Hunter Stoves Inglenook Stove, Low Output Multifuel Stove Installation And Operating Instructions Manual

Page 1
I N G L E N O O K
S T O V E
L O W O U T P U T
M U L T I F U E L
S T O V E
Installation and Operating
Please hand these instructions to the stove user when the installation is complete. Leave the system ready for operation and instruct the user in the correct use of the appliance and operation of controls.
Instructions
Page 2
Assembly Instructions
Position the Rear Brick as
shown. Lift the Brick up as
you push the bottom back
uches the Back
Plate. Allow the brick to
drop and rest on the Lower
Brick Bracket. Slide to one
side and repeat with second
brick. Centralise bricks
when finished.
PLEASE READ THESE
INSTRUCTIONS CAREFULLY
It is important that your stove is correctly installed, as Hunter Stoves Limited cannot
accept responsibility for any fault arising through incorrect installation.
Flue Collar
Place the flue collar on the top or rear outlet as required and secure to the four locating tabs inside the flue outlet using the M6 nuts & bolts supplied.
Blanking Plate
The blanking plate on the remaining free outlet and secure it, using 2 - M6 countersunk screws and nuts.
Rear Bricks
until it to
Page 3
Side Plates
Guide the Side Brick through the door
ed the upper edge into
position, as shown, ensuring that the
brick is slightly forward of the Rear
Lift the bottom of the brick over the
small ledge on the side plate and let it
ck
Guide the Side Plate into
stove and position so that
the locating gap, in the
Side Plate, is above the
locating plate, which is
d into the stove, and
(This must be done with
the Cam Bar in position
but may be easier to
achieve if the riddling bars
Right Hand Side Plate
Locating Gap
welde lower into position.
Side Bricks
are not in position)
Locating Plate
opening and fe
Brick Upper Bracket.
drop into position. Push the Brick upright and slide ba until it touches the Back Plate.
Page 4
Guide the baffle through
door aperture; ensuring
the baffle is the correct
way up. Place the left
edge onto the ledge
over the left hand side
brick. Lift the right hand
side up and guide it over
the ledge on the right
hand side. Centralise the
baffle ensuring the cut
outs, at the front of the
baffle, are sitting in
between the upper
r of
the baffle is located in
front of the rear tags at
Baffle Plate
The baffle plate is factory fitted. Below shows correct orientation of the baffle and the fitting sequence that will need to be used when servicing your Inglenook stove.
Back Edge
(Lip facing up)
Front Edge
(Lip with cut out facing down)
Baffle Plate Location
Wrapper and Top Air Duct
removed for clarity
hand
ledges and the rea
the back of the stove.
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INSTALLATION INSTRUCTIONS
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions cover the basic principles to ensure satisfactory installation of the stove, although detail may need slight modification to suit particular local site conditions. In all cases the installation must comply with current Building Regulations, Local Authority Byelaws and other specifications or regulations as they affect the installation of the stove. It should be noted that the Building Regulations requirements may be met by adopting the relevant recommendations given in British Standards BS 8303, BS 6461 and BS 7566 as an alternative means to achieve an equivalent level of performance to that obtained following the guidance given in Approved Document J.
HEALTH AND SAFETY PRECAUTIONS
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact, wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove, care should be taken to avoid the possibility of personal injury.
IMPORTANT WARNING
This stove must not be installed into a chimney that serves any other heating appliance. There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room.
INSTALLATION
Chimney
The chimney height and the position of the chimney terminal should conform to Building Regulations.
Check that the chimney is in good condition, dry, free from cracks and obstructions. The diameter of the flue should not be less than 150mm and not more than 230mm. If any of these requirements are not met, the chimney should be lined by a suitable method.
The chimney must be swept before connection to the stove.
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Where the chimney is believed to have previously served an open fire installation, it is possible that the higher flue gas temperature from the stove may loosen deposits that were previously firmly adhered, with the consequent risk of flue blockage. It is therefore recommended that the chimney be swept a second time within a month of regular use after installation.
If you have any doubts about the suitability of your chimney, consult your local dealer/stockist.
If there is no existing chimney then either a prefabricated block chimney in accordance with Building Regulations Approved Document J, or a twin-walled insulated stainless steel flue to BS 4543 can be used. These chimneys must be fitted in accordance with the manufacturer’s instructions and Building Regulations.
Flue Draught
A flue draught of minimum 1.2mm to a maximum 2.5mm water gauge is required for satisfactory appliance performance. The flue draught should be checked under fire at high output and, if it exceeds the recommended maximum, a draught stabiliser must be fitted so that the rate of burning can be controlled and to prevent overfiring.
Connection to the Chimney
An existing fireplace opening can be bricked up or sealed with a register plate. A short length of flue pipe of a minimum 150mm internal diameter may then be used to connect the stove to the chimney. This flue pipe should be of 316 grade stainless steel or vitreous enamelled, nominal thickness 1.2mm. Ensure that the pipe end is no closer than 76mm to the side or rear chimney walls.
Ideally, the old fireplace should be filled in so that there is a smooth streamlined entry into the flueway.
The length of any horizontal run of flue pipe must not exceed 150mm.
It is essential that all connections between the stove and chimney-flue are sealed and made airtight.
Both the chimney and flue pipe must be accessible for cleaning and if ANY parts of the chimney cannot be reached through the stove (with baffle brick removed), a soot door must be fitted in a suitable position to enable this to be done.
Air Supply
The room or space containing this appliance does not need a permanent, unobstructed air opening.
If a draught stabiliser is fitted, the air opening should be at least 3625mm2.
Due consideration should be given to air requirements for any other appliances in the same room or space.
Material Clearances
The stove can be recessed in a suitable sized fireplace but a permanent free air gap of at least 150mm must be left around the sides and top and at least 50mm at the back of the stove to obtain maximum heat output and for access to the rear of the stove.
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150 mm
All non-combustible walls closer than 300mm to the stove should be at least 75mm thick.
In all instances the back wall of the fireplace recess and the hearth should be made of non-combustible material.
Allow an apron of a least 300mm at the front of the stove and 150mm on either side.
The hearth on which the stove is to be placed should not be less than 125mm thick and should be in accordance with the current building regulations.
Care should be taken to level the stove using the adjusting screws in the feet.
The appliance shall be installed on a floor with adequate load-bearing capacity. If the existing construction does not meet this prerequisite, suitable measures (e.g. load distributing plate) should be taken to achieve it.
Material Clearances
Note: walls
non-combustible and all
dimensions stated are
and hearth
minimum
are
Page 8
Clearances to Wooden Beams
75 mm
120 mm
450 mm
120 mm
150 mm
All dimensions stated are minimum
150 mm
and assume that additional heat
shielding is not installed
Inglenook High Canopy Stove
Page 9
Commissioning and Handover
Upon completion of the installation, allow a suitable period of time for any fire cement and mortar to dry out. A small fire may then be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely to atmosphere. Do not run the stove at full output for at least 24 hours.
On completion of the installation and commissioning, ensure that the operating instructions and operating tools for the stove are left with the customer. Ensure to advise the customer on the correct use of the appliance with the fuels likely to be used on the stove and warn them to use only the recommended fuels for the stove.
Advise the user on what to do should smoke or fumes be emitted from the stove. The user should be warned to use a fireguard to BS 6539 in the presence of children, aged and/or infirm persons.
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Operating Instructions
when
in operation and due care should be taken.
The riddling tool may be used to operate the
This appliance is not suitable for use in a shared flue
Aerosol Sprays DO NOT USE AN AEROSOL SPRAY ON OR NEAR THE STOVE WHEN IT IS ALIGHT.
Air Controls
This stove has been designed to burn efficiently with a relatively low output, for it’s size. If used correctly this stove will burn far more efficiently than normal with the obvious notable feature of CLEAN GLASS.
However, for this product to work properly it must be used correctly. It is essential that the stove has an adequate air supply for combustion and ventilation.
Secondary Air Control
Primary Air Controls
Warning! This Appliance will be hot
door handle.
Primary Air
The 2 knobs located on the lower parts of the main doors control primary air. This provides a conventional air draught to the bed of the fire. When both knobs are pushed towards the centre of the stove the air supply is shut off and when they are pushed towards the sides of the stove the air is let into the stove
Secondary Air
Secondary air is controlled via the slider above the doors, it is this “Airwash” that keeps a clean and uninterrupted view of the fire, also aiding in good secondary combustion of the fuel and reducing emissions into the chimney and environment. The control is open when pushed to the right and closed when pushed to the left.
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Damper Assembly (Optional)
fire to die
.
When burning wood, the flue damper assembly may be fitted. When the damper is set in the open position the chimney draws at full draught, increasing the volume of airflow through the stove and flue. Shutting the damper restricts the flow, slowing the rate of burning.
Warning! The flue damper should not be fitted when burning solid fuels.
Multifuel Grate
Your Hunter Stove is fitted with a locomotive type grate. So that de­ashing can be carried out cleanly and easily, it is riddled from the outside of the stove with the doors closed. The grate is designed to burn both wood and solid fuels.
To burn solid mineral fuels place the operating tool over the riddling spigot and pull it down towards you. When left in that position, air is directed under and up through the slots in the firebed, giving the optimum conditions for burning solid fuels.
It is important that the riddler is used to remove the ash to ensure airflow through the firebed and allow the fire to burn over the entire area of the grate.
The ashpan should be emptied at least daily and ash should never be allowed to build up over a period of time as this will result in damage to the firebars. The flat end of the riddling tool can be used to carry the ashpan.
Notes on solid mineral fuel burning
Solid mineral fuel should be placed in the stove so that there is no more than a 30° incline of the fuelbed from front to back. It should not be stacked above the level of the rear firebrick as this may result in damage to the stove.
With a full load of fuel, the stove will need to be refuelled approximately once every 3 hours.
Solid mineral fuel burns most efficiently with the secondary air control in the closed position. The primary valve lever can then be used to control the burn rate of the stove.
Always de-ash before refuelling and do not let the ash build up to the underside of the grate bars. Solid mineral fuel produces ash, which if allowed to build up will stifle
the airflow through the Primary air controls and grate. This will eventually cause the
To burn wood, push the operating tool
up and away
this position, air is restricted through
the bed of the fire providing a solid
base to build up a bed of ash. Surplus
ash can be removed either by gentle
It might prove beneficial when burning more reactive fuels to leave the grate in a “neutral” position, thus directing some underfire air and some overfire air to the firebed.
from you. When left in
riddling or with a shovel.
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With some solid mineral fuels a residue of burnt fuel or clinker will accumulate on the grate, allow the fire to go out periodically to remove this.
Important! - We cannot stress firmly enough how important it is to empty the ashpan regularly. Air passing through the firebed cools the grate bars. Distortion or burning out the grate bars is nearly always caused by ash being allowed to build up to the underside of the grate.
Notes on Wood burning
With a full load of wood, the stove will need to be refuelled approximately once every
1.5 hours.
Wood can be stacked higher in the stove than solid mineral fuel but care must be taken that logs do not touch the brick baffle.
Wood burns most efficiently with the primary air controls in a partially open position and the secondary control fully open. Moving the secondary control will control the burn rate of the stove.
Note - primary and secondary air is needed to light the stove, see section entitled ‘Lighting the Stove’
Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the stove occasionally.
Burn only dry, well-seasoned wood, which should have been cut, split and stacked for at least 12 months, with free air movement around the sides of the stack to enable it to dry out. Burning wet or unseasoned wood will create tar deposits in the stove and chimney and will not produce a satisfactory heat output.
Lighting the Stove
We recommend that you have two or three small fires before you operate your stove to its maximum heat output. This is to allow the paint to cure in steadily and to give a long service life of the paint finish. During this curing in process you may notice an unpleasant smell. It is non-toxic, but for your comfort we would suggest that during this period you leave all doors and windows open.
First, load the fire with starting fuel, i.e. paper, dry sticks and/or firelighters in the mode chosen, either wood or solid mineral fuel.
Light the fire at the base leaving all air controls open. Allow the fuel to reach a steady glow and build the fire up gradually. Once you have a good fire established across the grate bed, further fuel can be added as required.
Shutting Down
In order to shut down the stove, close the primary air controls and then close the secondary air slider by moving the handle all the way to the left. If the controls are left in this position, the fire will be starved of air and will go out.
Warning! The stove will remain hot for a considerable time after the fire has been extinguished.
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Recommended Fuels
Anthracite is an approved natural smokeless fuel (not processed) and therefore can vary greatly in quality and performance. It generally requires excellent air supply and above average fire-bed temperatures to maintain maximum performance and with experience we would suggest that it is used in conjunction with other approved manufactured smokeless fuels as per the HETAS approved list.
HETAS Ltd. approves the following fuels in closed appliances: -
Coalite
Coalite Nuts
Blazebrite
Homefire
Homefire Ovals
Phurnacite
Mixed Nuts
Ancit
Taybrite
Sunbrite Doubles
Cosycoke
Pureheat
Supercoke
Maxibrite
Newflame
Supacite
Fireglo Ovoids
Dragonbrite
Anthracite Small Nuts
Wood Logs
Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above, nor does it cover instructions for the use of other fuels.
Only authorised smokeless fuels may be used in smoke control areas.
Warning! - Petroleum coke fuels or household waste must not be burnt on this appliance.
Should any difficulties arise over fuel quality or suitability, consult your local approved coal merchant or:
HETAS Ltd.– Telephone 01242 673257 – www.hetas.co.uk Solid Fuel Association – Telephone 0800 600 000 – www.solidfuel.co.uk
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Safety notes for your guidance
FIRES CAN BE DANGEROUS – Always use a fireguard in the presence of children, the elderly or the infirm. The fireguard should be manufactured in accordance with BS 6539 – Fireguards for use with solid fuel appliances.
DO NOT OVERFIRE – it is possible to fire the stove beyond its design capacity, this could damage the stove, so watch for signs of overfiring – if any part of the stove starts to glow red, the fire is in an overfire situation and the controls should be adjusted accordingly. Never leave the stove unattended for long periods without first adjusting the controls to a safe setting – careful air supply control should be exercised at all times.
WARNING – FUME EMISSION
Properly installed and operated, this appliance will not emit fumes. Occasional fumes from de-ashing and refuelling may occur. Persistent fume emission must not be tolerated.
If fume emission does persist, then the following immediate action should be taken: -
1. Open doors and windows to ventilate room.
2. Let the fire out, or eject and safely dispose of fuel from the appliance.
3. Check for flue chimney blockage and clean if required.
4. Do not attempt to re-light the fire until the cause has been identified and corrected.
If necessary, seek professional advice.
Important! – Do not fit an extractor fan in the same room as this appliance.
IN THE EVENT OF A CHIMNEY FIRE
Raise the alarm to let others in the house know.
Call the Fire Brigade.
Reduce the appliance-burning rate by closing all air controls.
Move furniture and rugs away from the fireplace and remove any nearby
ornaments.
Place a fireguard or spark guard in front of the stove.
Feel the chimneybreast for signs of excessive heat.
If the wall is becoming hot, move the furniture away. Ensure that the Fire Brigade can gain access to your roof space in order to check this area for signs of fire spread.
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GENERAL MAINTENANCE
NO unauthorised modification of this appliance should be carried out.
Baffle Plate
This should be removed and cleaned at least once a month to prevent any build up of soot or fly ash that could lead to blocked flueways and dangerous fume emission. If the baffle brick is removed the chimney/flueway can be swept through the appliance.
Stove Body
The stove is finished with a heat resistant paint and this can be cleaned with a soft brush. Do not clean whilst the stove is hot; wait until it has cooled down. The finish can be renovated with Hunter stove paint. Glass Panels Clean the glass panels when cool with a Hunter glass cleaner. Highly abrasive substances should be avoided as these can scratch the glass and make subsequent cleaning more difficult. Wet logs on heated glass, a badly aimed poker or heavy slamming of the doors could crack the glass panels. The glass will not fracture from heat.
Firebricks
In normal use, these can last for many years. It is possible however, to crack them if logs are continually jammed against them or if they are frequently struck with a poker. Check periodically for seriously cracked bricks, which can be replaced with new; available from your dealer.
Door Catch
Should the door catch require adjustment, to maintain the door seal, it is adjustable. Slacken the locking nut, behind the Door Knob, turn the fan catch shaft one turn then re-tighten the locknut.
Rope
Check the rope around the door and glass. If rope is becoming detached, use Hunter Stoves rope glue to reattach it. If the rope is in a poor condition, a replacement rope kit may be ordered from the Hunter Stoves spares range.
Chimney and Flueways
It is important that the chimney, flueways and any connecting flue pipe are swept regularly. This means at least once a year for smokeless fuels and at least twice a year for wood and other fuels. The baffle plate will need to be removed from its supports in order to sweep the chimney (see assembly instructions).
Only wire-centred sweeps’ brushes fitted with a guide wheel should be used.
If it is not possible to sweep all parts of the chimney through the appliance, ensure there is adequate access to cleaning doors.
If the stove is fitted in place of an open fire, then the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire.
Page 16
Troubleshooting
Fire will not burn
Check that:
1. The air inlet is not obstructed in any way.
2. Chimneys and flueways are clear.
3. A suitable fuel is being used.
4. There is an adequate air supply into the room.
5. An extractor fan is not fitted in the same room as the stove.
6. Flue draught is above minimum level (see installation instructions).
Fire blazing out of control
Check that:
1. The doors are tightly closed.
2. The air controls are all in the closed position.
3. The Primary air controls are not wedged in the open position.
4. A suitable fuel is being used.
5. The glass retaining clips are not loose.
6. The door rope seals are in good condition
7. Flue draught is below maximum level (see installation instructions).
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RIGHT HAND DOOR
Door Knob (HFR07/028)
8mm Flat Washer (????)
M8 Nut (M8NUT)
Fan catch (HHR08/018)
INGLENOOK SPARES
Right Hand Door
(HHR08/020)
Glass Clip (HHR08/046)
Glass Clip Screw (M58CHS/SS)
Door Slider (HHR08/022)
Slider Knob (HHR08/045)
LEFT HAND DOOR
Left Hand Door
(HHR08/021)
Door Slider (HHR08/022) Slider Knob (HHR08/045)
Glass Clip (HHR08/046)
Glass Clip Screw (M58CHS/SS)
Page 18
BODY ASSEMBLY - PART SECTION – L.H.SIDE
Baffle Plate (HIN03/013)
Rear Bricks (HIN03/014)
Side Bricks (HIN04/038)
Lower
Top Air Slider (HHW08/009)
Slider Knob (HCR06/046)
Flue Collar (HHR08/023) Flue Cover (HHR08/024)
Riddling Bar – Upper
(HHW05/034)
Riddling Bar –
(HHW05/033)
Cam Bar (HIN03/011)
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