Hupfer SPTW-2/EBF, SPTW-3/EBF, SPTW-2/EBF-S, SPTW-3/EBF-S, SPTW-2/EBF-K Operating Instructions Manual

...
Oper
ating Instructions
SPTW-2/
Food t
EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S |
ransport trolley
SPTW-2/EBF-K | SPTW-3/EBF-K
4330
025_A1
Ch

apter 1 Introduction

Page 2 Appliance Information
1 In
1.

1 Appliance Information

troduction
Ap
pliance designation Food transport trolley
Appliance type/s SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-
Manufacturer HUPFER® Metallwerke GmbH & Co. KG
www.hupfer.de info@hupfer.de
3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Dieselstrasse 20
48653 Coesfeld P.O. Box 1463
D-48634 Coesfeld
' +49 2541 805-0
6 +49 2541 805-111
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Read these operating instructions thoroughly and attentively to ensure safe operation and avoid any dam­age!
Ensure that sources of danger and possible faulty operations have been pointed out to the operating staf f.
Subject to modifications
The products covered by these operating instructions have been developed taking into consideration the re­quirements of the market and the latest technology. HUPFER® reserves the right to modify the products and appertaining technical documentation insofar as the modifications are in the name of technological p rogre ss. The data and weights as well as the description of performance and functions assured in the order confirma­tion as binding are always decisive.
This manual is a translation of the original edition.
Manual edition
4330025_A1
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K 4330025_A1
In
troduction Chapter 1

Table of Contents Page 3

1.
2 Table of Contents
1 In
2 Safety Instructions 8
troduction 2
1.1 Appliance Information 2
1.2 Table of Contents 3
1.3 List of Abbreviations 5
1.4 Definitions of Terms 6
1.5 Orientation Guide 6
1.6 Notes on Use of Manual 7
1.6.1 Notes on the Manual Structure 7
1.6.2 Notes and their Illustrations used in the Chapters 7
2.1 Introduction 8
2.2 Warning Symbols Used 8
2.3 Safety Instructions for Appliance Safety 9
2.3.1 Safety Instructions for appliances with sliding lid 10
2.3.2 Safety Instructions for appliances with a hinged lid 10
2.4 Safety Instructions for Transport 10
2.5 Safety Instructions for Cleaning and Care 10
2.6 Safety Instructions for Troubleshooting 11
2.7 Notes on Specific Hazards 11
3 Description and Technical Data 12
3.1 Performance Description 12
3.2 Intended Use 12
3.3 Improper Use 13
3.4 Appliance Description 13
3.4.1 Description of food transport trolley 13
3.4.2 View of the appliance food transport trolleys with sliding lid 14
3.4.3 View of the appliance food transport trolleys with hinged lid 14
3.4.4 Appliance Description 15
3.4.5 Equipment and optional accessories 15
3.5 Technical Data 16
3.6 Rating Plate 18
4 Transport, Putting into Operation and Decommissioning 19
4.1 Transport 19
4.2 Putting into Operation 19
4.3 Storage and Recycling 20
5 Operation 21
5.1 Arrangement and Function of the Operating Elements 21
5.2 Operation 22
5.2.1 Filling bain-marie wells 22
5.2.2 Tempering 22
Food transport trolley
4330025_A1 SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Ch
apter 1 Introduction
Page 4 Table of Contents
5.
2.3 Loading 23
5.2.4 Moving 24
5.3 Measures at the End of Operation 25
6 Fault Detection and Troubleshooting 26
6.1 Safety Measures 26
6.2 Notes on Troubleshooting 26
6.3 Fault and Action Table 26
7 Cleaning and Care 28
7.1 Safety Measures 28
7.2 Hygiene Measures 28
7.3 Cleaning and Care 28
7.4 Special Care Instructions 29
8 Spare Parts and Accessories 31
8.1 Introduction 31
8.2 Spare Parts and Accessories List 31
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K 4330025_A1
In
troduction Chapter 1

List of Abbreviations Page 5

1.
3 List of Abbreviations
Ab
breviation
BG
R
BG
V
De
Ru Re
CE Co
Eu BG DI
R
N
Ru
De
Ge EC Eu
Eu EN Eu
Ha E/
V
Sp IP In
pr
Th
wa
LE
D
Lig
Lig
finition
le of the Professional Association gulation of the Professional Association mmunauté Européenee
ropean Community le of the Professional Association utsches Institut für Normung
rman Institute for Standardisation, technical regulations and technical specifications ropean Community
ropean Union ropean Standard
rmonised standard for the EU market are and wearing part
ternational Protection. The abbreviation IP and a further two-digit index specify the
otection class of a housing.
e first digit: Protection against ingress of solid foreign objects The second digit: Protection against ingress of
ter
0
No
protection against contact, no protec-
ti
on against ingress of solid foreign
obj
ects
1
Pr
otection against contact with any large
su
rface of the body such as the hand,
pr
otection against ingress of foreign
obj
ects Æ >1.97'' (50 mm)
2
Pr
otection against contact with fingers,
pr
otection against ingress of foreign
obj
ects Æ >0.5'' (12 mm)
3
Pr
otection against contact with tools,
th
ick wires or similar objects of
Æ >0.
1'' (2.5 mm), protection against
fo
reign objects Æ >0.1'' (2.5 mm)
4
Pr
otection against contact with tools,
th
ick wires or similar objects of Æ >0.04''
(1
mm), protection against foreign
obj
ects Æ >0.04'' (1 mm)
5
Pr
otection against contact, protection
agai
nst dust deposits inside
6
Co
mplete protection against contact,
pr
otection against ingress of dust
7
8
0 No
protection against ingress of water
1
Pr
otection against vertically falling water
dr
ops
2
Pr
otection against dripping water (at any
angl
e up to 15° from the vertical)
3
Pr
otection against water drips at any
angl
e up to 60° from the vertical
4
Pr
otection against water splashing from
an
y direction
5
Pr
otection against water jets (projected
by
a nozzle) at any angle
6
Pr
otection against rough sea or strong
wa
ter jets (flood protection)
Pr
otection against ingress of water
dur
ing temporary imm ersion
Pr
otection against pressurised water
dur
ing continuous immersion
ht Emitting Diode ht diode
Food transport trolley
4330025_A1 SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Ch
apter 1 Introduction
Page 6 Definitions of Terms
1.

4 Definitions of Terms

Te
rm
Au
thorised specialist
Co
ok&Chill Kitchens
Co
ok&Serve Kitchens
Sp
ecialist
Ga
stronorm
H1 Hy
Co
ntrol
Ma
chine safety
Pa
ssive layer
Ch
eck
Qu
alified person,
qu
alified staff
Sc
huko®
In
structed persons
De
An aut
"C po
"C co
A nis ex
Ga ce bl (5
te Co
le Th
Th ing
A ma
Co Qu
ins pr re pr
Th do Eu
An ing ne ne
finition
authorised specialist is a specialist that has been trained by the manufacturer, an
horised service dealer or a company assigned by the manufacturer.
ook and Chill": Kitchens where warm food after being cooked is chilled as quickly as ssible.
ook and Serve": Kitchens where warm food is served immediately after being
oked or kept warm until it is consumed. specialist is a person who can evaluate work assigned and can individually recog-
e any possible dangers due to professional training, specialist knowledge and
perience as well as knowledge of the respective guidelines.
stronorm is a measurement system applied worldwide, for instance, in food pro-
ssing plants or large-scale kitchens. The use of standardised sizes makes it possi-
e to exchange food pans. The basic size of the Gastronorm (GN) 1/1 is 20.9x12.8''
30×325 mm). Items are available in different depths.
gienic standard (NSF/USDA) for lubricants that are suitable for incidental and
chnically unavoidable contact with foodstuffs
mpare with certain conditions and/or characteristics such as damage, leaks, filling
vels, heat.
e term of machine safety means all the measures used to avert injury to persons. e basis for this are national as well as EC-wide valid directives and laws for protect-
users of technical devices and systems.
non-metallic protective layer on a metallic material that prevents or slows down
terial corrosion.
mpare with certain values such as weight, torque, content, temperature.
alified personnel are persons who due to their professional training, experience and
truction as well as their knowledge of the respective standards, guidelines, accident evention regulations and operating conditions have been authorised by a person sponsible for system safety to carry out required activities and can recognise and event any possible danger (definition of specialists according to IEC 364).
e abbreviation of the German term "Protective contact" that indicates a system of mestic plugs and sockets equipped with protective earthed contacts used in most of rope.
instructed person is a person who has been instructed on the possible risks result-
from improper behaviour when carrying out the assigned task as well as on the cessary protective equipment and protective measures and trained for this task if cessary.
1.

5 Orientation Guide

The
front
"The front" means the side where the operating elements are arranged. The operating staff stays at this side to move the food transport trolley.
The rear
The side named "the rear" means the opposite side of the front side (the front).
The right
The side named "the right" means the side at the right hand side of the front side (the front).
The left
The side named "the left" means the side at the left hand side of the front side (the front).
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K 4330025_A1
In
troduction Chapter 1

Notes on Use of Manual Page 7

1.
6 Notes on Use of Manual
1.
6.1 Notes on the Manual Structure
This manual is structured in functional and task orientated chapters.
1.6.2 Notes and their Illustrations used in the Chapters
The warnings and notes are separated from the other text and particularly marked by corresponding icons. The icon cannot, however, replace the text of the safety instructions. Therefore, always read thoroughly the full text of the safety instructions. The warnings and notes are separated in these operating instructions as follows and categorised by the following danger levels by means of various symbols.
DANG
ER Brief description of danger
Th
ere is an imminent danger to life and limb of the user and / or third parties
when the instructions are not followed precisely or the circumstances de-
WA
RNING Brief description of danger
scribed are not taken into account. The type of danger is indicated by a symbol and explained in the accompany-
ing text in more detail. In this example the general sign of danger is used.
Th
ere is an indirect danger to life and limb of the user and / or third parties
when the instructions are not followed precisely or the circumstances de-
AT
TENTION Brief description of danger
NO
TE Brief description of additional information
IN
FO Short title
scribed are not taken into account. The type of danger is indicated by a symbol and explained in the accompany-
ing text in more detail. In this example the general sign of danger is used.
Th
ere is a potential risk of injury or damage to property when the instructions are not followed precisely or the circumstances described are not taken into account.
The type of danger is indicated by a general sign and explaine d in the accom­panying text in more detail. In this example the general sign of danger is used.
At
tention is pointed to special conditions or additional important information on
the respective subject.
Co
ntains additional information on work assisting features or recommenda-
tions on the respective subject.
Food transport trolley
4330025_A1 SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Ch

apter 2 Safety Instructions

Page 8 Introduction
2 Sa
2.

1 Introduction

fety Instructions
Th
e chapter on safety instructions describes the risks associated with the appliance in terms of product liabil-
ity (according to the EU Directives). The safety instructions should warn of hazards and help to avoid damages to persons, the environment and
property. Please make sure that you have read and unde rstood all the safety instructions given in this chap­ter.
You must comply with the respectively valid national and international Safety at Work Regulations. The manager is responsible for the valid regulations he/she has to provide. He/she must acquaint himself/herself and the operator with the new regulations.
In addition to these operating instructions, comply with the rules on health and safety at work issued by the Main Association of the industrial Professional Associations, especially with those that concern the handling of hot items and risks involved (B GR 11 0 "Protection of health and sa fety at work in restaurants" and BGR 111 "Protection of health and safety at work in large-scale kitchens").

2.2 Warning Symbols Used

Sy
mbols are used in these operating instructions to point out the dangers that can occur while operating or cleaning the appliance. In both cases, the symbol provides information on the type and circumstances of danger.
The following symbols can be used:
Ge
neral hazardous area
Ha
zardous electrical voltage
Ri
sk of hand injuries
Ri
sk of crushing
Ri
sk of hot surfaces
We
ar hand protection
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K 4330025_A1
Sa
fety Instructions Chapter 2

Safety Instructions for Appliance Saf ety Page 9

2.
3 Safety Instructions for Appliance Safety
Sa
fe operation of the appliance depends on appropriate and thorough use. Negligent handling of the appli­ance can lead to danger to life and limb of the user and / or third partie s as well as hazards to the appliance itself and the other operator's property.
The following points are to be observed to ensure the appliance safety:
§ The appliance may only be operated as intended, when it is in perfect condition with regards to tech-
nical standards, with awareness of safety and hazards and in accordance with the operating instruc­tions.
§ All the operating and actuating elements must be in a perfect and functionally reliable condition with
regards to technical standards.
§ The appliance must be checked for external visible damage and de fects whenever it is put into opera-
tion. In case of damages, inform immediately the competent bodies and switch off the food transport trolley.
§ Modifications or retrofits of the equipment are only permitted in consultation with the manufacturer
and on receipt of his written agreement.
§ The appliances can only be operated under continuous supervision.
§ Move the appliance only with the doors closed. Unless the doors are closed, they can open during
transport and cause in damages or lead to injuries.
§ The appliance is provided exclusively for manual transport. Transport using any kind of devices is not
permitted. Risk of injury and damage .
§ Release both total brakes before commencing transporting. Moving the appliance with the total
brakes locked can damage the chassis.
§ Transport should only be undertaken over level floors. Moving the appliance over very uneven floors
and stair steps can damage the chassis.
§ Do not stop the food transport trolley by applying the total brakes. The total brakes are designed to be
able to prevent the appliance from unintended moving. Do not stop the appliance on sloping floors. Secure the appliance against rolling away by applying both total brakes when stopping it.
§ When approaching walls and moving round obstacles always pay attention to persons in the way.
Risk of injury.
§ When transporting the appliance, always hold both push bars with your hands. Never let go of the ap-
pliance while moving it.
§ When transporting the appliance, do not move it faster than a walking pace. Heavily laden appliances
are difficult to brake and steer. If necessary, ask for assistance when transporting the appliance.
§ If the food transport trolley tips over due to outside influence or inattention, never catch it manually.
Risk of injury.
§ In the case of off-site transport in a vehicle such as a lorry, the appliances should be secured proper-
ly. The total brakes are not sufficient as a transport securing method.
§ Before transporting, switch off the appliance, pull out the mains plug and insert it into the holder pro-
vided.
§ Never pull the mains plug out of the socket by the connecting lead.
§ Never move the appliance by pulling by the connecting lead.
§ If the mains plug has come into contact with water it must be dried before inserting it into the socket.
Danger to life.
§ Damaged mains plugs or the connecting lead are to be replaced by authorised specialists before the
appliance is used.
§ Do not use any extension leads in wet and damp areas.
Food transport trolley
4330025_A1 SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K
Ch
apter 2 Safety Instructions
Page 10 Saf ety Instructions f or Transport
2.
3.1 Safety Instructions for appliances with sliding lid
§ Only objects with a firm base may be transported on the shelves so that they can not lead to injuries
when falling down. These are for example crockery, cutlery and napkins in suitable transport contain­ers or trays.
§ For a better adhesion transported objects have to be protected against falling down on the lid with a
non-slip pad.
§ The maximum load of the cover segment is 40 kg. The permitted total weight may not be exc eeded.
Avoid point loads, otherwise this can result in deformations in the metal sheet surface.
§ It is not allowed to move open containers with hot liquids on it.
§ The appliance may only be moved with closed sliding lid.
§ Cover the inserted gastronorm containers with lids. If you use smaller gastronorm containers use
separating webs and insert empty gastronorm containers into positions that remain free. The escap­ing steam can heat the lids up to 100°C.
2.3.2 Safety Instructions for appliances with a hinged lid
§ It is not permitted to transport any loads on hinged li ds, because transported objects are not protected
against falling down.
§ It is not allowed to move open containers with hot liquids on it.
§ The appliance may only be moved with closed hinged lid.
§ There is a risk of crushing your fingers when opening and locking the cover segments.
§ Cover the inserted gastronorm containers with lids. If you use smaller gastronorm containers use
separating webs and insert empty gastronorm containers into positions that remain free. The escap­ing steam can heat the lids up to 100°C.

2.4 Safety Instructions for Transport

Th
e following points are to be observed when transporting the food transport trolley:
§ When loading, use only hoists and load lifting devices approved for the weight of the appliance to be
lifted.
§ Only use transport vehicles that are approved for the weight of the food transport trolley.
§ In no case put a defective appliance into operation and inform the supplier immediately.

2.5 Safety Instructions for Cleaning and Care

Th
e following points must be observed when carrying out any c le aning and maintenance operations:
§ Take the food transport trolley out of operation, switch it off, pull out the mains plug and secure it
against unauthorised reactivation before performing cleaning and care measures.
§ For reasons of hygiene the cleaning instructions must be strictly observe d.
§ Heated appliances must be out of operation and sufficiently cooled before cleaning.
§ Do not clean the appliance with steam-jet or high-pressure washers. The appliance must be taken out
of operation and switched off at the mains beforehand in any area where steam-jet or high-pressure washers are to be used.
Food transport trolley
SPTW-2/EBF | SPTW-3/EBF | SPTW-2/EBF-S | SPTW-3/EBF-S | SPTW-2/EBF-K | SPTW-3/EBF-K 4330025_A1
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