far) the engine speed will be too high and cause engine damage. Do not let the engine run at full speed for more than 10 seconds.
Apply full throttle and turn the high speed jet H very slowly clockwise until the engine slows down. Then turn the high speed jet H very slowly anticlockwise until the engine starts to run unevenly. Now turn the high speed jet H slowly clockwise a little way until the engine runs smoothly.
Note that the engine should not be under load when you adjust the high speed jet H. You should therefore remove the cutting attachment, nut, support flange and drive disc before adjusting the high speed jet H.
The high speed jet H is adjusted correctly when the machine burbles a little. If the machine races then the setting is too lean. If the engine produces a lot of smoke and burbles a lot then the setting is too rich.
English – 21
MAINTENANCE
Muffler
CAUTION! Some mufflers are fitted with a catalytic
converter. See chapter on Technical data to see whether your machine is fitted with a catalytic converter.
The muffler is designed to reduce the noise level and to direct the exhaust gases away from the operator. The exhaust gases are hot and can contain sparks, which may cause fire if directed against dry and combustible material.
Some mufflers are equipped with a special spark arrestor mesh. If your machine has this type of muffler, you should clean the mesh at least once a week. This is best done with a wire brush. On mufflers without a catalytic converter the mesh should be cleaned weekly, or replaced if necessary. On mufflers fitted with a catalytic converter the mesh should be checked, and if necessary cleaned, monthly. If the mesh is damaged it should be replaced. If the mesh is frequently blocked, this can be a sign that the performance of the catalytic converter is impaired. Contact your dealer to inspect the muffler. A blocked mesh will cause the machine to overheat and result in damage to the cylinder and piston.

Cooling system

To keep the working temperature as low as possible the machine is equipped with a cooling system.
4
3
2
1
The cooling system consists of:
1 Air intake on the starter.
2 Fins on the flywheel.
3 Cooling fins on the cylinder.
4 Cylinder cover (directs cold air over the cylinder).
Clean the cooling system with a brush once a week, more often in demanding conditions. A dirty or blocked cooling system results in the machine overheating which causes damage to the piston and cylinder.

Bevel gear

CAUTION! Never use a machine with a defective muffler.
WARNING! Mufflers fitted with catalytic converters get very hot during use and
!
remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!
The bevel gear is filled with the right quantity of grease at the factory. However, before using the machine you should check that the bevel gear is filled three-quarters full with grease. Use HUSQVARNA special grease.
The grease in the bevel gear does not normally need to be changed except if repairs are carried out.
22 – English
MAINTENANCE
Air filter
The air filter must be regularly cleaned to remove dust and dirt in order to avoid:
Carburettor malfunctions
Starting problems
Loss of engine power
Unnecessary wear to engine parts
Excessive fuel consumption.
Clean the filter every 25 hours, or more regularly if conditions are exceptionally dusty.
Cleaning the air filter

Spark plug

The spark plug condition is influenced by:
Incorrect carburetor adjustment.
An incorrect fuel mixture (too much or incorrect type of oil).
A dirty air filter.
These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties.
If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking any further action. If the spark plug is dirty, clean it and check that the electrode gap is 0.5 mm (0,020"). The spark plug should be replaced after about a month in operation or earlier if necessary.
Remove the air filter cover and take out the filter. Wash it clean in warm, soapy water. Ensure that the filter is dry before refitting it.
An air filter that has been in use for a long time cannot be cleaned completely. The filter must therefore be replaced with a new one at regular intervals. A damaged air filter must
always be replaced.
If the machine is used in dusty conditions the air filter should be soaked in oil. See instructions under the heading Oiling the air filter.
Oiling the air filter
Always use HUSQVARNA filter oil, art. no. 531 00 92-48. The filter oil contains a solvent to make it spread evenly through the filter. You should therefore avoid skin contact.
Put the filter in a plastic bag and pour the filter oil over it. Knead the plastic bag to distribute the oil. Squeeze the excess oil out of the filter inside the plastic bag and pour off the excess before fitting the filter to the machine. Never use common engine oil. This would drain through the filter quite quickly and collect in the bottom.
CAUTION! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder.

Drive shaft

The drive shaft must be greased every three months during full-time use. Contact your dealer if you are uncertain about the procedure.
English – 23
MAINTENANCE

Maintenance schedule

The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. The user must only carry out the maintenance and service work described in this manual. More extensive work must be carried out by an authorised service workshop.
Maintenance
Clean the outside of the machine. X
Make sure the throttle trigger lock and the throttle function correctly from a safety point of view.
Check that the stop switch works correctly. X
Check that the cutting attachment does not rotate at idle. X
Clean the air filter. Replace if necessary. X
Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.
Check that the trimmer head is undamaged and not cracked. Replace the trimmer head if necessary.
Check that the locking nut of the cutting equipment is tighten correctly. X
Check that nuts and screws are tight. X
Check that there are no fuel leaks from the engine, tank or fuel lines. X
Check the starter and starter cord. X
Check that the vibration damping elements are not damaged. X
Clean the outside of the spark plug. Remove it and check the electrode gap. Adjust the gap to 0.5 mm (.20”), or replace the spark plug. Check that the spark plug is fitted with a suppressor.
Clean the machines cooling system. X
Clean or replace the spark arrestor mesh on the muffler (only applies to mufflers without a catalytic converter).
Clean the outside of the carburettor and the space around it. X
Check that the bevel gear is filled three-quarters full with lubricant. Fill if necessary using special grease.
Check the fuel filter from contamination and the fuel hose from cracks or other defects. Replace if necessary.
Check all cables and connections. X
Check the clutch, clutch springs and the clutch drum for wear. Replace if necessary by an autorized service workshop.
Replace the spark plug. Check that the spark plug is fitted with a suppressor.
Check and clean the spark arrestor mesh on the muffler (only applies to mufflers fitted with a catalytic converter).
Lubricate the drive shaft with the special grease. Do this every three months.
Daily
maintenance
X
X
X
Weekly
maintenance
X
X
X
Monthly
maintenance
X
X
X
X
24 – English

TECHNICAL DATA

Technical data
Technical data 223R
Engine
Cylinder displacement, cu.in/cm
Cylinder bore, inch/mm 1,26/32
Stroke, inch/mm 1,06/27
Idle speed, rpm 2700
Recommended max. fast idle speed, rpm 11000-11500
Speed of output shaft, rpm 8014
Max. engine output, acc. to ISO 8893, kW/ rpm 0,8/9000
Catalytic converter muffler No
Speed-regulated ignition system Ye s
Ignition system
Manufacturer/type of ignition system Walbro MB
Spark plug NGK BPMR 7A/Champion RCJ 7Y
Electrode gap, inch/mm 0,02/0,5
Fuel and lubrication system
Manufacturer/type of carburetor Zama C1Q
Fuel tank capacity, US pint/litre 1,06/0,5
Weight
Weight without fuel, cutting attachment and guard, Lbs/kg 9,9/4,5
Sound levels
(see note 1)
Equivalent sound pressure level at the users ear, measured according to ANSI B175.3-1997, dB(A), min/max: 98/99
Vibration levels
Vibration levels at handles, measured according to ANSI B175.3-2003, m/s
At max. speed, left/right handles, min.: 5,0/4,6
At max. speed, left/right handles, max.: 6,1/5,9
2
3
1,50/24,5
Note 1: Equivalent noise pressure level is calculated as the time-weighted energy total for noise pressure levels under various working conditions with the following time distribution: 1/2 idle and 1/2 max. speed.
NOTE! Noise pressure at the user’s ear and vibration on the handles are measured with all the machine’s approved cutting equipment fitted. The table indicates the highest and lowest values.
Approved accessories Type Cutting attachment guard, Art. no.
Centre hole in blades/cutters, Ø 25,4 mm
Arbor shaft thread M10
Grass blade/grass cutter
Plastic blades Tricut Ø 300 mm 503 93 42-02 / 503 97 71-01
Trimmer head
Support cup Fixed -
Grass 255-4 1" (Ø 255 4-teeth) 503 93 42-02
Grass 255-8 1" (Ø 250 8-teeth) 503 93 42-02
Trimmy Fix 503 93 42-02 / 503 97 71-01
Superauto II 1" 503 93 42-02 / 503 97 71-01
S35 503 93 42-02 / 503 97 71-01
T35 503 93 42-02 / 503 97 71-01
English – 25
FEDERAL EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The EPA (The US Environmental Protection Agency), Environment Canada and Husqvarna Forest & Garden are pleased to explain the emissions control system warranty on your 2001 and later small nonroad engine. In U.S. and Canada, new small nonroad engines must be designed, built and equipped to meet the federal stringent anti-smog standards. Husqvarna Forest & Garden must warrant the emission control system on your small nonroad engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your unit. Your emission control system includes Parts such as the carburetor and the ignition system. Where a warrantable condition exists, Husqvarna Forest & Garden will repair your small nonroad engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor.
MANUFACTURERS WARRANTY COVERAGE
The 2001 and later small nonroad engines are warranted for two years. If any emission related part on you engine (as listed above) is defective, the part will be repaired or replaced by Husqvarna Forest & Garden.
OWNERS WARRANTY RESPONSIBILITIES
As the small nonroad engine owner, you are responsible for the performance of the required maintenance listed in your Operators Manual. Husqvarna Forest & Garden recommends that you retain all receipts covering maintenance on your small nonroad engine, but Husqvarna Forest & Garden cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small nonroad engine owner, you should, however, be aware that Husqvarna Forest & Garden may deny you warranty coverage if your small nonroad engine or a part of it has failed due to abuse, neglect, improper maintenance, unapproved modifications or the use of parts not made or approved by the original equipment manufacturer. You are responsible for presenting your small nonroad engine to a Husqvarna Forest & Garden authorized servicing dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized servicing dealer or call Husqvarna Forest & Garden at 1-800-487-5963.
your warranty rights and responsibilities, you should contact your nearest authorized servicing dealer or call Husqvarna Forest & Garden at 1-800-487-5963.
WARRANTY PERIOD Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.
DIAGNOSIS The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an approved Husqvarna Forest & Garden servicing dealer.
CONSEQUENTIAL DAMAGES Husqvarna Forest & Garden may be liable for damages to other engine components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED

All failures caused by abuse, neglect or improper maintenance are not covered.
ADD -ON OR MODIFIED PARTS
The use of add-on or modified parts can be grounds for disallowing a warranty claim. Husqvarna Forest & Garden is not liable to cover failures of warranted parts caused by the use of add-on or modified parts.

HOW TO FILE A CLAIM

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized servicing dealer or call Husqvarna Forest & Garden at 1-800­487-5963.

WHERE TO GET WARRANTY SERVICE

Warranty services or repairs shall be provided at all Husqvarna Forest & Garden authorized servicing dealers.

MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION-RELATED PARTS

Any Husqvarna Forest & Garden approved replacement part used in the performance of any warranty maintenance or repairs on emission-related parts, will be provided without charge to the owner if the part is under warranty.

WARRANTY COMMENCEMENT DATE

The warranty period begins on the date small nonroad engine is delivered.

LENGTH OF COVERAGE

Husqvarna Forest & Garden warrants to the initial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years.

WHAT IS COVERED

REPAIR OR REPLACEMENT OF PARTS Repair or
replacement of any warranted part will be performed at no charge to the owner at an approved Husqvarna Forest & Garden servicing dealer. If you have any questions regarding
26 – English

EMISSION CONTROL WARRANTY PARTS LIST

1 Carburetor and internal parts
2 Intake pipe, airfilter holder and carburetor bolts.
3 Airfilter and fuelfilter covered up to maintenance schedule.
4 Ignition System
1 Spark Plug, covered up to maintenance schedule
2 Ignition Module
5 Muffler with catalytic converter

MAINTENANCE STATEMENT

The owner is responsible for the performance of all required maintenance, as defined in the operator’s manual.
Super Auto II Super Auto II 1
1
3
4
2
5
6
9
7
8
10
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S35
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4,25 m
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2,4-2,7 mm
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4,25 m
14'
5
A
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6"
B
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1150253-95
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2006-07-01
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