Huskie Tools EP-100WC Operating Instruction Manual With Parts List

Operating Instruction Manual
For EP-100WC Compression Tool
with Parts List
EP-100WC SPECIFICATIONS
SPECIFICATIONS
Output: 100 ton Weight: 96 lbs. Size: 7-1/2”W x 14”H Die Style: HA100 Series Ram Stroke: .98” travel (24.8mm) Oil Volume: 19 cu/in (314cc)
100 TON
COMPRESSION HEAD
• Designed for Full Tension Transmission and
Substation Connections
• Double Acting Hydraulic Cylinder for Quicker
Return Times
• Lightest Weight Models in their Class
• Removable Die Caps for Easy Cable Insertion
Keep Fingers Out Of Pinch Areas
Always Wear Safety Glasses
Do Not Operate Without Dies
Secure Latch Before Operating. Failure to Secure Latch can Result in Severe Tool Damage and Personal Injury.
The User Should Be Properly Trained in the Correct Procedures Required For Work Around Electrical Lines.
GENERAL INFORMATION
The following steps are guidelines for safe operation of the Huskie EP-100WC. Please take the time to review
them as these are helpful hints that have been accumulated over the years.
1. Never operate the tool without dies or without the cap in place. Ram may be extended more than its stroke if the cap is not in place to function as a stop.
2. Make sure that the cap is in its proper position. When the cap is properly placed, trigger latches into either one of the grooves located on top of cylinder.
3. Securely connect couplers. Ram may not be retracted if couplers are improperly engaged.
4. Never connect or disconnect couplers under hydraulic pressure.
5. Be sure to bleed air from hydraulic system after tool has been overhauled for seal replacement.
6. Fully retract ram when tool is not in use.
7. Keep die grooves of cap and ram clean.
OPERATING INSTRUCTIONS FOR EP-100WC
1. Connect hoses to pump and press. Upper port is pressure or advance, lower port is the return.
2. Select appropriate dies for the connector being used and attach one die half to die holder and the other half to ram. Be sure dies are secured by the die retainer pins.
3. Insert conductor into connector and place it between dies for the compression. To insert a splice, press trigger on the cap and twist 90°degree to lift off.
4. Operate pump to 10,000 psi for proper output tonnage.
5. Operate pump to retract the ram.
6. To remove connector from tool, depress trigger and twist cap 90° degrees to lift off.
7. Be sure to attach the dust caps to couplers to prevent damage to the oil ports.
MAINTENANCE
1. Avoid storage of tool in humid environment. Keep tool clean after use.
2. Wipe off dust or compound and keep die grooves and ram area clean.
3. Contact Huskie Tools Service Department at 1-800-860-6170 for any service problems. Daily maintenance will ensure good performance.
MODEL EP-100WC DIAGRAM
MODEL EP-100WC PARTS LIST
MODEL EP-100WC WARRANTY
All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty on parts and labor.
REPAIR AND WARRANTY CLAIMS
All claims must be sent to Huskie for inspection and authorization. A Return Goods Authorization is required before shipping tools to Huskie. Secure the authorization by calling 1-800-860-6170 or writing to Huskie’s main office with details of claim. Non-warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost of a new tool will be advised before repairs are made.
PLEASE RETAIN FOR YOUR RECORDS
Purchaser’s Name: ___________________________________________________________
Address: ___________________________________________________________
City, State, Zip: ___________________________________________________________
Tool Model Number: ___________________________________________________________
Serial Number: ___________________________________________________________
Date Purchased: ___________________________________________________________
Purchased From: ___________________________________________________________
MODEL EP-100WC WARRANTY
HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY
Return your product directly to Huskie Tools, Inc. as our representative network is not prepared to service the product under the terms of this warranty.
1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be given a RGA # to assure that your merchandise will be properly handled upon its receipt. OR, go online to
www.huskietools.com and click on “Repairs”.
2. CAUTION: Make sure the product is packaged adequately so as to prevent damage or loss during transit. The shipment must be prepaid and we recommend that it be insured. A cover letter indicating the reason for the return should be included in order to facilitate repairs.
SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS,
WARRANTY OR RECONDITIONING WORK
Please call or Fax Huskie for an RGA#
Customer Job No. _______________________
Address________________________________
City___________________________________ State _____ Zip _____
Tool Model ____________________________
Warranty Claim _____ Repair Only ____
Customer Name:____________________
Phone ( _____ ) ________________________
City___________________________________ State _____ Zip _____
Serial No. _________________________
Estimate Required: Yes _____ No _____
198 N. Brandon Drive
Glendale Heights, Illinois 60139
(630) 893-7755 • Fax (800) 345-3767
Toll Free 1-800-860-6170
http://www.huskietools.com
info@huskietools.com
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