Husky Liners 47952 User Manual

47952.doc
09/11/2006
HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS
Please check contents and read instructions before beginning (some contents inside drawer of box)
You have received hardware for both Excursion and Suburban installation (not all hardware will be used)
PACKAGE CONTENTS
1- Drawer Unit 1- Cam Spacer 1- Handle Assembly 1- 3/8”-24 Lock Nut 4- 3/8” X 3_” Hex Bolts 3- #8 X 1_” Stainless Steel Wood Screw 2- _” X 1” Nut Plates 2- 4” Long Straps 1- Cargo Liner Retention Block 1- 45_” Channel Iron 1- Cargo Liner 1- Cam latch 1- Drawer Liner (Foam) 2- 8” Long Straps (2000-06 GM Products) 2- 4” Square plates (Excursion) 2- M10 X 60 Allen Bolts (2000-2007 GM Products) 2- M6 X 40 Allen Bolts (Excursion) 2- 1” Round Spacers (2000-2007 GM Products) 2- _” Flat Washers (Excursion) 4- 3/8” X 2” Hex Bolts (2007 GM Products) 6- 3/8” Flat Washers 2- 5” Long Nut Plates (2007 GM Products) 2- 3”X 6-1/4” Clamps (2007 GM Products) 2- 3/8” Flat Washers—notched edge (GM Products)
TOOLS REQUIRED
1/8” Allen Wrench 5mm Allen Wrench (Excursion) 3/8” Combination End Wrench T-30 Torx Wrench (Excursion) 9/16” Socket and Ratchet T-50 Torx Wrench (Suburban) Phillips Head Screwdriver 8mm Allen Wrench (Suburban)
INSTALLATION
1) Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will block
access to these items when installed, remove them before installing Storage Box. These items may be stored in your Storage Box once installation is completed.
2) Remove Storage Box from packaging. Check to insure you have received all the above listed Package Contents and that no damage has occurred during shipping.
3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks and Channel Iron from bottom of drawer using Phillips Head Screwdriver. Removing block will allow drawer to slide out so use caution and avoid tilting Drawer Unit.
4) Turn Storage Box back over (right side up and laying flat on a non-marring surface) and extend the drawer to the full open position.
5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1). Detent Pins will be re-inserted later so do not dispose of them.
6) Remove drawer from the Storage Box and stand it vertically on its back wall (once again on a non-marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead bolts and nuts from handle installation area. Note that there are spacers (thick washers) located between the front and rear extrusions that make up the drawer face. Should the spacers move out of position when the bolts are removed,
47952.doc
09/11/2006
reposition them before completing handle installation. Repositioning a spacer that has fallen out is easily done by resting the spacer on your finger and raising the spacer up into the handle opening from the inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts are removed.
7) Remove the 3/8”-24 lock nut, cam latch and spacer from Handle Assembly. Align handle with holes (shank will pass through opening in drawer) and re-install the 10-32 flathead bolts/nuts using 1/8” Allen Wrench. On the inside of the drawer, re-install the spacer, cam latch and 3/8”-24 lock nut on handle shank, tighten nut only finger tight. Turn handle and note the position of the cam latch. The cam latch should be oriented on handle shank so that it will secure drawer unit when handle is horizontal on drawer (see note #2).
8). Remove 3rd row seat(s) from vehicle and fold second row seats forward.
The next steps are vehicle specific. Please skip down to the remaining instructions for your specific application.
2000-2006 Suburban/Yukon XL/Yukon XL Denali/Cadillac Escalade ESV: Remove the two rear cargo tie­down loops from cargo area using a T50 Torx wrench. Position the two short 1” round spacers provided in the recesses where tie-down loops were removed. The storage box will later be positioned over these stand-offs and bolted into place.
9) Remove Access Panel from rear of Storage Box using a 1/8” Allen Wrench. Carefully slide drawer case into cargo area.
10) Insert one (1) of the 3/8” X 3_” Hex Bolts through hole in either end of the channel iron. Screw a Nut Plate onto each of the 2 bolts a few turns (see note #3).
11) Position the Channel Iron over the front set of the 3rd seat mounting rods.
12) Insert the remaining 3/8” X 3_” Hex Bolts through the remaining 2 holes in the channel iron, threading them into Nut Plates (see note #8). The Nut Plates should be positioned so that they will be pulled against 3
rd
seat mounting rod when bolts are tightened. Do not tighten at this time.
13) Position the two, 4” pieces of strap so that one piece is centered under each end of the Channel Iron (see note 4).
14) Evenly tighten all bolts; do not over tighten.
15) Guide drawer back into drawer slides and re-insert detent pins.
16) Replace Access Panel.
17) Install Drawer Liner (foam) into drawer.
18) Install Cargo Liner by first centering liner on top of Drawer Unit. Then, insert the Cargo Liner Retention Block into the recess molded into the cargo liner. Using the Phillips Head Screwdriver, install the three #8 X 1­1/4” Stainless Steel Wood Screws through the holes in the Retention Block and into the top of the Storage Box (see note #5). Take care to make sure the liner is center before attaching.
19) Your Storage Box should be treated as you would the exterior of your vehicle. Wash with gentle soap and water and rinse well. The easiest way to clean the drawer liner or cargo liner is with a damp cloth or sponge. If using a cleaner, 409® or Glass Plus® work well. The use or Armor All®, Son-of-a-Gun® or similar items is discouraged as the products make the liner slick.
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