Husky Liners 47903 User Manual

47903

11/17/2004

HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS

Please check contents and read instructions before beginning (some contents inside drawer of box)

You have received hardware for both Excursion and Suburban installation (not all hardware will be used)

PACKAGE CONTENTS

1- Drawer Unit
1- Cam Spacer 1- Handle Assembly
1- 3/8”-24 Lock Nut 1- Cam latch
3- #8 X 1_” Stainless Steel Wood Screw 1- Cargo Liner Retention Block
2- 1” Round Spacers (Suburban) 1- Cargo Liner
3- 3/8” Flat Washer (Suburban) 1- Drawer Liner (Foam)
1- 3/8” X _” Hex Bolt (Suburban) 4- _” Flat Washers
1- 1” wide “J” strap (Suburban) 4- 4” Square plates (Excursion)
2- M10 X 60 Allen Bolts (Suburban) 4- M6 X 40 Allen Bolts (Excursion)

TOOLS REQUIRED

1/8” Allen Wrench 5mm Allen Wrench (Excursion)
3/8” Combination End Wrench 8mm Allen Wrench (Suburban)
Phillips Head Screwdriver T-30 Torx Wrench (Excursion)
9/16” Combination End Wrench (Suburban) T-50 Torx Wrench (Suburban)

INSTALLATION

1) Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will

block access to these items when installed, remove them before installing Storage Box. These items may
be stored in your Storage Box once installation is completed.

2) Remove Storage Box from packaging. Check to insure you have received all the above listed Package
Contents and that no damage has occurred during shipping.

3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks
from bottom of drawer using Phillips Head Screwdriver. Removing block will allow drawer to slide out so
use caution and avoid tilting Drawer Unit.

4) Turn Drawer Unit back over (right side up and laying flat on a non-marring surface) and extend the
drawer to the full open position.

5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1).
Detent Pins will be re-inserted later so do not dispose of them.

6) With drawer removed from the Storage Box, stand the drawer vertically on its back wall (once again on a
non-marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead
bolts and nuts from handle installation area. Note that there are spacers (thick washers) located between the
front and rear extrusions that make up the drawer face. Should the spacers move out of position when the
bolts are removed, reposition them before completing handle installation. Repositioning a spacer that has
fallen out is easily done by resting the spacer on your finger and raising the spacer up into the handle
opening from the inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts
are removed.

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7) Remove 3/8”-24 lock nut, cam latch and spacer from Handle Assembly. Align handle with holes (shank
will pass through opening in drawer) and re-install the 10-32 flathead bolts/nuts using 1/8” Allen Wrench.
On the inside of the drawer, re-install the spacer, cam latch and 3/8”-24 lock nut on handle shank, tighten
nut only finger tight. Turn handle and note the position of the cam latch. The cam latch should be oriented
on handle shank so that it will secure drawer unit when handle is horizontal on drawer (see note #2).

Suburban:

A) Mount “J” Strap to tapped hole in rear of box with 3/8” Bolt and Washer, do not tighten.

B) Remove the two rear cargo tie-down loops from cargo area using a T50 Torx wrench. Position the two
short 1” round spacers provided in the recesses where tie-down loops were removed. The storage box will
later be positioned over these stand-offs and bolted into place.

C) Carefully slide the storage box into cargo area while tipping the rear of box down to slide “J” hook under
the 3rd seat handle. (see note #3).

D) Install M10 X 60 Allen bolts through case and 1” round spacers and into threaded holes that held tie­down loops. Tighten securely.

E) Tighten 3/8” Bolt on “J” hook. Proceed to step #8.

Excursion:

A) Remove the four cargo tie-down loops from the cargo area. The four, 4” square plates will be bolted
down at these locations later to mount storage box.

B) Disconnect hinge stop lever on both rear doors by depressing spring and lifting lever from pin (see note
#6). This will allow full door opening needed to slide Storage Box into cargo area.

C) Carefully slide the storage box into cargo area and install M6 X 40 Allen bolts through 4” square plates
and into threaded holes that held the tie-down loops. Tighten securely (see note #4).

8) Guide drawer back into drawer slides and re-insert detent pins.

9) Install Drawer Liner (foam) into drawer.

10) Install Cargo Liner by first centering liner on top of Drawer Unit. Then, insert the Cargo Liner Retention
Block into the recess molded into the cargo liner. Using the Phillips Head Screwdriver, install the three #8 X
1-1/4” Stainless Steel Wood Screws through the holes in the Retention Block and into the top of the Storage
Box (see note #5). Take care to make sure the liner is center before attaching.

11) Your Storage Box should be treated as you would the exterior of your vehicle. Wash with gentle soap
and water and rinse well. The easiest way to clean the drawer liner or cargo liner is with a damp cloth or
sponge. If using a cleaner, 409® or Glass Plus® work well. The use or Armor All®, Son-of-a-Gun® or
similar items is discouraged as the products make the liner slick.

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12) Your Husky Storage Box comes with a limited one-year warranty. Winfield Consumer Products
warrants its SUV Storage Box to be free from defects in material and workmanship of the product for one
year, from the date of purchase, with proof of purchase.

Note #2-Position Handle So Cam Latch will

be pointing up when handle is horizontal.

Note #1-Removing Detent Pin

Cam Latch

Detent Pin

Retention

Block

Note# 5-Retention Block shown installed. Take

care to center liner before installing block.

Note #6 – Remove Hinge Stop Lever to

allow placement of Storage Box

Note #3

Note #4