Hunter Pacific Typhoon Instruction Manual

Page 1
Electrician
Installation Manual
Typhoon Ceiling Fan
CEILING FAN MUST BE INSTALLED
BY A LICENSED ELECTRICIAN
*Electricians are recommended to tick off all items on the quick
checklist and fill out their details onto the back page of the Fan
Owner Warranty & Operations Manual after installation
National Warranty Line
1300 360 280
Monday to Friday from 9am to 5pm EST
Only available within Australia
Hunter Pacific International Pty Ltd, Building 8, 256 New Line Road, Dural NSW 2158 Australia
ABN :18 063 521 666
ELECTRICIANS - TO PROTECT YOUR CUSTOMER’S WARRANTY, PLEASE READ
PAGE 2 OF THIS BOOKLET PRIOR TO THE INSTALLATION OF THIS PRODUCT.
Page 2
IMPORTANT INFORMATION
ELECTRICIANS MUST READ PRIOR TO INSTALLATION
1. Distributor and installer details and purchase receipts are essential for on-site warranty claims and must be presented to repair personnel, make sure you record your details in the Fan Owner Warranty and Operations Manual.
2. Fans and fixed wiring products must only
be installed by persons who are appropriately licensed
by the applicable State regulatory body. Therefore, to protect our repair personnel, on-site
warranty claims will not
be accepted if products have been installed by unlicensed persons.
3.
Damage caused by incorrect installation, force-majeure, electrical surges, lightning, power grid
fluctuations, water or by connection to alternative power supply sources (such as solar inverters, etc.) is not eligible for warranty repair.
4.
Blades must be replaced only as a complete set. Blades are supplied only as a pre-balanced set
and the replacement of individual blades may void the warranty by causing mechanical damage to the motor, excessive noise or premature wear.
5.
When products are installed in a location requiring special access equipment (such as
scaffolding or scissor lifts, etc) the cost of providing, installing and operating special access
equipment must be borne by the site owner.
For safety, and to protect your customers warranty, the following must be taken into account when installing and operating the product(s):
IF THERE ARE ANY PROBLEMS WITH THE PRODUCT AT TIME OF
INSTALLATION THE INSTALLER MUST CONTACT
THE WARRANTY
HOT LINE NUMBER
1300 360 280. BEFORE LEAVING THE JOB
SITE. PLEASE DO NOT
REMOVE THE FAN FROM THE CEILING
ONCE INSTALLED UNLESS INSTRUCTED TO DO SO.
(a) DO NOT USE SOLID-STATE WALL CONTROLLERS. Neither leading nor lagging edge
controllers will give satisfactory performance. Wall controls must only be types approved for use by Hunter Pacific International.
(b)
The fan, light and bracket must be earthed.
(c)
Fan and light must be run from the same final circuit.
(d)
Mounting bracket must be firmly screwed to a solid structure such as a concrete ceiling,
steel structure or timber framing. If additional bracing is added it must be firmly secured to
the rafters and not left floating on the ceiling. Special mounts, such as T-hooks, are available for certain types of installation. (e)
After installation, fan blades must be at least 2.1 m (7 feet) above floor level.
(f)
The use of these products by children and the infirm must be under supervision.
Electrician Installation Manual
Typhoon Ceiling Fan
2
Page 3
Parts List - Typhoon Metal
Part Qty Part Qty Part Qty
Blades 4 Base Plate 1 Canopy Cover Screws 2
Blade Screws 8 HPI Wall Controller 1 Canopy Cover 1
Blade Washers 8 Hanger Bracket 1 Motor Housing 1
Wall Speed Capacitor 1 Hex Head Screw 2
Ball Joint 1 15cm Down Rod 1 Reversing Switch Cover 1
Ball Joint Screw 1 Down Rod Pin Screw 1
(these parts come preassembled)
Ball Joint Pin 1 Down Rod Short Screw 1
Electrician Installation Manual
Typhoon Ceiling Fan
Hanger Bracket
Hex Head Screw
Ball Joint
Blade Screw
Blade
Canopy Cover
Motor Housing
3
Page 4
Parts List - Typhoon Timber
Part Qty Part Qty Part Qty
Blades 4 Base Plate 1 Canopy Cover Screws 2
Blade Screws 16 HPI Wall Controller 1 Canopy Cover 1
Blade Holders 4 Hanger Bracket 1 Motor Housing 1
Blade Holder Screws 8 Hex Head Screw 2 Wall Speed Capacitor 1
Ball Joint 1 15cm Down Rod 1 Reversing Switch Cover 1
Ball Joint Screw 1 Down Rod Pin Screw 1
(these parts come preassembled)
Ball Joint Pin 1 Down Rod Short Screw 1
Blade Nut 16 Blade Washers 16
Electrician Installation Manual
Typhoon Ceiling Fan
Hanger Bracket
Hex Head Screw
Ball Joint
Blade Nut
Blade
Canopy Cover
Motor Housing
Blade Washer
Blade Holder
Blade Screw
Blade Holder Screw
4
Page 5
Typhoon Moulded
(Motor assembly same as Typhoon Metal)
Part Qty Part Qty Part Qty
Blades & Blade
Holders
4 Base Plate 1 Canopy Cover Screws 2
Blade Holder Screws 8 HPI Wall Controller 1 Canopy Cover 1
Blade Washers 12 Hanger Bracket 1 Motor Housing 1
Blade Nuts 12 Hex Head Screw 2 Wall Speed Capacitor 1
Ball Joint 1 15cm Down Rod 1 Reversing Switch Cover 1
Ball Joint Screw 1 Down Rod Pin Screw 1
(these parts come preassembled)
Ball Joint Pin
1 Down Rod Short Screw 1
Blade Screws 12
Electrician Installation Manual
Typhoon Ceiling Fan
5
Blade Holder Screw
Blade
Blade Washer
Blade Nut
Blade Holder
Fig.1
STEP 1. (Fig.1)
Assemble the blades and blade holders before attaching to the fan motor as shown in Fig.1.
STEP 2.
Tighten the nuts using a small spanner. Do not over-tighten to avoid damaging the blades. Damage caused by improper assembly is not covered by warranty.
Page 6
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
STEP 3 (Fig. 3)
a) THIGHTEN THE GRUB SCREW
(This is important to ensure the fan will not wobble and the weight of the fan is supported). b) Hang the ball joint into the hanger bracket. Ensure the groove on the hanger bracket is locked into the slot on the ball joint.
Assembling the fan
STEP 2 (Fig. 2)
a) Drill a hole in the timber nogging for wiring. b) Secure the hanger bracket onto the timber
nogging, using the two hex head screws provided. The timber nogging should be supplied by the installing electrician and must be supported between the two ceiling joists as shown in the diagram above.
STEP 1 (Fig. 1)
PERFORM THIS STEP IF THE WIRES HAVE NOT BEEN FED THROUGH THE DOWN ROD.
a) Loosen the ball joint screw and remove the
ball joint pin to separate the down rod from the ball joint. b) Remove canopy cover and reverse switch
cover. c) Feed wires from motor housing up and
through the down rod. d) Insert the cotter pin through the connection collar and secure the down rod in place with the cotter key and washer (avoid pinching wires).
e) Slide on canopy cover and refit the ball joint. If an extension rod needs to be installed, please go to page 12.
Hanger Bracket
Down Rod
Fig. 3
Fig. 2
Timber Nogging
Hex Head Screw
Hanger Bracket
Fig. 1
Hanger Bracket
Screw
Washer
Canopy Cover
Reversing Switch Cap
Down Rod
Connection Collar
Cotter Pin
Key
Page 7
7
Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Assembling the fan
Fig. 4
Green
Earth Wires
STEP 4 (Fig 4 & 5) a) Connect wires from the fan with wires in
the ceiling via the terminal block on the hanger bracket refer to figure 4 and 5.
b) Make sure earth wires are also connected.
c) Connect light wires (red/white) if a light
fitting is going to be used. (Cap seal light wires if a light fitting is not going to be used).
Wiring Instructions (with and without accessory light)
Brown
Blue
Red/White
Earth Wires
Supply
E N A
LA
LA
FA LA E N
Green-yellow
Black
Red
Red
Red
Brown
White or Red
Green-yellow
Blue
Fan Wiring
Combi Control
Separate Control
Separate terminal For when 3 pole block is fitted.
Wiring for use with 3 pole block
- Colours representative only
- Separate terminal required for active for light when 3 pole block fitted.
Fig. 5
Page 8
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Assembling the fan
STEP 5 (Fig 6) a) Slide canopy cover up and over the hanger
bracket.
b) Twist the canopy to locate screws holes then loosen canopy screws half way.
c) Now twist the canopy cover in the opposite direction and fully tighten screws until the canopy cover is stabilized.
Fig. 6
Fig. 7
Hanger Bracket
Canopy Cover
STEP 6 (Fig 7) - For Typhoon Metal Fan Only a) Attach blades to the motor housing using the
2 screws provided.
b) Repeat this procedure for the other 3 blades.
Motor Housing
Canopy Screw
Blade Screw
Blade
STEP 7 (Fig 9) a) The reverse
switch should be fully pushed to the bottom for Summer (fan spins anticlock­wise) and pushed fully to the up for Winter (fan spins clockwise).
c) Make the sure reverse switch is not stuck in its neutral position otherwise the fan will not spin.
Fig. 9
Ball Joint
Reversing Switch
Typhoon Metal
Motor Housing
Blade
Fig. 8
Typhoon Timber & Moulded
STEP 6 (Fig 8)- For Typhoon Timber & Moulded Fans a) Attach blades to blade holders.
b) Attach blades with blade holders to the motor
housing using the 2 screws provided.
c) Repeat this procedure for the other 3 blades.
Blade Screw
Page 9
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Attaching an accessory light kit — 78mm halogen light (MAX 100W)
STEP 3 (Fig. 12) a) Connect fan wires to light wires using crimp
style connectors. b) Turn the light kit inner housing to lock it to the light kit outer housing c) Tighten screws provided to securely attach the light kit inner housing.
STEP 1 (Fig. 10) a) Unscrew base plate to remove from the motor
housing.
STEP 2 (Fig. 11) a) Once the base plate is removed use pliers to
gently pull the two light wires out from the motor housing.
b) Feed the fan wires through the thread adap­tor.
c) Tightening the thread adaptor to secure the outer light kit housing onto the motor housing.
Fig. 12
Fig. 11
Motor Housing
Fan Wires
Thread
Light Kit outer Housing
Fig. 10
Motor Housing
Base Plate
Fan Wires
Wire Connectors
Motor Housing
Light Wires
Light Kit Inner Housing
Screw
Fig. 13
Glass Cover
Halogen Globe
Groove
Motor Housing
STEP 4 (Fig. 13) a) Insert globe into the globe holder. Do not
touch globe with fingers, use a tissue. b) Attach glass cover to the light kit, do not over tighten as this can make the glass cover difficult to remove in the future.
Page 10
10
Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Attaching an accessory light kit — E27 light (MAX 2x40W)
STEP 3 (Fig. 16) a) Connect fan wires to light wires using crimp
style connectors. b) Turn the light kit inner housing to lock it to the light kit outer housing c) Tighten screws provided to securely attach the light kit inner housing.
STEP 1 (Fig. 14) a) Unscrew base plate to remove from the motor
housing.
Fig. 16
Fig. 15
Motor Housing
Fan Wires
Thread
Light Kit outer Housing
Fig. 14
Motor Housing
Base Plate
Fan Wires
Wire Connec-
Motor Housing
Light Wires
Light Kit Inner Housing
Screw
Fig. 17
Glass Cover
Lamp holder
Groove
Motor Housing
STEP 4 (Fig. 17) a) Install light globes into the light socket. b) Attach glass cover to the light kit, do not
over tighten as this can make the glass cover difficult to remove in the future.
STEP 2 (Fig. 15) a) Once the base plate is removed use pliers to
gently pull the two light wires out from the motor housing.
b) Feed the fan wires through the thread adap­tor.
c) Tightening the thread adaptor to secure the outer light kit housing onto the motor housing.
Page 11
11
Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Attaching a accessory light kit — GX53M 14W compact fluorescent light
STEP 3 (Fig. 20) a) Connect fan wires to light wires using crimp
style connectors. b) Turn the light kit inner housing to lock it to the light kit outer housing c) Tighten screws provided to securely attach the light kit inner housing.
Fig. 20
Fig. 19
Motor Housing
Fan Wires
Thread
Light Kit outer Housing
Fig. 18
Motor Housing
Base Plate
Fan Wires
Wire Con-
Motor Housing
Light Wires
Light Kit Inner Housing
Screw
STEP 1 (Fig. 18) a) Unscrew base plate to remove from the motor
housing.
Motor Housing
Light Socket
Compact Fluorescent Light
Fig. 21
STEP 4 (Fig. 21)
Insert the compact fluorescent light into the light socket
STEP 2 (Fig. 19) a) Once the base plate is removed use pliers to
gently pull the two light wires out from the motor housing.
b) Feed the fan wires through the thread adap­tor.
c) Tightening the thread adaptor to secure the outer light kit housing onto the motor housing.
Page 12
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Trouble Shooting Tips - Light
 Light will not turn on - Make sure globe has not blown and it is properly fitted
between the metal prongs. Check all light wires in the light kit, the terminal block in the canopy cover and the wall switch has been connected together correctly.
 Light is not responding to remote control- Make sure globe has not blown
and it is properly fitted between the metal prongs. Check all light wires in the light kit, the terminal block in the canopy cover and the wall switch has been connected together correctly. Check dip switch settings in remote hand piece and remote receiver correspond.
 Light wires appear to be missing or too short - Wires may be stuck in the
motor housing. Carefully pull wires out of the motor housing, careful not to strip the wires as this may cause the fan to short.
 Light flickers or flashes - Check globe is secured between the metal prongs in
the light kit. Make sure you are using the globes specified.
Glass Cover
Tabs
Compact Fluorescent Light
Motor Housing
Fig. 22
STEP 5 (Fig. 22) a) Turn the light to attach it firmly to the light
socket.
b) Gently push the glass cover upwards and turn it to attach glass cover to the fan.
c) Do not over-tighten the glass cover as it may become difficult to remove.
Attaching a accessory light kit — GX53M 14W compact fluorescent light
Page 13
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Attaching an extension rod - Hunter Pacific rods to be used ONLY
Step 1 (Fig. 23)
Loosen the down rod screws and unlock the cotter pin to remove the standard down rod
Step 2 (Fig. 24)
Loosen the ball joint screw, take out the ball joint pin and remove the ball joint. Then slide off the canopy cover.
Fig. 17
Down Rod
Tighten Ball Joint Screw
Ball Joint
Ball Joint Pin
Fig. 26
Step 3 (Fig 25 & 26)
Now install the extension rod and reverse step 1 & 2 to secure the rod to the fan and the ball joint.
NOTE: If the extension rod needs to be shortened, cut the rod to the required length and drill the appropriate hole size to fit the ball joint pin. The cut end of the rod should be used on the ball joint end only. When installing a 1.8m extension rod the wiring will need to be extended and joined. This should be done using crimp style connectors.
Ball Joint Pin
Ball Joint
Loosen Ball Joint Screw
Down Rod
Down Rod
Ball Joint
Fig. 16
Fig. 24
Canopy Cover
Washer
Screw
Connection Collar
Key
Cotter Pin
Fig. 23
Canopy Cover
Washer
Screw
Connection Collar
Key
Cotter Pin
Fig. 25
Reversing Switch Cap
Down Rod
Page 14
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Electrician Installation Manual
Typhoon Ceiling Fan
1. Do not attempt to operate the fan (or optional light kit) with any wall control that is not approved by Hunter Pacific for use with its fans. DO NOT use solid state controllers. The use of unapproved controllers will void your warranty.
2. Do not
mix blade sets from one fan to another as this may upset the balance of the fan. If
only one blade is damaged you are still required to replace with a new set.
Fan will not start
 Check that the reversing switch is pushed fully into Summer or Winter position.  Check wire connections in the wall switch and terminal blocks, ensure all wires
are making proper contact.
 If it is a Typhoon fan, check and ensure the reversing switch plate under the
switch cover is not bent, also check the 3 wires coming from the switch plate are straight. Occasionally the switch plate may get bent during transportation, this allows the switch cover to press against the plate and stop the fan from working.
 If it is a Typhoon fan, check the nine pin plug under the switch cover is properly
connected and the colours on the plug are corresponding.  If it is a Concept fan and it has an external start up capacitor, check that this external capacitor is properly connected.
Fan speed is not corresponding to the wall controller
 Check the speeds on the wall controller has been wired correctly and are making
proper contact. Brown = speed 1, Purple= speed 2, Red = speed 3.  Check wires in the terminal block are connected properly, connection wires
should be stripped back at the connection point and unused wires should be
sealed and capped off.  Check that the reversing switch is pushed into its Summer or Winter position.
Fan is not responding to the remote control
 Check for flat battery. Make sure the dipswitch settings in the hand piece and the
remote receiver for the same fan are corresponding.
Fan is wobbling
 Check the ball joint slot is locked into the hanger bracket groove.  Make sure blades are a matching set; the letters on matching sets of blades
should be identical with the numbers varying within 3 grams of each other.  Check blade screws are tightened firmly. If necessary use balancing kit provided
to settle the wobble.
Fan is noisy
 Check all screws and parts are secured firmly. Ensure there are no loose parts
moving inside the motor housing.  Make sure the fan is installed with a Hunter Pacific wall controller only, do not use
solid state controllers as they can cause unpleasant motor noises.
National Warranty Line 1300 360 280
Monday to Friday from 9am to 5pm EST
Only available within Australia
Trouble Shooting Tips - Fan
Page 15
Quick Checklist
1.
Ceiling fan is not installed to a solid-state wall controller. Neither leading nor lagging edge controllers will give satisfactory performance. Wall controllers must only be types approved for use by Hunter Pacific International.
2.
The fan, optional fan light and bracket is earthed.
3.
Fan and optional fan light are run from the same final circuit.
4.
Mounting bracket must be firmly secured to a solid structure such as a concrete ceiling, steel structure or timber framing. If additional bracing is added it must be firmly secured to the rafters and not left floating on the ceiling. Special mounts, such as T-hooks, are available for certain types of installation.
5.
Fan blades are at least 2.1m (7feet) above floor level.
6.
Check the fan is operating correctly on all three speeds using the wall controller.
7.
If light is installed. Check light switch is functioning properly.
8.
If remote control is installed. Check the fan (and light if installed) is responding to the remote control correctly.
9.
If remote control is installed. Check where possible a separate isolation switch has been installed for the fan.
10.
Check electrician’s details have been recorded onto the back page of the Owner’s Operations and Warranty Manual.
Electricians make sure everything on this checklist is ticked off before you leave the installation site. If you have trouble installing our product please refer to the trouble shooting section on the previous page first then phone the Hunter Pacific Warranty Line on 1300 360 280 (open 9am to 5pm EST). DO NOT
uninstall the fan and DO NOT return fan to retailer.
Electrician Installation Manual
Typhoon Ceiling Fan
15
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