Hunter Fan Indoor Ceiling Fan User Manual

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© 2003 Hunter Fan Company 41814-01 01/14/2003
22
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®
Your new Hunter® ceiling fan is an addition to your home or office that will provide comfort and performance for many years. This installation and operation manual gives you complete instructions for installing and operating your fan. We are proud of our work. We appreciate the opportunity to sup­ply you with the best ceiling fan available anywhere in the world. Before installing your fan, record the following information for your records and warranty assistance. Please refer to the carton and the Hunter nameplate label (located on the top of the fan motor hous­ing) for the proper information. Model Name: __________________________ Catalog/Model No.: ______________ Serial No.: _____________________ Date Purchased: ___ / ___ / ______ Where Purchased: _______________________________ Please also attach your receipt or a copy of your receipt for refer­ence.
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getting ready
To install a ceiling fan, be sure you can do the following:
Locate the ceiling joist or other suitable support in ceil­ing.
Drill holes for and install wood screws.
Identify and connect electrical wires.
Lift 40 pounds.
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If you need help installing the fan, your Hunter fan dealer can di­rect you to a licensed installer or electrician.
gathering the tools
You will need the following tools for installing the fan:
Electric drill with 9/64" bit
Standard screwdriver
Phillips-head screwdriver
Wrench or pliers
considering optional accessories
Consider using Hunter’s optional accessories, including a wall­mounted or remote speed control. To install and use the accesso­ries, follow the instructions included with each product. For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
checking your fan parts
Carefully unpack your fan to avoid damage to the fan parts. Check for any shipping damage to the motor or fan blades. If one of the fan blades was damaged in shipment, return all the blades for re­placement. NOTE: If you are installing more than one fan, keep the fan blades
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in sets, as they were shipped. If any parts are missing or damaged, contact your Hunter dealer or call Hunter Parts Department at 888-830-1326.
understanding Installer’s Choice
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This patented 3-position mounting system provides you maximum installation flexibility and ease. You can install your Hunter fan in one of three ways. The steps in this manual include specific instruc­tions for the fan mounting method of your choice. For a ceiling 8 feet or higher, standard mounting is recommended. FF
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gg (included), for ceilings 8 feet or higher. For ceilings higher than 8 feet, you can purchase Hunter extension downrods. All Hunter fans use sturdy 3/4" diameter pipe to assure stability and wobble­free performance.
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41814-01 01/14/2003 © 2003 Hunter Fan Company
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34º Max
using an existing fan site
If you are preparing a new fan site, go to the sisi
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If you plan to use an existing fan site, complete the following check­list for the support brace, ceiling hole, outlet box, and wiring. If you
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Pitch
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8
cannot check off every item, see the tion for instructions on properly preparing the site for your new
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fan.
fan support system
Fan must attach directly to building structure.
Fan support system must hold full weight of fan and light kit.
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preparing the fan site
These guidelines are designed to help you select the best location for your fan and to prepare the site prior to installing the fan. Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum efficiency, and en­ergy savings.
choosing the fan site
Within the room where you want to install the fan, choose a fan site where:
No object can come in contact with the rotating fan blades during normal operation.
The fan blades are at least 7 feet above the floor and the ceiling is at least 8 feet high.
The fan blades have no obstructions to air flow, such as walls or posts, within 30 inches of the fan blade tips.
The fan is directly below a joist or support brace that will hold the outlet box and the full weight of the fan.
See Figure 4 for the minimum mounting distances.
ceiling hole
Outlet box clearance hole directly below the joist or sup­port brace.
outlet box
UL-approved octagonal 4" x 1-1/2" outlet box (or as speci­fied by the support brace manufacturer).
Outlet box secured to joist or support brace by wood screws and washers through inner holes of outlet box.
Outer holes of outlet box aligned with joist or support brace.
Bottom of outlet box recessed a minimum of 1/16" into ceiling.
wiring
Electrical cable secured to outlet box by approved con­nector.
Six inches of lead wires extend from outlet box.
See Figure 5 for an adequate existing fan site.
Support Brace
Ceiling Joist
Approved Connector
30” From
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If your existing fan site is suitable, go to the pp
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Outlet Box
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preparing a new fan site
Ceiling
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8’ Minimum Ceiling Height
7’ Minimum to Floor
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To prepare the fan site follow four steps:
Cutting the Ceiling Hole
Installing the Support Brace (if necessary)
Installing the Outlet Box
Preparing the Wiring
© 2003 Hunter Fan Company 41814-01 01/14/2003
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44
cutting the ceiling hole
2. Cut a 4" diameter hole through the drywall or plaster of the ceiling as shown in Figure 6. You will use the hole to install the support brace and outlet box.
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Ceiling Joist
4” Diameter Ceiling Hole
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installing the support brace
If there is a ceiling joist directly above the hole which will allow the outlet box to be recessed a minimum of 1/16" in the ceiling, go to inin
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If there is not an adequate ceiling joist available, do the following:
1. Attach a 2" x 4" support brace between two joists. The sup­port brace must allow the bottom of the outlet box to be re­cessed a minimum of 1/16" into the ceiling. See Figure 7.
2. Check the support brace to ensure it will support the full weight of the fan and light kit.
installing the outlet box
1. Obtain a UL-approved octagonal 4" x 1-1/2" outlet box, plus two #8 x 1-1/2" wood screws and washers, available from any hardware store or electrical supply house.
2. Orient the outlet box so that both the inner and outer holes in the box align with the joist or support brace.
3. Drill pilot holes no larger than the minor diameter of the wood screws (5/64") through the inner holes of the outlet box.
4. Attach the outlet box directly to the support brace or joist with two #8 x 1-1/2" wood screws and washers. The bottom of the outlet box must be recessed a minimum of 1/16" into the ceiling as shown in Figure 7.
Support Brace
preparing the wiring
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1. Make sure the circuit breakers to the fan supply line leads and associated wall switch location are turned off. If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device, such as a tag, to the service panel.
2. Thread the fan supply line through the outlet box so that the fan supply line extends at least 6" beyond the box as shown in Figure 8.
3. Attach the fan supply line to the outlet box with an approved connector, available at any hardware store or electrical supply house. Refer to Figure 8.
4. Make certain the wiring meets all national and local standards and ANSI/NFPA 70.
Approved Connector
Wire Leads
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You have now successfully prepared your ceiling fan site. For in­structions on how to install your ceiling fan, continue with the ss
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installing the ceiling plate
1. Drill two pilot holes into the wood support structure through the outermost holes on the outlet box. The pilot holes should be 9/64" in diameter.
2. Thread the lead wires from the outlet box through the hole in the middle of the ceiling plate.
3. Your fan comes with four neoprene noise isolators. Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate. Refer to Figure 9.
Isolators
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41814-01 01/14/2003 © 2003 Hunter Fan Company
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Outlet Box
1/16” Recess
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4. Align the slotted holes (refer to Figure 10) in the ceiling plate with the pilot holes in the wood support structure. Note: The isolation pads should be flush against the ceiling. For Angled Ceilings: Be sure to orient the ceiling plate so that the arrows on the ceiling plate are pointing towards the ceiling peak. Refer to Figure 10.
Hanger Ball/ Downrod Assembly
Canopy
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55
Slots
Arrows for Orienting on Angled Ceiling
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5. Place a flat washer on each of the two 3" screws and pass the screws through the slotted holes in the ceiling plate as shown in Figure 11.
6. Tighten the screws into the 9/64" pilot holes; do not use lubri­cants on the screws. Do not overtighten.
Ceiling Joist
2 x 4 Brace
Ceiling Plate
Flat Washer
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Canopy Trim Ring
Set Screw
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assembling the fan for a low ceiling
1. Remove the screw on the hanger ball to disassemble it from the downrod as shown in Figure 13.
Screw on the Hanger Ball
Hanger Ball/ Downrod Assembly
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2. Remove the hook from the assembly.
3. Completely remove the set screw (identified in Figure 12) from the fan adapter.
4. Put the set screw, previously removed, through the two black neoprene washers and the hook as shown in Figure 14. Hook must be installed in same orientation as shown in Figure 14.
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assembling the fan
assembling the fan for a standard or angled ceiling
Black Neoprene Washer
Hook
Set Screw
1. Insert the downrod through the canopy and canopy trim ring as shown in Figure 12. Feed wires from the fan through the downrod.
2. Screw the downrod into the fan assembly until tight. IMPOR-
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TANT! Tighten downrod set screw as shown in Figure 12.
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5. Reassemble the set screw to the adapter as shown in Figure 14. NOTE: The rubber washers should be tight enough to keep
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the hook standing straight up, but the set screw should not be completely tighten as to keep the hook from being able to
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swing.
© 2003 Hunter Fan Company 41814-01 01/14/2003
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6. Place the canopy trim ring then the canopy over the adapter as shown in Figure 15.
7. Place the low profile washer (lip up) into the canopy as shown in Figure 15 fitting the notch in the low profile washer over the adapter set screw and hook.
Tab Hole
FF
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Canopy
Canopy Trim Ring
Arrow on the Low Profile Wash er
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8. Rotate the canopy until the arrow on the low profile washer aligns with the tab hole on the canopy as shown in Figure 15.
9. Align the holes in the low profile washer with the holes in the adapter and assemble securely with the three #8-32 x 1” screws.
hanging the fan
1. Raise the fan and place the hook through the loop on the ceil­ing plate as shown in Figure 16. Use the note and arrow en­graved in the ceiling plate to assist in determining the direc­tion to assemble.
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control the light with one wall switch and the fan with another (two wall switches required).
Use connection 2, as described in Figure 17, if there is no sepa­rate wall switch power wire for the light fixture. NOTE: Wall switches not included.
3. Connect the wires as shown in Figure 17. To connect the wires, twist the bare metal leads together. Place a wire nut over the intertwined length of wire and twist clockwise until tight as.
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2 x 4 Brace
Approved Connectors
Green Ground Wire from Hanger Pipe (not present with flush mounting option)
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Wall Switch Wire for Separate Control of Light Fixture
Power Wires in Ceiling
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Bare or Green
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(Note: Wall switch must be acceptable as a general-use switch.)
1
Blk/Wht
3 Wires from Fan
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Outlet Box
Connections:
1. Connect Blk/Wht wire from the fan to the wall switch for separate control of the light fixture, or
2. Connect Blk/Wht wire from the fan to the ceiling black wire if there is no separate wall switch wire for the light fixture.
s a
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installing the canopy
1. Rotate the fan 180º clockwise from the initial position when hanging the fan. The arrows on the hanger ball and on the
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wiring the fan
1. Disconnect the power by turning off the circuit breakers to the outlet box and associated wall switch location.
2. You can use either one or two wall switches to control the fan and/or lights separately. Use connection 1, as described in Fig­ure 17, to
control the light with a wall switch and the fan with a pull
chain (one wall switch required),
control the light with a pull chain and the fan with a wall
switch (one wall switch required), or
41814-01 01/14/2003 © 2003 Hunter Fan Company
nn
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ceiling plate should be pointing in the same direction and
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should be pointing towards the tab hole on the canopy. Refer to Figure 18.
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For Flush Mounting: The arrows on the low profile washer and on the ceiling plate should be pointing in the same direction and should be pointing towards the tab hole on the canopy.
2. Hook the tab hole over the tab on the ceiling plate as shown in Figure 19.
3. Raise the canopy, be sure the holes in the canopy and the ceil­ing plate are aligned, and loosely assemble the canopy screws one at a time. When all three screws are assembled, securely tighten all three canopy screws. Refer to Figure 19.
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assembling the blades
Hunter fans use several styles of fan blade irons (brackets that hold the blade to the fan).
1. Your fan may include blade grommets. If your fan has grom­mets, insert them by hand into the holes on the blades as shown in Figure 22.
Grommet
Tab Hole and Tab
Canopy Screw
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installing the canopy trim ring
1. To easily install the canopy trim ring, locate the two tabs on the canopy trim ring. See Figure 20.
Canopy
Press Here when Removing
Canopy Trim Ring
Press Here when Removing
Tab
Fan Blade
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2. Attach each blade to blade iron using three blade assembly screws as shown in Figure 23. Some fans feature a decorative medallion as well as a blade iron. Insert the assembly screws into the blade iron, through the blade and into the medallion, with the blade sandwiched between the blade iron and me­dallion as shown in Figure 24.
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2. Take both hands and push the canopy trim ring up to the top of the canopy. See Figure 20.
3. The canopy trim ring will snap and lock into place on the canopy.
removing the canopy trim ring
1. Locate the tab indicators, small bumps on top of tabs. Refer to Figure 21.
2. To remove the canopy trim ring, press firmly on opposite sides of the ring towards the canopy as shown in Figure 21. The tabs will flex out releasing the trim ring from the canopy.
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Tab Indicator
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Canopy
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Canopy Trim Ring
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© 2003 Hunter Fan Company 41814-01 01/14/2003
88
8
88
Blade Iron
Medallion
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If you used grommets, the blades may appear slightly loose after screws are tightened. This is normal.
3. Remove the blade mounting screws and rubber shipping bumpers from the motor.
4. For each blade, insert one blade mounting screw through the blade iron as shown in Figure 25, and attach lightly to the fan. Insert the second blade mounting screw, then securely tighten both mounting screws.
Switch Housing Mounting Plate
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Upper Switch Housing
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Housing Assembly Screw
Upper Plug Connector
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3. Align the keyhole slots in the upper switch housing with the housing assembly screws installed previously.
4. Turn the upper switch housing counterclockwise until the housing assembly screws are firmly situated in the narrow end of the keyhole slots as shown in Figure 27. Install the one re­maining #6-32 x 3/8" housing assembly screw into the third hole in the upper switch housing. Tighten all three screws firmly.
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installing the light fixture
You can install with or without the light fixture. If you want to
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install without the light fixture, skip to the lili
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attaching the upper switch housing
1. Partially install two #6-32 x 3/8" housing assembly screws into the switch housing mounting plate as shown in Figure 26.
2. Feed the upper plug connector through the center opening of the upper switch housing. See Figure 26.
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attaching the light fixture
Refer to Figure 28.
1. Remove the plug cap from the lower switch housing. NN
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N
o
t
e: Do not discard the plug cap. You will need this if you
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2. Remove top housing from the light fixture by loosening the
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3. Locate the two wires in the lower switch housing lab eled “Con-
4. Place these wires into the hole in the center of the top housing
5. Screw the fixture into the lower switch housing. Thread the
6. Locate the white wire and the black wire coming from the light
e:e:
remove the light fixture in the future.
three screws and turning counter clockwise.
nect Light Here” or “For Light Use”. One will be white, the other black/white. Unscrew the wire nuts counterclockwise to ex­pose the bare metal leads.
for the light kit. Slide the top housing over the two wires.
lockwasher and nut provided over the wires. Making sure the light fixture mounting screw holes are aligned; hold the light fixture and tighten the nut on the inside of the lower switch housing. Insert and tighten the two #6-32 sems light fixture mounting screws. Refer to Figure 28.
fixture.
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7. Thread the two wires from the light fixture through the center hole in the lower switch housing.
8. Connect the black wire from the light fixture to the black/white wire from the lower switch housing. Connect the white wire from the light fixture to the white wire from the lower switch housing. To fasten the wires, twist the two bare leads together. Place a wire nut over the intertwined length of wire and twist clock­wise until tight.
Nut
Lockwasher
Light Fixture Wires
Lower Switch Housing
Light Fixture
Light Fixture Mounting Screws
FF
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9. Install the light kit on the top housing so that the three screws are aligned with the mounting holes of the light kit. Insert and tighten the three housing screws.
installing the paper shades
Refer to Figure 29.
1. Light shades are installed on top of the candlestick containing the light socket. Press down securely on top of shade.
2. Install three max 40 Watt standard candelabra base incandes­cent bulbs.
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attaching the lower switch housing
1. Connect the upper plug connector from the motor to the lower plug connector in the lower switch housing assembly. See Fig­ure 30. NOTE: Both plug connectors are polarized and will only fit to­gether one way. Make sure that both connectors are properly aligned before connecting them together. Incorrect connec­tion could cause improper operation and damage to the prod­uct.
Upper Switch Housing
Housing Assembly Screw
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Lower Plug Connector
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Lower Switch Housing
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2. Place the lower switch housing assembly over the upper switch housing. Align the side screw holes in the upper and lower switch housings. Attach the lower switch housing to the up­per switch housing with three #6-32 x 3/8" housing assembly screws. See Figure 30.
installing without the light fixture
Your Hunter fan comes with a light fixture assembly. This feature gives you the option of installing the fan with or without the in­cluded light fixture. If you decide to install the fan without the light fixture please com­plete the following instructions.
attaching the upper switch housing
1. Partially install two #6-32 x 3/8" housing assembly screws into the switch housing mounting plate as shown in Figure 26.
2. Feed the upper plug connector through the center opening of the upper switch housing. See Figure 26.
3. Align the keyhole slots in the upper switch housing with the housing assembly screws installed previously.
4. Turn the upper switch housing counterclockwise until the housing assembly screws are firmly situated in the narrow end of the keyhole slots as shown in Figure 27. Install the one re­maining #6-32 x 3/8" housing assembly screw into the third hole in the upper switch housing. Tighten all three screws firmly.
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© 2003 Hunter Fan Company 41814-01 01/14/2003
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1010
installing the lower switch housing
1. Connect the upper plug connector from the motor to the lower plug connector in the lower switch housing assembly. See Fig­ure 30 NOTE: Both plug connectors are polarized and will only fit to­gether one way. Make sure that both connectors are properly aligned before connecting them together. Incorrect connec­tion could cause improper operation and damage to the prod­uct.
2. Place the lower switch housing assembly over the upper switch housing. Align the side screw holes in the upper and lower switch housings. Attach the lower switch housing to the up­per switch housing with three #6-32 x 3/8" housing assembly screws. See Figure 30.
operating your ceiling fan
1. Turn on electrical power to the fan.
2. The fan pull chain controls power to the fan. The pull chain has four settings in sequence: High, Medium, Low and Off.
Pull the chain slowly to change settings.
Release slowly to prevent the chain from recoiling into the
blades.
The chain uses a breakaway connector that separates if
the chain is jerked. If this happens, simply reinsert the chain into the connector.
3. The light pull chain controls power to the light. The pull chain has two settings: On and Off.
4. Ceiling fans work best by blowing air downward (counterclock­wise blade rotation) in warm weather to cool the room with a direct breeze. In winter, having the fan draw air upward (clock­wise blade rotation) will distribute the warmer air trapped at the ceiling around the room without causing a draft. Refer to Figure 31.
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To change the direction of air flow, turn the fan off and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position as shown in Figure 32. Restart fan.
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Fan Pull Chain
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41814-01 01/14/2003 © 2003 Hunter Fan Company
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cleaning your ceiling fan
caring for finishes
For cleaning, a soft brush or lint-free cloth should be used to pre­vent scratching the finish. A vacuum cleaner brush nozzle can re­move heavier dust. Surface smudges or an accumulation of dirt and dust can easily be removed by using a mild detergent and a slightly dampened cloth. An artistic agent may be used, but never use abrasive cleaning agents as they will damage the finish.
caring for blades
Wood finish blades should be cleaned with a furniture polishing cloth. Occasionally, a light coat of furniture polish may be applied for added protection and beauty. Painted and high-gloss blades may be cleaned in the same manner as the fan finish.
troubleshooting
Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the
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3. Check the plug connection in the switch housing.
4. Push motor reversing switch firmly up or down to ensure
that the switch is engaged.
5. Pull the pull chain to ensure it is on.
6. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade bracket screws until snug.
2. Tighten the blade screws until snug.
3. Check to see if the blade is cracked. If so, replace all the
blades.
4. Change to an approved speed control.
5. Be sure that the glass is secure.
6. Check and tighten the screws in the switch housing
mounting plate and in the upper and lower switch hous­ing.
Problem: Excessive wobbling.
1. If your fan wobbles when operating, use the enclosed bal-
ancing kit and instructions to balance the fan.
2. Tighten all blade and/or blade iron screws.
3. Turn power off, support fan very carefully, and check that
the hanger ball is properly seated. If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.hunterfan.com.
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Hunter Fan Company 2500 Frisco Avenue Memphis, Tennessee 38114
© 2003 Hunter Fan Company 41814-01 01/14/2003
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