HURKO HK, HKE, HKM, HKC, HKJ User Manual

Abouts

Ontheroadoftheprogress,wekeeptotheguidelinesof"Prosperingwithquality,rooting withscienceandtechnology"allalong,alsowecangraspanewdirectioninmarketdevelopment accurately,innovatecontinuouslyandexploitbravely! knightserviceandsatisfytheconsumers'needsfarthest!

Withanemphasisonsupremetechnology,theWenZhouHuaKongScienceandTechnology CO.,LTDisamanufactureroftheintelligentelectricactuatorthatfocusesonresearch& development,production,salesandcustomerservice. advancedmanufacturetechnics,andperfectmachiningandtestequipment.Ourintelligent actuatorsareprovidedwithexcellentquality,highcapability&lowpriceandsimplemanipulation. Intheall-overworldactuatordomainourproductisintheone-upstatus.Itisintroducedintofrom theforeigntechniques.Byourabstractionandameliorationourelectricactuatorisexcogitated. isasupernal,pithyandtopendintelligentproductnowadays. integration,so ChineseorEnglishmenu. intelligent,efficientandhumanperformance.

Ourcompanyhastheadvancedmachiningequipmentsanda abilityinautomatization,instrumetation,machinedesign,motordesignandsoon.Theseoffer powerfulsustainmentandguaranteeforthequalityandperformanceofthe"Hurko actuator.Ourelectricactuatoriswidelyusedinthedomainofthepowerstation,petroleum,papermaking,chemicalplant,refinery,waterdisposalandsoon.Manyconsumershavealready approbatedandlovedourelectricactuator.

Ourcompanyhasresearchanddevelopmentdepartment,technologydepartment,sales department,examinationdepartment,productiondepartment,personneldepartment,logistics departmentandsoon.Everydepartmenthasexecutedthequalitysystemcertificateof ISO9001:2000.Inourcompany,everyworking-procedureisheldthepassstrictly.Ontheroadof theprogress,weallalongmakegreatefforts!

Theexcellenceofourintelligentelectricactuatorsowingtoourhigh-precisionnumericalcontrolequipments,high-exactitudedetectioninstruments,high-tech,strictqualitymanagement system,professionalpersons,andhigh-levelscienceandtechnologystrength!Ontheroadofthe progress,weareallalongwithallourhearts!

Ifyouwanttoknowmoreaboutus,pleaseaccessourweb-siteHttp://www.hurko.cn.

us:

We

continuouslyhankerforthebetter

We

haveabundanttechnologystrength,

It

adoptsthesuperlarge-scale

it

haspowerfulfunctionsandsteadyperformance.OuractuatorhastheLCDofthe

It

isthemechanicalandelectricintegrativeproductassembledwith

lot

ofprofessionalpersonswith

®

"electrical

It

1

HK/HKE/HKM/HKC/HKJ/HKJM

Range

Intelligent Electric Actuator Selection Installation and Debugging Instructions

2

CONTENTS

1:

S ummarizing ………………………………………………………………………………… .. …………… .

6662:M ain technique parameters ……………………………………………………………… . ……………

6663:F unction , performance and characteristic …………………… . ………………

666

4:

A ctuator data ……………………………………………………………………………………………… ..

1111115:A ctuator performance ………… .. ............................................ …………………………………… ..

141414

5.1Torque and turn range ............... … . ................ …………………………………… ..

14

5.2 C able entry and connection terminals ... … . ................ …………………………………… ..

14

5.3 Interface for machine installation .... …………………………………… ..

14

5.4 Additional gear-box .. …………………………………………… ..

15

5.5 Oscillation ............. … . ................ …………………………………… ..

15

5.6 Shielding and flameproof ............. … . ................ …………………………………… ..

15

5.7 Coupling interface .................... … . ................ ……………………………… .. …… ..

16

6:

Actuator control and wiring ..................................... …………………………………… ..

212121

7:

Order introduces ....................................................................................................................

278:Machining of the drive bush .....................................................................................................

299.Installation of the actuator .............................................

29

10.

Oprating your actuator.......................................................................................................

31

11.

Debugging your actuator...................................................................................................

32

12. Display of the alarm signal ..........................................................................................

46

13. Machine maintenance ..........................................................................................................

48

14. Changing battery......................................................................................................................

48

15. Important notices....................................................................................................................

48

CONTENTS

Chapter one HKM range intelligent electrical actuator selection

installation and debugging instructions

3

Chapter two HK range intelligent electric actuator selection

1

Advanced design … ... ………………………………………………………… ………… . … ..

50

1.1 Technical parameters .......................... …………………………………………… ……

50

2

A pplications …… .. …………………………………………………………… ……………… .

52

2.1 Multi-turn control …………………… . …………………………… ………………………

52

2.2 Linear control ……………………………………………… . … ………………………… .

52

2.3 0~90 º Quarter Turn control ………………………………………………… ……………

52

3

Technical Data ………………… .. ................. … . ....................... ………………… …………

52

3.1 HK range Actuator Performance (220VAC/50Hz).. ………………………………… ..

52

3.2 HK range Actuator Performance (380VAC/50Hz).. ………………………………… ..

53

3.3 Technical Data of Worm Gearboxes combined with HK range Actuator

(220VAC/50Hz) … . …………………………………………… . ………………………… .

54

3.4 Technical Data of Worm Gearbox (380VAC/50Hz) ……… ……………………………

54

3.5 Valve/Actuator interface … . …………………………………… . ……………………… ..

55

3.6 Coupling Dimension …… .. …………………………………… . …………………………

55

4

Actuator Circuit Diagram … .. ……………………………………… . ……………………… ..

63

4.1 Basic HK range ………………………………………………………………… . … ..

63

4.2 Extended and enhanced HK range .................................................................. .

63

4.3 Control and Wiring …………………………………………………………………… ... …

63

5

Control Mode.. ……… .. ............................................ ……………………… …………… . …

65

5.1 Local Control …………………………………………………………………………… ....

65

5.2 Remote Control ……………………………………………………………………………

67

5.3 ESD Control ……………………………………………………………………………… .

67

5.4 Valve Position Feedback Signal …………………………………………………………

67

5.5 The analogue signal control ................................................................................

67

6

Model Designation ……………………………………………………………… …………… .

68

6.1 Actuator Model Number ………………………………………………………………… ..

68

6.2 Gear-box ………………………………………………………………………………… ...

68

installation and debugging instructions

7 Machining of the Drive Bush -------------------------------------------------------------------- 69 8 Installation of the Actuator ---------------------------------------------------------------------- 69 9 Operating your Actuator ------------------------------------------------------------------------- 70

10 Debugging your Actuator ------------------------------------------------------------------------

4

70

11 Alarm Message Display -----------------------------------------------------------------------------

74

12 Lubrication and Maintenance ----------------------------------------------------------------------- 76 13 Changing Battery ---------------------------------------------------------------------------------- 76 14 Important Notices ----------------------------------------------------------------------------------- 77 15 Fault is handled --------------------------------------------------------------------------------------- 77

Chapter three HKC range intelligent electric actuator selection

installation and debugging instructions

1 Summarizing .................................................... 80

2 Actuator specification ......................................... 80

3 Actuator features .............................................. 80

4 Technical Data ................................................. 81

5 Valve/Actuator interface ....................................... 81

6 Actuator Control and Wiring .................................... 82

7 Order Introduces................................................ 82

8 Machining of the Drive Bush .................................... 83

9 Installation of the actuator ................................... 83

10 Operating your actuator ........................................ 83

11 Debugging your actuator ........................................ 83

12 Display of the Alarm signal .................................... 83

13 Machine Maintenance ............................................. 83

14 Changing Battery ................................................ 83

15 Important Notices ............................................... 83

Chapter four HKE range intelligent electric actuator selection

installation and debugging instructions

1 Advanced design ................................................. 84

2 Applications .................................................... 84

3 Technical Data ........................................ 84

4 Coupling dimension .......................................... 86

5 Actuator electrical wiring diagram ............................... 86

6 Control mode ..................................... 87

7 Order ................................................... 87

8 Machining of the Drive Bush .................................... 88

9 Installation of the actuator ................................... 88

10 Operating your actuator ........................................ 88

11 Debugging your actuator ........................................ 88

12 Alarm Message Display .................... 88

13 Lubrication and Maintenance ........................ 88

14 Changing Battery ........................................... 89

15 Important Notices ............................................ 89

5

Chapter five HKJ/HKJM range intelligent electric actuator selection

installation and debugging instructions

1 Structure of HK J intelligent electrical angle travel actuator ……… ...............................

90

2 Production characteristics ………………………………………… .. … . .............................. 90

3 Type specification table ……………………………………………… .. 92 4 Technical specification and performances …………………………… .. 93 5 Optional item ………………………………………………………… .. 94 6 Wiring diagram ……………………………………………………… 94 7 Field bus control system ……………………………………………… .. 95 8 Dimension ……………………………………………………………… 96

9 Configuration table of actuator with vale ……………………………… 96 10 Method of configurating air-throttle valve …………………………… .. 97 11 Service promise s to customer ………………………………………… .. 97

6

Chapter one HKM range intelligent electrical actuator selection

First sealed

Diagram 3-1

Humidity

Dust

Second sealed

installation and debugging instructions

Summarizing

1:1:1:

Summarizing

HKM actuator is the world leaderinthe field of electric al actuator products for the petroleum , gas, power,

water , waste treatment and so on industries. The series HKM actuator have two kinds of menu, one is the Chinese menu, the other one is the English menu. Here we only explain the Chinese menu actuator, if you want to know the English menu actuator, you can access our web-site: www.hurko.cn .

To

Hurko HKM actuator , we enjoy an unparalleled reputation for our imaginative and effective use of

advance technologies, and the quality and proven reliability of our products.

HKM actuator has the expertise to take on virtually any actuator challenge — including equipment for use

in

hazardous extreme cold and sub-sea conditions.

Customers choose HKM actuator for our ongoing commitment to:

Technological

through on-going research and development.

Flexibility:

to meet a vast range of specification quickly and efficiently.

Quality:

dispatch.

Reliability:

virtually maintenance free.

innovation:

every HKM actuator is precision-built using pre-manufactured modules of the finest materials

every HKM actuators are hanging assembled and fully rig tested to stringent standards prior to

every HKM actuators us e advanced lubrication, electrical, and sealing techniques, to be

at Hurko we pride ourselves on developing leading-edge actuation solution

Main

2:2:2:

Technique

Main

Technique

■ Input signals: 4mA ～ 20mA;1VDC ～ 5VDC; 2mA ～ 10mA;0.5VDC ～ 2.5VDC;

20V ～ 60VDC

■ Power supply: 380VAC/50Hz;220VAC/50Hz

■ Accuracy: ≤ 1%

■ Deadband: 0.1 ～ 9.9% of travel between open and close limit positions

■ Enclosure: IP68

■ Anti explosion nark: Exd Ⅱ C T4

Parameters

or

30V ～ 220

VAC

electricity signal;

7

■ Ambient temperature: - 4 0 ℃ ～ +70 ℃

Switch close

No switch stem

Switch open

■ Ambient humidity: ≤ 95%

Features

3:3:3:

Features

Specification

3.1The working principle of actuator Motor spin to pass unite axle organization directly drive worm turn , worm drives worm gear to turn , and

then drives output shaft through clutch to turn. When switch handle turns ,inthe location of by hand , on clutch ,

move , take off open worm gear an d handwheel coupling, turn handwheel drive output shaft turn. Electric operation is prior always, unless operating handle has been locked ,inthe files of by hand. When output shaft turns , drives a pair of bevel gear to turn , and changes through valve position sensor detection valve position.

3 .2The function characteristic of actuator

3.2.1 Double sealed All HKM actuator are double sealed watertight enclosure to IP68 (3 meters — 48hours) and provide

complete protection on the internal equipment even if the cable gland are opened. Refer to Diagram 3-1.

3.2. 2 Non-intrusive design Non-intrusive switching:

The HKM electric actuator employs magnetic induction mode switching

Non-intrusive setting: Can be instantly set, checked and actuator non-intrusively using the hand held infra-red setting tool. Refer to Diagram 3-2 and Diagram 3-3.

Diagram 3 Non-intrusive designs

3.2. 3 Protection features

3.2. 3.1 The torque protection values are independently configurable

T

orque protection

in

the range 40 ～ 120% of rated torque ,serve

as over-torque protection for the entire valve travel.

3.2.3.2 Limit protection When the actuator runs to close limit position or opening limit position, it will

stop(if limit position protect setting is “ 有 ” ).

3.2.3.3 Automatically phase order adjustment HKM actuator automaticlydetect the phase order of the three-phase power supply , encourages the switch

of which one through proper logic operation when deciding actuator 's operation in order to guarantee the correct phase order of the motor. If no this function the motor may be damage the valve because of the phase order mistake of wiring. With this function the actuator need not consider the phase order.

3.2.3.4

It

is instant to turn on the contrary to protect

When actuator accepts to the order of opposite direction movement, adds a time voluntarily to postpone ,

prevents producing the unnecessary abrasion for valve shaft and gearbox..

8

3.2.3.5 Power supply losing- phase protection

HKM actuator has the losing- phase protect ion function. current, can detect the power supply loses phase not when the motor is

in

the operation course, so, can prohibit the motor start the operation, avoid to execute the

or

not, also can detect that if the power supply loses phase

It

adopts to watch on the voltage and the electric

running instruction to the motor when losing phase .

3.2.3.6 Protection when valve is locked Regardless of actuator to open direction

or

close direction movement still, sending the signal that encourages motor after second s time from 5 s to 1 0 s , temporarily, prohibit torque to be protected ( if the actuator

in

the above-mentioned second time of 5-10 have no movement, control circuit can cut off the

power supply of motor ).

3.2.3.7 Motor over temperature protection Two thermostats are embedded

in

the motor stator end windings that will trip and de-energise the motor if

the temperature exceeds its rating. The thermostats can be overridden during an ESD operation.

3.2.4 Checking for valve position and torque The actuator has a pair of bevel gear to pick up the turn of the output shaft , drives a circular magnetic flat

on the circumference has many N poles and S poles, makes its two environmental magnetic quick switches produce pulse signal,

let

the pulse signal be sentenced and counted so as to calculate the valve position.

Valve position detection resolulion capacity is 11.5 ° output shaft corner, output shaft revolution amount to value upper limit reaches 2040 turns , this stroke scope signifies HKM actuator is great.

The detection of torque comes to get from the detection of the electric current and magnetic flux, this has realized the continuous measure for output torque, makes adjustment of the torque protection value can be accomplish ed with the setting-tool easily.

3.2.5 Solid state relay and function of inertia braking

With solid state relay, substitute AC contactor has raised the working frequency of regulation type , and has prolonged service life.

To

satisfy the requirement of higher positional accuracy, HKM actuator has offered inertia braking function. If client needs when ordering goods the function of inertia braking, we offer the product that has this function. Whether use this function can pa ss

by

user to setting tool, select

in

scene. The function of inertia

braking takes effect under various electric mode of operations.

What needs pay attention is that have used the function of inertia braking and have increased motor

winding give out heat to measure. Therefore we suggest the condition

in

necessity to use the function of inertia

braking.

or

3.2.6 Intermittent timing operation Intermittent timing operation means that actuator will execute a period of time opening and execute a

period of time closing and a period of time opening again, and so on. The motion time and stopping time may be setting prevent hydraulic shock (water hamm er) and flow surge

by

the infra-red setting. This effectively increases the valve stroke time and can be adjusted to

in

pipelines.

3.2.7 Network communication HKM actuator provided full compatibility with proprietary remote supervisory control system as well as

all current network communication protocols, including Modbus, Profibus and Foundation Fieldbus.

3.2.8 Actuator’s setting and check

All HKM actuator functions can be rapidly set and checked without removing the actuator covers (even

in

wet

or

hazardous conditions) using the free, infra-red setting tool supplied. Intrinsically safe-certified and watertight, this handy device can al so be used to control the actuator locally.Actuator setting such as the following functions with infra-red setting tool.

9

■ the rotary orientation of output shaft during the close stroke

█

Valve position

Alarm area

■ protection function of open limit position and close limit position

■ protection values for torque during the open

■ setting open

■ push to run

or

close limit position

or

maintain for local control

or

close stroke

■ setting ESD Optional function

■ setting analogue control signal

■ setting interlocks function

■ setting the four state indication relay

3.2.9 Display of the actuator A

back-lit liquid crystal display gives digital indication from fully open to

fully close

in

1% increments. Two LED’s colored red, green for indication of close and open. The liquid crystal could display menu, alarm and valve position in the same panel. A nd the alarm includes valve alarm, actuator alarm, control system alarm and actuator battery status. The back-lit will lighting as long as main power was supplied. The local display can be rotated to suit actuator orientation. Refer to Diagram 3-5. Diagram 3-5

3.2.10 Operation of the actuator The mode of operation of actuator divides into the electric operation and hand operation. Actuator has

handwheel used

in

operating

by

hand. Hand / electric switch handle is used to get actuator switch to hand operation, when the motor of actuator operates , switches organization because of having designed electric prior operation, actuator can return to electric mode of operation voluntarily.

HKM actuator standard handwheel is top pack handwheel,atthe same time, we can offer the side that can be chosen to pack handwheel, lean to pack handwheel turn make

by

hand operating and more economic al.

by

deceleration gear biography go to output shaft,

3.2.11 S tructure of the actuator (see diagram 3-7) a. Even if opening terminal coverinscene, the alone sealed terminal case can also guarantee the integrity of

the electric equipment.

b. The control switch and working way of field work encourage way with the magnetism of isolation, have

avoided needing sealed link up axle.

c. Show window on the spot can alternate different position,

in

order to meet the installation position of actuator. Additionally pass seal up show window, the infrared ware of the use for special purpose is set and diagnosed for actuator , need not open electrical case

in

scene and expose built-in control circuit , this can

prevente the control circuit from dust and moisture’s corrode.

d. Low inertia high torque motor. After starting , motor can reach the torque of peak value promptly, if the motor has no excitation accurate temperature switches , these can avoid efficiently that motor is

,it

will not nearly exceed restricted transport move ,

in

overheat state.

in

motor coil, there are some

e. The torque detection circuit of special design has avoided to use lever and the spring switch of torque control.

f.

Worm

drives worm gearinoil bath, this can raise the actuator

g.

Valve

position counter can measure and control the stroke of actuator accurately, even if the power supply

shuts off and electrifys the power supply again , the actuator can also guarantee the enumerated accuracy of

’

s life farthestinthe different environment s.

valve position.

h. Directly drive handwheel but

in

power source appearance fault , offer reliable urgent hand operation.

10

i. The hand/ electric clutch can also be operated safely even if the motor is running.

Notice: When motor turns , clutch will automatically switch to electric mode, unless handle is locked in the location of hand intentionally .

j. To raise life and be easy to dismantle , the thrust of design that can be lubricated , can unload actuator under not change the condition of valve position.

k.

To

be convenient for suiting with valve , detachable drive bushing can be compound processing with

valve rod.

l.

To

change the output speed of actuator easily, motor axle and worm axle are mutually independent.

m. Support the bus line on-the-spot of open:Modbus, CAN, Profibus and FF etc.

3.2.12 The organization of explosion proof of actuator designs

The structural design of explosion proof of actuator is basis: GB3836.1-2000 《 Electrical equipment for explosive gas atmosphere use the first part general requirement 》 and GB3836.1-2000 《 Electrical equipment for explosive gas atmosphere use the second part separating explode type 》

in

which the relevant stipulation and requirement are used to design the separating explode products, separating explode sign is ExdIIBT4.

It

applys to 1 ,2 environments of work area that contain II A, II B level and the T1- T4 level

explosive mixture, atmosphere force 86 Kpa-106 Kpa, environmental temperature - 30 ℃ + 70 ℃ .

3.2.12.1 Good sealing The combination surface of main housing and coordinate element is long

,

has little gap, this is advantageous to the separating explode,atthe same time, with the fine O model sealing circle and the skeleton revolving oil sealing of import,it is satisfied with the sealing requirement.

3.2.12.2 E quipment for inducting the cable into actuator

E quipment for inducting the cable is designed according to GB 3836.2 and appendix D 《 the supplementary requirement that equipment for inducting the cable of separating explode type and gasket 》 explode structure, detail is shown

in

Fig.3 - 8. Thread combines length and sealing ring with the combination

,itis the separating

width of cable is suitable to the requirement of separating explode standard.

3.2.12.3 The inducting link of the explosive proof type actuator

Wire lead into structure have adopted outside thread coordination, the method and organization that fills with fluid sealant have ensured the equipment of the separating explode performance, details are shown

in

Fig.3-9.

3.2.12.4 The window structure of the explosion proof type actuator

Transparent window and housing have joined with O model weather strip and fluid sealant fill ( this place must not open,otherwise can destroy to separating explode surface), double-deck transparent material presses to surround the structural installat ion that compressed tightly,have satisfied the requirement of 5.4, 5.5 and 8.1 in

GB 3836.2, detail is shown

To

guarantee that the installation of actuator

in

Fig.3 - 10.

in

difference has normal liquid crystal on direction to show direction, character shows normally that the liquid crystal of direction and actuator shows that screen has offered 4 kinds installation: a. Actuator horizontal direction installation ( handwheel upturns

),

liquid crystal shows that screen is installed according to normal location; b. Under actuator dynasty lean direction installation ( handwheel adown), liquid crystal shows that screen is installed according to normal location, can use setting tool to make the show way as show on the contrary; c. The actuator direction of left side installation ( handwheel leftward

),

liquid crystal shows that screen is installed near flange a side; d. The actuator direction of right side installation ( handwheel rightward

),

liquid crystal shows that screen is

installed near flange a side, can use setting tool to make the show way as show on the contrary;

The installation direction that offers actuator more

by

user, we show the correctly installation supply of screen

according to liquid crystal. If user does not offer the installation of actuator direction easily, we can send the

11

staff to the spot to set the direction of the liquid crystal screen.

Actuator rpm

182436487296144

192

HKM

0 3

HKE03

Modulation torque N.m

171715.6

13.6

Max torque N . m

444439

35

Motor power kW

0.07

0.13

0.14

Rated currentAＡ

0.75

0.7511.1

Modulation thrust KN

7.14

6.55

5.71

Max thrust KN

14.2

12.6

8.4

Liner speed mm/s

1.5234HKM 0 5

HKE05

Modulation torque N.m

343430

27

Max torque N . m

807070

63

Motor power kW

0.12

0.13

0.19

0.23

Rated currentAＡ

0.8510.5

2.1

Modulation thrust KN

14.2

12.6

8.4

Max thrust KN

25.6

22.6

20.1

Liner speed mm/s

1.523

4

HKM10

HKE10

Modulation torque N.m

8181685447

Max torque N . m

159

142

1068971

Motor power kW

0.3

0.35

0.47

Rated currentAＡ

2.3

2.8

3.6

Liner speed mm/s

1.8

2.4

3.6

4.8

7.2

HKM 20

HKE20

Modulation torque N.m

152

129

102

Max torque N . m

266

212

177

Motor power kW

0.47

0.58

0.68

0.7

Rated currentAＡ

3.6

4.6

5.5

Modulation thrust KN

252521

16.7

14.5

Max thrust KN

33.7

33.72521

16.7

Liner speed mm/s

1.8

2.4

3.6

4.8

7.2

3.2.13 Electronic latch function Actuator has arisen the phenomenon of over torque very easily when starting high inertia load.

start high inertia load successfully, HKM actuator prohibits torque temporarily

in

sending some seconds of

To

be able to

times after signal that encourage motor to protect function. This is electronic latch function. If have sent the signal that encourages motor for some seconds actuator can not move, control circuit can break the power source of motor. Electronic latch function for open the valve that is

in

clo sed position for a long time very effective.

3.2.14 P rotect data function when main power source falls When main power source loses electricity, from battery, supplies power to valve position detection circuit,

and preserve valve position

in

EEPROM. Battery still supplies power to LCD ( but do not sustain to be shaded ) and supplies power to 4 state ins truction relaies, the service life of battery can reach 2 years. Suggest to change battery when main power source has electricity.

3.2.15 Application range HK M actuators are suitable for proportional control

in

automatic control loops that the system rate of change is relatively high, and high accuracy continuous modulation is necessary. When modulating applications require increased rates of starts per hour, the HKM actuator ranges can be operated up to a rate of 1200 starts per hour providing the average torque required

by

the valve in mid

stroke does not exceed 50% of the rated torque of the selected actuator.

HKM actuator with W gear units could drive quarter turn modulating valve. And this combination output rated torque from 470 to 51500 N • M. For more detail information about gearbox please send message to our company.

4:4:4:

Actuator

Data

T he Table 4-1, Table 4-2,Table 4-3,Table4-4 and Table4-5 is also suitable for the HKE series actuator.

Table

444

–––

111

PPP

arameters of the multi-turn actuator （ 380V AC/50Hz

380V AC/50Hz

）

12

Table

HK M5 5

HKE55

Modulation torque N.m

27

271

253

203

Max torque N . m

708

531

407

284

Motor power kW

0.9

1.05

1.27

1.2

1.35

Rated currentAＡ

679

7.8

8.2

Modulation thrust KN

27

271

253

203

Max thrust KN

708

531

407

284

Liner speed mm/s

2.4

3.2

4.8

6.4

9.6

Actuator rpm

182436487296144

192

HKHKHK

M 0 3

HKE03

Modulation torque N.m

121210

10

Max torque N . m

242421

20

Motor power kW

0.06

0.08

0.1

Rated currentAＡ

1.6

1.8

1.9

Modulation thrust KN

554.4

4.1

Max thrust KN

7.1

6.6

5.7

Liner speed mm/s

1.523

4

HK M0 5

HKE05

Modulation torque N.m

201815

13

Max torque N . m

423833

27

Motor power kW

0.12

Rated currentAＡ

2222Modulation thrust KN

8.4

7.6

6.3

5.5

Max thrust KN

12.6

11.3

9.7

8

Liner speed mm/s

1.523

4

HKM10

HKE10

Modulation torque N.m

4032262518

Max torque N . m

8577585538

Motor power kW

0.19

0.21

0.23

0.25

0.28

Rated currentAＡ

2.3

2.45

2.8

3.2

3.4

Modulation thrust KN

12.4

9.9

8.1

7.8

5.6

Max thrust KN

18.9

17.1

12.7

12.1

8.4

Liner speed mm/s

1.8

2.4

3.6

4.8

7.2

Actuator rpm

182436487296144

192

HKM

HKM20HKE20

Modulation torque N.m

7070554242

Max torque N . m

133

1078989

Motor power kW

0.28

0.35

0.32

0.35

0.37

Rated currentAＡ

3.4

3.75

3.6

3.75

3.9

Modulation thrust KN

21.7

17.11313

Max thrust KN

31.6

25.4

21.1

Liner speed mm/s

1.8

2.4

3.6

4.8

7.2

HKM55

HKE55

Modulation torque N.m

180

150

130

102

72

Max torque N . m

343

328

265

204

142

Motor power kW

0.8

0.75

0.8

Rated currentAＡ

2.4

3.2

4.8

6.4

9.6

Modulation thrust KN

57.64841.6

32.6

23

Max thrust KN

878165

50.2

34.9

Liner speed mm/s

57.64841.6

32.6

23

Actuator type

HK M 03 / HKM 0 5

HKM10 / HKM20

HKM55

Type A

Rated thrust KN44100

150

Max bore

Outside bore mm3251

67

Inside bore mm2638

57

Table

444

---

222

PPP

arameters of the multi-turn actuator （ 220V AC/50Hz

220V AC/50Hz

）

Table

444

---

222

PPP

arameters of the multi-turn actuator （ 220V AC/50Hz

4-3

dimension

4-3

dimension

table

the

interface

ofofof

the

interface

220V AC/50Hz

continu

）

(((

continu

eee

)))

13

Table

Type B

B1 mm4260

80

B3 mm2030

40

B4 mm2030

44

Hand-wheel gearbox ratio

Standard

Directly

Extra option——

—

Flange size

F10

F14

F16

Net weight3355

80

Type

Output rev rpm

1824364872

HKML03 HKEL03

The diameter of drive screw rod

26/3

---

Max.liner stroke mm

115

---

Flange type(ISO 5210)

F10

---

Regulate thrust KN

9.20

8.45

7.37

Liner speed mm/sec

0.9

1.2

1.8

2.4

Rated close thrust KN

18.43

16.26

14.63

HKML05 HKEL05

The diameter of drive screw rod

26/3

Max.liner stroke mm

115

Flange type(ISO 5210)

F10

Regulate thrust KN

18.43

16.26

14.63

Liner speed mm/sec

0.9

1.2

1.8

2.4

Rated close thrust KN

33.06

29.27

26.02

HKML10 HKEL10

The diameter of drive screw rod

32/6

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

31.15

26.12

20.74

18.06

Liner speed mm/sec

1.8

2.4

3.6

4.8

7.2

Rated close thrust KN

46.87

41.87

31.15

26.12

20.74

HKML10 HKEL10

The diameter of drive screw rod

38/14

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

18.91

15.88

12.61

10.97

Liner speed mm/sec

4.2

5.6

8.4

11.2

16.8

Rated close thrust KN

28.49

25.45

18.91

15.88

12.61

HKML20 HKEL20

The diameter of drive screw rod

32/6

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

58.39

49.56

39.18

Liner speed mm/sec

1.8

2.4

3.6

4.8

7.2

Rated close thrust KN

78.37

62.62

52.25

HKML20 HKEL20

The diameter of drive screw rod

38/14

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

35.49

30.12

23.82

Liner speed mm/sec

4.2

5.6

8.4

11.2

16.8

Rated close thrust KN

47.64

38.06

31.76

Type

Output rev rpm

1824364872

HKML03

The diameter of drive screw rod

26/3

Table

4-4

P arameters of the linear-travel actuator(380VAC/50Hz)

Table4-5

arameters

PPP

arameters

ofofof

the

liner

-travel

the

actuator(220V AC/50Hz)

14

ctuator

HKEL03

Max.liner stroke mm

115

Flange type(ISO 5210)

F10

Regulate thrust KN

6.50

5.42

Liner speed mm/sec

0.9

1.2

1.8

2.4

Rated close thrust KN

13.00

11.38

10.84

HKML05 HKEL05

The diameter of drive screw rod

26/3

Max.liner stroke mm

115

Flange type(ISO 5210)

F10

Regulate thrust KN

10.84

9.76

8.13

7.05

Liner speed mm/sec

0.9

1.2

1.8

2.4

Rated close thrust KN

22.76

20.60

17.89

14.63

HKML10 HKEL10

The diameter of drive screw rod

32/6

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

15.37

12.29

9.99

9.60

6.91

Liner speed mm/sec

1.8

2.4

3.6

4.8

7.2

Rated close thrust KN

32.65

29.58

22.28

21.19

14.60

HKML10 HKEL10

The diameter of drive screw rod

38/14

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

9.34

7.47

6.07

5.84

4.20

Liner speed mm/sec

4.2

5.6

8.4

11.2

16.8

Rated close thrust KN

19.85

17.98

13.54

12.84

8.87

HKML20 HKEL20

The diameter of drive screw rod

32/6

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

26.89

21.13

16.13

Liner speed mm/sec

1.8

2.4

3.6

4.8

7.2

Rated close thrust KN

51.09

41.10

34.19

HKML20 HKEL20

The diameter of drive screw rod

38/14

Max.liner stroke mm

115

Flange type(ISO 5210)

F14

Regulate thrust KN

16.35

12.84

9.81

Liner speed mm/sec

4.2

5.6

8.4

11.2

16.8

Rated close thrust KN

31.06

24.99

20.78

555

:::

AAA

ctuator

5.1 Torque and turning range

■ position setting range: 3.5 to 2040 turns, with a minimum angular resolution to 11.5 ° of actuator output

center column.

■ torque switch setting: 40% to 120% rated torque.

5.2 Cable entry and connecting terminals The sizes of three cable entries are double M25 and M40.make cable entries appropriate to the cable type

and size. The sizes of four power terminals are M5. The sizes of control terminals are M4. Check that supply voltage is the same as that, marked on th e actuator nameplate begin

5.3 Interface for machine installation The actuator contains thrust type and non-thrust type. The thrust type is:A type, the non-thrust type is made

of B1,B3,B4. The drive bush’s shape for every link types please refer to diagram 5-1 and diagram 5-2.

5.3.1 Type The type

5.3.2 Type B drive bush

erformance

PPP

erformance

A

drive bush

A

thrust bush suit the position of the valve-mounting flange.

by

connecting these cables.

15

Driving shaft bored and keyed to ISO 5210 standard. And the type B non-thrust bush has three basic form

Combination

Rated

Torque

(N.m)

Stroke

Time

(s)

Actuator

RPM

(rpm)

Gearbox

Ratio

Max

Bore

(mm)

Combination

Rated

Torque

(N.m)

Stroke

Time

(s)

Actuator

RPM

(rpm)

Gearbox

Ratio

Max

Bore

(mm)

HK M03B4/ W4

4102936

70 :164HK M1 0 B4/ W6

1 7 702936

70 :1

102

HK M03B4/ W4

2802524

40 :164HK M1 0 B4/ W6

2 0524424

70 :1

102

HK M03B4/ W4

2673318

40 :164HK M20B4/ W6

27342248

70 :1

102

HK M03B4/ W4

4184424

70 :164HK M1 0 B4/ W6R

25372972

140 :1102

HK M0 5 B4/ W4

5582524

40 :164HK M1 0 B4/ W6R

27504448

140 :1102

Diagram 5-1: Links of basic-base drive-bush for HKM03~HKM55 actuator

Type

B1B1B1

Used in

HKM03 ~ HKM55

Type

B4B4B4

Used

in

HKM03~HKM55

Type

B3B3B3

Used

in

HKM03~HKM55

Diagram 5-2: Links of non-thrust type drive-bush for type HKM03~HKM55

as follows B1, B3 and B4.

5.3.3 Type B1

The B1 is supplied a big key and shaft to drive the valve.

5.3.4 Type B3 The B3 is supplied a small key and shaft to drive the valve.

5.3.5 Type B4

B4 is supplied blank and must be machined to suit the input shaft of the gearbox

thatitwill drive.

a. Thrust type:

b. Non-thrust type:

or

valve

5.4 Additional gear-box

You

can use the gear-box to make the HKM linear stroke actuator as the angular stroke actuator, please see

table 5-2.

5.5 O scillation

The normal oscillation frequency and intensity for rang HKM is during the 10Hz ~ 200Hz and 0.5 times

acceleration of gravity .

5.6 Shielding and flameproof

Waterproof type: accord with <<GB4208-84>> IP68 proof grade

Flameproof type: accord with <<GB3836.1.2-2000>> d Ⅱ BT4 proof grade

Table 5-2 HK M actuator /W gearbox combination data

16

5.7

HK M0 5 B4/ W4

7232248

70 :164HK M1 0 B4/ W7

20163824

60 :1

127

HK M0 5 B4/ W4

5353318

40 :164HK M20B4/ W7

33282536

60 :1

127

HK M0 5 B4/ W4

7892936

70 :164HKM20B4/ W7

37843824

60 :1

127

HK M03B4/ W4R

4472548

80 :164HK M1 0 B4/ W7R

26903848

120 :

1

127

HK M03B4/ W4R

5033336

80 :164HK M1 0 B4/ W7R

36403872

180 :

1

127

HK M0 5 B4/ W5

4382524

40 :176HK M20B4/ W8

38003824

60 :1

153

HK M0 5 B4/ W5

8422248

70 :176HK M5 5 B4/ W8

63702536

60 :1

153

HKM 0 5 B4/ W5

4173318

40 :176HK M5 5 B4/ W8

68303824

60 :1

153

HK M0 5 B4/ W5

9152936

70 :176HK M20B4/ W8R

48803848

120 :1153

HK M0 5 B4/ W5

10144424

70 :176HKM20B4/ W8R

7 32 53872

180 :1153

HK M03B4/ W5R

5253848

120 :176HKM20B4/ W8R

60723836

60:1

153

HK M0 5 B4/ W5R

69525488076

HK M5 5 B4/ W9

62112524

60 :1

178

HK M0 5 B4/ W5R

76033368076

HK M5 5 B4/ W9

154123872

180:

1

178

HK M0 5 B4/ W5R

16184448

14076HK M5 5 B4/ W9R

170043824

60:1

203 .

2

HK M0 5 B4/ W6R

16184448

140

102

HK M5 5 B4/ W10

171483872

180:1203 .

2

Coupling

5.7

Coupling

5.7.1

Coupling

interface

for

HKM/HKML

for

HKM/HKML

17

you

***

change

IfIfIf

you

change

the

string

"HKM"

the

into

"HKE",

the

above

the

data

above

data

also

suitable

isisis

also

suitable

for

the

HKE

for

the

HKE

range.

18

you

***

change

IfIfIf

you

change

the

string

"HKM"

the

into

"HKE",

the

above

the

data

above

data

also

suitable

isisis

also

suitable

for

the

HKE

for

the

HKE

range.

19

you

***

change

IfIfIf

you

change

the

string

"HKM"

the

into

"HKE",

the

above

the

data

above

data

also

suitable

isisis

also

suitable

for

the

HKE

for

the

HKE

range.

20

you

***

change

IfIfIf

you

change

the

string

"HKM"

the

into

"HKE",

the

above

the

data

above

data

also

suitable

isisis

also

suitable

for

the

HKE

for

the

HKE

range.

21

Stop

Close

Open

:Actuator

Diagram 6-1

Control

Actuator

5

353336

4

Close

Open

23

22

Valve

position feedback 4 ～ 20mA

Diagram 6-1 push to run open/close control

Control

Actuator

Control

Actuator

345333436

4355

33354

36

666

:Actuator

The wiring code card fixed

Control

and

wiring

and

wiring

(this

section

(this

section

in

the terminal cover is particular to each

isisis

suitable

for

HKC

for

HKC

range)

actuator. The HKM actuator wiring code, please refer to diagram 7. The means of each terminal refer to the diagram 6-1.

6.1 Local controls

Non-intrusive selectors are provided on the actuator electrical control

cover, one for local/stop/remote selection, pad-lockable

in

each position, and the other open/close control. Local control may be configured for maintained

or

push to run operation.

6.2 Remote manual controls The power supply of remote control circuits can be provided as DC 24V

actuator internal supply

or

DC/AC 24V ～ 60V,AC 120 ～ 220V by external supply.

Refer to the circuit diagram 6-1 to 6-3.

by

22

Table 6-1 terminals description

NO

NAME

OPERATION

Connect with crust

Connect with grounding

1

Power supply terminal

380VAC(or 220VAC) input terminal

2

Power supply terminal

380VAC(or 220VAC) input terminal

3

Power supply terminal

380VAC(or void) input terminal

4

DC 0V

DC 24V “ - ” output

5

DC 24V

DC 24V “ + ” output

6

S1 relay terminal 1

Indication S1 relay terminal 1

7

S1 relay terminal 2

Indication S1 relay terminal 2

8

S 2 relay terminal 1

Indication S 2 relay terminal 1

9

S 2 relay terminal 2

Indication S 2 relay terminal 2

10

S 3 relay terminal 1

Indication S 3 relay terminal 1

11

S 3 relay terminal 1

Indication S 3 relay terminal 2

12

S 4 relay terminal 1

Indication S 4 relay terminal 1

13

S 4 relay terminal 2

Indication S 4 relay terminal 2

14

Battery relay terminal 1

Indicate battery power is too low ,the relay contact 1

15

Battery relay terminal2

Indicate battery power is too low ， the relay contact 2

16

Temperature relay terminal 1

Indicate motor temperature is high, the relay contact 1

17

Temperature relay terminal 2

Indicate motor temperature is high ， the relay contact 2

1819Remote relay terminal 1

Remote position indication relay , common terminal

20

Remote relay terminal 2

Remote position indication relay , normally close terminal

21

Remote relay terminal 3

Remote position indication relay , normally open terminal

22

Valve

position feedback signal +

Valve

position current analogue signal feedback terminal +

23

feedback signal common terminal

Valve

position current analogue signal feedback terminal +

24

Torque feedback signal +

Torque current analogue signal feedback terminal l

25

ESD

Emergent (ESD) active signal input terminal

26

Valve

position input signal +

Valve

position current analogue signal input terminal +

27

Valve

position input signal -

Valve

position current analogue signal input terminal -

2829Open position relay terminal 1

Valve

position fully open indication relay terminal 1

30

Open position relay terminal 2

Valve

position fully open indication relay terminal 2

31

Interlock low voltage terminal

Interlock low voltage common-terminal

32

Interlock high voltage terminal

Interlock high voltage common-terminal

33

Remote close

Remote close input terminal

34

Stop/maintain

Stop/maintain input terminal

35

Remote open

Remote open input terminal

36

Remote low voltage terminal

ESD, remote open/close, stop/maintain low voltage common-terminal

37

Open interlock

Open interlock input terminal

38

Close interlock

Close interlock input terminal

39

Manual/automatic terminal

Manual/automatic signal input terminal

40

Remote high voltage terminal

ESD, remote open/close, stop/maintain high voltage common-terminal

23

22

23

22

Valve

position feedback 4 ～ 20mA

Valve

position feedback 4 ～ 20mA

Diagram 6-2 maintain open/close control, support reversion, intermediate position impossible

Diagram 6-3 maintain open/close/stop control

23

6.3 State indication relay

41

Manual/auto low voltage terminal

Manual/automatic low voltage common-terminal

42

Monitor relay terminal 1

Monitor relay common terminal

43

Monitor relay terminal 2

Monitor relay normally close terminal

44

Monitor relay terminal 3

Monitor relay normally open terminal

45

Manual/auto high voltage terminal

Manual/automatic high voltage input terminal

46

Close position relay terminal 1

Valve

position fully close indication relay terminal 1

47

Close position relay terminal 2

Valve

position fully close indication relay terminal 2

Actuator

Control

S1

6

7

S2

8

9

S3

10

11S412

13

Actuator

Control

Normally open

Diagram 6-10 state indication relays

Diagram 6-11 monitor relay

wiring diagram

Actuator

Control

44

42

43

Normally close

Four state indication relay are provided, each one independently configurable using the HKM setting tool

to signal one of the following:

■ valve position Fully open, fully close

or

any intermediate positions

■ status Valve opening, closing, moving

valve alarms

■

Motor tripped on torque going open, going close, valve jammed

■ actuators alarms Battery low

Each contact can be configured to either “ normally open ”

5A/250VAC

or

5A/30VAC.

Refer to diagram 6-5.

6.4 Monitor relay An independent relay with a volt-free changeover contact

used for monitoring actuator electrical availability. Contact rating 5A/250VAC

or

The relay will de-energise under a one,orcombination, of

the following conditions:

■ loss of one

or

more of the power supply phases

■ main control circuit is error

■ motor thermostat tripped

5A/30VAC.

or

“ normally close ” . Contacts are rated

at

24

■ mode switch is not

Item

Extra functions

Wiring

diagram

number

111

222

333

444

555

Base

Circuit

Battery low,

remote control select

and

thermostat tripped

alarm relay

Valve

position fully

open and

valve position fully

close

indication relay

Analogue

signal

input

Valve

position

signal

feedback

Torque

signal

output

√

—————

1 00-00√√

—



1 01-  

√

—

√



1 02-  

√



1 03-  √



√

—

1   -01

√



—√—

1   -02

√



√√—

1   -03√



—

√

1   -04

√



√—√

1   -05

√



—√√

1   -06

√



√

1   -07

Diagram 6-12 interlock

3 853 7

3 148

9

453 176

24V DC +

24V DC -

24V DC

Contact close when valve fully close

Auxiliary actuator

Main actuator

Contact close when valve fully open

Close interlock

at

the remote position

Refer to diagram 6-11.

6.5 Emergency shut down - ESD

An active ESD signal will override any local

separate common to that used for open, close.

The following ESD options can be configured:

■ ESD signal Active high, active low

■ ESD action Close, open

■ ESD override Motor thermostat

6.6 Interlocks

External hardwired interlocks for

opening, closing

or

both directions can be configured to inhibit local and remote operation until the external contacts are made. Interlock circuits may be added with any of the remote control circuits. The interlock inpu ts operate from a separate common allowing for isolation between the safety system and operation control system.

Refer to Diagram 6-12.

or

remote control signal. The ESD input operates from a

6.7 HKM /HKC actuator extra functions option Refer to Table 6-2.

Table 6-2 HKM /HKC actuator addition circuit and wiring diagram number

25

NOTE: “—” means you do not select ； “ √” means you already select ； “×” means you can select 。

6 × 10

4

32N

ms

> Pulse length >

18 × 10

4

32N

Example:If you selected 1,3,4 functions, the wiring diagram number is 101-03 。

6.7.1 Alarm relay The extra alarm relay option provides five additional changeover relays. The extra alarm relay functions

are show below:

■ valve position fully open

■ valve position fully close

■ battery low

■ remote control select

■ thermostat tripped

6.7.2 Analogue signal input/output Module The analogue signal input/output board provides a non-contacting internally fed 4 ～ 20mA analogue

signal prointerfaceional to valve position. Available that may be connected to the signal is 500 ohms

at

terminals 22 and 23, the maximum external impedance

at

nominal supply voltage. Analogue signal input impedance: 4mA ～ 20mA/250 ohm;1VDC ～ 5VDC/1M ohm;2mA ～ 10mA/250 ohm;0.5VDC ～ 2.5VDC/1M ohm

6.8 Analogue signal control The HKM actuator analogue signal prointerfaceional controllers enable the actuator to automatically

position a valve

in

prointerfaceion to an analogue current

or

voltage.Asignal derived from the actuator noncontacting position sensor is electronicallycompared with a signal prointerfaceional to the input signal. The difference between them triggers the open position is therefore automatically adjusted operation can be prevented

by

the adjustable deadband and the Motion inhibits Timer features.

or

close contactor

in

prointerfaceion to analogu e signal. Unnecessary frequent

in

the direction that will cancel the error.

■ Position corresponding to low input signal: close limitorpercentage open

■ Position corresponding to high input signal: open limitorpercentage open

■ deadband: 0.1 ～ 9.9% of travel between open and closed limit positions

■ motion inhibit time: 0.1 ～ 9.9 sec between actuator movements

■ action on loss of input signal: stay-put, move to high

or

low signal position. Response on loss of signal

will occur if signal falls below 50% of set “ low ” signal.

6.9 Pulse control In the omputercontrol system, the user may be used the pulse control the actuator. HKM actuator are

fitted this control mode.

Please refer to diagram 6-14

Valve

■ the interval of pulse must according to maximum 1200 starts per hour and 50% working time.

■ Pulse width according to the output rpm N

26

Actuator

53543633

#1 output (close control)

Control system output module

#2 output (open control)

Diagram 6-14 pulses control sketch map

6.11 Field bus control

6.11.1 Modbus communication Signal

or

dual MODBUS modules may be included

in

the HKM actuator to provide remote serial communication to the control functions and for status feedback data. The field network uses an RS485 data highway, either 2

or

4 wires, and can be duplicated where redundancy is required. The communication is half duplex and the protocol used is Modbus RTU with data rates up to 38 K baud. The actuator variables necessary to set up the system are programmable over the infra-red data link.

Modbus module advantages:

■ cable cost reduction

■ installation cost reduction

■ simple to configure

■ simple to use

■ widespread open standard protocol

■ many compatible devices available

■ redundant configuration available

6.11.2 CAN bus communication The CAN bus uses CAN2.0B protocol

,itis based on ISO/OSI. The signal transmission medium is the twisted-pair,the great communication speed is 1Mbit/s, the great distance of the communication is 10Km (5kbps), the bus can link 110 actuators maximal

ly.

6.11.3 Profibus communication Profibus connectivity is possible

by

fitting the DP interface module within the HKM actuator, this allows the HKM actuator to be integrated into a standard Profibus network. Full compatibility with the fieldbus standard EN 50170 is provided and the module carries Profibus certification for inter-operability. The network allows full control of the actuator and feedback of status data to the host. The HKM actuator Profibus module has two communication interfaces to facilitate redundant fieldbus wiring where reliability is paramount, data rates up to 1.5 M baud are supinterfaceed.

Profibus module advantage

■ cable cost reduction

■ installation cost reduction

■ simple to configure and use

■ devices independently approved

■ widespread open standard protocol

27

■ large number of compatible devices available

HK M □ □ □ － □ － □ － □ － □ － □ - □

Wiring diagram number (refer to table 6-2)

E: explosion proof, Exd Ⅱ BT4

W: water tight, IP68

Enclosure

S: 380ACV, 3 phase

D: 220ACV, single phase

Power supply

Output speed (rpm): 18; 24; 36; 48; 72; 96; 144; 192

Con n ect mode:A;B1;B3;B4

Flange type: F10; F14; F16

Type: HK M03; HK M0 5 ; HK M12; HK M20; HK M5 5 . According to torque, thrust, output speed and valve stem dimension, to refer table 41,table 4-2 and table 4-3.

HK M series

■ redundant configuration available

6.11.4 Foundation Fieldbus communication HKM actuator may be connected to a Foundation Fieldbus network

by

the inclusion of a HKM actuator FF module. The device complies with fieldbus standard IEC 61158-2, using a 2 wire electrical connection to the highway and has been certified for inter-opera bility. The foundation highway exchanges data and control between devices and full actuator functionality is available. Each actuator has full link scheduler capability and function blocks for analogue and digital inputs and outputs as well as PID and the standard transducer block. Foundation Fieldbus networks are capable of operating without a host system as a supervisor, the field devices communicating directly between themselves.

Foundation fieldbus module advantages:

■ open standard protocol

■ cable cost reduction

■ installation cost reduction

■ simple to configure and use

■ access to the transducer block provides comprehensive diagnostic data

■ simple communications on plug and play basis

777

Order

ntroduce

III

ntroduce

sss

Model designation must be noted the each item, for example the wiring diagram number means the

actuators versions, and if you require order a gearbox, you need to fill upon its model number.

■ Actuator model number

Example: HK M20F14A-24- S -W- 1 01-03

Means: actuator modulating torque: 152N.M; flange type: F14; drive bush type: A; output speed: 24; Power

supply: 380ACV; enclosure: IP68 water tight; appending analogue signal input, valve position signal feedback,

28

battery low alarm

Gearbox ratio

Gearbox dimension number

Gearbox series

relay,

remote control select alarm relay and thermostat tripped alarm relay.

■ Gearbox

□ □ □

Detail information can be found on the corresponding technical data sheets.

Example: W5- 40: 1

Means: W series; dimension number: 5;gearbox ratio: 40:1.

Even if the actuator and gearbox are provided all together, the model of the gearbox is not marked on the identification plate of the actuator. There is an individual identification plate on the gearbox; on model of the gearbox and so on.

it

marked with

por

ImImIm

por

ttt

exorbitant

ant

notice:

ant

notice:

output

ininin

rotate

order

tototo

speed.

advance

Here

the

orientation

the

orientation

advice

’’’

sss

aaa

advice

the

:::

the

stroke

precision

time

popularly

,,,

popularly

not

isisis

not

you

less

than

less

than

dododo

252525

not

seconds.

select

the

29

8 、 Machining of the Drive Bush

888

.1.1.1

Thrust

Base

Type

:

1) Turn actuator onto its side, remove the two cap-headed screws holding base plate onto thrust base, pull

out the drive bush complete with its bearing assembly. Remove the thrust bearing of the drive bush’s double end

(The two thrust bearing stop ring ne

ar

the mid bulgy – shoulder of the drive bush may not be removed.) (Refer

to diagram1-1 ,1-2).

2) According to the thread dimension of the valve stem, machine the internal screw thread of the drive

bush.

3) Remove all swarf from the drive bush and others that removed, ensuring that they are

in

good

condition, clean and greased. According to the above steps, with adverse steps we can refit the drive bush and

base assembly on the actuator, ensuring that the sl ots

in

the drive bush are located into the drive dogs of the

hollow output shaft. (The bearing modules must be topped up lubricating oil).

8 .2 Non-Thrust Base Type (Refer to diagram 1-3).

1) Turn actuator onto its side, remove the base, the retaining clip on top of the drive bush can be seen now.

2) Turn the retaining clip slots until reach the drive dogs of the output shaft,orwith the screwdriver seek out the

retaining clip, we can remove the drive bush. According to the connection mode of the configured value, we can

machine the hole of the dr ive bush shaft, key seatorcombinative-dogs, and refit them assembly on the actuator.

Then

fit

on the retaining clip and base . Before fitting on the base, must daub between base and drive bush with

any lubricating – oil.

999

、 III

nstallation

ofofof

the

actuator

9.1

Installation

with

the

visible

stem

valves:

9.1.1

Install

the

Thrust

Base

Type

:

1). When leaving factory, according to the requests of the clients the screw thread inside the drive bush has

been machined well. As a combination of actuator and drive bush,

it

is assembled with valve.

Firstly

let

the hand – operating step available, then place the actuator onto valve, put the screw thread of

the actuator and the valve stem

in

order, wind the handwheel

in

the opening direction to engage the drive bush

diagram 1-1 diagram 1-2 diagram 1-3

30

onto the stem. Continue winding until the actuator is firmly down on the valve flange. Wind two further turns,

fit

securing bolts and tighten fully.

2). If the clients machine the internal screws of the drive bush, according to above 1.1, machine and

fit in

the drive bush. According to the above “ a ”,fit

them assembly.

9.1.2

Installing

the

Non

–––

thrust

Base

Type

Ensuring that the drive bushes of the non- thrust type have been machined, then

fit

the actuator and valve

as a combined unit.

Firstly

let

the hand – operating step of the actuator available, then place the actuator onto the valve,

let

the valve stem into the hole of the drive bush,

or

the combinative – dog of the drive bush is secured to the

combinative – dog of the valve, wind the handwheel

in

opening direction until the actuator is firmly down on

the valve flange. Wind two further turns,

fit

securing bolts and tighten fully.

9.2

Installation

with

the

valve

with

gear

case

Firstly checking that the drive bush, input shaft, key and key seat are all appropriate

or

not,

fit

the base

and drive bush assembly on the actuator firstly, then place the actuator onto the flange of the gear case correctly,

let

the input shaft of the ge

ar

case into the hole of the drive bush shaft, wind the handwheel, ensuring that the

key is located into the key – seat of the drive bush, then

fit

securing bolts and tighten fully.

9.3

Installation

with

the

hidden

–––

stem

valve

Popularly according to the 2.1.2, use the same way to assembly. But if the actuator will support thrust, we

should use the thrust – type connection with thrust bearing.

9.4

Handwheel

Sealing

Ensuring that sealing plug

in

center of handwheel is sealed with PTFE tape and fully tightened, ensuring

that moisture does not pass down the output shaft of the actuator.

9.5

Connecting

tototo

Terminals

and

Cable

Entry

1. According to the control orders, connect the power wires and signal wires.

2. The actuator has expert earth terminals,

in

order to ensure that persons and equipments are safe, the

actuator should be earthed credibly.

3. Only appropriate certified Explosion – Proof entry reduces, glands

or

conduit may be used

in

hazardous

locations. Ensure that threaded adaptors, Seal unused cable entries with a steel

or

brass threaded plug. In

hazardous areas an appropriately cert ified threaded blanking plug must be used.

9.6

Mounting

the

LCD

Screen

Correctly

When the actuator is located on the different orientations,inorder to make the actuator have the natural

direction of the LCD display, that is to say the charactors have natural display direction, the LCD screen of the

actuator provides four sorts of settings:

1. Installing the actuator

in

the horizontal direction (operating handwheel is upturned), the LCD screen is

mounted with a natural position.

31

2. The actuator is installed conversely (operating handwheel is gadarene

),

the charactors are displayed

reversely.

3. Installing the actuator

in

the leftward direction (operating handwheel is leftward

),

the LCD screen is

mounted near

by

the side of the flange.

4 Installing the actuator

in

the rightward direction (operating handwheel is rightward

),

the LCD screen

is mounted near

by

the side of the flange. The charactors are displayed reversely.

10 . Operating your Actuator

10.1 Operation

by

hand

The actuator provides operating handwheel and Electrical/Handwheel lever, when the actuator is

in

the

special instance, e.g. main power failed

or

the control circuit failed and so on, we can operate the actuator

by

hand. Before operating the handwheel, fi rstly

let

the mode selection switch be

in

the “ stop ”

or

“ local ” position .

To

engage handwheel drive depress the Electric/hand lever into “ Hand ” position and turn the handwheel

slowly to engage the clutch. When the actuator has been

in

the “ Hand ” step,the lever can now be released and

return to the free position

by

its clockwork spring. But the internal clutch has been latched up

in

the “ Hand ”

position. Now wind the handwheel and the output shaft will be driven, thus is the hand operating.

The clutch is ably designed,

it

prefers electric operation to hand operation. When the motor turning the

clutch will switch to the electric operating position automatically.

The switching lever may be latched up

in

the electric operating position

or

the hand operating position

by

the padlock. Please notice:if the lever is latched up

in

the hand operating position

by

the padlock, the turning of

the motor can not

let

the clut ch switch to the electric operating position automatically.

10.2 Local Operation

If you want to use local operation, you should

let

the mode selection switch (red switch)lie to the local

position and control the actuator

by

the operation switch (black switch). There are two kinds of work mode for

the local operation: push to run and m aintained, these are set

by

the setting tool. Details as follows:

Push to run

:

when you

let

the operation switch (black switch ) lie to the closing position, the actuator

will act towards the closing direction. When you release the operation switch, the operation switch will return to

the original position, the action towards the closing direction will be stopped. When you

let

the operation switch

lie to the opening position, the actuator will act towards the opening direction. Releasing the operation switch,

it

will return to the original position and the actuator wil l stop running immediately.

Maintained:

let

the operation switch locate

in

the closing position and if you release the switch,

it

will

return to the original position, but the actuator maintains acting towards the closing direction. As for opening

operation, you

let

the operation sw itch locate

in

the opening position, even if you releaseitand

letitreturn to the

original position, the actuator will maintain acting towards the opening direction.

10.3 Remote Operation

Details see the above.

32

11 . Debugging your Actuator

11.1 Intrinsically Safe Setting Tool.

The setting Tool allows parameters to be configured with non – invaded mode to suit the requirements,

it

allows parameters to be checked and failures to be diagnosed. If you want to use the setting

Tool,

you must

let

the Mode Switch locate

in

the “ local ”

or

“ Stop ” position aforehand. When a button is depressed the Setting Tool

transmits the relevant instruction to the actuator

by

infra – red pulses and must therefore be directly in front of

the actuator indicator window and

at

a distance no greater than 1 .00m.

↓

:

Downward Shift Button.

It

is used for selecting the next item of the current menu and

it

circulates

round the current menu from one item to another. That is to

say,

when the current cursor points to the last item,

depress this button again, the current cursor will return to the first item of the current menu.

+:

Plus Button. Increase / Change display function

’

s value

or

option setting.

-:Minus Button. Decrease / Change displayed function

’

s value

or

option setting.

11.2 The Actuator Display

On power up and initialize the actuator

’

s liquid crystal display (LCD) screen will show percentage open

with big font (figure 11-2), the icon of the battery’s electrical voltage is on the top right corner, alarm icon is on

the bottom right corner. When th e valve reachs to the limited position, show the valve’s open percent with the

simulant icon of the butterfly valve (Figure 11-3a,b).

When a any button (not include “ Reset Button ” ) is depressed directly

in

front of the actuator indicator

window, the LCD screen will show main menu. From the main menu you can enter into parameters setting,

parameters checking and status interrogating menu. Entering into menu, the LCD screen is divided into four

areas: Menu Area (Parameters Setting, parameters checking and status interrogating

),

Alarm Area, Clew Area

←

:

Enter Button. Enter displayed value

↖

:

Return Button.. Return from current menu to upper menu.

R:

Reset Button. When the actuator enters into trap contingently, depress this button

or

option setting.

,

the Setting Tool will transmit a hardware resetting signal to the actuator and the actuator will recover to the nomal program circles. Notice: When you

let

the Mode Switch locate

in

the “ local ” position, depressing the “ + ” button and “ ↓ ” button synchronously the actuator will execute “ Local Opening ” action, depressing the “ - ” button and “ ” button synchronously the actuator will execute “ Local Closing ” action.

Setting Tool Model: HKC/HKM;

Explosion – Proof Mark: Exia Ⅱ CT4;

Explosion – Proof Certificate Number:

Working Condition: Temperature: -30 ℃ ~+50 ℃ ,Opposite Humidity: ≤ 95%, Atmosphere pressure :0.86

MPa ~1.06 MPa, Power Supply: two common batteries with size 5.

Attention for the use of the Setting replacing Setting

or

altering the components and configurations if they affect the Explosion – Proof capabilities of the

Tool;

3. Should cleanout the Setting Tool with the cleaning agent Please notice: If the Mode Switch is lying is running

,orthe motor stops but stillinthe “ No Acting ” time, the Setting Tool is not available.

Tool:

1. No removing the back cover

in

the “ Remote ” position ,or lying

or

dank cloth.

in

the hazardous area; 2. No

in

“ Local ” position but the motor

33

and Battery Status Display Area.(Figure 11-4).

figure 11-2 figure 11-3a figure 11-3b figure 11-4

11 .3 Main Menu

Notice

:::

InInIn

order

tototo

make

the

latter

depiction

and

reading

advantageous,

the

selected

item

isisis

bracketed

bybyby

“““

[[[

]]]

”””

brackets.

The

selected

item

isisis

shown

reversely

(that

isisis

black

underside

and

white

words

),),),

the

not

selected

item

isisis

shown

generally

(that

isisis

www

hite

underside

and

black

words).

ByByBy

the

way

,,,

“““

MMMMMM

”—”—”—

means

“““

Main

Menu

”””

,,,

“““

SMSMSM

”””

---

means

“““

Setting

Menu

”””

,,,

“““

CMCMCM

”””

---means

“““

Checking

Menu

”””

,,,

“““

IMIMIM

”””

---means

“““

Interrogating

Menu

”””

...

11.4 Parameters Setting [ 参数设定 ]

Before natural working we must configure the work parameters for the actuatorinadvance.

In the “ MM ” menu

,

use “ ↓ ” button to select the “ 参数设定 ” item, enter into “ Sub-M ” menu. In order to

prevent the non – accredited person from changing the function setting, the actuator provides the password

function. The “ Sub-M ” menu indicates that the operator must input password. The password is from 000 to 255.

If you enter the correct password

in

the “ Sub-M ” menu. And depress the “  ” button, you can enter into

“ SM ” menu. In this submenu there are four items: (1) [ 改变口令 ] Changing Password; (2) [ 一级设定 ] Primary

Setting; (3) [ 二级设定 ] Secondary Setting.

11.5 Changing Password [ 改变口令 ]

The Changing

Changing

Password

[[[

改变口令 ]]]

item allows the operator to

change the primary password and enter new password over again. In the “ SM ”

menu, you can set the new password value from 000 to 255. If the New

New

Password

[[[

新口令 ]]]isin

the range from 000 to 099, shift the cursor to row 000

and change

it

with “ + ”,“ – ” button. If the new password is

in

the range from 100 to 255, shift the cursor to row

Work Area

clew area

5 0%

alarm area

参数设定

参数检查

状态查询

【 MM 】

输入口令

【 0 0 0 】

1 0 0

【 Sub-M 】

【 SM 】

参数设定

参数检查

状态查询

【 MM 】

【 CM 】

【 IM 】

输入口令

0 0 0

1 0 0

【 Sub-M 】

改变口令

一级设定

二级设定

【 SM 】

【 SM 1 】

【 SM 2 】

新口令

0 0 0

1 0 0

新口令

【 0 0 0 】

1 0 0

【 SM.PW-C 】

【改变口令】

一级设定

二级设定

【 SM 】

34

100 and change

it

with “ + ”,“ – ” button. When the shown passwords are the value that you require, depress the

“  ” button and confirm the password.

Notice

:::

InInIn

the

latter

parameters

setting,

ififif

nonono

special

explanation,

after

confirming

the

setting

parameters,

only

when

the

displayed

word

“““

已存 ”””

(this

words

are

displayed

ininin

the

Clew

Area)

flashes,

the

actuator

will

receive

this

setting

and

return

back

tototo

the

upper

menu.

11.6 Primary Setting [ 一级设定 ] .

In the “ SM ” menu, use “ ↓ ” button

select the Primary Setting[ 一级设定 ] item

and depress the “  ” button, enter into

“ [SM1] ” menu.

11 .6.1 Setting of the Display selection [ 显示

选择 ]

When the actuator

’

s installing

direction is reverse with our line of sight, this option is used to adjustitin

order to make the menu converse to

be seen naturally.In the “ SM1 ” menu

,

use “ ↓ ” button to select Display

Display

Selection

[ 显示选择 ] item, depress

“  ” button and enter into “ SM1.1 ” menu. The LCD screen’s Natural

Natural

Display

[ 正显示 ] and Reverse

Reverse

Display

[ 反显示 ] are shown

in

the figure 11-5.

11.6.2 Local Control Mode [ 就地控制 ]

In the “ SM1 ” menu

,

use “ ↓ ” button

to select [[[

就地控制

]]]

（ Local

Local

Control

）

ite m,

depress “  ” button and enter into “ SM1.2 ”

menu.

You

can select Push

Push

tototo

Run

[[[

点动 ]]]

or

Maintained

[[[

保持 ]]]

. Select the required

mode and depress “  ” button

,

the menu

will return to the "SM1 ” menu automatically .

11 .6.3 Direction to Close [ 关闭方向 ]

We

can select the running direction of the output shaftbythe [ 关闭方向

]

（ Direction

Direction

tototo

CCC

lose

）

item .I

n

the “ SM1 ” menu, use “ ↓ ” button to select Direction

Direction

tototo

Close

[ 关闭方向 ] item, depress “  ” button and enter

into “ SM1.3 ” menu.

You

can select the required closing - direction

by

the “ ↓ ” button. When select Clockwise

to Turn [ 顺时针转 ] item the output shaft will clockwise turn;

by

contraries,itwill anti-clockwise turn.

11.6.4 Closing Protection [ 关闭保护 ]

【显示选择】

就地控制

关闭方向

关闭保护

打开保护

远控优先

关闭限位

打开限位

【 SM 1 】

【正显示】

反显示

【 SM 1.1 】

【显示选择】

就地控制

关闭方向

关闭保护

打开保护

远控优先

关闭限位

打开限位

【 SM 1 】

改变口令

【一级设定】

二级设定

【 SM 】

figure 11 -5

就地控制

【点动】

保持

【 SM 1.2 】

显示选择

【就地控制】

关闭方向

关闭保护

打开保护

远控优先

关闭限位

打开限位

【 SM 1 】

关闭方向

【顺时针转】

逆时针转

【 SM 1.3 】

显示选择

就地控制

【关闭方向】

关闭保护

打开保护

远控优先

关闭限位

打开限位

【 SM 1 】

35

This item is used to select the values of the over

torque protection and decide that if the limited position

protection is required

or

not.

In the “ SM1 ” menu, use “ ↓ ” button to select

Closing

Protection

[ 关闭保护 ] item, depress “  ” button

and enter into “ SM1.4 ” menu

,

that is T orque

Torque

Protection

[ 保护转矩 ] item.

You

can select the required values of the

torque protection (the range can be varied between 40% and

127% rated torque

),

depress the “  ” button and enter into “ SM1.4.1 ” menu. In this menu, you also select the

mode of the Limit

Limit

Protection

[ 限位保护 ] for the closing direction: that is “

Yes

” [ 有 ]

or

“ NoNoNo

” [ 无 ] . Depress the

“  ” button

in

order to actuator can receive these setting.

Explanation: If you select “ No ” [ 无 ] option as the Limit

Limit

Protection[

限位保护 ]]],when the actuator is

closing, only if the torque is over the actuator will stop running. If you select “

Yes

” [ 有 ] option as the limit

position protection, when the actuator closing, the Over Torque

or

Limit

Close

ddd

[ 关闭限位 ] is detected, the

actuator will stop running.

Notice

2:2:2:

IfIfIf

the

over

torque

appears

when

the

actuator

isisis

running

ininin

aaa

certain

direction,

the

actuator

will

register

this

information,

even

ififif

the

actuator

resets

ororor

power

upupup

over

again

this

note

isisis

still

maintained

and

nonono

running

towards

this

direction

iii

sss

allowed.

There

are

two

ways

tototo

eliminate

this

note:

(1)

running

towards

reverse

direction;

(2)

setting

the

torque

protection

value

over

again.

11 .6.5 Opening Protection [ 打开保护 ]

This item is used to select the values of the over

torque protection and decide that if the limit position

protection is required

or

not. The setting way is similar

to the one of the “ closing protection ” .

Refer to the following table for limit position

protection

or

refer to the used valve for recommended

selection.

11.6.6 Remote Control Priority [ 远控优先 ]

When the Remote

Remote

Opening

[ 远程打开 ] and Remote Closing [ 远程关闭 ] signal existatthe same time,

this item is used to decide that who has the priority.

Valve Type

Closing Limit Protection

Opening Limit Protection

Wedge gate, Cute-off

No

Yes

Butterfly, Ball, Thru-conduit,

Plug , Parallel Slide

Yes

显示选择

就地控制

关闭方向

【关闭保护】

打开保护

远控优先

关闭限位

打开限位

【 SM 1 】

保护转矩

【 40% 】

【 SM 1.4 】

限位保护

【有】

无

【 SM 1.4.1 】

显示选择

就地控制

关闭方向

关闭保护

【打开保护】

远控优先

关闭限位

打开限位

【 SM 1 】

保护转矩

【 40% 】

【 SM 1.5 】

限位保护

【有】

无

【 SM 1.5.1 】

1:

this item

,

refer to the last of the instructions---- “ Important Notices ” .

36

In the “ SM1 ” menu, use “ ↓ ”

button to select “ Remote Control

Priority ” item, depress “  ” button and

enter into “ SM1.6.1 ” menu. Use “ ↓ ”

button to select the relevant function.

When select Open

Open

Firstly

[ 打开优先 ],if

Remote

Opening

[ 远程打开 ] and

Remote

Closing

[ 远程关闭 ] signal exist

at

the same time, only execute the opening action. When select Close

Close

Firstly

[ 关闭优先 ],if Remote

Remote

Opening

[ 远程打开 ]]]

and Remote

Remote

Closing

[ 远程关闭 ] signal existatthe same time, only execute the close

action.

If you have selected your required item, you will depress the “  ” button and the menu returns back to the

“ SM1 ” menu.

11.6.7 Limit Closed [ 关闭限位 ]

When the actuator is lying

in

the Limit Closed position the Limit

Limit

Closed

[ 关闭限位 ]]]

item is used to set

the valve position value of this moment.

Turn valve manually to the full closed position. Allow for overrun

by

winding actuator output open up to

one turn. In the “ SM1 ” menu, use “ ↓ ” button to select the “ Limit Closed ” item, depress “  ” button and the

actuator will receive the current valve position values. At this moment the red lamp should illuminate.

11 .6.8 Limit Open [ 打开限位 ]

When the actuator is lying

in

the open limit position the Limit

Limit

Open

[ 打开限位 ] item is used to set the

valve position value of this moment.

T

urn valve manually to the full open position. Allow for overrun

by

winding actuator output closed up to

one turn. In the “ SM ” menu, use “ ↓ ” button to select the Limit

Limit

Open

[[[

打开限位 ] item, depress the “  ” button

and the actuator will receive the current valve position values. At this moment the green lamp should illuminate.

When you set the Limit

Limit

Open

[ 打开限位 ],from closed limit position to open limit position there are 3.5

turns

at

the least for the output shaft of the actuator,orelse the actuator will not receive the settings.

11 .7 Secondary Settings [ 二级设定 ]

The Secondary

Secondary

Settings

[ 二级设定 ] are the higher level for the

actuator, so that we can control the actuator

in

the higher level.

The Secondary Settings include: (1) Relay

Relay

Group

[ 继电器组 ];(2)

Remote

Control

III

nactive

[ 远控禁动 ];(3) ESD

ESD

(Emergency

shutdown)

[ 紧

急动作 ];(4) Analog

Analog

Input

[ 模拟输入 ];(5) Timing

Timing

Operation

[ 定时操作 ]

;

远程手动

【打开优先】

【关闭优先】

【 SM 1.6.1 】

显示选择

就地控制

关闭方向

关闭保护

打开保护

【远控优先】

关闭限位

打开限位

【 SM 1 】

显示选择

就地控制

关闭方向

关闭保护

打开保护

远控优先

【关闭限位】

打开限位

【 SM 1 】

显示选择

就地控制

关闭方向

关闭保护

打开保护

远控优先

关闭限位

【打开限位】

【 SM 1 】

改变口令

一级设定

【二级设定】

【 SM 】

继电器组

远控禁动

紧急动作

模拟输入

定时操作

惯性制动

禁动时间

【 SM 2 】

Notice:

you have set the “ Limit Closed ”,you must set the “ Limit Open ” over again,

You

should set the Limit Closed[ 关闭限位 ] firstly then set the Limit Open [ 打开限位 ] . When

or

else the actuator will not receive

the settings and don ’twork naturally.

37

(6) Inertia

Inertia

Trig

[ 惯性制动 ];(7) Inactive

Inactive

Time

[ 禁动时间 ] .

11.7.1 Relay Group [ 继电器组 ] (that is

indication relays S1, S2, S3 and S4)

S1 to S4 relay is used to indicate

Closed

End

Position[

阀门全

关 ]]]

,Open

End

Position[

阀门全开 ]]]

,,,

Torque

Trip

Mid-travel[

中途过矩 ]]]

,,,

Actuator

Closing[

正在关闭 ]]]

,,,

Actuator

Opening

[[[

正在打开 ]]]

,,,

Actuator

Rotating

[[[

正在动作 ]]]

,,,

Motor

Stalled

[[[

电机失速 ]]]

,,,

Torque

Trip

Close

[[[

关闭过矩 ]]]

,,,

Torque

Trip

Open

[[[

打开过

矩 ]]]

,,,

Battery

Low

[[[

电池电低 ]]]

,,,

Valve

Position

Open

Percent

[[[

阀位开度 ]]]

...

When the relay is sprung, the contact mode may be set normally open

or

normally closed .Make S1 as an

exemplar: In the “ SM2 ” menu we can select the “ 继电器组 ”,depress the “  ” button and enter into the “ SM2.1 ”

menu. Use the “ ↓ ” button to select “ S1S1S1

设置 ” ( S1S1S1

setting

) item and enter into “ SM2.2.1 ” menu. Use “ ↓ ”

button to select the required contact mode and depress “  ” button.

When you enter into “ SM2.2.1 ” menu and select the V alve

Valve

Position

Open

Percent

[[[

阀位开度 ]]],depress

the “  ” button and enter into the “ SM2.1.3 ” menu, use “ + ”,“ - ” button to select the valve position values,

depress the “  ” button and enter into the “ SM2.1.2 ” menu.

11.7.2 Remote Control Inactive [ 远控禁动 ]

This function is used to decide that

the actuator is inactive

or

not

by

two wires

.By the “ ↓ ”,“  ” button select the “ Remote

Remote

Control

Inactive

” [ 远控禁动 ] item, enter

into “ SM2.2 ” menu, this item is set as

“ Allowed

Allowed

” [ 允许 ]]]

or

“ Not

Not

Allowed

” [ 不允

许 ] . When you set this item as [ 允许 ]

,

actuator allows the inactive function for the

close direction and open direction has the inactive function, you should connectajumper wire to the inactive

signal terminal port of another direction. According to the right figure’s connection mode, you can realize the

inactive function of the open direction (when the switch turn off), but there’s no inactive function of the close

direction. If you set this item as “ Not Allowed ”,the inactive signal that is adscititious is not available.

【继电器组】

远控禁动

紧急动作

模拟输入

定时操作

惯性制动

禁动时间

【 SM 2 】

【 S1 设置】

S2 设置

S3 设置

S4 设置

【 SM 2.1 】

【阀门全开】

阀门全关

中途过矩

正在关闭

正在打开

正在动作

电机失速

打开过矩

关闭过矩

电池电低

阀位开度

【 SM 2.1.1 】

触点方式

【吸合】

断开

【 SM 2.1.2 】

阀位开度

55%

【 SM 2.1.3 】

继电器组

【远控禁动】

紧急动作

模拟输入

定时操作

惯性制动

禁动时间

【 SM 2 】

不允许

【打开允许】

关闭允许

【 SM 2.3 】

【高信有效】

低信有效

【 SM 2.3.1 】

电机过热

【停动】

不停动

【 SM 2.3.1.1

】

certain given status of the actuator, that is one of the

relay,

S1 to S4, may be sprung

the one of the following status:

a

by

38

11.7.3 ESD (Emergency Shutdown) [ 紧急动作 ]

This function is used to control the actuator’s action

in

the emergent circumstances.

In the “ SM2 ” menu, use “ ↓ ” button to select the “ ESD

ESD

” item, depress “  ” button and enter into

“ SM2.3 ” menu.

You

can select this item as Not

Not

Allowed

[ 不允许 ] (ESD function is void), Open

Open

Allowed

[ 打开

允许 ] (the actuator will execute the open action when the ESD happens) and Close

Close

Allowed

[ 关闭允许 ] (the

actuator will execute the close action when the ESD happens). If you select Not Allowed [ 不允许 ] item, depress

the “  ” button, return back to the “ SM2 ” menu. If you select Open

Open

Allowed

[ 打开允许 ]

or

Close

Allowed

[ 关

闭允许 ] item, depress “  ” button and enter into “ SM2.3.1 ” menu. In this menu if you select the High-V oltage

High-Voltage

Active

[ 高信有效 ],when the ESD signal is high level the actuator can execute the ESD function; if you select

the Low-Voltage

Low-Voltage

Active

[ 低信有效 ],when the ESD signal is low level the actuator can execute the ESD

function. Depress the “  ” button and enter into “ SM2.3.1.1 ” menu, this menu requires that the user must decide

the selections when the ESD is active and the motor is over temperature. If you select Not

Not

Stop

Running

[ 不停

动 ],when the ESD is active and the motor is over temperature, the actuator will run to the configured position,

in

this case the motor may be damaged. If you select Stop

Stop

Running

[ 停动 ] item, when the ESD is active and the

motor is over temperature the actuator will not run.

The ESD function doesn ’toverride the following functions: (1) Limit

Limit

Protection

[ 限位保护 ];(2) Over

Over

Torque

Protection

[ 过矩保护 ];(3) Remote

Remote

Control

Inactive

[ 远控禁动 ];(4) Mode Switch

in

the Stop

Position.

11.7.4 Analog Input [ 模拟输入 ]

This function is used to control the actuator run to

the appointed position

by

the external electrical current

signal.

In the “ SM2 ” menu, select the Analog

Analog

Input

[[[

模拟

Notice:Inactive signal Effective means the terminal’s voltage is zero

继电器组

【远控禁动】

紧急动作

模拟输入

定时操作

惯性制动

禁动时间

【 SM 2 】

【允许】

不允许

【 MS2.2 】

Opening inactive Control contact

Control room

actuator

53731438

Opening inactive

Closing inactive

继电器组

远控禁动

紧急动作

【模拟输入】

定时操作

惯性制动

禁动时间

【 SM 2 】

【信号量程】

死区

低信阀位

高信阀位

丢信动作

【 SM 2.4 】

【 10mA 】

20mA

【 SM 2.4.1 】

39

输入 ]]]

item, depress the “  ” button and enter into “ SM2.4 ” menu.

11.7.4.1 Signal Range [ 信号量程 ]

This function is use to select the range of the external DC analog electrical current

or

voltage that is

inputted the actuator.

In the “ SM2.4 ” menu, select the Signal

Signal

Range

[ 信号量程 ] item, depress the “  ” button and enter into

the “ SM2.4.1 ” menu. In this menu, the “ 10mA ” means that the analog signal’s input range is between 2mA and

10mA / between 0.5VDC and 2.5VDC, another item is “ 20mA ”,that means 4mA~20mA /1VDC~5VDC.

11.7.4.2 Deadband Adjustment

The deadband means that the least percent open of the valve’s

position when the actuator runs again. This value is relative to the running

stroke of the actuator.

In the “ SM2.4 ” rnenu, select the Deadband

Deadband

[ 死区 ] item, depress the

“  ” button and enter into the “ SM2.4.2 ” menu. Use the “ + ”

or

“ - ” key to

select the deadband width. The range is 0.1% ~ 9.9%.

If the actuator hunts

or

responds unnecessarily to

a

fluctuating set point signal the deadband must be

increased. If more accurate control is required the deadband may be decreased.

11.7.4.3

Valve

Position Low Signal Settings

This function is used to set the low point signal of the analog

electrical current input.Itis used for the calibration account.

Input the low point signal to the sunflower connection terminals

[27(-),26(+)]. In the “ SM2.4 ” menu, select the V alve

Valve

Position

ofofof

Low

Voltage

[ 低信阀位 ] item, depress the “  ” key and enter into the

“ SM2.4.4 ” menu. Use “ + ”

or

“ - ” key to select the value, the range is 0~100%.

Depress the “  ”

key,

the actuator will register this value and take

it

as one of the emendation of the analog input

signal.

11.7.4.4 Valve Position High Signal Settings

This function is used to set the high point signal of the analog

electrical current input.

Input the high point signal to the sunflower connection terminals

[27(-),26(+)]. In the “ SM2.4 ” menu, select the

Vale

Position

ofofof

High

Voltage

[ 高信阀位 ] item, depress the “  ” key and enter into the “ SM2.4.5 ”

信号量程

【死区】

低信阀位

高信阀位

丢信动作

【 SM 2.4 】

3 %

【 SM 2.4.2 】

信号量程

死区

【低信阀位】

高信阀位

丢信动作

【 SM 2.4 】

对应阀位值

00%

【 SM 2.4.4 】

信号量程

死区

低信阀位

【高信阀位】

丢信动作

【 SM 2.4 】

对应阀位值

100%

【 SM 2.4. 5 】

40

menu. Use “ + ”

or

“ - ” key to select the value, the range is 0%~100%. Depress the “  ”

key,

the actuator will

register this valve and take

it

as another one of the emendation of the analog input signal.

11 .7.4.5 Action On Loss of Signal

Action on loss of signal is used to select the actuator

’

s action mode

when the analog electrical current signal lost.

In the “ SM2.4 ” menu, use “ ↓ ” key to select the Action

Action

OnOnOn

Loss

ofofof

Signal

[ 丢信动作 ] item and enter into the “ SM2.4.6 ” menu. Use “ ↓ ” key to

select NoNoNo

Action

[ 不动作 ]]],Valve

Valve

Position

ofofof

Low

Voltage

[ 低信阀位 ]

or

Valve

Position

ofofof

High

Voltage

[ 高信阀位 ] . If you select V alve

Valve

Position

ofofof

Low

Voltage

[ 低信阀位 ],the

actuator will run to the position corresponding to low point signal. If you select Valve

Valve

Position

ofofof

High

Voltage

[ 高信阀位 ] the actuator will run to the position corresponding to high point signal. When the input

signal is less than half of the low point signal, we think that this is the loss of signal.

11.7.5 Timing Operation [ 定时操作 ]

The Timing Operation is an optional function. When the actuator is opening

or

closing,

in

order to make

the actuator act intermittently, we use this “ Timing Operation ” . The timing operation enables pulsed “ stop/start ”

operation

by

the actuator. This effec tively increases the valve stroke time and can be adjusted to prevent

hydraulic shock (water hammer) and flow surges

in

pipelines.

In the “ SM2 ” menu, use “ ↓ ” key to select the Timing

Timing

Operation

[ 定时操作 ] item, depress the “  ” key

and enter into the “ SM2.5 ” menu, to select Allow [ 允许 ]

or

Not

Allowed

[[[

不允许 ] . Select Allowed

Allowed

[ 允许 ] and

enter into “ SM2.5.1 ” . Use the “ ↓ ” key to select the Timing Position [ 定时位置 ] item, enter into the

“ SM2.5.1.1 ” menu . U se “ ↓ ” key to select the Open

Open

Position

Effective

[ 开位有效 ] item, depress the “  ” key

and enter into the “ SM2.5.1.1.1 ” menu, Use “ + ”

or

“ - ” key to select the Valve

Valve

Position

tototo

Stop

[ 停动阀位 ] and

Valve

Position

tototo

Start

[ 起动阀位 ],then use “  ” key to return back to the “ SM2.5.1 ” menu. If you select the

Close

Position

Effective

[ 关位有效 ] . In the “ SM2.5.1 ” menu, select the Active

Active

Time

[ 动作时间 ] item and enter

into the “ SM2.5.1.2 ” menu. Use “ + ”

or

“ - ” key to set the time. “ Inactive Time ” item’s setting is similar to the

“ Active Time ” item. The range of active / inactive time is 1~99 seconds.

Open

Position

Effective

[ 开位有效 ] is the pulsing operation when the actuator acts intermittently

around the open limit position.

Close

Position

Effective

[ 关位有效 ] is the pulsing operation when the actuator acts intermittently

around the closed limit position.

Active

Time

[ 动作时间 ] is the duration when the actuator executes the “ Timing Operation ” function.

Inactive

Time

[ 禁动时间 ] is the rest time when the actuator executes the “ Timing Operation ” function.

Valve

Position

tototo

Stop

[ 停动阀位 ] is the valve position that the close position is effective and that after

信号量程

死区

低信阀位

高信阀位

【丢信动作】

【 SM 2.4 】

【不动作】

低信阀位

高信阀位

【 SM 2.4. 5 】

41

the opening action when the actuator stops the “ Timing Operation ” function;

or

the valve position that the open

position is effective and that after the closing action when the actuator stops the “ Timing Operation ” function.

Valve

Position

tototo

Start

[ 起动阀位 ] is the valve position that the close position is effective and that after

the closing action when the actuator starts the “ Timing Operation ” function;

or

the valve position that the open

position is effective and that after the opening action when the ac tuator starts the “ Timing Operation ” function.

The Timing Operation

’

s timing diagram is as follows:

关闭控制信号： CCC

losing

control

signal

打开控制信号： Opening

Opening

control

signal

关闭动作： Closing

Closing

action

打开动作： Opening

Opening

action

阀位值： Valve

Valve

position

value

开阀限位： Limit

Limit

Open

关阀限位： Limit

Limit

Closed

11 .7.6

.7.6

Inertia

Trig

[[[

惯性制动 ]]]

The inertia trig is used to give an reverse energy to the motor and make the motor stop quikly so that we

can obtain an accurate valve position control.

打开控制信号

打开动作

阀位值

开阀限位

停动阀值

关阀限位

关闭动作

阀位值

开阀限位

起动阀值

关阀限位

关闭控制信号

关阀动作

阀位值

打开控制信号

关阀限位

开阀限位

停动阀值

开阀限位

关阀限位

起动阀位

打开动作

阀位值

继电器组

远控禁动

紧急动作

模拟输入

【定时操作】

惯性制动

禁动时间

【 SM 2 】

【允许】

不允许

【 SM 2.5 】

不允许

【打开允许】

关闭允许

【 SM 2.5.1 】

3s

【 MS2.5.1.2 】

停动阀位

XX%

起动阀位

XX%

【 SM 2.5.1.1.1

】

【开位有效】

关位有效

【 SM 2.5.1.1 】

42

In the “ SM2 ” menu, select the “ Inertia

Inertia

Trig

” [ 惯性制动 ] item

and enter into the “ SM2.6 ” menu, use “ ↓ ” and “  ” key to select the

Allowed

[ 允许 ]

or

Not

Allowed

[ 不允许 ] item. Because of affecting the

motor and screw stem this function is not used commandingly.

Notice:HKC range actuator has no “ Inertia Trig ” function.

11.7.7 Inactive Time [ 禁动时间 ]

The Inactive Time is the interim time of the actuator between the two

consecutive actions, its value is 0.1s~9.9s. Because of overriding the

prescriptive startup frequency is not allowed (HKC range startup frequency is

60 times per one hour, HKM range is 1200 times per one hour),inorder to

ensure this frequency we should configure the “ Inactive Time ” properly.

In the “ SM2 ” menu, use “ ↓ ” and “  ” key to select the Inactive

Inactive

Time

[ 禁动时间 ] item, depress the “  ” key and enter into the “ SM2.7 ” menu .

Use “ + ”

or

“ - ” key to select the required inactive time and depress “  ” key.

11.8 Parameters Checking [ 参数检查 ]

This function is used to check the configured work

parameters.

In the “ MM ” menu, use “ ↓ ” key to select the “ 参数检

查 ” [ Parameters

Parameters

Checking

] item, depress the “  ” key and

enter into “ CM ” menu. “ Parameters Checking ” menu is the

same as the “ 参数设定 ” [ Parameters

Parameters

Setting

] . Enter into the

corresponding checking menu, if the Parameters Setting

value is

a

numerical value then display the current setting

value; if the Parameters Setting value is an option then the

selected option will be display with the black bottom and

whit e word

in

the corresponding menu.

e.g. Checking the setting value of the local control:

In the “ CM1 ” menu, use “ ↓ ” key to select the “ 就地控制 ” [ Local

Local

Control

] item. depress “  ” key and

enter into the “ CM1.1 ” menu. Observing this menu, if the “ 点动 ”””

[[[

Push

tototo

Run

] is displayed with black bottom

and white word that means the current value of the “ 就地控制 ” item is “ 保持 ” [ Push

Push

tototo

Run

]]]

. If the “ 保

持 ” [ Matained

Matained

] string is displayed with black bottom and white word that means the current value of the “ 就地

0.1s

【 SM 2. 7 】

继电器组

远控禁动

紧急动作

模拟输入

定时操作

惯性制动

【禁动时间】

【 SM 2 】

允许

不允许

【 SM 2. 6 】

继电器组

远控禁动

紧急动作

模拟输入

定时操作

【惯性制动】

禁动时间

【 SM 2 】

【点劝】

保持

【 CM 1.1 】

显示选择

【就地控制】

关闭方向

关闭保护

打开保护

远控优先

关闭限位

打开限位

【 CM 1 】

【一级参数】

二级参数

【 CM 】

参数设定

【参数检查】

状态查询

【 MM 】

一级参数

二级参数

【 CM 】

43

控制 ” item is “ 保持 ” . The other items are similar to this.

11.9 Status Interrogating [ 状态查询 ]

This function is used to interrogate the working circumstances of the actuator. If the working status is

not natural, we can find the failure’s position quickly

by

this function.

In the “ MM ” menu, use “ ↓ ” key to select the “ [ 状态查询 ] ” item. depress “  ” key and enter into the

“ IM ” menu.

11.9.1

Valve

Position Signal [ 阀位信号 ]

You

can know the working status about the valve position

’

s count value.

In the “ IM ” menu, use “ ↓ ” key to select the “ [ 阀位信号 ] ” item.

depress the “  ” key and enter into the “ IM.1 ” menu. In the “ IM.1 ” menu, the

signals of the valve position sensor

A

and B are displayed. At this time you can

let

the output shaft of the actuator turn

by

the local electric operation

or

hand

operation. When the sensor ene rgized

a

square wave “ ” is displayed,

or

else there’s spacing, with the turning of the actuator’s output shaft and if the

valve position sensor

A

and B natural, the “ IM.1 ” menu should be displayed and the square wave “ ”

should be flashing. By this interrogating, we can know that the correlative parts of the valve position board and

the main control board are naturalornot.

11.9.2 Switch Signal [ 旋钮信号 ]

By this we can know that the switch board and the

junctures are natural

or

not. Use “ ↓ ” key to select the

“ Switch Signal ” item. depress “  ” key and enter into the

“ IM.2 ” menu. Use “ ↓ ” key to select the required Option,

depress “  ” key and enter into “ IM2.1 ” menu. In the

“ IM2.1 ” menu you can see the results.

Remote

Position

[ 远程位置 ] ----- When the Mode

Switch is

in

the “ Remote Position ”,the “ 是 ” string should

be displayed,or

else the “ 否 ” is displayed,when you use this operation you should close all remote signal

or

else the actuator may run .

Local

Position

[ 就地位置 ] ------ When the Mode Switch

in

the “ Local Position ”,should display “ 是 ”

or

else display “ 否 ” .

When excuting the following items,if you don ’twant that the actuator runs

,

you should

let

the mode switch

in

the “ Stop ” position .

【阀位信号】

旋钮信号

远控信号

继电器组

电流信号

监视继电器

主控状态

当前转矩

【 I M 】

传感器 A

传感器 B

【 IM .1 】

阀位信号

【旋钮信号】

远控信号

继电器组

电流信号

监视继电器

主控状态

当前转矩

【 IM 】

有 / 无信号

【 IM .2.1 】

【远程位置】

就地位置

打开操作

关闭操作

【 IM .2 】

44

Opening

Operation

[ 打开操作 ] ------ Operation Switch (black switch) is

in

the “ Opening position ”

,

should display “ 是 ”,or

else display “ 否 ” .

Closing

Operation

[ 关闭操作 ] ------ Operation Switch is

in

the “ Closing ” position

,

should display “ 是 ”

,

or

else display “ 否 ” .

11 . 9 .3 Remote Control Signal [ 远控信号 ]

By this,we can know that the correlative parts of the

remote control board and the main control board are

naturalornot .

Before this operation

,

should

let

the Mode Switch locate

in

the “ Local Position ”

or

“ Stop Position ” .

In the “ IM ” menu

,

use “ ↓ ” key to select the “““

远控信

号 ”””

[[[

Remote

Control

Signal

] item

,

then depress “ ← ” key

and enter into “ MI.3 ” menu . Firstly explain the following

items (following are all the voltage of the actuator

’

s sunflower function box) :

“ 远程打开 ” [ Remote

Remote

Opening

Opening] ------

when the remote opening signal is high level should display “““

是 ”””

[[[

Yes]

,

or

else display “““

否 ”””

[No]

.

“ 远程关闭 ” [ Remote

Remote

Closing

] ------ when the remote closing signal is high level,should display “ 是 ”,or

else

display “ 否 ”””

.

“ 远程保持 ” [ Remote

Remote

Maintained

] ------ when the remote maintained signal is high level,should display “ 是 ”

,

or

else display “ 否 ” .

“ 紧急动作 ” [ ESD

ESD

]]]

------ when the ESD takes high level as effective value and the ESD signal is high level

,

should display “ 是 ”;when the ESD takes the low level as effective value and the ESD signal is low level

,

should display “ 是 ”,or

else is “ 否 ” .

“ 开阀禁动 ” [ Opening

Opening

Inactive

] ------ when the “ Opening Inactive ” signal is low level,should display “ 是 ”,or

else “ 否 ” .

“ 关阀禁动 ” [ Closing

Closing

Inactive

] ------ when the “ Closing Inactive ” signal is low level,should display “ 是 ”,or

else “ 否 ” .

“ 远程自动 ” [ Remote

Remote

Automatic

] ------ when the “ Remote Automatic ” signal is high level,should display “ 是 ”

,orelse “ 否 ” .

In the “ IM .3 ” menu use “ ↓ ” key to select the required item

,

depress “ ← ” key and enter into the

“ IM .3.1 ” menu

,

display this signal as “ 是 ”

or

“ 否 ” signal . Depress “ ↖ ” key and return back to “ IM .3 ” menu .

阀位信号

旋钮信号

【远控信号】

继电器组

电流信号

监视继电器

主控状态

当前转矩

【 IM 】

有 / 无信号

【 IM .3.1 】

远程打开

远程关闭

【远程保持】

紧急动作

关闭禁动

开阀禁动

远程自动

【 IM .3 】

45

11 . 9 .4 Relay Group [ 继电器组 ]

The Relay Group is the four relays that used to indicate the

current status of the actuator .

You

can interrogate that the four

relays’status is open

or

closed . Select this item

,

these four relays

’

status will be display on the right side of the LCD sc reen .

By this you can know that the relays of

the remote control board are naturalornot .

11 . 9 .5 Electrical Current Signal [ 电流信号 ]

By this we can know

that the correlative parts

of the analog board and

main control board are

naturalornot .

When you select “

阀控输入 ” [ Valve

Valve

Control

Input

] item

,

the

actual input value of the valve position electrical current will be display on the LCD screen . When you select

the “ 阀位输出 ” [ Valve

Valve

Position

Output

Output]or

“ 转矩输出 ” [ Torque

Torque

Output

] item

,

the two items’status will be

displayed on the LCD screen . Notice

Notice

:::

① When

When

using

this

function

you

will

stop

the

motor

...

You

can

let

the

Mode

Switch

Locate

ininin

the

“““

Stop

Position

”””

ororor

“““

Local

Position

”””

...

② The

The

Valve

Position

output

and

the

torque

are

all

that

the

4mA

～ 20mA

20mA

electrical

current

output

corresponds

tototo

the

percent

000

～ 100%

100%

...

The

two

items

are

optional

,,,

please

avow

when

ordering

goods

...

③ When

When

you

interrogate

the

“““

阀位输出 ”””

[[[

Value

Position

Output]

ororor

“““

转矩输出 ”””

[[[

Torque

Output

]]]

,,,

the

intrinsic

output

value

will

bebebe

changed

temporarily

...

But

ififif

you

exit

from

this

item

’’’

sss

interrogation

and

make

the

output

shaft

running

,,,

the

two

output

values

will

bebebe

recovered

...

11 . 9 .6 Monitoring Relay [ 监视继电器 ]

This function is used to monitor the status of the actuator . In the natural circumstances this relay is energized .

When one of the following instances appears,this relay will be not energized .

①

One

or

more phase loss

The internal of the system failed .

The Mode Switch is not

in

the “ Remote Position ” .

阀位信号

旋钮信号

远控信号

继电器组

【电流信号】

监视继电器

主控状态

当前转矩

【 IM 】

X x mA

【 IM .5.1.1 】

【阀控输入】

阀位输出

转矩输出

【 IM .5.1 】

不正常 / 正常

【 IM .5.1.2 】

阀位信号

旋钮信号

远控信号

继电器组

电流信号

【监视继电器】

主控状态

当前转矩

【 IM 】

【受激励】

未激励

【 IM .6 】

阀位信号

旋钮信号

远控信号

【继电器组】

电流信号

监视继电器

主控状态

当前转矩

【 IM 】

S1 状态吸合 / 断开

S2 状态吸合 / 断开

S3 状态吸合 / 断开

S4 状态吸合 / 断开

【 IM .4 】

②

③

46

④

The motor is over temperature .

Use “ ↓ ”,“ ← ” key to select the “ 监视继电器 ” [ Monitoring

Monitoring

Relay

] item

,

enter into the “ MI.6 ” menu and

display “ 受激励 ” [ Energized

Energized

Energized]or

“ 未激励 ” [ De-energized

De-energized

] automatically .

11 . 9 .7 Main Control Status [ 主控状态 ]

By this function you can know the status of the main

control board .

When select “ 电机信号 ” [ Motor

Motor

Signal

],enter into

the “ IM 7.1 ” menu

,

at

this time you can operate the

actuator with the electric operation

by

the local mode and

make the motor run . The magnetic - flux voltage and

motor current signals’flickering square wave will be

displayed on the LCD screen .If there’s no square wave

that means there’s no signal .When select “ 相电压

入 ” [ Phase

Phase

Voltage

Input

Input],

enter into the “ IM 7.2 ” menu

,

at

this time the flickering square wave will be displayed on the LCD screen without turning the motor

,

this

means there’s signal . If no square wave that means there is no signal .

“ 磁通电压 ” : Magnetic-flux

Magnetic-flux

Voltage

;

“ 电机电流 ” : MMM

otor

electrical

current

11.9.8 Current Torque [ 当前转矩 ]

By this function we can know the current torque value when the

actuator is running.

Select the “ 当前转矩 ” [ Current

Current

Torque

Torque],

enter into the “ IM4.8 ”

menu. The percentage of the current torque and rated torque is displayed

and the current valve position open percentage is also displayed with little

numeric.

12. Display of the Alarm Signal

When the actuator is running, the corresponding alarm signal will be displayed

in

the alarm area of the

LCD screen and

it

also will give indication to users:

(1) “ 开阀过矩 ” [ T orque

Torque

Trip

Open

]:

when the actuator is opening, if the torque overrides the

configured value, the actuator will stop.

(2) “ 关阀过矩 ” [ T orque

Torque

Trip

Close

Close]:when the actuator is closing, if the torque overrides the configured

value, the actuator will stop.

阀位信号

旋钮信号

远控信号

继电器组

电流信号

监视继电器

【主控状态】

当前转矩

【 IM 】

电机信号

相电压入

主控自检

【 IM .7.1 】

相电压 1

相电压 2

【 IM .7.2 】

磁通电压

电机电流

【 IM .7.1 】

阀位信号

旋钮信号

远控信号

继电器组

电流信号

监视继电器

主控状态

【当前转矩】

【 IM 】

【当前阀位】

5 0%

当前转矩

23%

【 IM .4. 8 】

When select “ 主控自检 ”””

[[[

Main

Control

Selfchecking

Selfchecking],

the actuator will be selfchecking and the

Main

results of the selfcheck will be displayed on the LCD screen, then the initial menu appears.

47

(3) “ 缺相 ” [[[

Lose

Phase

Phase]:

when the actuator is running, if the power supply loses phase, the actuator will

stop.

(4) “ 电机过热 ” [ Over

Over

Temperature

Temperature]:

when the temperature of the motor is over, the actuator will stop.

(5) “ 打开禁动 ” [ Opening

Opening

Inactive

]:If the “ 远控禁动 ” [ Remote

Remote

Control

Inactive

] is configured as “ 允

许 ” [ Allowed

Allowed

] and the “ Opening Inactive ” signal is effective, when you execute the operation of the opening,

the actuator will not run and this signal will be displayed.

(6) “ 关闭禁动 ” [ Closing

Closing

Inactive

]:If the “ 远控禁动 ” [ Remote

Remote

Control

Inactive

] is configured as

“ 允许 ” [ Allowed

Allowed

] and the “ Closing Inactive ” signal is effective, when you execute the operation of the closing,

the actuator will not run and this signal will be display.

(7) “ 电机失速 ” [ Motor

Motor

Stalled

Stalled]:

When the actuator is running, if the actuator can ’tdetect the valve

position

’

s count value

in

five minutes,itwill stop.

(8) “ 紧急关闭 ” [ Emergent

Emergent

Closing

Closing]:

If the ESD is configured as “ 允许 ” [ Allowed

Allowed

] and the ESD signal

is effective, the actuator will be closed.

(9) “ 紧急打开 ” [ Emergent

Emergent

Opening

Opening]:

If the ESD is configured as “ 允许 ” [ Allowed

Allowed

] and the ESD signal is

effective, the actuator will be open.

(10) “ 紧急有效 ” [ Emergent

Emergent

Effective

]:When the ESD is configured as “ Allowed ” and the ESD signal

is effective, if the actuator has executed the “ ESD ” operation,

at

this time, if you want to make the actuator open

or

close but the ESD signal is still effective, the actuator will not run and this alarm signal will be displayed.

(11) “ 电源掉电 ” [ Power

Power

Failed

Failed]:

When the main power failed, this alarm sign will be displayed.

(12) “ 方向错误 ” [ Direction

Direction

Errors

Errors]:

When you is configured the open limit

in

the primary settings, if

the actuator

’

s running direction is wrong, this alarm sign will be displayed.

(13) “ 计数上溢 ” [ Count

Count

Overflow

]:When the actual valve position count value is more than the

allowed maximum, this alarm sign will be displayed.

(14) “ 阀位下溢 ” [ Valve

Valve

Position

Underflow

]:When the actual valve position count value is less than

the allowed minimum, this alarm sign will be displayed.

(15) “ 阀位上溢 ” [ Valve

Valve

Position

Overflow

]:When the actual valve position count value is more than

the allowed difference of the limit open, this alarm sign will be displayed.

If the overflow

or

underflow signal appears, means that the valve position count value is wrong, should

set the limit open and limit closed over again.

(16) “ 内存有错 ” [ Memory

Memory

Wrong

Wrong]:

this means that when the actuator is running the RAM occurs error.

This error has two instances:One is stochastic disturb, this is only required that resetting the actuator and setting

the limit value again. The other is that the RAM is damaged,

at

thi s time you must change the main control

board. By the “ 主控自检 ”””

[[[

Main

Control

Selfchecking

] item you can know that the RAM is naturalornot. If

not natural that means the RAM is damaged,

or

else this alarm signal isastochastic disturb.

(17) “ 阀位有错 ” [ Valve

Valve

Position

Wrong

] :When the actuator is running, if the valve position count

48

value is wrong, this is ascribed to the remote control board, main control board

or

stochastic disturb.

Ensure the actuator

’

s secure running. HKC/HKM range must use the lubricating agent

in

the table,

or

else can not ensure the dependability of the actuator. The temperature range of the environment is – 22F/-30 ℃ ~

– 160F/+70 ℃ . In the extreme climate there’s special prescript.

Movement Viscosity is 100 ℃

,

flash point is 150 ℃

at

least, solidifying point is not more than -45 ℃ .

13. Machine Maintenance:

If your actuator has run for six months, you must tighten the installation bolts.

Every actuator has been fully tested before leaving the factory to give years of trouble free operation,

providing

it

is correctly commissioned, installed and sealed.

If your actuator can not be installed immediately store

it

in

a

dry place until you are ready to connect

incoming cables.

Don ’tpull out the transit cable entry plugs until you are ready to connect incoming cables.

14 . Changing Battery :

When the battery’s sign is “ ”,that means the battery is

low,

you should change the battery quickly. If

the batter y’s sign is “ ”,that means the battery is exhausted

,

must change the battery quickly. Please

change the battery when the main power is on. Before changing you must

let

the Mode Switch locate

in

the

“ stop ” position, after your changing you will

let

t he Mode Switch locate

in

the primary position.

Notice:If the battery’s sign is “ ” and the main power is failing, we do not ensure the correctness of

the valve position after you chang ing the battery. In this circumstances, you should notice that the valve position

after changing battery is the same as the one before changing battery . If not the same, you should set the limit

closed and the limit open again .

15. Important Notices

1 ) . In order to ensure that the torque protection value of the close/open direction is rational, you must

make the Mode Switch locate in the local position,

let

the medium flow pass

by

the valve and

let

the actuator run

backwards and forwards

in

the open an d close direction umpty times. At the same time, you should adjust the

torque protection value

in

order to ensure that there’s no over, torque

in

the midway.

2 ) . In the following three instances, you must check that the limit open and limit closed values are correct

or

not.

(a ) Changing the battery while the main power failed .

(b ) Main power failed, the battery is exhausted naturally and no display is on the LCD screen.

(c ) The following alarms occur when running:

Motor stalled (without other exceptional instance, may resetitwith the Setting tool).

RAM Errors (May resetitwith the Setting Tool)

49

Valve

Position Overflow

Valve

Position Underflow

50

Chapter two HK range intelligent electrical actuator selection,

The HK range Electric al actuators offers many specially performances, high cost-effective even

its applies in the general situation .

Non-intrusive

switching

:::

The HK range Electric al actuators utilize s

magnetic induction mode switching without any shafts penetrating the shell.

Non-intrusive

setting

:::

The actuators operational parameter set ting are effected using the n on-intrusively, hand held,

infra-red setting tool.

Double

sealed:

All the HK series actuators are housed in a double-sealed enclosure and provide

complete protection to the internal equipment even if the terminal cover are removed

during site wiring , the type of waterproof actuator can running 48 hours while the actuator

immerge in to water deep 3 meters .

Torque

protection

:::

A

sensor serve as overload protection for the entire valve travel , and you can set up a

different torque volume between 40~120% of rated torque, in addition the open torque

protection value can be different from close torque .

Limit

protection

setting:

I f this function is enable , the actuator shall be stopped automatically while the valve

position reaches the limit position .

Loss

Phase

protection:

The actuators real time monitor all three phase of the power supply during operation to prevent

the motor from running when the power supply is short of phase .

Electronic

Latching

:::

Electronic L atching inhibits the actuator torque protection function within 5 seconds and allows

the motor to generate torque in excess of rated torque to enable operation of jammed valves

while starting operation signal is enable , should the actuator stall when attempting to unseat a

valve stuck in its seat, the motor will be de-energised to prevent damage.

Motor

thermal

protection:

Two thermostats are embedded in the windings for provide thermal-protection by de-energise

motor in the event of motor over the maximum temperature.

Electric

protection

:::

The input and output signal channel of circuits are design ed as photoelectric isolate mode .

VVV

alve

ppp

osition

and

torque

measure:

Use hall effect magnetic pulse system continually monitoring the valve position and use the

magnetic flux and current of the motor for continually measures the controlling torque are to

avoid the mechanical wearing and ensure function stability.

Automatic

correction

for

phase

sequence

:::

The actuators monitor the phases and run in the correct direction regardless of the sequence of

power supply connection that is realize d through a phase rotation correction Boolean logical

calculation .

installation and debugging instructions

Advanced

1.1.1.

Advanced

design

51

Setting the following configurations with infra-red setting tool



Direction to close

Close limit position protection function

Close/ open operation torque value

Open /close limit position

ESD Optional function (ESD: Emergency shut down)

Digital

indication

ofofof

valve

position:

The percentage digital of valve position real time indicates on L C D display.

Power

failed

protection:

If main power failed, the internal battery of the actuator should supply power for control circuit

and supports valve position control in hand operation. In case of no battery available,

actuator can save the currently valve position Data as well .

Handwheel

operation:

Direct drive handwheel to provide reliable emergency manual operation in the event of a

power supply failure. Electric operation always has the higher priority than manual operation,

when motor is energized that the operation state automatic switch to electric operation mode

unless hand/auto lever is purposely locked into ‘ manual operation ’

Explosion

proof:

The actuators has high class enclosure which is designed according to GB3836, it provides

reliable ingress and seals guarantee . In addition, the threaded is designed at the cable entry

conduit of the actuator for fixing explosion proof tube.

High

torque

,,,

low

inertia

motor:

The low inertia and high torque motor generates peak torque rapidly after starting but with

very little overrun when it is de-energized.

Lubrication:

HK series are filled with high-quality gear oil, the most important machine parts such as

worm and turbine operates in an

oil

bath to reduce wearing and extend life.

Standard

valve

/actuator

interface

:::

A ctuator Base of ranges HK03 to HK60 , designed as a removable mode and range HK100 to

HK300 as an integral mode, the flange and drive bushing conforming to international

standard ISO5210

TTT

hrust

bearing

configuration

:::

The type ‘A’

is th e thrust type drive bushing that couples a fully sealed and lubricated thrust

bearing to guarantee which have not any load effects on the actuator inner structure .

Solid

state

circuit

measure:

All of range HK provides the solid state circuit to measure the torque without any mechanical

equipments such as the spring switch or the level .

1.1

Specification

:::

P ower Supply: 380VAC/50Hz 220VAC/50Hz

W atertight Enclosure : IP68

E xplosion Proof: Exd II C T4

A mbient Temperature: - 4 0~+70C º

A mbient Humidity: ≤ 95%

Frequency of Operation:

To

the on-off mode is 60 starts per hour ; the modulatory mode is 600 starts



52

per hour. All series HK actuators are maximal continuous operation time within 15 minute s per hour .

222

...

AAA

pplications

2.1

Multi-turn

control

:::

range HK on-off mode m ulti-turn a ctuators suitable the requ ired that within 60 starts per hour,

maximal continuous o peration time within 1 5 minutes and duty cycle under 33%. The range

HK has also modulatory mode actuator(the frequency of operation is under 600 starts per

hour ) . range HK on-off mode actuator combined with B,S , or D gear box could control the

largest gate valve, globe valve and the reduction ratio as 4:1, 6:1, 10:1, 40:1, 60:1, 70:1 and

listed go on. I n this case, we can get the largest output torque .

RRR

ated

OOO

utput

Torque:

34Nm ~ 3000Nm;

OOO

utput

speed:

18 / 24 / 36 / 48 / 72 / 96 / 144 / 192 rmp;

range HK on-off mode actuators provide ‘ B’type drive bushing for output rotat e operation and

‘A’

for L inear operation .

2.2

Linear

control:

range HK on-off mode actuator combined with X series components could direct ly control

linear operation valve such as slide valves.

2.3

0~90

ººº

travel

control:

range HK on-off mode actuator combined with W gear box could carry out valve ’ s quarter

turn operation, the reduction ratio as 40:1, 60:1, 70:1 and list go on, in this case, we can get

a largest output torque.

3.3.3.

Output rotate speed ( rpm)

182436487296144

192

HK03

HKC03

Rated output torque N. m

201717

15

Motor power KW

0.08

Start current A

7.3

Rated current A

1.8

HK08

HKC08

Rated output torque N. m

24232017Motor power KW

0.1

Start current A

7.9

Rated current A

1.9

HK14

HKC14

Rated output torque N. m

302522

Motor power KW

0.12

Start current A

8.5

Rated current A

222

HK20

HKC20

Rated output torque N. m

8181816363

Motor power KW

0.23

0.25

0.28

0.32

Start current A

11.61314.1

14.1

16.5

Rated current A

2.8

3.2

3.4

3.6

HK40

HKC40

Rated output torque N. m

142

127

108

Motor power KW

0.35

0.37

0.35

Start current A

17.2

18.1

17.2

Rated current A

3.75

3.9

3.75

HK60

HKC60

Rated output torque N. m

272

252

204

157

109

Motor power KW

0.8

0.75

0.8

Start current A

3636323636

Rated current A

7.8

7.877.8

7.8

3.1

echnical

TTT

echnical

echnical range

range

Dat

aaa

HKC

HKHKHK

ororor

actuator

HKC

actuator

performance

(220VAC

50Hz

///

50Hz

)))

53

3.2

Output rotate speed (rpm)

182436487296144

192

HK03

HKC03

Rated output torque N. m

343434343434Motor power KW

0.05

0.07

0.10

0.13

0.17

S tall current A

1.4

1.8

2.333.6

3.6

Rated current A

0.45

0.6

0.7511

1.3

HK08

HKC08

Rated output torque N. m

818181816147Motor power KW

0.12

0.14

0.19

0.23

0.24

S tall current A

2.7

3.7

4.7

6.4

Rated current A

0.85

1.1

1.5

2.1

HK14

HKC14

Rated output torque N. m

108

136

102

Motor power KW

0.15

0.23

S tall current A

3.7

6.4

Rated current A

1.1

2.1

HK20

HKC20

Rated output torque N. m

203

176

142

102 *

Motor power KW

0.30

0.35

0.47

0.58

0.70

S tall current A

6.8

9.25

10.25

13.4161616Rated current A

2.3

2.8

3.6

4.6

5.5

HK30

HKC30

Rated output torque N. m

350

300

250

Motor power KW

0 .55

0.55

0.5

S tall current A

12.5

13.4

Rated current A

4.3

4.6

HK40

HKC40

Rated output torque N. m

400

298

244

Motor power KW

0.58

0.68

S tall current A

13.4161616Rated current A

406

5.5

HK60

HKC60

Rated output torque N. m

610

542

474

366

257

Motor power KW

0.90

1.05

1.27

1.35

1.90

1.80

S tall current A

18252829413737

Rated current A

679

8.2

12.51212

HK100

HKC100

Rated output torque N. m

1020

845

680

542

406*

Motor power KW

2.10

3.7

S tall current A

45454561616161

Rated current A

111111

16.5

HK150

HKC150

Rated output torque N. m

1490

1290

1020

745

645*

542*

Motor power KW

2.75

4.80

S tall current A

6161959595959595Rated current A

15152525252525

25

HK200

HKC200

Rated output torque N. m

2030

1700

1355

1020

865*

730*

Motor power KW

4.5

7.5

S tall current A

787878

138

Rated current A

21212135353535

35

HK201

HKC201

Rated output torque N. m

1355*

Motor power KW

13.0

S tall current A

218

Rated current A

88

HK300

HKC300

Rated output torque N. m

3000

Motor power KW

4.8

S tall current A

78

Rated current A

22

range

3.2

range

HKHKHK

HKC

ororor

actuator

HKC

actuator

performance

(380VAC/50Hz

)))

Note: If you want to use these type of range HK or HKC actuators that have a sign " * " in above data sheet to drive your valve directly,you must consider carefully.

3.3-4 Technical Data of worm Gearbox

Type Ratio input torque(N.M) output torque(N.M)

D3 42:1 D4 43:1

D5

54:1

100 1050 100 1075 100 1350 200 2700 200 2400

D6

48:1

300 3600 450 5400 600 5400 200 2900 300 4350

D7

58:1

450 6525 600 8700 450 5960 600 7850

D8

53:1

900 11925

1200 15900

450 7080

D9

63:1

600 9450 900 14175

1200 18900

900 14850

D10

66:1

1200 19800 1800 29700 2500 41250

900 18225

D11

81:1

1200 24300 1800 36450 2500 50625 1800 36450

D12

81:1

2500 50625 3500 70875 5000 101250

D13

100:1

D14 90:1

Note:1.The shown of tables"Technical Date Worm Gearboxes"just for partially of

3500 87500 5000 125000 8000 200000

first reduction configurations of gearboxes,we also provided the secondary reduction configurations of gearboxes that Reduction Ratio over than 100:1,for more

55

detail information please contact to us .

.

2. We can recommend model designation according to the valve technical Data of provided

by customer such as diameter, pressure, differential pressure, type of valve, median flow

rate etc.

3.5

VVV

alve/Actuator

interface

case

******

The

above

table

also

adapts

tototo

the

series

HKC

actuator.

3.6

CCC

oupling

dimension

Model

HK03

HK08

HK14

HK20

HK30

HK40

HK60

HK100

HK150

HK200

HK201

HK300

Thrust

Base

( A )

Max. acceptance diameter

Basset (mm)

325167738383—

83

Max. acceptance diameter

Hidden (mm)

263851577373—73Non-

Thrust

Base

“ B1 ” type (fixed bore)

426080—————“ B3 ” type (fixed bore)

20304050505050—“ B4 ” type (fixed bore)

20304450606060

—

Flange

F10

F14

F16

F25

F30 *

F25

F30

Weight (kg)

335580

235

258

259

238

258

***

InInIn

case

HK200

ofofof

HK200

ororor

HKC200

coupling

with

B4,

may

B3B3B3

、 B4,

B4,

may

choose

flange

F25

ofofof

F25

。

Attention: If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

56

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

57

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

58

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

59

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

60

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

61

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

62

If you change the string "HK" to "HKC", t he above table also adapts to the series HKC actuator.

*The

shown

*The

shown

just

listed

partially

combination

Data

the

more

request

sss

,,,

the

please

ededed

please

contact

us.

63

Actuator

Notice:

all

the

numbers

shown

ininin

the

wiring

diagram

means

the

terminal

port

number.

4.1

range

HKHKHK

basic

type

(((

wiring

diagram

BBB

)))

range HK basic type may control motors rotary orientation

without any external control relay (cabinet) and the ways of

control include : Local control, remote control and ESD control.

The wiring diagram of about remote control ling refer to figures

from 1-1 to 1-9. This series actuators also provide single phase

AC motor, terminal port 1 and 2 are power supply input with

AC220V, port 3 is not used

Actuators wiring diagram refer to the right-side figures.

O1/C1 – normally opening contact; when the open/close

limit position,the contact is closed.

O2/C2 – normally closing contact; when the o pen/close limit

position, the contact is open.

QO/QC – normally closing contact; when open/close over

torque,the contact is open.

Above relaies contract rating 5A/250VAC or 5A/30VDC.

The monitor r elay contract rating 5A/250VAC or 5A/30VDC.

While monitor relay do no t be at de- energized,terminal port 43

link with 42; while monitor relay is at energized, port 43 does not

link with 42 but links with 44. In follow ing case s relay should be

at de-energized: Main power supply failed or phase los e ; main

control circuit failed; Local/remote selection knob at Local ;

thermostat tripped . All above that,monitor ing the Local/ remote

control status by monitor relay is possible.

4.2.

range

HKHKHK

extended

type

(wiring

diagram

isisis

BI,BO,BIO)

The type of the extended series HK is a dd ed a 4 ～ 20mA

feedback signal module and a 4~20mA valve position control

signal module to the basic type range HK, its wiring diagram is

divided into three kinds, first one is BI (add a 4~20mA valve

position control signal module to the basic type range HK),

second one is BO (add a 4~20mA feedback signal module to the

basic type range HK), the third one is BIO (add a 4~20mA valve

position control signal module and a 4~20mA feedback signal module to the basic type range HK)

This extended type range HK is 600 starts per hour as its operation frequency.

Notice:

IfIfIf

have

any

special

requirement

order

sss

please

contract

ususus

.

444

.3.3.3

Control

and

WWW

iring

(also

adapts

tototo

HKE

series)

Please

see

the

table

“““

Terminals

descript

ion

sheet

”””

Standard

HKHKHK

series

1 5

1 44746

Q

QC

380VAC

123

987611101312Open Close

O2C

O

1C1

434244

Extended

HKHKHK

series

22234~ 20 mA valve

position

Monitor

relay

4.4.4.

Actuator

electric

alalal

wiring

diagram

64

Terminals

Notice:

Mark

ofofof

“““

** ”””

items

are

only

used

ininin

single

phase

actuator,

No.1

and

No.2

port

are

connected

with

220VAC,

No.3

port

isisis

void;

“““

* ”””

items

isisis

only

used

ininin

type

ofofof

extended

actuator.

“ ***

***

” Items

Items

isisis

not

provided

unless

the

clients

specially

noted

ininin

the

sale

order.

The

above

table

“““

Terminals

descript

ion

sheet

”””

IsIsIs

also

suitable

for

the

HKE

range

actuator.

No.

Name

Operation

No.

Name

Operation

Grounding

Wiring ground port

23

Valve position

feedback- signal (-) *

Valve position current signal

feedback port （ - ）

1

POW- VAC1 **

380VAC Input port 1

25

ESD

Emergency shut down signal

input port

2

POW- VAC2 **

380VAC Input port 2

26

Valve-position

control signal (+) *

Control current input +

3

POW- VAC3 **

380VAC Input port 3

27

Valve-position

control signal (-) *

Control current input -

4

DC 0V

DC 24V “ - ” output port

33

Remote close

Remote close signal input port

5

DC 24V

DC 24V “ + ” output port

34

Stop/ Maintained

Stop/ Maintained signal input

port

6

C1 relay port 1

Close position relay 1, normally

open port 1

7

C1 relay port 2

Close position relay 1 , normally

open port 2

35

Remote open

Remote open signal input port

8

C2 relay port 1

Close position relay 2, normally

open port 1

36

Remote low voltage

Common- port

ESD , stop/ Maintained, remote

open/close input signal low

voltage Common - port

9

C2 relay port 2

Close position relay 2, normally

open port 2

10

O1 relay port

1

Open position relay 1, normally

open port 1

39

Manual/automatic

input *

Manual/automatic mode

select input port

11

O1 relay port

2

Open position relay 1, normally

open port 2

40

Remote - high -

voltage

Common- port

ESD , stop/ Maintained, remote

open/close input signal low

voltage Common - port

12

O2 relay port

1

Open position relay 2, normally

close port 1

41

Manual/automatic

common- port *

Manual/automation

low voltage common-port

13

O2 relay port

2

Open position relay 2, normally

close port 2

42

Monitor relay port 1

Monitor relay contact normally

close port

14

Q O relay port

1

Open over torque protection

relay contact, normally close

port 1

43

Monitor relay port 2

Monitor relay contact common

Port

15

Q O relay port

2

Open over torque protection

relay contact, normally close

port 2

44

Monitor relay port 3

Monitor relay contact normally

open port

18

Extended

relay port 1 ***

This relay is as the flash

alarming relay or the

"Local/remote" Indication relay

45

Manual/automatic

common-port *

Manual/automatic high

voltage common-port

19

Extended

relay port 2 ***

46

Q C relay port 1

Close over torque protection

relays contact normally close

port 1

22

Valve position

feedback

signal (+) *

Valve position current signal

feedback port （ + ）

47

Q C relay port 2

Close over torque protection

Relays contact,normally

close port 2

Terminals

descript

ion

sheet

ion

sheet

65

5.5.5.

Control

mode

(also

adapts

tototo

HKE

range

)))

5.1

Local

control

For all range HK actuator s,when the mode selection

actuator

control

5

35

33

36

4

close

open

1-1

push

tototo

run

open

///

close

control

，

the

valve

intermediate

positioning

knob positioned at the “ Local Position ” as well as operated the operation knob that can control the actuator open or close. The local operation mode of actuators can be setted as “ Maintained local control ” or “ Push to Run control ” (according to the primitive parameter setting). In addition the setting tool can control the actuator open or close in “ maintained local control ” mode.

isisis

possible

66

1-2 maintained open / close control ， support

reversion ， intermediate positioning

36

actuator

control

close

open

5

35

33344

1-3 maintained open/close/stop control

5

333436435

open

close

a

t

control

stop/ maintaine

1 - 4 push to run open / close control , valve intermediate positioning is possible

control

363533

open

close

External AC or DC

power (+) port

External AC power ( “ v ” )

port or DC power ( “ - “ ) port

actuator

1 - 5 maintained open ／ close control ， support

reversion, intermediate positioning impossible

36

External AC power ( “ v ” ) port

or DC power ( “ - “ ) port

control

35

33

open

close

external AC or DC

power (+) port

actuator

3 4

1 - 7 push to run open / close control , valve

intermediate positioning is possible

control

40

35

33

open

close

External AC power ( “ u ” ) port

or DC power ( “ + “ ) port

External AC power ( “ v ” )port

or DC power ( “ - “ ) port

actuator

1 - 6 maintained open / close

control

36

External AC power ( “ v ” )port

or DC power ( “ - “ ) port

control

35

33

open

close

actuator

3 4

stop/ maintained

External AC power ( “ u ” ) port

or DC power ( “ + “ ) port

1 - 8 maintained open ／ close control ， support

reversion, intermediate positioning impossible

40

External AC power ( “ v ” )port

or DC power ( “ - “ ) port

control

35

33

open

close

External AC power ( “ u ” ) port

or DC power ( “ + “ ) port

actuator

34

1-9 maintained open ／ close control

40

External AC power ( “ v ” )port

or DC power ( “ - “ ) port

control

35

33

open

close

External AC power ( “ u ” ) port

or DC power ( “ + “ ) port

actuator

3 4

stop/maintained

u a t o r

67

5.2

5.3

ESD

Control

5.4

Valve

position

fefefe

eee

ddd

back

signal

Exten ded range HK provides 4~20mA signal proportional to valve position. Available at terminals

22 (+) and 23 (-), the maximum external load impedance is 400ohms. The Valve position fe e d back

signal precision is 0.5 % .

5.5

The

analogue

signal

control

Extended range HK provides 4~20mA current signal to control the valve. The 4~20mA valve

position control signal is inputted into the terminals 26(+) and 27(-). Thus you can use 4~20mA

electric current signal to control the valve. For example, the 4mA electric current m ay make the valve

to the full close position, the 20mA electric current signal can make the valve to the full open position.

5.2

Remote

control

The power supply of remote control circuit s are provided as DC 24V by actuator internal supply

or DC /AC 24V~60V, DC/ AC 120V~220V by external supply . Each remote control mode of wiring diagram refer s to the above circuit diagram 1-1 and 1-9 ( all the numbers shown in the wiring

diagram means the terminal port number ). Shown circuit diagram 1-1 to 1-3 were DC 24V actuator internal power supply, diagram 1-4 to 1-6 were DC or AC 24~60V external power supply, 1-7 to 1-9 were AC 120~220V power supply.

The number of the ESD signal terminal port is No.25 and the common port number is 36 or 40 (refer to the above terminal explanatory table). While input a AC 110 ~220V or DC 24V circuit signal on the terminal port,actuator should be moved to the safety position that full close

,

full open,or stop position according to the preset operation parameter . More detailed about wiring,refer to “ remote control ” description .

68

Combined with gear box ： A ； Z ； B1 ； B3 ； B4 to refer page 4 flange ： F10 ； F14 ； F16 ； F25 ； F30

spec：03；08；14；20；30；40；60；100；150；200 ； 2 01

；

300 ( according to torque、thrust、rotate speed and valv e

stem dimension.)

6.6.6.

Order

Please fully fill in following “ product number suffix designations ” while you order the actuators to

us,the last suffix number of ordering information means the actuator model,and if you require order

a gear box, you need to label its model number.

6.1

Product

number

suffix

designations

For instance: HK40-F14A-24-S-W-BIO

Output torque=400Nm, coupling flange=F14, drive coupling= ” A ”,output speed=24rpm,

power supply= AC

380V,

enclosure=IP68 water tight, wiring type= BIO .

***

Please

refer

tototo

4.1,

4.2.1

6.6.6.

222

Gearbox

□ □ □

Detailed information about the gearbox selection refer to he corresponding gearbox selection

instructions.

For instance: W5-40 : 1

Gearbox series=W series, model number=

5,

gearbox reduction ratio= 40:1.

The actuator nameplate does not label the gearbox model number even if the actuator and the

gearbox are assemble d together and delivered, the gearbox have own nameplate and the gearbox

model is labeled on it.

HK □ □ □ － □ － □ － □ － □

Wiring diagram number （ B,BI,BO* ） Enclosure

W ： water tight ， IP68

E ： explosion proof ， Exd Ⅱ C T4

Power supply

D ： 220V ， single phase

S ： 380V ， 3 phase

Output speed ( rpm ) ： 18 ； 24 ； 36 ； 48 ； 72 ； 96 ； 144 ； 192 S eries HK

Gear reduction ratio

Gearbox model number

Gearbox series — D or W. Refer to relevant S eries HK combin ed w ith D/W gear box data table

69

7.7.7.

Machining

ofofof

the

Drive

Bush

7.1

Thrust

Base

Type

1) Turn actuator onto its side, remove the two cap-headed screws holding base plate onto thrust base. Pull out the drive bush complete with its bearing assembly. Remove the thrust bearing of the drive bush’s double end (The two thrust bearing stop ring near the mid bulgy – the shoulder of the drive bush need not be removed.) (Refer to diagram1-1 ,1-2).

2) According to the thread dimension of the valve stem, machine the internal screw thread of the drive bush.

3) Remove all dirt from the drive bush and others components removed, ensuring that they are in good condition, clean

and greased. According to the above steps, with reverse steps we can refit the drive bush and base assembly on the

actuator, ensuring that the slots in the drive bush are located into the drive claw of the hollow output shaft. (The bearing

modules must be topped with lubricating oil).

7.2

Non-Thrust

Base

Type

(Refer

tototo

diagram

1-3).

1) Turn actuator onto its side and remove the base. The retaining clip on top of the drive bush can be seen now.

2) Turn the retaining clip slots until they reach the drive claw of the output shaft, or with a screwdriver remove the retaining

clip.

We

can now remove the drive bush. According to the connection type of the configured value, we can machine the hole

of the drive bush shaft, key slot or combinative-claws, and refit the assembly on the actuator. Next, fit on the retaining clip

and base. Before fitting on the base, lubricating – oil must be daubed between base and drive bush.

8.8.8.

Installation

ofofof

the

Actuator

8.1

Installation

with

Visible

Stem

Valves:

8.1.1

Install

the

Thrust

Base

Type:

1. When leaving the factory, according to customer requests, the screw thread inside the drive bush has been machined well. The combination of actuator and drive bush is assembled with valve. First, activate the hand – operating clutch, then place the actuator onto valve. Align the screw thread of the actuator and the valve stem. Wind the hand-wheel in the open direction to engage the drive bush onto the stem. Continue winding until the actuator is firmly connected to the valve flange. Wind two further turns, fit the securing bolts and tighten fully.

2. If the customer machines the internal screws of the drive bush, according to section 1.1, machine and fit them the drive

bush. According to the above section “ 1 ” , install the assembly.

8.1.2

Installing

the

Non

---

thrust

Base

Type

Ensuring that the drive bushes of the non- thrust type has been machined, assemble the actuator and valve as a combined unit.

First, activate the hand – operating clutch of the actuator, then place the actuator onto the valve. Place the valve stem into the hole of the drive bush, or secure the combinative – claw of the drive bush to the combinative – claw of the valve. Wind the hand-wheel in open direction until the actuator is firmly connected to the valve flange. Wind two further turns, fit the securing bolts and tighten fully.

8.2

Installation

with

Valve

and

Gear

Case

70

Check that the drive bush, input shaft, key and key slot are all appropriate or not. Fit the base and drive bush assembly on the actuator, then correctly place the actuator onto the flange of the gear case. Place the input shaft of the gear case into the hole of the drive bush shaft. Wind the hand-wheel, ensuring that the key is located into the key – slot of the drive bush. Finally, fit the securing bolts and tighten fully.

8.3

Installation

with

Hidden

---

Stem

Valve

According to the section 2.1.2, use the same assembly method. If the actuator supports thrust, we should use the thrust –

type connection with thrust bearing.

8.4

Hand-wheel

Sealing

Ensure that the sealing plug in center of hand-wheel is sealed with PTFE tape and tightened fully. Ensure that moisture

does not pass down the output shaft of the actuator.

8.5

Connecting

tototo

Terminals

and

Cable

Entry

1). According to the control needs, connect the power wires and signal wires.

2). The actuator has specific ground terminals.

To

ensure that persons and equipment are safe, the actuator should be

grounded correctly.

3). Only appropriate certified Explosion – Proof entry conduit plug may be used in hazardous locations. They must be waterproof and firm. Unused conduit plugs must also be sealed.

9.9.9.

Operating

your

Actuator

9.1

OOO

perating

bybyby

Hand

The actuator provides operating a hand-wheel and Electric/Hand-wheel clutch lever. In special circumstances (e.g. main power failure or control circuit failure), the actuator can operated by hand. Before operating the hand-wheel, firstly set the mode selection knob to the “ stop ” or “ local ” position.

To

engage hand-wheel drive, depress the Electric/Hand-wheel clutch lever to “ Hand ” position. While the clutch lever is depressed, turn the hand-wheel slowly to engage the clutch. With the actuator in “ Hand-wheel ” mode, the lever can now be released and returned to its free position by its clockwork spring.

The actuator

’

s internal clutch has been latched in the “ Hand ” position. The hand-wheel will now drive the output shaft,

thus enabling hand operating.

The clutch is skillfully designed, electric operation takes precedence over hand operation. When the actuator’s motor

starts, the clutch will automatically switch to the electric operating position.

The clutch lever can be locked in the electric operation position or the hand operation position by a padlock. Please pay attention: if the lever is locked in the hand operating position by a padlock, motor operation will not automatically set clutch to the electric operation position.

9.2

Local

Operation

If you want to use local operation, you should set the mode selection knob (red knob) to the local position. The actuator can now be controlled by the operation knob (black knob). Local operation has two modes: push to run and maintained. These are set by the setting tool. The two modes are described as follows:

Push

tototo

run

: when you set the operation knob (black knob) to the close position, the actuator will turn in the closing direction. When you release the operation knob, it will return to the original position and the closing action will be stopped immediately. When yo u set the operation knob to the open position, the actuator will turn towards the opening direction. If the operation knob is released, the motor of the actuator will stop turn immediately.

Maintained

: Turning the operation knob to the closing position will start the actuator running in the close direction. If the operation knob had been released, and return to the original position, however the actuator will continue running in the close direction.

To

start the actuator running in open direction, set the operation knob to the open position. If the operation

knob had been released, and return to the original position, however, the actuator will continue to run in the opening direction.

9.3

Remote

Operation

Details see above:

10.

Debugging

your

Actuator

10.1

Intrinsically

Safe

Setting

Tool.

The Setting Tool is used to be going to not invade type for actuator parameter set. If you want to use the Setting Tool, you must set the Mode Knob to the “ Local ” or “ Stop ” position beforehand. When a button is depressed on the Setting Tool, the relevant instruction is transmitted to the actuator via infra – red pulses. The Setting Tool must be pointed directly to the front of the actuator indicator window and at a distance no greater than 1.00m. The following describe Setting Tool button functions: ↓ : Down Button. It is used for selecting the next item of the current menu. When the last item is reached, pressing the

71

Down Button again will return selection to the first item of the current menu. +: Plus Button. Increase / Change displayed function

’svalue or option setting.

-: Minus Button. Decrease / Change displayed function

’svalue or option setting. ← : Enter Button. Enter displayed value or option setting. ↖ : Return Button. Return from current menu to previous menu. R: Reset Button. If the actuator enters into an error condition, press this button and the Setting Tool will transmit a hardware reset signal to the actuator. The actuator will recover to the normal operation.

Notice: When Mode Knob is set to the “ Local ” position, pressing the “ + ” button and “↓” button simultaneously will cause the actuator to execute the “ Local Opening ” action. Pressing the “ - ” button and “ ← ” button simultaneously will cause the actuator to execute the “ Local Closing ” action. Setting Tool Model: HK; Explosion – Proof Mark: Exia IICT4;

Working Condition: Temperature: -30 ℃ ～ +50 ℃ , Relative Humidity: ≤ 95%, Atmospheric pressure :0.86 MPa ～ 1.06 MPa, Power Supply: two common size 5 batteries. Setting Tool Notes: 1. Do not remove the back cover in the hazardous areas; 2. Do not replace or alter the components and configuration

if

they affect the Explosion – Proof capabilities of the Setting Tool; 3. The Setting Tool should be cleaned with a

clean ing agent or damp cloth.

10.2

Operation

Setting

On the surface of the electrical cover, there is a display LCD. There are three areas on the LCD.

Area I: display of the valve position; Area II: display of operation setting or the status alarm. Operation settings start with the character “ H ” ; status alarms start with

characters “ F ” or “ A ” . Area III: display of operation setting values or the status of the battery. During the operation parameter configuration, this area displays the parameter value. During normal operation, this area will display “ 00 ” when the electrical amperage of the batt ery

is insufficient, meaning the battery must be changed.

With the Mode Select knob (red knob) at the “ Stop ” or “ Local ” position, aim the setting tool at the display screen.Depress-

ing any button other than the reset button will cause the LCD to display “ H — 01 ” in area II. Using " ↓ " key ,area II will

cycle through the following codes: H — 01: the option of Direction to Close

H — 02: the option of Valve-position Control Current Calibration H — 03: the option of Local Control Mode H — 04: the option of Closing Limit Protection H — 05: the option of Closing and Opening Torque Protection H — 06: the option of Dead-band Range Modulation H — 07: the option of ESD (Emergency Shutdown) H — 08: the option of Losing Signal H — 09: the option of Limit Position Setting

Attention: Setting Tool is not available

if:

1) the Mode Knob is lying in the “ Remote ” position, 2) in the “ Local ” position

with the motor is running , 3) the motor is stopped but still in the non-action pause (2 seconds) after each motor motion.

72

H — 10: the option of Current Torque Display H — 11: the option of Remote Control Priority H — 12: the option of Inhibit Moving Time H — 13: the option of Feedback Electric-current Modulation (this function is not provided unless the clients specially declaring)

For any of the above options, you can use the setting tool “↓” button to select the submenu and the enter button enter

that submenu. The following describe each submenu option and operating setting.

10.2.1

The

option

ofofof

Direction

tototo

Close

The running direction of the output shaft can be set by this item. In the “ H — 01 ” menu, area III will display “ 0 ” (Clock-

wise operation) or “ 1 ” (Anti-clockwise operation). The number of the first displayed is the default value. Use the “↓” Button

to change the number and use the enter button for confirmation .

10.2.2

The

option of V alve-position Control Current Calibration

If you want to use the 4~20mA analogue signal to control the valve position, you must enter this menu to calibrate

the electric-current signal. Before calibration you must input the electric-current signal into the terminals 26(+) and 27(-) of

the sunflower-pan. Enter into the menu "H-02", area III will display "0" (4mA calibration), depress " ↓ " button the area III

will display "1" (20mA calibration).

When the area III display "0", depress "enter button", area II will display "H-20", area III will display the electric-current

that the actuator collected. Area I will display the default valve position opening that the 4 mA calibrated.

You

can change the

valve position opening value by the "+" or "-" button. At this moment, you must input the 4 mA electric-current into the

terminals 26 (+) and 27 (-), and

let

the valve position opening be changed to the required value, then depress the "enter button" for

calibration, this process is called as " Low signal calibration".

When the area III display "1", depress "enter button", area II will display "H-21", area III will display the electric-current

that the actuator collected. Area I will display the default valve position opening that the 20 mA calibrated.

You

can change

the valve position opening value by the "+" or "-" button. At this moment, you must input the 20 mA electric-current into

the terminals 26 (+) and 27 (-), and

let

the valve position opening be changed to the required value, then depress the

"enter button" for calibration, this process is called as " High signal calibration".

Notice:

IfIfIf

your

electric-current

signal

isisis

2~10mA,

you

must

specially

declare

ininin

your

order

form.

You

can

also

use

1~5V

electric-voltage

signal

tototo

control

the

actuator,

but

wewewe

dododo

not

commend

using

the

electric-

voltage

signal

tototo

control

the

actuator,

because

the

electric-current

signal

isisis

better

than

the

electric-voltage

signal

for

the

anti-jamming.

10.2.3

The

option

ofofof

the

Local

Control

Mode

In this menu, you can select “ Push to Run ” or “ Maintained ” local operation mode. Upon entering the “ H — 03 ” menu, area III will display “ 0 ” (Push to Run) or “ 1 ” (Maintained). The number of the first display is the setted sets value. Use the “↓” button for selection and use the "enter button " for confirmation .

10.2.4

The

option

ofofof

the

Closing

Limit

Protection

In this menu, you can activate or de-activate the Limit Protection in the closing direction. In the “ H — 04 ” menu, area III will display “ 0 ” (No Protection) or “ 1 ” (Protection). The number first displayed is the default value. Use the “↓” button for selection and the enter button for confirmation . If you select "0" (No Protection), when the actuator runs to the closing limit position, the red LED will be lightened but the actuator will not stop unless the current torque is bigger than the closing torque protection.

10.2.5

The

option

ofofof

the

Closing

and

Opening

Torque

Protection

73

Upon entering the torque trip submenu ( “ H — 05 ” ), when area III displays "0", depress the "enter button", area II will display "H-50", and the area III will display the close torque protection value setted formerly, the range can be varied between 40% and 120% of rated torque. Select the required torque protection value by using the “ + ” button to increase, or the

“ - ” button to decrease, Press the "enter button " for setting confirmation.

Upon entering the torque trip submenu ( “ H — 05 ” ), when area III displays "1", depress the "enter button", area II will display "H-51", and the area III will display the open torque protection value setted formerly, the range can be varied between 40% and 120% of rated torque. Select the required torque protection value by using the “ + ” button to increase, or the “ - ” button to decrease, Press the "enter button " for setting confirmation.

10.2.6

T he option of Dead-band Range Modulation

Upon entering the submenu ( “ H — 06 ” ), area III displays the dead-band value setted formerly, the range can be varied between 3 ‰ and 60 ‰ of the full stroke . Select the required value by using the “ + ” button to increase, or the “ - ” Button

to decrease, Use the “ enter button ” for setting confirmation.

10.2.7

The

option

ofofof

the

ESD

(Emergency

shutdown)

This function is used to stipulate the actuator’s

action in the emergency circumstances. Upon entering the “ H — 07 ” menu, area III will display “ 0 ” (Execute the close action) or “ 1 ” (Execute the open action) or “ 2 ” (No mov ing ). The number first displayed is the default value. Use the “↓” button for selection and the “ enter button ” for confirmation . If “ 0 ” or “ 1 ” is selected and confirmed, area II will display “ H — 70 ” . In this menu, area III will display “ 0 ” (Low-Voltage Active) or “ 1 ” (High-Voltage Active). The initial value displayed is the default value. Use the “↓” button for selection and the “ enter button ” for confirmation.

10.2.8

The

option

ofofof

losing

signal

When

the

4~20mA

electric-current

signal

isisis

losed

ororor

this

electric-current

signal

isisis

less

than

the

half

ofofof

the

"Low

signal

calibration",

this

menu

can

decide

that

the

actuator

will

bebebe

excuted

what

action.

Enter

into

this

menu,

the

area

III

will

display

"0"(

Execute

the

close

action),

"1"(Execute

the

open

action),

ororor

"2"(No

moving).

The initial

value displayed is the default value. Use the “↓” button for selection and the “ enter button ” for confirmation.

10.2.9

The

option

ofofof

the

Limit Position Setting

This item decide

s

the limit position of the valve. When area II displays “ H — 09 ” ,you can de press the “ enter button ”.Area

III will display "0" (close limit position), or "1" (open limit position).

When area III displays "0", depress the "enter button", the actuator will confirm this position as the full close limit position

of the valve. At this moment the red LED will be lightened, area I will display

0.

Don't exit from the menu and don't depress the

" ↓ : Down Button

".

Then you can use the hand-wheel or the opening operation of the "Local" mode to let the actuator run up to the full open limit position. In order to protect the actuator and the valve, we commend that you must turn the actuator to the close direction half circle or one circle. At this moment you can depress the "enter button", the green LED will be lightened and the actuator will confirm this position as the full open limit position, the area I will display 100. Then the actuator's stroke is performed.

10.2.10

The

option

ofofof

the

Current

Torque

Red knob is placed at the local position. E nter into the “ H — 10 ” menu.When opening or closing the valve, the current

torque percentage is displayed

in

the area III, and the current valve position (open ing percentage) is displayed

in

area I.

10.2.11

The

option

ofofof

Remote

Control

Priority

When the Remote opening signal and Remote closing signal exist at the same time,this item is used to decide that who

has the priority.

After entering the “ H- 11 ” , area III will display “ 0 ” ( Open firstly) , “ 1 ” ( Close firstly),or"2"(Inhibit moving). The number

o f the first displayed is the default value. Use the “↓” button to change the number and use the enter button for confirmation.

If you select “ 1 ” , w hen the Remote opening signal and Remote closing signal exist at the same time,the actuator

will perform closing action

only.

Similarly,if you select “ 0 ” , w hen the Remote opening signal and Remote closing signal exist

at the same time,the actuator will perform opening action

only.

If you select "2", w hen the Remote opening signal and Remote closing signal exist at the same time , the actuator will do not move, and display error signal "F-21" at the area II on the LCD.

10.2.12

The

option

ofofof

Inhibit

Moving

Time

74

Enter into the "H-12" menu, area III will display number between 1 and 99, this means the "inhibit moving time"

is between 0.1 and 9.9 seconds.

You

can use the "+" or "-" button to modulate the number of the area III. Then use the "enter

button" to affirm the parameters.

10.2.13

The

option

ofofof

Feedback

Electric-current

Modulation

for

the

Full

Close

Position

(this

function

isisis

not

provided

unless

the

clients

specially

declare)

This

menu

isisis

only

used

for

the

feedback

electric-current's

increase

ororor

decrease

modulation

ofofof

the

full

close

position.

After entering into "H-13" menu, area III will display "0"

or

"1". When display "0", that means the increase modulation of the feedback electric-current. Depress the "enter button" and enter into the sub-menu "H-31", area III will display number between 0 and 99, this means the increase value of the feedback electric-current.

After entering into "H-13" menu, area III will display "0"

or

"1". When display "1", that means the decrease modulation of the feedback electric-current. Depress the "enter button" and enter into the sub-menu "H-32", area III will display number between 0 and 99, this means the decrease value of the feedback electric-current.

When you want to make the feedback electric-current increase, you must make the number in the submenu "H-31" increase

and at the same time you must make the number in the submenu "H-32" to be changed as 0.

When you want to make the feedback electric-current decrease, you must make the number in the submenu "H-32" increase

and at the same time you must make the number in the submenu "H-31" to be changed as 0.

11.

Alarm

Message

Display

When the actuator is running, alarm signals are displayed in the alarm area (area II) of the LCD screen. The following list the alarm codes and their meanings: (1) F — 01(Instruction Error): On power-up self-diagnostic, if an instruction is bad, this message will be displayed.

(2) F — 02(ROM Error): On power-up self-diagnostic, if the Read-Only Memory (ROM) is bad, this message will be displayed.

(3)F — 03(RAM Error): On power-up self-diagnostic, if the Random Access Memory (RAM)isbad, this message will

be displayed.

(4) F — 04(A/D Error): On power-up self-diagnostic, if the A/D

is

bad, this message will be displayed.

(5) F — 05(Reset Limit Position):If the actuator

’svalve position

is

bad, you must set the open/close limit position again.

(6) F — 06(Torque over): When the actuator starts up,

if

the torque exceeds maximum torque, the actuator will stop and

display this message.

(7) F — 07(Memory Error):Amemory error occurred while the actuatorisrunning. There are two possible reasons for this

error: One

is

random, requiring only that actuator be reset with the setting tool; the other possible reason

is

that the RAM

is

damaged, in which “ F — 07 ” displays even after actuatorisreset. Damaged RAM (the second possibility) requires changing

the main-board.

(8) F — 08(Valve Position Overrun): When the actual valve position exceeds the allowed tolerance of the limit open, this

alarm sign will be displayed. If the overrun or under-run signal appears, the valve position counter value

is

wrong, The limit

open and close limit should be reset.

(9) F — 09(Valve Position Under-run): When the actual valve position

is

less than the allowed minimum, this alarm sign will

be displayed. If the overrun or under-run signal appears, the valve position counter value

is

wrong. The limit open and close

75

limit should be reset.

(10) F — 10(Counter Overflow): When the actual valve position counter value is more than the allowed maximum, this

alarm message will be displayed.

(11) F — 11(Close Torque Over): On actuator closing, if the torque exceeds the setted protection value, the actuator will stop

and not proceed any further in the close direction. And the “ F — 11 ” alarm message is displayed in this circumstance. In order to

clear the “ Close Torque Over ” alarm, let the actuator run in the open direction a few times or reset the close torque protection

trip value.

(12) F — 12(Open Torque Over): On actuator opening, if the torque exceeds the setted protection value, the actuator will stop

and can not proceed any further in the open direction. And the “ F — 12 ” alarm message is displayed. In order to clear the

“ Open Torque Over ” alarm, let the actuator run in the close direction a few times or reset the open torque protection trip value.

(13) F — 13(Loss Phase): when the actuator is running, if the power supply loses phase, the actuator will stop. This message

is displayed

(14) F — 14(Temperature Over): when the temperature of the motor exceeds limit, the actuator will stop and this message

is displayed.

(15) F — 15(Motor Stalled): When the actuator is running, if the actuator can ’ t detect the valve position change in five seconds,

it will stop and display this message.

(16) F — 16(Power Down): If the main power fails, this alarm is displayed.

(17) F — 17(Direction Errors): If the actuator’s running direction is wrong, this alarm message will be displayed.

(18) F — 18(ESD Closing): If ESD is enabled and the ESD signal is active, the actuator is executing ESD close. This

message displayed during ESD close.

(19) F — 19(ESD Opening): If ESD is enabled and the ESD signal is active, the actuator is executing ESD open. This

message displayed during ESD close.

(20) F — 20(ESD Effective): When the ESD is enabled and the ESD signal is active, the actuator is executing the “ ESD ”

operation. During this time, additional instructions to open or close the actuator, while the ESD signal is still active, will not

be effective. This alarm signal will be displayed in this situation.

(21) F-21(Remote signal exist at the same time): In the menu "H-11", if you select "2", w hen the Remote opening signal and Remote closing signal exist at the same time , the actuator will do not move, and display error signal "F-21" at the area II on the LCD.

(2 2 ) A — 01(Instruction Ok): On power-up self-diagnostic, if the micro-controller’s instruction is good, this message will

be displayed.

(2 3 ) A — 02(ROM Ok): On power-up self-diagnostic, if the ROM is ok, this message will be displayed.

(2 4 )A — 03(RAM Ok): On power-up self-diagnostic, if the RAM is ok, this message will be displayed.

(2 5 ) A — 04(A/D Ok): On power-up self-diagnostic, if the A/D is ok, this message will be displayed.

76

12.

Lubrication

and

Maintenance

To

ensure the actuator

’

s smooth running, the HK actuators must use the lubricating agents in the following table. Improper lubrication may adversely affect the dependability of the actuator. The temperature range of the environment is – 22F/-30 ℃ ～ – 160F/+70 ℃ . In the extreme climates, there are special requirements: Movement Viscosity at 100 ℃ , flash point of 150 ℃ at minimum, and solidifying point at not more than -45 ℃ .

Lubrication

table

：

If your actuator has run for six months, change the lubrication once a year.

Lubrication

Capacity:

Machine

Maintenance:

If your actuator has run for six months, you must tighten the installation bolts. Every actuator has been fully tested before leaving the factory to provide years of trouble free operation .

IfIfIf

your

actuator

can

not

bebebe

installed

immediately,

store

ititit

ininin

aaa

dry

place

until

you

are

ready

tototo

connect

incoming

cables.

Don

’’’

ttt

pull

out

the

transit

cable

entry

plugs

until

you

are

ready

tototo

connect

incoming

cables.

AtAtAt

the

same

time

you

must

pull

out

the

battery

until

you

are

ready

tototo

install

the

actuator.

Manufacture Unit

Lubrication trademark

Beijing Changcheng Lubrication CO.,LTD

Burthen vehicle gear wheel oil 75W/90

USA

Mobil SAE80EP

Actuator Spec

Capacity

HK03

0.3

HK08

0.3

HK14

0.3

HK20

0.8

HK30

0.8

HK40

0.8

Actuator Spec

Capacity

HK60

1.1

HK100

7.5

HK150

7.0

HK200

7.0

HK201

7.0

HK300

7.0

13.

Changing

Battery

When the battery’s power level displays “ 55 ” , the battery is low and should be changed quickly. If the battery’s power level is “ 00 ” , the battery is exhausted and must be change immediately. Change the battery while the main power is on. Set the Mode Knob to the “ Stop ” position before changing the battery. After changing, set m ode k nob to the primary position. Notice: If the battery’s power level is “ 00 ” and main power is down, we do not ensure current valve position

value will be correct after changing the battery. In this circumstance, you should check that the valve position

value after changing is the same value before changing the battery. If the value is not the same, you should set the

77

limit position value again (refer to H-09).

14.

Important

Notices

1). In order to ensure that the torque limit protection value of the close/open direction is appropriate, set the Mode Knob to the “ Local ” position. Allow the liquid medium to flow through the valve and let the actuator run forward and backward in the open and close direction several times. At the same time, you should adjust the torque limit protection value, in order to ensure that there is no excessive torque while the actuator is in operation.

2). In the following three instances, you must check that the limit open and limit close values are correct. a) Changing the battery while the main power is down.

b) Main power is down, the battery is exhausted and there is no display on the LCD screen. c) The following alarms occur when the actuator is running: Memory Errors (May resetitwith the Setting Tool) Valve

Position Overrun

Valve

Position Under-run

Set the

Valve

Position again

15.

Fault

isisis

handled

1).

The

loss

phase

The loss phase of the actuator is divided the static and movement.In the “ local control ” mode,you operate

the actuator;If the “ loses phase ” is presented immediately it is the static loss phase; o r if the “ loses phase ” is

presented late 1 ～ 2 seconds, it is the movement loss phase.

1.1)

The

reason

and

process

ofofof

the

static

loss

phase

Reason 1: one loss phase of three phases power for the actuator Process 1: to check-up the voltages of the terminal box of the actuator,and eliminate the loss phase.

Reason 2: fallibility of the links in the actuator Process 2: to re-connect the links in the actuator

Reason 3: element damages on the power board in the actuator Process 3: to change the power board in the actuator

1.2)

The

reason

and

process

ofofof

the

movement

loss

phase

Reason 1: fallibility of the links in the actuator Process 1: to re-connect the links in the actuator

Reason 2: the ac contactor damages in the actuator Process 2: to change the ac contactor in the actuator

Reason 3: the motor damages in the actuator Process 3: to change the motor in the actuator

Reason 4: element damages on the power board in the actuator Process 4: to change the power board in the actuator

2).

The

Motor

Stalled

Reason 1: the electric/Hand-wheel clutch lever of the actuator Lock to die. Process 1: after to reset the actuator using Setting

Tool,

to operate electrically the actuator and

turn the hand-wheel at the same time,and to ensure the clutch to the electric operation position.

78

Reason 2: the ac contactor damages in the actuator Process 2: to change the ac contactor in the actuator

3).

Power

Down

Reason 1: the fault of power source of the user. Process 1: to inspect the power source and remov the fault.

Reason 2: the fuse damages on the power board in the actuator Process 2: to change the fuse

Reason 3: the transformer damages in the actuator Process 3: to change the transformer in the actuator

Reason 4: fallibility of the links in the actuator Process 4: to re-connect the links in the actuator

4).

Temperature

Over

Reason 1: the motor turns for long time, the temperature of motor is over 130 ℃ . Process 1: to suspend the motor turn, and to resume the motor turn after the temperature drop to 90 ℃ .

5).

Close

Torque

Over

Reason 1: the protection value for torque trip is little small. Process 1: to increase the protection value for torque trip by using the Setting Tool.

Reason 2: the type selecting of the actuator does not match with the condition on-the-spot Process 2: to change the actuator for suitable type

Reason 3: the transformer damages in the actuator Process 3: Outside has the factor that obstructs normal operation

6).

Open

Torque

Over

Reasons and process are similar with Close Torque Over.

7).

Valve

Position

Overrun

Reason 1: the valve position value for the actuator is lost. Process 1: to reset the actuator with Setting

Tool

and set the Limit close position and the Limit

open position again.

8).

Valve

Position

Under-run

Reasons and process are similar with Valve Position Overrun.

9).

The

remote

mode

not

tototo

control

Reason 1: the mode selection knob (red knob) not placed at the remote position. Process 1: to place the mode selection knob at the remote position.

Reason 2: element damages on the knob board in the actuator Process 2: to change the knob board in the actuator

Reason 3: fallibility or incorrect of the links of the terminal box of the actuator in the actuator Process 3: to check-up the links and ensure the links correct

10).

The

abnormal

ofofof

the

display

after

power

ononon

Reason: the actuator is not reset Reliably after power on. Process 1: to reset the actuator with Setting

Tool. Process 2: to cut off the actuator's power source, and take out it's battery, after waiting 15 ～ 20 minutes,to power on again. Process 3: to change the main control borad in the actuator

11).

The

exterior

ofofof

the

actuator

seeps

oil

79

Reason: the Oil tie screw of the actuator looses. Process 1: to tight firmly the screw and apply to wipe oil stain.

80

Chapter three HK C range intelligent electrical actuator selection,

installation and debugging instructions

Summarizing

1.1.1.

Summarizing

HK

C

actuators are suitable for intermittent control in automatic control loops that the system rate of change is not more than 600 starts per hour . For the long travel, it should providing the average torque required by the valve in mid stroke does not exceed 33 % of the rated torque of the selected actuator. The HKC actuator continual operation time is 15 minutes and motion proportion is 33.3 %. The HKC series actuator has the same function as the HKM series actuator. The operation menu is also the same as the HKM series actuator. The HKC series actuator derives from the HKM series actuator, but the HKM series actuator's start frequency is 1200 s tarts per hour under the modulating torque. When you need high start frequency series actuator.

Actuator

2.2.2.

Actuator

2.1 Input signals:

4mA ～ 20mA;1VDC ～ 5VDC; 2mA ～ 10mA;0.5VDC ～ 2.5VDC; 24VDC pulse or voltage signal; 220VAC voltage signal.

2.2 Power supply:

380VAC/50Hz 220VAC/50Hz

2.3 Valve controlling error ≤ ± 2 .5 %

2.4 Travel controlling mechanism repeatability error ≤ 3 %

2.5 Dead -band : 0.1 ～ 9.9% of the total travel

2.6 Watertight enclosure: IP68

2.7 Anti explosive mark: Exd Ⅱ C T4

2.8 Ambient temperature: - 4 0 ℃ ～ +70 ℃

2.9 Ambient humidity: ≤ 95%

Actuator

3.3.3.

Actuator

3.1

Actuator

3.1

Actuator

Please refer to: Section 3.1, Chapter one

3.2

Function

3.2

Function

Please refer to: Section 3.2, Chapter one

3.2.1

Double-sealed

3.2.1

Double-sealed

Please refer to: Section 3.2.1, Chapter one

3.2.2

Non-intrusive

3.2.2

Non-intrusive

Please refer to: Section 3.2.2, Chapter one

3.2.3

Protection

3.2.3

Protection

Please refer to: Section 3.2.3, Chapter one

3.2.4

Torque

3.2.4

Torque

Please refer to: Section 3.2.4, Chapter one

3.2.5

III

Please refer to: Section 3.2.5, Chapter one

3.2.6

Fieldbus

3.2.6

Fieldbus

specification

features

working

features

and

ntermittent

features

valve

timing

network

theory

design

position

operation

control

measure

,

you must select the HKM series actuator not the HKC

81

Please refer to: Section 3.2.6, Chapter one

3.2.11

Actuator

explosion

proof

design

Please refer to: Section 3.2.11, Chapter one

3.2.12

Electronic

latching

Please refer to: Section 3.2.12, Chapter one

3.2.13

Data

save

Please refer to: Section 3.2.13, Chapter one

444

.5.5.5

VVV

alve/Actuator

interface

3.2.7

Actuator

commissioning

and

maintenance

and

maintenance

Please refer to: Section 3.2.7, Chapter one

2.8

3.3.3.

2.8

Actuator

display

Please refer to: Section 3.2.8, Chapter one

2.9

3.3.3.

2.9

Actuator

operation

mode

Please refer to: Section 3.2.9, Chapter one

3.2.10

Advanced

design

Please refer to: Section 3.2.10, Chapter one

3.2.1

Application

444

Application

range

HKC actuators are suitable for intermittent control in automatic control loops that the system rate of change is 600 starts per hour. For the long travel,itshould providing the average torque required by the valve in mid stroke does not exceed 33% of the rated torque of the selected actuator.

Th

e HKC actuator continual operation time is 15 minutes and motion proportion is

33.3%. If the applications need high start frequency, please select the HK M series actuator.

The basic HKC actuator is Multi-turn electric

al

actuator,itsuitabl y drive s the linear motion valve such as gate valve. If client s need big ger output torque,can select D gearbox. If the actuator applies to the rotary motion valve,itshould match with W rotary gearbox. The type of D and W gearbox are one level reduce rate gearbox, the reduce rate are 40:1 ﹑ 60:1 ﹑ 70:1, the multilevel reduce rate is more than 80:1. The data of range HKC actuator coupling with gearbox see table 4-4, more detail s of gearbox information please contact us.

Technical

4:4:4:

Technical

4.1

HKC

4.1

HKC

range

Data

actuator

performance

(220VAC/50Hz)

Please refer to: Section 3.1, Chapter two

4.2

HKC

4.2

range

HKC

range

actuator

performance

(380VAC/50Hz)

Please refer to: Section 3.2, Chapter two

4.3

Technical

data

worm

ofofof

worm

gearbox

combined

with

series

HKC

actuator

HKC

actuator

(220VAC/50Hz)

Please refer to: Section 3.3, Chapter two

4.4

Technical

data

worm

gerabox

(380VAC/50Hz)

Please refer to: Section 3.4, Chapter two

Please refer to: Section 3.5, Chapter two

555

5.1

:::

AAA

ctuator

Torque

erformance

PPP

erformance

and

position

and

position

Please refer to: Section 5.1, Chapter one

5.2

Cable

5.2

Cable

entry

and

connecting

terminals

Please refer to: Section 5.2, Chapter one

82

5.3

HK C □ □ □ － □ － □ － □ － □ － □ - □

Wiring diagram number

E: explosion proof, Exd Ⅱ BT4

W: water tight, IP68

Enclosure

S: 380ACV, 3 phase

D: 220ACV, single phase

Power supply

Output speed (rpm): 18; 24; 36; 48; 72; 96; 144; 192

Con n ect mode:A;B1;B3;B4

Flange type: F10; F14; F16 ;F25;F30

Type: 03,08,14,20,30,40,60,100,150,200,201,300 . According to torque, thrust, output speed and valve stem dimension,

HK C range

Gearbox ratio

Gearbox dimension number

Gearbox series

Drive

bush

base

5.3

Drive

bush

base

data

Please refer to: Section 5.3, Chapter one

5.5.5.

444

Mounting

data

Please refer to: Section 3.6.1~3.6.8, Chapter two

Actuator

666

Actuator

Please refer to: Section

Order

777

Order

Control

ntroduce

III

ntroduce

and

sss

wiring

6,

Chapter one

Model designation must be noted the each item, for example the wiring diagram number means the

actuators versions, and if you require orderagearbox, you need to fill upon its model number.

■ Actuator model number

Example: HK C 20F14A-24- S -W- 1 01-03

Means: actuator rated torque: 200 N.M; flange type: F14; drive bush type: A; output speed: 24; Power supply: 380ACV; enclosure: IP68 water tight; appending analogue signal input, valve position signal feedback, battery low alarm

relay,

remote control select alarm relay and thermostat trip ped alarm relay.

■ Gearbox

□ □ □

Detail information can be found on the corresponding technical data sheets.

83

Example: W5- 40: 1

15.

Important

Notices

Means: W series; dimension number: 5;gearbox ratio: 40:1.

Even if the actuator and gearbox are provided all together, the model of the gearbox is not marked on the identification plate of the actuator. There is an individual identification plate on the gearbox; on model of the gearbox and so on.

it

marked with

Machining

8:8:8:

Machining

Please refer to: Section

nstallation

9:9:9:

III

nstallation

Please refer to: Section

Operating

101010

...

Operating

ofofof

your

the

Drive

actuator

Bush

8,

Chapter one

9,

Chapter one

the

Actuator

Please refer to: Section 10, Chapter one

Debugging

111111

...

Debugging

Please refer to: Section

12.

Display

12.

Display

your

Actuator

your

Actuator

11,

Chapter one

the

ofofof

Alarm

the

Alarm

Signal

Please refer to: Section 12, Chapter one

13.

Machine

13.

Machine

Maintenance

Please refer to: Section 13, Chapter one

141414

...

Changing

Battery

Please refer to: Section 14, Chapter one

Please refer to: Section 15, Chapter one

84

Chapter four HK E range intelligent electrical actuator selection,

Actuator type

HK E 03 / HK E 0 5

HK E 10 / HK E 20

HK E 55

Type A

Rated thrust KN44100

150

Max bore

Outside bore mm3251

67

Inside bore mm2638

57

installation and debugging instructions

HK E actuators are suitable for intermittent control in automatic control loops that the system rate of change is not more than 1200 starts per hour under the modulating torque . For the long travel,itshould provid e the average torque required by the valve in mid stroke does not exceed 50 % of the rated torque of the selected actuator. The HKE actuator continual operation time is 15 minutes and motion proportion is 50 %. The HKE series actuator has the same function as the HK series actuator. The operation menu is also the same as the HK series actuator. The HK E series actuator derives from the HK series actuator, but the HKE series actuator's start frequency is 1200 starts per hour under the adjustive torque. When you need high start frequency select the HKE series actuator not the HK series actuator.

,

you must

Advanced

1.1.1.

Advanced

1.1

Specification

design

:::

1 .1 .1 Input signals:

4mA ～ 20mA;1VDC ～ 5VDC; 2mA ～ 10mA;0.5VDC ～ 2.5VDC; 24VDC pulse or voltage signal; 220VAC voltage signal

1 . 1.2 Power supply:

380VAC/50Hz 220VAC/50Hz

1.1.3 Valve controlling error ≤ ± 1 .5 %

1.1.4 Travel controlling mechanism repeatability error ≤ 1 %

1.1.5 Dead -band : 0. 3 ～ 6 . 0 % of the total travel

1.1.6 Watertight enclosure: IP68

1.1.7 Anti explosive mark: Exd Ⅱ C T4

1.1.8 Ambient temperature: - 4 0 ℃ ～ +70 ℃

1.1.9 Ambient humidity: ≤ 95%

pplications

222

...

AAA

pplications

Please refer to: Section 2,Chapter two

3.3.3.

3.1

echnical

TTT

echnical

echnical HKE

HKE

range

Dat

aaa

multi-turn

actuator

performance

(220VAC

///

50Hz

)))

Please refer to: Section 4 "Table4-2", Chapter one

3.3.3.

Please refer to: Section 4 "Table4-1", Chapter one

3.3

HKE

DDD

range

imension

222

multi-turn

table

ofofof

the

actuator

interface

performance

0VAC

(((

383838

0VAC

///

50Hz

)))

85

3.4

Type B

B1 mm4260

80

B3 mm2030

40

B4 mm2030

44

Hand-wheel gearbox ratio

Standard

Directly

Extra option——

—

Flange size

F10

F14

F16

Net weight3355

80

Combination

Rated

Torque

(N.m)

Stroke

Time

(s)

Actuator

RPM

(rpm)

Gearbox

Ratio

Max

Bore

(mm)

Combination

Rated

Torque

(N.m)

Stroke

Time

(s)

Actuator

RPM

(rpm)

Gearbox

Ratio

Max

Bore

(mm)

HK E 03B4/ W4

4102936

70 :164HK E 1 0 B4/ W6

1 7 702936

70 :1

102

HK E 03B4/ W4

2802524

40 :164HK E 1 0 B4/ W6

2 0524424

70 :1

102

HK E 03B4/ W4

2673318

40 :164HK E 20B4/ W6

27342248

70 :1

102

HK E 03B4/ W4

4184424

70 :164HK E 1 0 B4/ W6R

25372972

140 :

1

102

HK E 0 5 B4/ W4

5582524

40 :164HK E 1 0 B4/ W6R

27504448

140 :1102

HK E 0 5 B4/ W4

7232248

70 :164HK E 1 0 B4/ W7

20163824

60 :1

127

HK E 0 5 B4/ W4

5353318

40 :164HK E 20B4/ W7

33282536

60 :1

127

HK E 0 5 B4/ W4

7892936

70 :164HK E 20B4/ W7

37843824

60 :1

127

HK E 03B4/ W4R

4472548

80 :164HK E 1 0 B4/ W7R

26903848

120 :

1

127

HK E 03B4/ W4R

5033336

80 :164HK E 1 0 B4/ W7R

36403872

180 :1127

HK E 0 5 B4/ W5

4382524

40 :176HK E 20B4/ W8

38003824

60 :1

153

HK E 0 5 B4/ W5

8422248

70 :176HK E 5 5 B4/ W8

63702536

60 :1

153

HK E 0 5 B4/ W5

4173318

40 :176HK E 5 5 B4/ W8

68303824

60 :1

153

HK E 0 5 B4/ W5

9152936

70 :176HK E 20B4/ W8R

48803848

120 :

1

153

HK E 0 5 B4/ W5

10144424

70 :176HK E 20B4/ W8R

7 32 53872

180 :

1

153

HK E 03B4/ W5R

5253848

120 :176HK E 20B4/ W8R

60723836

60:1

153

HK E 0 5 B4/ W5R

69525488076

HK E 5 5 B4/ W9

62112524

60 :1

178

HK E 0 5 B4/ W5R

76033368076

HK E 5 5 B4/ W9

154123872

180:1178

HK E 0 5 B4/ W5R

16184448

14076HK E 5 5 B4/ W9R

170043824

60:1

203 .

2

HK E 0 5 B4/ W6R

16184448

140

102

HK E 5 5 B4/ W10

171483872

180:1203 .

2

3.4

P arameters of the linear-travel actuator(380VAC/50Hz)

Please refer to: Section 4 "Table4-4", Chapter one

3.5

arameters

PPP

arameters

the

liner

ofofof

the

liner

-travel

actuator(220V AC/50Hz)

Please refer to: Section 4 "Table4-5", Chapter one

3.6

range

HKHKHK

EEE

range

actuator

with

range

WWW

range

gearbox

combination

data

86

444

Notice:

all

the

numbers

shown

ininin

the

wiring

diagram

means

the

terminal

port

number.

555

.1.1.1

HKHKHK

EEE

range

basic

type

(((

wiring

diagram

EEE

)))

HK E range basic type may control motors rotary orientation

without any external control relay (cabinet) and the ways of

control include : Local control, remote control and ESD control.

The wiring diagram of about remote control ling refer to figures

from 1-1 to 1-9. This series actuators also provide single phase

AC motor, terminal port 1 and 2 are power supply input with

AC220V, port 3 is not used

Actuators wiring diagram refer to the right-side figures.

O1/C1 – normally opening contact; when the open/close

limit position

,

the contact is closed.

O2/C2 – normally closing contact; when the o pen/close limit

position, the contact is open.

QO/QC – normally closing contact; when open/close over

torque,the contact is open.

Above relaies contract rating 5A/250VAC or 5A/30VDC.

The monitor r elay contract rating 5A/250VAC or 5A/30VDC.

While monitor relay do notbe

at

de- energized,terminal port 43

link with 42; while monitor relay is

at

energized, port 43 does not

link with 42 but links with 44. In follow ing case s relay should be

at

de-energized: Main power supply failed or phase los e ; main

control circuit failed; Local/remote selection knob

at

Local ;

thermostat tripped . All above that,monitor ing the Local/ remote

control status by monitor relay is possible.

555

...

222

HKHKHK

EEE

range

ehanced

type

(((

wiring

diagram

EI,EO,EIO

)))

The ehanced HK E range is a dd ed a 4 ～ 20mA feedback

signal module and a 4~20mA valve position control signal

module to the basic type HK E range,its wiring diagram is divided

into three kinds, first one is EI (add a 4~20mA valve position

control signal module to the basic type HK E range

),

the second

one is EO (add a 4~20mA feedback signal module to the basic type HK E range

),

the third one is EIO

(add a 4~20mA valve position control signal module and a 4~20mA feedback signal module to the

basic type HK E range ) .

This ehanced type HK E range actuator is 1200 starts per hour as its operation frequency

at

specified modulating load torque.

Basic

HKE

range

1 5

1 44746

Q O

QC

380VAC

123

987611101312Open Close

OCO

C

434244

Ehanced

HKE

range

22234~ 20 mA valve

position

Monitor

relay

. CCC

oupling

dimension

Please refer to: Section 5.7.1~5.7.6, Chapter one

Actuator

5.5.5.

Actuator

electric

wiring

alalal

wiring

diagram

87

Combined with gear box ： A ； Z ； B1 ； B3 ； B4 to refer page 4 flange ： F10 ； F14 ； F16 ； F25 ； F30

spec：03；0 5；1 0；20；55 ( according to torque、thr ust

、

rotate speed and valve stem dimension.)

555

.3.3.3

Control

and

WWW

iring

Please refer to: Section 4.3, Chapter two.

6.6.6.

Control

mode

Please refer to: Section

5,

Chapter two.

7.7.7.

Please fully fill in following “ product number suffix designations ” while you order the actuators to

us,the last suffix number of ordering information means the actuator model,and if you require order

a gear box, you need to label its model number.

777

.1.1.1

Product

number

suffix

designations

Output modulating torque= 109 Nm, coupling flange=F14, drive coupling= ” A ”,output speed=24rpm,

power supply= AC

380V,

enclosure=IP68 water tight, wiring type= E IO .

***

Please

refer

tototo

555

.1,

555

.2.2.2

777

...

222

Gearbox

□ □ □

Detailed information about the gearbox selection refer to he corresponding gearbox selection

instructions.

For instance: W5-40 : 1

□ □ □ － □ － □ － □ － □

Wiring diagram number （ E,EI,EO * ） Enclosure

W ： water tight ， IP68

E ： explosion proof ， Exd Ⅱ C T4

Power supply

D ： 220V ， single phase

S ： 380V ， 3 phase

Output speed ( rpm ) ： 18 ； 24 ； 36 ； 48 ； 72

HK E range

Gear reduction ratio

Gearbox model number

Gearbox series — D or W. Refer to relevant S eries HK combin ed w ith D/W gear box data table

Order

For instance: HK E1 0-F14A-24-S-W- E IO

88

Gearbox series=W series, model number=

5,

gearbox reduction ratio= 40:1.

The actuator nameplate does not label the gearbox model number even if the actuator and the

gearbox are assemble d together and delivered, the gearbox have own nameplate and the gearbox

model is labeled on it.

8.8.8.

13.

Lubrication

and

Maintenance

To

ensure the actuator

’

s smooth running, the HK actuators must use the lubricating agents in the following table. Improper lubrication may adversely affect the dependability of the actuator. The temperature range of the environment is – 22F/-30 ℃ ～ – 160F/+70 ℃ . In the extreme climates, there are special requirements: Movement Viscosity at 100 ℃ , flash point of 150 ℃ at minimum, and solidifying point at not more than -45 ℃ .

Lubrication

table

：

If your actuator has run for six months, change the lubrication once a year.

Lubrication

Capacity:

Machine

Maintenance:

If your actuator has run for six months, you must tighten the installation bolts. Every actuator has been fully tested before leaving the factory to provide years of trouble free operation .

Manufacture Unit

Lubrication trademark

Beijing Changcheng Lubrication CO.,LTD

Burthen vehicle gear wheel oil 75W/90

USA

Mobil SAE80EP

Actuator Spec

Capacity

HKE03

0.3L

HKE05

0.3L

HKE10

0.8L

HKE20

0.8L

HKE55

1.1L

Machining

the

Drive

ofofof

the

Bush

Drive

Bush

Please refer

9.9.9.

Please refer

10.

Please refer

11.

Please refer

12.

Please refer

Installation

to:

Operating

to:

Debugging

to:

Alarm

to:

Section

ofofof

your

the

7,

Chapter two

Actuator

8,

Chapter two

Actuator

9,

Chapter two

Actuator

Section 10, Chapter two

Message

Section

Display

11,

Chapter two

89

IfIfIf

your

actuator

can

not

bebebe

installed

immediately,

store

ititit

ininin

aaa

dry

place

until

you

are

ready

tototo

connect

incoming

cables.

Don

’’’

ttt

pull

out

the

transit

cable

entry

plugs

until

you

are

ready

tototo

connect

incoming

cables.

AtAtAt

the

same

time

you

must

pull

out

the

battery

until

you

are

ready

tototo

install

the

actuator.

14.

Changing

Battery

Please refer to: Section 13, Chapter two

15.

Important

Notices

Please refer to: Section 14, Chapter two

90

Chapter five HK J/HKJM range intelligent electrical actuator selection,

installation and debugging instructions

“ Hurko ” HK J /HKJM range intelligent electrical angle travel actuator, a very important field control equipment, has been widely used in electricity station 、 metallurgy 、 petroleum 、 ch e mistry industry 、 water conservancy 、 machine 、 light industry 、 fire protection 、 environment protection department and so on . The actuator, combined with a vale that can be one of the ball vale 、 butterfly vale 、 Air - throttle vale and so on , is appropriate to the fields of pipeline flow control 、 pollutants dumping 、 water treatment 、 paper making 、 ship building etc. Even in badly dangerous environment it can work reliability for its terse design. “ Hurko ” HK J /HKJM range actuator provides for you the most reasonable scheme in the range of 60Nm~2500Nm.

1. Structure of HK J series intelligent electrical angle travel actuator

(1) Motor:

Motor:

Entire seal mouse cage type asynchronous machine . It has big force at start moment and small inertia, and can be appropriate to all kinds of valve system. The motor equip s a hot protector, and can be one phase power supply motor or three phases power supply motor. (2) Observation

Observation

window

:::It’

s t ransparent, and through it you can observe the continual position instruction

provided by the instructor.

(3)

Position

indicator:

The bell display direct ly assembly on the main axle, use d for the dynamic instruction

valve the positional information .

(4)

Intelligen

ttt

control

unit

:::

The control unit uses the brand-new integrated SOC chip, has the man-machine dialogue function, and high ly intellectualized degree . (5) Wire

Wire

connection

plug:

The wiring way used in the HK J series actuator has met the plug-in unit. Wires from outsider are all connected to the plug. So there is no necessary to disconnect a wire but tear off the plug, when to dismantle the actuator or maintenance. The plug is waterproofing and explosion-proof . This design avoids reconnecting the wires and preventing the wiring error. (6) T orque

Torque

protector:

to provide the over-load protection.

Travel switch: provided only in common type actuator (not provided in intelligence actuator)

(7) Thrust

Thrust

force

unit:

The thrust force unit including the foundation and the actuation wrap. Setup of foundation conform s to the ISO5211 standard. The actuation wrap can be easily connected to all kinds of valve shafts. (8) Worm

Worm

reduction

gear:

Precise worm gear and worm bearing adjuster reduction gear , has small clearance, high efficient, long life, low noise (max: 50dB), and self-lock function that can avoid reverse rotation when power off or signal lost suddenly. (9) Switch

Switch

handle:

this equipment permit switch between electrical operation and manual electrical operation mutually. (10) Manual

Manual

operation:

After press the switch handle to manual operation position, the actuator can be operated by the handwheel. The switch handle will be automatically switched to electrical operation model when motor works. (11) Handwheel:

Handwheel:

the size design of the handwheel guarantees security and laborsaving.

2. Production characteristics

Liquid

crystal

display

The liquid crystal display, using digitals, real time displays the valve position and the alarm information

according to the work condition and instructs the close and open limit position by high brightness LED

Control

model

The actuator can be controlled by remote on-off signals (or optional remote 4~20mA current signal) and

local operation knob.

Status

feedback

Actuator instructs to the customer the close and open limit position and malfunction alarm information by

relays output (and valve position by optional 4~20mA current signal).

91

Debugging

without

uncovered

By the operation knobs, work parameters can be set and limit position can be debugged, during which the cover is no need to be opened, so the dust and humidity are prevented and security and reliability of electrical control unit are improved.

High

intelligence

With the control unit using the brand-new integrated SOC chip, the actuator has the man-machine dialogue function, and high ly intellectualized degree .

Closure

characteristics

Because aluminum cover and box after their face bonderized have the very strong anticorrosion ability , the stationary fit places have the “ o ” circles, and the coordination places have the skeleton oil seal, the box body has reached the closure level:IP68. The optional explosion-proof box body can be appropriate to level IIA and IIB dangerous work environment example: No.1 area, No.2 area and a ll so, where filled with level T1~T4 explosible air.

High

efficient

and

low

noise

Precise worm gear and worm bearing adjuster reduction gear , has small clearance, high efficient, long life, low noise (max: 50dB).

Self-lock

Self-lock function can avoid reverse rotation when power off or signal lost suddenly.

Coupling

automatic

reset

The coupling permit switch between electrical operation and manual electrical operation mutually. When the switch handle pressed to manual operation position, the actuator can be operated by the handwheel. The switch handle will be automatically switched to electrical operation model when motor works.

Handwheel

The size design of the handwheel guarantees security and laborsaving.

Motor

Entire seal mouse cage type asynchronous machine has big force at start moment and small inertia, and can be appropriate to all kinds of valve system. The motor inside equip s a hot protector.

Wiring

convenience

The wiring way used in the HKJ series actuator has met the plug-in unit. Wires from outsider are all connected to the plug. The plug is waterproofing and explosion-proof . This design avoids reconnecting the wires and preventing the wiring error.

Absolutely

encoded

position

transducer

Our company’s intelligence electrical actuator can optionally fit absolutely encoded position transducer to replace the position potentiometer. The absolutely encoded position transducer adopting non-touched detecting technology has extremely high precise and long life.

Main

control

board

Adopt four layers wiring technology , devices produced by world famous manufactory, and high quality automatic face mount craft to ensure the control core high reliability and long life. Using brand-new SOC chip as core, the electrical init is high intelligent and has man-machine dialogue function.

Remote

input

and

relay

interface

board

This interface board receives on-off signals from customer and outputs the relay status to customer. All input and output are isolated from main control board through photoelectricity in this interface board, to ensure the main control board high anti-dis turb.

Structurized

electrical

unit

The main control board and remote interface board can be extremely conveniently assembled together and disassembled. Their message passed through the connecting plug-in unit.

92

LCD

and

knob

induction

board

LCD, using digitals, real time displays the valve position and the alarm information according to the work condition. The knob equipp ing magnetic steel triggers the reed pipe through the electromagnetic induction, and its install axle does not through the box body to ensure the high closure level: IP68.

3. Type specification table

Table-1:

Table-2

HKHKHK

JJJ

range

on-off

model

actuator

specification

table

(single

phase

power

supply)

Part

number

Max

torque

Rated

torque

Travel

time

Max

valve axle

diameter

Motor power

Rated

current

Handwheel

circle

number

weight

60/50Hz

110V/220V

NmNmSmmWAn

kg

HK J06

605014/172215

1.00/0.53

8.5

11

HK J09

907514/172225

1.30/0.6

8.5

11

HK J15

150

125

17/202240

1.60/0.801012

HK J19

190

160

17/202245

1.70/1.101013

HK J28

280

235

20/252250

2.00/1.20

12.5

17

HK J38

380

320

20/253260

2.80/1.40

12.5

18

HK J50

500

420

20/253290

3.60/1.70

12.5

19

HK J60

600

500

24/294290

3.60/1.70

14.5

22

HK J80

800

670

24/2942140

4.00/2.00

14.5

23

HK J100

1000

840

24/2942180

4.80/2.40

14.5

25

HK J150

1500

1250

72/877590

3.60/1.70

43.5

68

HK J200

2000

1670

72/8775140

4.00/2.00

43.5

7

HK J250

2500

2100

72/8775180

4.80/2.40

43.5

70

Note:

motor

current

atatat

start

moment

isisis

asasas

twice

asasas

rated

current

HKHKHK

JMJMJM

range

modulating

model

actuator

specification

table

(single

phase

power

supply)

Part

number

Max

torque

Modulatin

g torque

Travel

time

Max

valve

axle

diameter

Motor power

Rated

current

Handwheel

circle

number

weight 110V/220V

NmNmSmmW

Ankg

HK JM06

502514/172215

1.00/0.45

8.5

11

HK JM09

804014/172225

1.30/0.58

8.5

11

HK JM15

1307017/202240

1.60/0.951012

HK JM19

1608517/202245

1.70/0.951013

HK JM28

260

130

20/252250

2.00/0.95

12.5

17

HK JM38

350

175

20/253260

2.80/1.30

12.5

18

HK JM50

420

230

20/253290

3.60/1.50

12.5

19

HK JM60

520

270

24/294290

3.60/1.50

14.5

22

HK JM80

700

360

24/2942140

4.00/2.15

14.5

23

HK JM100

880

450

24/2942180

4.80/2.45

14.5

25

HK JM150

1350

720

72/877590

3.60/1.50

43.5

68

HK JM200

1800

950

72/8775140

4.00/2.15

43.5

7

HK JM250

2300

1100

72/8775180

4.80/2.45

43.5

70

93

Table-3

4. Technology specification and performance Closure level: IP68 Power supply: 110/220VAC (-15%~+10%), 50/60Hz (-2%~+2%)

380/440VAC (-10%~+10%), 50/60Hz (-2%~+2%) Travel: 0~110 ° Travel time: refer to table-1~table-3 Output torque: refer to table-1~table-3 Work environment temperature: -10~+70 ℃ or optional – 30~+70 ℃ Limit position relay: Relay contact is 250V AC/5A. Basic configure contain one close limit relay and one open

limit relay.

Torque relay: Relay contact is 250VAC/5A. Basic configure has no torque protection relay.

Main part materials

Surface treatment: bonderizing Outside coating: consist of two layers, the one is metal gray paint 1M-W224 and the other is metal engine baking

varnish AC-A1122 Lubrication: senior lubricant Install: install foundation conforms to the ISO5211 standard.. Wiring holes: are a M36 × 1.5 and a M22 × 1.5 spiral holes or a NPT11/4 ″ and a NPT3/4 ″ spiral holes. Of

explosion proof type are two M20 × 1.5 spiral holes

(the hole types must be specified when ordering)

Work

frequency:

HK J on-off model actuator is a intermittent work device, designed for the situation where action frequency

Note:

motor

current

atatat

start

moment

isisis

asasas

twice

asasas

rated

current,

and

max

torque

isisis

1.2

times

tototo

rated

torque

HKHKHK

JJJ

series

actuator

specification

table

(three

phases

power

supply)

Part number

Max

torque

Rated

torque

Modulati

ng torque

Travel

time

Max

valve

axle

diameter

Motor power

Rated

current

Handwheel

circle

number

weight

380V/440V

NmNmNmSmmWAnkg

H J/ H JM06

605030

14/172215

0.25/0.14

8.5

11

H J/ H JM09

907545

14/172225

0.28/0.20

8.5

11

H J/ H JM15

150

1257517/202240

0.39/0.331012

H J/ H JM19

190

1609517/202245

0.50/0.361013

H J/ H JM28

280

235

140

20/252250

0.40/0.34

12.5

17

H J/ H JM38

380

320

190

20/253260

0.45/0.35

12.5

18

H J/ H JM50

500

420

250

20/253290

0.73/0.60

12.5

19

H J/ H JM60

600

500

300

24/294290

0.73/0.60

14.5

22

H J/ H JM80

800

670

400

24/2942140

0.80/0.72

14.5

23

H J/ H JM100

1000

840

500

24/2942180

0.98/0.80

14.5

25

H J/ H JM150

1500

1250

750

72/877590

0.73/0.60

43.5

68

H J/ H JM200

2000

1670

1000

72/8775140

0.80/0.72

43.5

7

H J/ H JM250

2500

2100

1250

72/8775180

0.98/0.80

43.5

70

Note:

motor

current

atatat

start

moment

isisis

asasas

twice

asasas

rated

current

;;;

Character

"H"

instead

ofofof

"HK"

,,,

this

means

HJ/HJM06

isisis

HKJ/HKJM06

ininin

fact,

the

others

are

the

same

too.

Box body:

Compression casting aluminum alloy

Cover:

Compression casting aluminum alloy

Worm gear:

Nickel bronze or aluminum bronze

Worm staff:

Alloy steel

Main axle:

Alloy steel

Driving wrap:

Steel or aluminum bronze

Foundation:

Modular cast iron or malleable cast iron

94

less than 60 times per hour. HK JM modulating model actuator is a continuous work device, inside which the motor

’

s driving model is non-contact SSR (solid status relay), and it can works under modulating torque with

frequency not more than 1200 times per hour (single phase power supply actuator is exclusive).

5. Optional item

Explosion

proof:

box and cover are all explosion proof, and their explosion proof level is exdIIBT4 and their closure level is IP68. They can be used in level IIA and IIB environment example: NO.1 and NO.2 area etc. filled with level T1~T4 explosive mixture.

Travel

angle:

120 ° , 135 ° , 180 ° , 270 ° , 300 °

Valve

position

delivering

unit:

the unit linearly feedback continuous 4~20mA current to customer according to

valve position.

Proportional

control

unit:

this unit receives the 4~20mA current input, and drives the valve to the expected

position according to the input current.

Status

feedback

relay

contact:

1.

the number of the close limit relay contact and open limit relay contact each can be: ① 1 couple; ② 2 couple; ③ 3 couple. 1 couple of close over-torque relay contacts and 1 couple of open over-torque relay contacts.

1 couple of monitor relay contacts (monitors status of power off, short phase, model knob not in remote

position, and proportional control signal lost). Note: When the close and open torque relay contacts are selected, the max number for each close limit and open limit relay contacts is 2. The type of the contacts (normal open or normal close) can be specially changed by customer in ordering book.

Absolutely

encoded

position

transducer:

non-touched detect absolutely encoded position transducer compared with conductive plastics potentiometer has the advantages: no wears, high precise, long life. Refer to the figure1

Common

type

HKHKHK

JJJ

actuator:

this type is a economical one, in which there is no intelligence control unit.

A additional outside control box is needed to control it. Its closure and explosion proof level is the same as intelligence one.

Auxiliary

limit

position

switch:

provides d ry contact signa l at the corresponding valve position (triggered by

cam). Refer to figure-2.

Auxiliary

torque

protection

switch:

provides dry contact signal to control unit when over-loaded (triggered by cam). Refer to figure-3. Position instruction unit: the electrical part can select conductive plastics potentiometer or absolutely encoded position transducer. The machine part has anti-gear-clearance function, and can precisely transfer valve position information in time. Refer to figure-4.

6. HK J intelligence actuator wiring diagram

2.

3.

95

7. Field bus control system A

communication card installed inside can provide remote control and status feedback through a couple of t wisted pair line . The communication distance reaches 20km without any repeater using RS485 as physical and data link layers protocol. Communication protocol can be one of the below :

Modbus

Hurko actuator inside can install a single channel or double channel communication card, and through it

can provide full control functions and status datum. Even system variable for example: device address and baud

96

rate also can be set remotely by modbus.

Profibus

Actuator with profibus card inside can be connected to profibus network, and through the profibus network can receive all control commands from remote master station and perform them, and also transfer all feedback status datum.

Foundation

Actuator that has match foundation card can connect to foundation network. The foundation module is as programable as other digital

or

analog module. Actuator with foundation card can communicate each other

without any master system.

8. Dimension

Table-2

9.

Valve

with actuator configuration table

Pipeline pressure: 1Mpa (10kg/cm2)

Type

HK J06 HK J09

HK J15 HK J19

HK J28 HK J38 HK J50

HK J60 HK J80

HK J100

HK J150 HK J200 HK J250

D (MAX)2222324275E55577585

120

F43435259

109

G22227H

355

385

408

448

448I5677839999J175

184

202

226

K6060707878L

213

250

283

M

273

320

361

N

102

120

145

175

236O688599

116

P

113

139

159

191

191Q235

265

288

328

R

108

130

178

S

102

125

170

170T538U176X450

Y16Z

375

Part number

Butterfly valve

Two-way valve

T-valve

HK J06804040HK J09

1005050

HK J15

1256565

HK J19

1508080

97

Unit: mm

10. Calculating method matching air throttle valve

(1) Circulation air throttle

T= (Nm)

n

pd

12

3

8 .110

8

Loaded bearing=1.8

Unloaded bearing=2.5

(2) Fan type air throttle

T=

n

pba





8

2

8 .110

8

a=width b=length d=diameter

p=pressure (9.8Pa)



n=fan blade number

11. Services promise to customer Hurko company fellows closely on the industrial automation and information technology innovation,

pays attention to user highly the requires as well as benefits, and unceasing finds problems and solves problems to conform leading position throughout in the asp ects of satisfying customer, maintain production competitive power, Prompt delivery , and q uick post-sale service .

All management according to quality document,

all

operation according to operation standard

procedure ,

all

statement expressed by quality datum, and

all

work one time to complete are the q uality criterion of Hurko company. Every product throughout producing process from investing to delivering is checked strictly, and this ensures product reliability.

Though

all

have been changing greatly in latest years, our target of pursu ing quality and service

unchanged.

HK J28

200

100

HK J38

250

HK J50

125

HK J60

300

150

HK J80

350

HK J100

200

HK J150

400/450

HK J200

500

250

200

HK J250

600

300

250

Contact: Michael Wen Tel: 0086-577-67301801 Personal mobile: 0086-013968995396 Email: ilucky77@gmail.com MSN: ilucky77@gmail.com ADD: Dongmeng Industry Zone, Wuniu Town, Yongjia , Wenzhou City, Zhejiang Province, China

HURKO HK, HKE, HKM, HKC, HKJ User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual