Huskie Tools CN-258 Operating Instructions Manual

HUSKIE TOOLS, INC.

Operating Instruction Manual

For CN-258 Compression Tool

with Parts List

1

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CN-258 SPECIFICATIONS

SERVICE ENTRANCE

CRIMPER

SPECIFICATIONS

CONNECTOR RANGE

Lugs #6-500 MCM Cu
Splices #6-300 MCM Al
H-taps 4/0 - 4/0

Keep Fingers Out Of Pinch
Areas

Always Wear Safety Glasses

Do Not Operate Without Dies

The User Should Be Properly
Trained in the Correct
Procedures Required For Work
Around Electrical Lines.

•

Accepts both “O” and “W” Style Dies

•

Two-Stage Rapid Advance

•

External Pressure Adjustment

•

Service Entrance Connectors up to 4/0

Output 6.6 ton
Weight 8.5 lbs.
Length 21"
Jaw Opening .950"

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GENERAL INFORMATION AND TROUBLESHOOTING

1. Never operate tools without dies in place. Failure to insert dies before operation will cause damage to the
“C” frame and tool ram.

2. Never attempt to adjust pressure setting without the use of the proper test gauge. Consult factory for
proper adjusting procedure.

3. All manually operated hydraulic compression tools are equipped with our external replaceable bypass
cartridge. These cartridges should not have to be replaced for 10,000 to 12,000 compressions.

4. Die hang up is common with all types of compression tools. Should this occur, the jaws can easily be
separated by holding the release lever down while prying the jaws apart. Never attempt to hit connector
or tool jaw with hammer as this will damage connector and tool.

5. If tool fails to advance upon receipt or after an extended period of storage, invert tool and rap compression
head sharply on ground. The suction valve check ball can become stuck after extended storage or during
shipment, not allowing the tool to advance.

6. Always clean tool after use to keep ram track clear of dirt and debris.

OPERATING INSTRUCTIONS FOR THE CN-258

1. Select appropriate compression die set for the connector and cable being used. Either “W” or “O” style
dies can be used with the tool.

2. To insert the “W” style dies, depress the push pins located on either side of the compression head and
press die into place. Insert other die half into the die holder on ram in the same manner. Be sure both
die halves are secure before operating the tool.

3. To insert the “O” style dies, turn thumb screws located on the front of the compression head and die
holder counter-clockwise to release the D3 seat dies. Then insert the new dies and tighten thumb screws
to hold dies in place. Be sure both die halves are secure before operating the tool.

4. Position the connector between the dies and pump tool handle until the connector is held in place. Fully
insert the cable into the barrel of the connector.

5. Continue to pump the tool handle and completely crimp the connector. The CN-258 has a built in bypass
cartridge that will automatically activate when full pressure is reached. There will be a noticeable
decrease in handle pressure when the by-pass is reached. A high pitched squeaking sound is normal and
may be heard when the tool is operating in the high pressure stage.

6. To release the tool, depress the release lever located on the front of the tool body. The ram will retract and
the tool is ready to begin the next cycle. In the event the tool will not release due to excess flash, hold
release lever down while prying tool jaws apart.

7. A compression gauge, model PG-15 is available for the CN-258 for checking output pressure. Consult
factory for proper adjusting procedure.

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MODEL CN-258 DIAGRAM

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MODEL CN-258 PARTS LIST

1 Head C58-01 1 49 Valve Screw (20) C60-21 1

2 Collar 58-04 2 50 Strainer C60-22 1

3 Spring (5) 58-03 2 51 Filter C60-23 1

4 Push Pin 58-02 4 52 SI-15 Ring C60-24 1

5 Retaining Screw 58-01 4 53 S-40 O-Ring C60-25 1

6 Die Retaining Screw C58-02 2 54 P-28 O-Ring 300-21 1

7 D3 Saddle Dies C58-03 2 55 Oil Reservoir C60-26 1

8 M5 X 8 Screw 410-49 1 56 Magnet ROB-25 1

9 Die Holder C58-04A 1 57 Reservoir Cap 410-55 1

10 Stroke Adjusting Nut C58-05A 1 58 Body Handle Ass'y C60-27 1

11 Spring (376) C58-07 1 59 Body Handle Grip 51-31 1

12 M4 X 5 Screw (C.P.) 55A-24 2 60 M4 X 5 Screw (F.P.) C58-08 1

13 Ram C58-09A 1

14 P-29 Back-Up Ring (B.C.) 16-22 1

15 P-29 O-Ring 16-23 1

16 CE-7 Snap Ring 40-49 4

17 Pin (158) C60-06 1

18 Pin (157) C60-07 1

19 Pump Handle C60-08 1

20 Pump Handle Cover 15B-01A 1

21 Pump Piston C60-10 1

22 P-16 X-Ring C60-11 1

23 P-16 O-Ring (C.P.) C60-12 1

24 P-8 Back-Up Ring (B.C.) 85-33 1

25 PS-8 Pent Seal 16-44 1

26 Bypass Cartridge C60-13 1

27 S-9 O-Ring 410-71 1

28 P-7 O-Ring (C.P.) C60-14 1

29 Valve Screw (1) 300-11 2

30 Spring (227) 300-31 2

31 Spring Holder 300-32 2

32 3/16" Ball 16-49 3

33 Spring (164) 85A-07 1

34 1/8" Ball 40-20 3

35 Body C58-10A 1

36 Release Lever PM51-07 1

37 Release Valve Stem C60-16 1

38 P-3 O-Ring (C.P.) UC-27 3

39 Spring (371) 51-17 1

40 Pin (129) 51-18 1

41 CE-3 Snap Ring 51-35 2

42 Plug C60-17 2

43 P-3 Back-Up Ring (B.C.) 9H-38 2

44 Spring (397) C60-18 1

45 5/32" Ball 22-21 1

46 Spring (395) C60-19 1

47 M5 X 5 Screw 300-73 1

48 Spring (396) C60-20 1

DESCRIPTION

QTY.

CODE

QTY.

NO.

CODE

NO.

DESCRIPTION

All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series
carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year
warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery
carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty
and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine
all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than
Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our
patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life
of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty
on parts and labor.

REPAIR AND WARRANTY CLAIMS

All claims must be sent to Huskie for inspection and authorization. A Return Goods
Authorization is required before shipping tools to Huskie. Secure the authorization by
telephoning 1-800-860-6170 or writing to Huskie's main office with details of claim. Non­warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost
of a new tool will be advised before repairs are made.

PLEASE RETAIN FOR YOUR RECORDS

Purchaser’s Name _____________________________________________________

Address _____________________________________________________

City, State, Zip _____________________________________________________

Tool Model Number _____________________________________________________

Serial Number _____________________________________________________

Date Purchased From _____________________________________________________

Purchased From _____________________________________________________

MODEL CN-258 WARRANTY

H

OW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY

Return your product directly to Huskie Tools, Inc. as our representative network is not
prepared to service the product under the terms of this warranty.

1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be
given a RGA # to assure that your merchandise will be properly handled upon its
receipt.

2. CAUTION: Make sure the product is packaged adequately so as to prevent damage
or loss during transit. The shipment must be prepaid and we recommend that it be
insured. A cover letter indicating the reason for the return should be included in
order to facilitate repairs.

SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS

,

WARRANTY OR RECONDITIONING WORK.

PLEASE CALL OR

FAX

HUSKIE FOR AN RGA#

Customer Job No. _______________________

Address________________________________

City___________________________________ State _____ Zip _____

Tool Model ____________________________

Warranty Claim _____ Repair Only ____

Customer Name:____________________

Phone ( _____ ) ________________________

City___________________________________ State _____ Zip _____

Serial No. _________________________

Estimate Required: Yes _____ No _____

MODEL CN-258 WARRANTY

198 N. Brandon Drive

Glendale Heights, Illinois 60139

[phone] Fax [phone]

Toll Free 1-800-860-6170

http://www.huskietools.com

[e-mail]