Hunter Fan Outdoor Ceiling Fan User Manual

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INSTALLATION INSTRUCTIONS FOR OUTDOOR USE
HUNTER CEILING FANS USING INSTALLER’S CHOICE MOUNTINGS
READ AND SAVE THESE INSTRUCTIONS
CAUTION:
1. Read entire instructions carefully before beginning installation.
2. To avoid possible shock, be certain electricity is shut off at main panel before wiring.
WARNING:
1. To reduce the risk of personal injury, do not bend the blade
brackets when installing the brackets, balancing the blades, or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
2. To reduce the risk of fire, electric shock or personal injury,
mount to outlet box marked suitable for fan support.
Step 1: Pre-Installation Instructions A.
Select installation site. Check to make sure that in normal use no object can come in contact with the rotating fan blades. The mounting site should also meet the precautions listed in Step 3.
B. Installation hardware is included for a standard ceiling. You
will need an outlet box listed as “Suitable for outdoor use.”
C. The fan blades must be mounted at least 7' above the floor.
For maximum efficiency, there should not be any obstruction (walls, posts, etc.) within 24" of the blade tips. See Figure 1 for mounting distances.
FIGURE 1
Step 2: Inspection of Fan A.
Unpack unit carefully to avoid any damage to the components.
B. Check for any shipping damage to the motor and the fan
blades. If more than one fan is being installed, keep the matched and balanced fan blades in sets, as they were shipped. Should one of the fan blades become damaged during shipment, return all blades in the set for replacement.
C. Check contents to be certain it contains a bag of parts.
Step 3: Installation
CAUTION: Your Hunter ceiling fan with accessories can weigh up to 35 lbs. The following precautions must be taken for safety and to ensure that your fan is securely mounted to the ceiling.
• Be certain electricity is “off ” at fuse panel when inspecting or preparing the installation site.
• All wiring and installation must meet local and national elec­trical codes.
• Do not mount directly to an unsupported ceiling. Mounting must support a 35 lb. fan with accessories.
A. Bring electrical cable into the outlet box and attach with an
approved connector. Make certain that wiring meets all national and local electrical codes. Wire leads should extend at least 6" beyond outlet box for ease in making connections. See Figure 2.
FIGURE 2
Step 4: Installation of the Ceiling Plate And Neoprene Cover
A.
Lay the neoprene cover over the ceiling plate. Orient so the notch is aligned with the ground screw which protrudes through the ceiling plate. See Figure 3. Pierce holes in the neoprene through the slots in the ceiling plate at a spacing to match the holes in the outlet box. Use the mounting screws to secure the ceiling plate and neoprene cover to the outlet box. See Figure 4.
FIGURE 3
B. If the fan is installed against a ceiling, insert the three rub-
ber spacers into the three round holes provided in the ceiling plate. Locate the spacers between the ceiling plate and the neo­prene cover. See Figure 4.
FORM NO. 41110-01 6/95 - 1 - ©1995 HUNTER FAN CO.
TM
CLEARANCE
TO OBSTRUCTIONS
24"
SUPPORTING STRUCTURE
6" MIN. LEAD LENGTH
CONNECTOR
PIERCED HOLES IN NEOPRENE COVER
NOTCH
PROTRUD­ING SCREW
7' MIN.
TO FLOOR
Page 2
FIGURE 4
CAUTION: Use spacers only if fan is mounted to a flat ceiling.
Step 5: Fan Assembly
NOTE: Assembly Methods For
Installer’s Choice Hanging System
Your new Hunter fan can be hung in (2) different manners, one as a low profile fan, the other as a ball type hanging fan. Read Steps 5 and 7 to decide which style of mounting you prefer.
Low Profile Fan A.
The canopy has (4) holes in the bottom. The large center hole fits over the adaptor on top of the fan. The (3) remaining holes are for the canopy assembly screws.
Place the canopy on top of the fan and align the proper holes. See Figure 5. Make certain you have located the hole pattern by
checking to see that the canopy sits flat on top of the fan without a space between the bottom of the canopy and the top of the fan. If a space is present, rotate the canopy slightly, eliminating the space.
FIGURE 5
B. Next, poke through the neoprene material behind the holes
with a sharp object, then secure the canopy to the top of the fan using (3) #10-32 screws with lockwashers packaged with the adaptor kit. Make certain the screws are tight. Failure to do so could result in the fan falling.
CAUTION: To ensure proper engagement of the canopy assem­bly screws, the canopy must fit snug against the top of the fan.
CAUTION: Do not lift motor by wires.
C. Being careful not to scratch the canopy finish, hang the fan
from the hook in the ceiling plate using one of the (2) slots in the canopy. See Figure 5A.
FIGURE 5A
Hanging Fan
CAUTION: Do not lift motor by wires.
A. Insert pipe nipple through canopy and feed wires from top
of motor through pipe nipple. Screw pipe nipple into fan until tight (at least 4-1/2 turns). The setscrew locking the pipe nipple to motor must be tightened very securely. See Figure 5B. Failure to tighten screw could result in fan falling.
FIGURE 5B
B. Being careful not to scratch the canopy finish, hang the fan
from the hook in the ceiling plate using one of the (2) slots in the canopy. See Figure 5A.
Step 6: Final Wiring A.
Connect electrical supply leads to the leads from motor, using approved connectors. Connect black electrical supply lead to the black motor lead and the black with white stripe motor lead (see Note). Connect the white electrical supply lead to the white motor lead. Connect the ground wire to the green leads from the motor and ceiling plate.
NOTE: If a separate wall switch will be used to control a light­ing accessory, connect the black wire with white stripe to the wall switch lead. The wall switch must be a listed general-use switch.
CAUTION: No bare wire or wire strands should be visible after making connections.
If a light kit is used it must be marked “Suitable for outdoor use.”
B. After making the wire connections, the wires should be
spread apart with the white and green wires on one side of the outlet box, and the black and black/white wires on the other side of the box.
The splices should be turned upward and pushed carefully up into the outlet box.
C. Install the light kit in accordance with the instructions sup-
plied with it.
SUPPORTING STRUCTURE
CEILING PLATE
GROUND WIRE
CANOPY
CEILING PLATE HOOK
NEOPRENE COVER
RUBBER SPACERS (OPTIONAL)
MOUNTING SCREWS
CEILING PLATE
SCREWS WITH LOCKWASHERS AND LOCTITE ON THREAD
CANOPY
SCREW HEAD
SCREW HOLE
FAN ASSEMBLY
ADAPTOR
6" MIN.
MOTOR
LEAD WIRES
PIPE NIPPLE BALL
CANOPY PIPE NIPPLE
PIPE NIPPLE SETSCREW (TIGHTEN SECURELY)
FORM NO. 41110-01 6/95 - 2 - ©1995 HUNTER FAN CO.
TM
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NOTE: Some Hunter fans require a special adaptor plate between the switch housing and the light kit. This plate is pro­vided with those fans which need it. It should be installed as shown in Figure 5C. If the switch housing on your fan is 3-1/4" diameter or less you do not need the adaptor, mount the light kit directly to the switch housing.
FIGURE 5C
Step 7: Finish Fan Assembly A.
The ceiling plate has (3) mounting screw holes located on the side. Lift up the rubber cover and install (2) #10-32 X 1/2" Phillips round head screws halfway into two of these holes. See Figure 6.
Remove the fan from the ceiling plate hook. Make sure not to break any wire connections. The canopy has (2) mating slots and (1) mating hole. See Figure 6.
FIGURE 6
FIGURE 7
B. Position (2) slots in canopy directly under and in line with
(2) mounting screws in ceiling plate. Lift fan until ceiling plate mounting screws are seated in bottom of slots in canopy. Rotate fan counterclockwise until both mounting screws drop into slot recesses. Tighten screws securely. Install third screw into mount­ing hole.
CAUTION: Failure to securely assemble the canopy screws could result in the fan falling.
NOTE: For the hanging fan configuration, rotate fan until groove in ball is positioned over tab in canopy. Make certain groove and tab are engaged before running fan. See Figure 7. Failure to do this could result in the fan falling.
Step 8: Fan Blade Assembly, Installation, and Balancing
NOTE: Attach each blade with the central line (ridge) facing
upward and flat side of blade facing downward. Correct installa­tion is with the ridge upwards towards the ceiling.
A. Attach wood blades to blade brackets using three screws
for each blade. See Figure 8. If your blades have large holes you must first insert the rubber grommets into the holes. See Figure 8A.
NOTE: Grommets are usually assembled by hand. If you use a tool, make certain you do not damage the grommet or blade when inserting the grommets.
Next assemble the blade to the blade bracket. Make sure all screws are tight to prevent vibration or wobbling.
Even when the screws are tight, the blades may seem to be loose. This is normal when using grommets and will not be a problem.
FIGURE 8 FIGURE 8A
B. Remove the screws and rubber bumpers from the motor
hub. Insert a mounting screw (provided) in hole in blade bracket. Use a screwdriver to hold in place. Align blade holes with mounting holes in hub by turning screw and readjusting blade bracket until screw mates with threaded hole in hub. Do not tighten until both screws have been put in blade bracket. Repeat for all blades. See Figure 9.
C. A blade balancing kit has been provided with your fan.
Should the fan wobble in operation, you may use this kit to cor­rect the balance per the instructions supplied with the kit.
RUBBER COVER
LIGHT KIT ADAPTOR
LIGHT KIT
CEILING PLATE
GROMMET
BLADE
MOUNTING SCREWS
MOUNTING HOLE
MOUNTING SLOTS (2)
CANOPY
ROTATE BALL UNTIL GROOVE IN BALL
ENGAGES TAB IN CANOPY
LEAD WIRES
CANOPY
GROOVE IN BALL
PIPE NIPPLE
FORM NO. 41110-01 6/95 - 3 - ©1995 HUNTER FAN CO.
TM
RIDGE
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Step 9: Operation of Fan A.
Turn electrical service on at main panel.
B. Switch operates in this sequence: “High,” “Medium,”
“Low,” “Off.” Pull chain slowly to operate. Also, release the chain slowly so as to prevent chain from flying up into blades, possibly resulting in damage to blades, or pull chain. The break­away connector is designed to separate from the chain at a pre­determined force. If this separation occurs, simply reinsert the connector. It can be reused again and again. See Figure 9.
C. Motor is electrically reversible. When first operating fan,
determine direction of air flow. If you wish to change direction, switch fan off and allow to stop. Slide reversing switch to the opposite position and switch fan back on. See Figure 9.
Speed Control
As an option, a wall mounted speed control switch is available from your Hunter dealer.
FIGURE 9
©1995 HUNTER FAN CO.
TM
FORM NO. 41110-01 6/95 - 4-
®
HUNTER FAN COMPANY
2500 FRISCO AVENUE MEMPHIS, TN 38114
TROUBLESHOOTING GUIDE
PROBLEM PROBABLE CAUSE SOLUTION
1. Nothing happens; fan does not move.*
2. Noisy operation.
3. Excessive wobbling.
1. Power turned “off” or fuse blown.
2. Loose wire connections or wrong connections.
3. Motor reversing switch not engaged.
4. Pull chain switch not “on.”
5. Rubber shipping blocks not removed.
1. Blade brackets loosely screwed to motor.
2. Blade screwed loosely to blade bracket.
3. Blade cracked.
4. Non-approved speed control being used.
1. Blade brackets not attached at proper locations.
2. Unbalanced blades.
3. Fan too close to vaulted ceiling.
4. Loose blades or blade brackets.
5. Fan not secure on hanger assembly.
1. Turn power “on” or replace fuse.
2. Loosen canopy. Check all connections (turn power “off” while checking).
3. Push switch firmly to one side or the other.
4. Pull chain switch.
5. Remove shipping blocks.
1. Tighten screws until snug.
2. Tighten screws.
3. Replace all blades.
4. Change to approved speed control.
1. Carefully review Step 8.
2. Use blade balancing kit. (See Step 8C.)
3. Lower or move fan.
4. Tighten all screws.
5. Turn power off. Support fan very carefully. Loosen canopy and hang correctly.
When switching from medium to low speed, you may notice some fan wobble. When fan speed stabilizes at low speed, wobble will disappear.
*NOTE: If blades will not turn by hand, contact your nearest service representative.
PULL CHAIN SWITCH
BREAKAWAY CONNECTOR
PURCHASED ACCESSORY
CHAIN (IF DESIRED)
REVERSING
SWITCH
BLADE MOUNTING SCREWS
NOTE: MAKE CERTAIN ALL SCREWS ARE TIGHT.
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