Hunter Fan Fan User Manual

11
1
11
© 2003 Hunter Fan Company 41854-01 11/12/2003
22
2
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®
Your new Hunter® ceiling fan is an addition to your home or office that will provide comfort and performance for many years. This installation and operation manual gives you complete instructions for installing and operating your fan. We are proud of our work. We appreciate the opportunity to sup­ply you with the best ceiling fan available anywhere in the world. Before installing your fan, record the following information for your records and warranty assistance. Please refer to the carton and the Hunter nameplate label (located on the top of the fan motor hous­ing) for the proper information. Model Name: __________________________ Catalog/Model No.: ______________ Serial No.: _____________________ Date Purchased: ___ / ___ / ______ Where Purchased: _______________________________ Please also attach your receipt or a copy of your receipt for refer­ence.
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getting ready
To install a ceiling fan, be sure you can do the following:
Locate the ceiling joist or other suitable support in ceiling.
Drill holes for and install wood screws.
Identify and connect electrical wires.
Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
gathering the tools
You will need the following tools for installing the fan:
Electric drill with 9/64" bit
Standard screwdriver
Phillips-head screwdriver
Wrench or pliers
checking your fan parts
Carefully unpack your fan to avoid damage to the fan parts. Check for any shipping damage to the motor or fan blades. If one of the fan blades was damaged in shipment, return all the blades for re­placement.
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NOTE: If you are installing more than one fan, keep the fan blades in sets, as they were shipped. If any parts are missing or damaged, contact your Hunter dealer or call Hunter Parts Department at 888-830-1326.
choosing your mounting position
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12"
Figure 1 - Standard mounting
41854-01 11/12/2003 © 2003 Hunter Fan Company
33
3
33
Angle Mounting (Figure 2) hangs from a vaulted or angled ceiling.
34° Max
8
Pitch 12
Figure 2 - Angle mounting
preparing the fan site
These guidelines are designed to help you select the best location for your fan and to prepare the site prior to installing the fan. Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum efficiency, and en­ergy savings.
choosing the fan site
Within the room where you want to install the fan, choose a fan site where:
No object can come in contact with the rotating fan blades during normal operation.
The fan blades are at least 7 feet above the floor and the ceiling is at least 8 feet high.
The fan blades have no obstructions to air flow, such as walls or posts, within 30 inches of the fan blade tips.
The fan is directly below a joist or support brace that will hold the outlet box and the full weight of the fan.
See Figure 3 for the minimum mounting distances.
using an existing fan site
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fan support system
Fan must attach directly to building structure.
Fan support system must hold full weight of fan and light kit.
ceiling hole
Outlet box clearance hole directly below the joist or sup­port brace.
outlet box
UL-approved octagonal 4" x 1-1/2" outlet box (or as speci­fied by the support brace manufacturer).
Outlet box secured to joist or support brace by wood screws and washers through inner holes of outlet box.
Outer holes of outlet box aligned with joist or support brace.
Bottom of outlet box recessed a minimum of 1/16" into ceiling.
wiring
Electrical cable secured to outlet box by approved con­nector.
Six inches of lead wires extend from outlet box.
See Figure 4 for an adequate existing fan site.
Support Brace
Ceiling Joist
Approved Connector
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8' Minimum Ceiling Height
7' Minimum to Floor
30" From Wall or Nearest Obstruction
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Figure 4 - Adequate existing fan site
If your existing fan site is suitable, go to the installing the ceiling plate section and begin installing your new Hunter fan.
Ceiling
Outlet Box
preparing a new fan site
To prepare the fan site follow four steps:
Figure 3 - Minimum mounting distances
© 2003 Hunter Fan Company 41854-01 11/12/2003
Cutting the Ceiling Hole
Installing the Support Brace (if necessary)
Installing the Outlet Box
Preparing the Wiring
44
4
44
cutting the ceiling hole
2. Cut a 4" diameter hole through the drywall or plaster of the ceiling as shown in Figure 5. You will use the hole to install the support brace and outlet box.
Support Brace
Figure 5 - Cutting the ceiling hole
Ceiling Joist
4" Diameter Ceiling Hole
Ceiling
installing the support brace
If there is a ceiling joist directly above the hole which will allow the outlet box to be recessed a minimum of 1/16" in the ceiling, go to installing the outlet box section. If there is not an adequate ceiling joist available, do the following:
1. Attach a 2" x 4" support brace between two joists. The sup­port brace must allow the bottom of the outlet box to be re­cessed a minimum of 1/16" into the ceiling. See Figure 6.
2. Check the support brace to ensure it will support the full weight of the fan and light kit.
installing the outlet box
1. Obtain a UL-approved octagonal 4" x 1-1/2" outlet box, plus two #8 x 1-1/2" wood screws and washers, available from any hardware store or electrical supply house.
2. Orient the outlet box so that both the inner and outer holes in the box align with the joist or support brace.
3. Drill pilot holes no larger than the minor diameter of the wood screws (5/64") through the inner holes of the outlet box.
4. Attach the outlet box directly to the support brace or joist with two #8 x 1-1/2" wood screws and washers. The bottom of the outlet box must be recessed a minimum of 1/16" into the ceiling as shown in Figure 6.
Support Brace
preparing the wiring
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1. Make sure the circuit breakers to the fan supply line leads and associated wall switch location are turned off. If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device, such as a tag, to the service panel.
2. Thread the fan supply line through the outlet box so that the fan supply line extends at least 6" beyond the box as shown in
Figure 7.
3. Attach the fan supply line to the outlet box with an approved connector, available at any hardware store or electrical supply house. Refer to Figure 7.
4. Make certain the wiring meets all national and local standards and ANSI/NFPA 70.
Approved Connector
Wire Leads
Figure 7 - Preparing the wiring
You have now successfully prepared your ceiling fan site. For in­structions on how to install your ceiling fan, continue with the ss
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installing the ceiling plate
1. Drill two pilot holes into the wood support structure through the outermost holes on the outlet box. The pilot holes should be 9/64" in diameter.
2. Thread the lead wires from the outlet box through the hole in the middle of the ceiling plate.
3. Your fan comes with four neoprene noise isolators. Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate. Refer to Figure 8.
Isolators
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Washer
Wood Screw
Figure 6 - Installing the outlet box
41854-01 11/12/2003 © 2003 Hunter Fan Company
Outlet Box
1/16" Recess
Ceiling Plate
Figure 8 - Inserting the isolators into the ceiling plate
4. Align the slotted holes (refer to Figure 9) in the ceiling plate with the pilot holes in the wood support structure. Note: The isolation pads should be flush against the ceiling. For Angled Ceilings: Be sure to orient the ceiling plate so that the arrows on the ceiling plate are pointing towards the ceiling peak. Refer to Figure 9.
Hanger Ball/ Downrod Assembly
Canopy
55
5
55
Slots
Arrors for Orienting on Angled Ceiling
Figure 9 - Locating the slotted holes to use
5. Place a flat washer on each of the two 3" screws and pass the screws through the slotted holes in the ceiling plate as shown in Figure 10.
6. Tighten the screws into the 9/64" pilot holes; do not use lubri­cants on the screws. Do not overtighten.
Ceiling Joist
2 x 4 Brace
Canopy Trim Ring
Spindle
Set Screw
Figure 11 - Assembling the downrod
hanging the fan
1. Raise the fan and place the hook through the loop on the ceil­ing plate as shown in Figure 12. Use the note and arrow en­graved in the ceiling plate to assist in determining the direc­tion to assemble.
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Figure 10 - Installing the ceiling plate
assembling the fan
1. Insert the downrod through the canopy, canopy trim ring and spindle as shown in Figure 11. Feed wires from the fan through the downrod.
2. Screw the downrod into the fan assembly until tight. IMPOR­TANT! Tighten downrod set screw as shown in Figure 11.
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© 2003 Hunter Fan Company 41854-01 11/12/2003
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3" Wood Screw
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Figure 12 - Hanging the fan
wiring the fan
before installing the control
1. Use the pull-chain switch to set the fan speed to the HIGH position before installation. Do not use the pull-chain to change the fan speed after installation, as damage to your ceiling fan
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or control may result. The speed of the fan should only be changed by the control.
2. Set the ceiling fan light kit to the ON position before installa­tion. The light level should only be changed by the control.
receiver installation
1. Disconnect the power by turning off the circuit breakers to the outlet box and associated wall switch location.
2. Slide the dip switches on the receiver to the desired on/off po- sition using a ball-point pen or small-head screwdriver. Re- member the on/off position of the switches and the number coinciding with each switch for use when setting up the trans- mitter. Note: Be sure to change the factory default switch settings to your own unique code.
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3. Place the receiver in the canopy.
4. Connect the wires as shown in Figure 13. To connect the wires, twist tie bare metal leads together. Place a wire nut over the intertwined length of wire and twist clockwise until tight.
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installing the canopy
1. Rotate the fan 180º clockwise from the initial position when
Black Main
White Main
Black / White
Black
White
Light Fixture
Figure 13 - Wiring the fan
Fan
Common
hanging the fan. The arrows on the hanger ball and on the ceiling plate should be pointing in the same direction and should be pointing towards the tab hole on the canopy. Refer to Figure 14.
2. Hook the tab hole over the tab on the ceiling plate as shown in Figure 15.
3. Raise the canopy, be sure the holes in the canopy and the ceil­ing plate are aligned, and loosely assemble the canopy screws
120 V AC Power In
Antenna
Tab Hole and Tab
Canopy
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Figure 15 - Installing the canopy
installing the canopy trim ring
1. To easily install the canopy trim ring, locate the two tabs on the canopy trim ring. See Figure 16.
Canopy
Press Here when Removing
Canopy Trim Ring
Figure 16 - Canopy trim ring
2. Take both hands and push the canopy trim ring up to the top of the canopy. See Figure 16.
3. The canopy trim ring will snap and lock into place on the canopy.
removing the canopy trim ring
1. Locate the tab indicators, small bumps on top of tabs. Refer to Figure 17.
2. To remove the canopy trim ring, press firmly on opposite sides of the ring towards the canopy as shown in Figure 17. The tabs will flex out releasing the trim ring from the canopy.
Press Here when Removing
Ta b
Canopy Trim Ring
Canopy
Figure 14 - Rotating the fan
Tab Indicator
Figure 17 - Removing the canopy trim ring
one at a time. When all three screws are assembled, securely tighten all three canopy screws. Refer to Figure 15.
assembling the blades
Hunter fans use several styles of fan blade irons (brackets that hold the blade to the fan).
1. Your fan may include blade grommets. If your fan has grom­mets, insert them by hand into the holes on the blades as shown in Figure 18.
41854-01 11/12/2003 © 2003 Hunter Fan Company
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Grommet
Fan Blade
Figure 18 - Inserting the grommets into the fan blades
2. Attach each blade to blade iron using three blade assembly screws as shown in Figure 19. Some fans feature a decorative medallion as well as a blade iron. Insert the assembly screws into the blade iron, through the blade and into the medallion, with the blade sandwiched between the blade iron and me­dallion as shown in Figure 20.
If you used grommets, the blades may appear slightly loose after screws are tightened. This is normal.
3. Remove the shipping bumpers from the top of the motor as­sembly as shown in Figure 21.
Shipping Bumper Screws
Shipping Bumpers
Figure 21 - Removing the shipping bumpers form the
motor assembly
4. Remove the blade mounting screws from the top of the motor assembly as shown in figure 22
Blade Mounting Screws
Figure 19 - Attaching the blade to the blade iron
Blade Iron
Medallion
Motor
Motor Housing
Figure 22 - Removing the blade mounting screws from the
motor assembly
5. For each blade, insert one blade mounting screw through the blade iron as shown in Figure 23, and attach lightly to the fan. Insert the second blade mounting screw, then securely tighten both mounting screws.
Blade Mounting Screws
Blade Iron
Figure 20 - Attaching the blade to the blade iron and
medallion
© 2003 Hunter Fan Company 41854-01 11/12/2003
Figure 23 - Attaching the blade assembly to the hub of the
fan assembly
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attaching the decorative clamps
Your Hunter Fan comes with two decorative clamps: upper clamp and lower clamp. Each clamp assembly is made up of two pieces.
1. Place the two halves of the lower clamp around the lower end of the spindle and the motor adapter. See Figure 24
Upper Clamps
Clamp Screws
Motor
Figure 24 - Attaching decorative clamps
2. Insert two screws into the lower clamps and tighten to lock the clamp into place. See Figure 24
3. With the lower clamp in place, take both pieces of the upper clamp and place them around the downrod and spindle. See Figure 24.
4. Insert and tighten the two screws so that the upper clamp as­sembly locks in place. See Figures 24 and 25.
Downrod
Spindle
Lower Clamps
Upper Clamps
attaching the light fixture
1. Install three #6-32 housing assembly screws into the motor housing as shown in Figure 26. Do not completely tighten the three screws.
Housing Assembly Screws
Lower Switch Housing
Figure 26 - Installing the light fixture
2. Connect the upper plug connector from the motor to the lower plug connector in the lower switch housing/light assembly. NOTE: Both plug connectors are polarized and will only fit to­gether one way. Make sure that both connectors are properly aligned before connecting them together. Incorrect connec­tion could cause improper operation and damage to the prod­uct.
3. Align the three screws in the motor housing with the three key slots in the lower switch housing. Twis the lowerswitch housing to lock it in place. Securely tighten all three screws.
4. Insert 3 - 40 Watt candelabra base light bulbs into the light sockets.
5. Loosen the screws on the support arm assemblies. You should be able to slide the assembly pieces to lengthen or shorten the arm.
Lower Clamps
Figure 25 - Decorative clamps installed
Figure 27 - Installing the glass bowl
41854-01 11/12/2003 © 2003 Hunter Fan Company
Assembly Screws
Finial
Support Arm Assembly
Glass Bowl
Cap
99
9
99
6. Place the glass bowl over the threaded rod.
7. Place the cap and finial over the threaded rod. Screw the finial onto the threaded rod until tight.
8. Slide the support arms together until they are tight to the glass. Tighten the three screws on the support arms.
setting up the remote
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setting the code
In the transmitter, the jumpers are readily accessible from the bat­tery compartment. See Figures 28. Using small pliers or tweezers to clamp on the small metal strip of the jumper switch, remove the jumper switches that correspond to the numbered dip switches that are in the OFF position on the re- ceiver. Be sure to match the numbers on both the receiver and transmitter. Failure to do so will result in the fan not functioning. Select different combinations of jumper/dip switches settings to prevent misoperation due to other remote control fans, garage door openers, etc. Install a 12 volt alkaline battery inside the hand-held transmitter after setting the jumper switches to match the dip switches in the receiver.
Jumper Switch
Tra nsm itter Ba ck
Figure 28 - Transmitter jumper switches
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operating your ceiling fan
1. Turn on electrical power to the fan.
2. Ceiling fans work best by blowing air downward (counterclock­wise blade rotation) in warm weather to cool the room with a direct breeze. In winter, having the fan draw air upward (clock­wise blade rotation) will distribute the warmer air trapped at the ceiling around the room without causing a draft. Refer to Figure 29.
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To change the direction of air flow, turn the fan off and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position. Restart fan.
Figure 29 - Air flow patterns
operating the remote control
testing the control
Warning! Do not use the pull chain to operate the light. Pulling the chain while power is applied can damage the receiver. It is recommended to shorten the pull chain(s) to prevent accidental use. Do not use the pull chain switch to change speeds. Pulling the chain while power is applied can damage the receiver or ceiling fan.
1. When the installation is complete, restore power at main elec­trical panel. Then, turn on the wall switch. The light kit should turn ON. If the light remains OFF, turn off the power at the wall switch. Pull the light kit’s pull chain to turn the light ON. Turn the wall switch back ON.
2. Press the remote control’s HIGH speed button (refer to Figure
30). The fan should start and reach it’s maximum speed. If the fan does not start, or is turning too slow, turn off the power at the wall switch. Pull the fan’s pull chain to change speed. Re­apply power and try High speed again. Repeat this procedure until you have confirmed that the fan’s pull chain is set to HIGH speed.
operation
1. Turn ON wall switch, the light will turn ON at maximum bright­ness.
2. Light Operation:
Press and quickly release the light button on the hand held
remote to turn the light OFF or ON. (Light will come ON at maximum brightness.)
Press and hold the light button for more than 1 second to
turn the light ON and decrease from maximum bright­ness to OFF.
© 2003 Hunter Fan Company 41854-01 11/12/2003
1010
10
1010
Release the light button when the desired light level is reached.
Continue to hold the light button to repeat the cycle. (Maximum–light level decrease–OFF)
While the light is ON, holding the light button will de­crease the light brightness.
Turning the light OFF resets the dimming function. The next press of the light button will start at maximum bright­ness.
3. Fan Operation:
Press the High, Medium, or Low speed buttons to turn the ceiling fan ON at the desired speed.
Press the fan OFF key to turn the ceiling fan OFF.
For best fan operation: Allow the ceiling fan motor to start on High, then select the desired speed.
4. Manual Light Switch Operation: To turn the lights ON without the transmitter, turn OFF the wall switch for 5 seconds, then turn the wall switch back ON. The light will turn ON at maximum brightness, and the fan will be OFF. For everyday operation, leave the wall switch ON. However, if the control will not be used for an extended period of time (5 days or more), turn the wall switch OFF.
Fan High Fan Medium
Fan Low Fan Off Light Key
cleaning your ceiling fan
caring for finishes
For cleaning, a soft brush or lint-free cloth should be used to pre­vent scratching the finish. A vacuum cleaner brush nozzle can re­move heavier dust. Surface smudges or an accumulation of dirt and dust can easily be removed by using a mild detergent and a slightly dampened cloth. An artistic agent may be used, but never use abrasive cleaning agents as they will damage the finish.
caring for blades
Wood finish blades should be cleaned with a furniture polishing cloth. Occasionally, a light coat of furniture polish may be applied for added protection and beauty. Painted and high-gloss blades may be cleaned in the same manner as the fan finish.
Figure 30 - remote operation
mounting the remote holder
A holder is supplied with the transmitter which can be mounted to a existing toggle switch wall plate. The holder will help prevent mis­placement of your transmitter by providing a permanent recep­tacle. See figure 31. If desired, the holder can be mounted to at convenient location on a wall.
Figure 31 - Remote holder assembly
41854-01 11/12/2003 © 2003 Hunter Fan Company
troubleshooting
Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the
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3. Check the plug connection in the switch housing.
4. Push motor reversing switch firmly up or down to ensure
that the switch is engaged.
5. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade bracket screws until snug.
2. Tighten the blade screws until snug.
3. Check to see if the blade is cracked. If so, replace all the
blades.
4. Be sure that the glass is secure.
5. Check and tighten the screws in the switch housing
mounting plate and in the upper and lower switch hous­ing.
Problem: Excessive wobbling.
1. If your fan wobbles when operating, use the enclosed bal-
ancing kit and instructions to balance the fan.
2. Tighten all blade and/or blade iron screws.
3. Turn power off, support fan very carefully, and check that
the hanger ball is properly seated.
Problem: No functions operate.
1. Replace fuse. Turn ON circuit breaker. Turn ON wall switch.
2. Set transmitter and receiver to same jumper/dip switch
setting.
3. Replace battery with new, alkaline battery.
Problem: Operates only at close range.
1. Replace battery with new, alkaline battery.
Problem: Inconsistent operation.
1. Turn OFF wall switch for 5 seconds, then turn back ON.
2. Change jumper/dip switch settings to a different code in
both transmitter and receiver.
Problem: Fan will not reverse.
1. Select a fan speed button to start fan, then press the re-
verse button. If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.hunterfan.com.
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Hunter Fan Company 2500 Frisco Avenue Memphis, Tennessee 38114
© 2003 Hunter Fan Company 41854-01 11/12/2003
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