Hunter Fan 81003 User Manual 2

Ashbury

Bath Ventilator with Light

English

41937-01
20101026
©2010 Hunter Fan Co.

Owner’s Manual

Model

81003

1

41937-01 10/26/2010

W A R N I N G

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:

1. Use this unit only in a manner intended by the manufacturer.

If you have questions, contact the manufacturer.

2. Before servicing or cleaning the unit, switch power off at ser­vice panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.

3. Installation work and electrical wiring must be done by quali­ed person(s) in accordance with all applicable codes and
standards, including re-rated construction.

4. Sufcient air is needed for proper combustion and exhausting
of gasses through the ue (chimney) of fuel burning equipment
to prevent backdrafting. Follow the heating equipment manufac­turer’s guideline and safety standards,such as those published
by the National Fire Prevention Association (NFPA), and the
American Society for Heating, Refrigeration and Air-Conditioning

Engineers (ASHRAE), and the local code authorities.

5. When cutting or drilling into wall(s) or ceiling, do not damage
electrical wiring or other hidden utilities.

6. Ducted fans must always be vented to the outdoors.

7. If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a
GFCI (Ground Fault Circuit Interrupter) – protected branch circuit.

8. Never place a switch where it can be reached from a tub or
shower.

9. Install fan at least 5 feet (1.52 m) above the oor.

10. This unit must be grounded.

11. Unit must not be installed in a ceiling thermally insulated to a
value greater than R40.

12. For supply connection, use wires suitable for at least
90º C (194º F).

C A U T I O N

1. For general ventilating use only. Do not use to exhaust hazard­ous or explosive materials and vapors.

2. To avoid motor bearing damage and noisy/unbalanced impellers,
keep drywall spray, construction dust, etc. off power unit.

3. DO NOT install this product in a wall. This product is designed
for installation in ceilings up to a 12/12 pitch (45 degrees).
Ductwork must point upward.

4. Please read specication label on product for further information
and requirements.

PREVENTATIVE MAINTENANCE

A clean fan provides better service. Disconnect the power supply and
clean the fan as listed below.

TO CLEAN GRILLE: Use a mild detergent, such as dishwashing
liquid, and a soft cloth. DO NOT use abrasive cloths, steel wool pads
or scouring powders.

TO CLEAN FAN ASSEMBLY: Unplug motor cord from receptacle.
To remove motor plate, find the single tab on the motor plate (located
next to the receptacle). Push up rear motor plate tab while pushing
out on the side of the housing or insert a screwdriver into the slot in
the housing (next to tab) and twist screwdriver. Gently vacuum fan,
motor and interior of housing.

W A R N I N G

DISCONNECT ELECTRIC

POWER SUPPLY

AND LOCK OUT

SERVICE PANEL BEFORE

SERVICING UNIT

COOKING AREA

Do Not Install Above

Or Inside This Area

45° 45°

METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED
IN WATER.

MAINTENANCE

The motor is permanently lubricated and never needs oiling. If the
motor bearings are making excessive or unusual noises, replace the
motor with the exact service motor. You should replace the impeller at
the same time.

2

41937-01 10/26/2010

Cooking

Floor

Equipment

Check all the parts.

If damaged, call

1-888-830-1326

for replacements.

95047-03-000

E

77481-01-000

F

03242-07-133

G

x4

*

*

x2

NOTE:

*

A

B

3/8” Cable Connector

C

D

Extra Screws

Strain relief cable
connector must be
installed. Not Included.

x2

95261-02-000

H

74508-03-133

I

77522-01

J

65219

K

96397-01-214 for model 81001

L

96397-02-444 for model 81003

75184-01-133

M

86812-01-000

N

75733-01-214 for model 81001

O

75733-01-444 for model 81003

Included.

Before Installation

1

Turn off the power source.

Tools Needed. (Not supplied.)

Estimated assembly time: 30 to 60 minutes

NOTE: Remove all packing materials before installation.

2

I

E

Loosen screws.

3

41937-01 10/26/2010

3

4

H

E

Remove the motor/blower from the housing.

5

Remove the pre-loaded screw tip covers.

Remove packing material.

6

Back out the pre-loaded screw tips until flush

with the side of the housing.

7

G

Remove the wiring cover screw.

8

4

41937-01 10/26/2010

F

Remove the wiring cover.

9

10

E

C

B

Pop out the first wiring access slug. Use second if needed. Insert the strain relief (not included) into the housing and

secure with washer.

Choose Installation Option

For Existing Construction - go to step B11, page 8

New Construction

A11

5/8
1/2

For New Construction - go to step A11, page 5

A12

E

5/8
1/2

Position the correct depth mark at the bottom edge of the

joist based on the thickness of your sheetrock.

41937-01 10/26/2010

Screw pre-loaded screws into joist or framing.

5

A13

Route wires through the strain relief. For supply

connection, use wires suitable for at least 90º C (194º F).

A14

A15

Black

2 Pin

White

Fan Motor

White

3 Pin

Light

*Option Fan & Main Light Together

Black

*Option

Light

Ground

A

Connect wires as shown.

A16

0

0

Green

Bare Copper

Black

Main Switch 1 (AC In)

White

Black

Switch 2 (AC In)

G

Install the wiring cover plate. Make sure all

wiring connections are inside the box or under

the wiring cover plate.

F

E

Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may need

to be purchased.

6

41937-01 10/26/2010

0

0

0

0

0

0

0

0

A17

A18

0 00 00 00 0

H

Connect wiring harness. DO NOT ALLOW THE MOTOR TO

HANG FROM THE WIRING HARNESS.

A19

I

Secure the motor by tightening the 2 screws. Turn on the power source.

Reinstall the motor by inserting the tabs and pushing up

into position. Make sure the wires are not pinched

between the motor and the housing.

A20

A21

ON

OFF

Test the motor. If the motor does not run,

check the plug connection.

A22

Go to step

C1

on page 10

to attach grille.

7

41937-01 10/26/2010

Existing Construction

B11

Remove an existing fan and check to make sure the

opening is large enough to accommodate the new motor

EXISTING FAN

housing (7 1/4”x 7 3/4”).

B13

B12

E

Move the housing into position above the ceiling.

B14

Route wires through the strain relief. For supply connec-

tion, use wires suitable for at least 90º C (194º F).

B15

2

1

Attach existing ducting to duct connector. Tape joints.

If ducting does not fit securely,

an adapter may need to be purchased.

E

Install the housing flush with the sheetrock and secure by

tightening the pre-loaded screws into the joist.

41937-01 10/26/2010

8

B16

Black

2 Pin

White

Fan Motor

White

3 Pin

Light

*Option Fan & Main Light Together

Black

*Option

Light

Ground

Green

A

Connect wires as shown.

Bare Copper

Black

Main Switch 1 (AC In)

White

Black

Switch 2 (AC In)

B17

G

B19

F

Install the wiring cover plate.

B18

H

Connect wiring harness. DO NOT ALLOW THE MOTOR TO

HANG FROM THE WIRING HARNESS.

B20

H

Reinstall the motor by inserting the tabs and pushing

up into position. Make sure the wires are not pinched

between the motor and the housing.

41937-01 10/26/2010

I

Secure the motor by tightening the 2 screws.

9

B21

B22

ON

OFF

Turn on the power source.

B23

Go to step

C1

on page 10

to attach grille.

Attaching the Grille

Test the motor. If the motor does not run,

check the plug connection.

C1

M

C2

L

N

O

Remove the thumbscrews. Remove glass dome.

10

41937-01 10/26/2010

C3

C4

L

Connect wiring harness. DO NOT ALLOW THE FIXTURE

TO HANG FROM THE WIRING HARNESS.

C5

J

K

Remove the strain relief bracket screw.

C6

Position the strain relief bracket under the

motor as shown.

C7

L

Align posts 1, 2, and 3 (stamped into motor housing) with

posts 1, 2, and 3 (stamped into light fixture). Slide light

fixture over posts.

41937-01 10/26/2010

Insert the strain relief bracket’s dog-leg tab so that

it hooks over the lip of the motor. Reinstall the

strain relief bracket screw.

C8

L

M

Attach thumbscrews.

WARNING: To reduce the risk of electrical shock,

all 3 thumbscrews MUST be properly installed.

11

C9

C10

N

Install 2 Max 60 Watt A15 bulbs (Not Included).

C11

O

Screw glass dome into position.

Align glass dome and push up.

12

41937-01 10/26/2010

Trouble Shooting

Problem: Fan does not come on.

Solution:

• Hunter Fan Bath Ventilators are extremely quiet. To conrm that the fan is running, place your hand near the vents to feel
the air movement.

• Turn power on, replace fuse, or reset breaker.

• Check all plug connections to be sure they are secure.

• Check the wiring to make sure it matches the wiring diagram.

Problem: Light does not come on.

Solution:

• Replace the light bulb with a new bulb.

• Turn power on, replace fuse, or reset breaker.

• Check all plug connections to be sure they are secure.

• Check the wiring to make sure it matches the wiring diagram.

Problem: Fan is noisy.

Solution:

• Check and tighten all fasteners.

• Check the glass to make sure it is secure.

• Check the apper to make sure it moves freely.

If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.hunterfan.com.

13

41937-01 10/26/2010

Warranty

Hunter Fan Company
Bath Exhaust Fan
LIMITED WARRANTY

Hunter Fan Company makes the following limited warranty to the original user or consumer purchaser of this Hunter bath exhaust fan:

If any part of your Hunter bath exhaust fan (except for glass xtures and light bulbs) fails at any time within one year after the date of
sale to you due to a defect in material or workmanship, we will repair or, at our option, replace the defective part free of charge for parts
and labor performed at our nearest service center or at our Service Department in Memphis, Tennessee. After this one-year period, you
will be responsible for all parts and labor costs for repairs on the bath exhaust fan except for motor repairs as provided below.

If your Hunter bath exhaust fan motor fails at any time within ve years after the date of sale to you due to a defect in material or
workmanship, labor and materials to repair the defect will be provided free of charge at our nearest service center or our Service
Department in Memphis, Tennessee. If no replacement part can be provided, we will, at our option, either refund the actual purchase
price of your bath exhaust fan or provide a replacement free of charge. After this ve-year period, you will be responsible for all parts
and labor costs for repairs on all parts of the bath exhaust fan.

IF THE ORIGINAL USER OR CONSUMER PURCHASER CEASES TO OWN THE FAN, THIS WARRANTY AND ANY IMPLIED
WARRANTY WHICH THEN REMAINS IN EFFECT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE VOIDED. NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS MADE IN RESPECT OF
GLASS FIXTURES OR LIGHT BULBS OR THE FINISH ON ANY METAL PORTION OF THE BATH EXHAUST FAN.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. THE DURATION OF ANY IMPLIED WARRANTY,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, IN RESPECT TO ANY HUNTER FAN BATH EXHAUST FAN MOTOR OR OTHER FAN PART, IS EXPRESSLY LIMITED TO
THE PERIOD OF THE EXPRESS WARRANTY SET FORTH ABOVE FOR SUCH MOTORS OR OTHER PARTS.

This warranty is voided if your Hunter bath exhaust fan is not purchased and installed in the U.S.A. This warranty excludes and does
not cover defects, malfunctions or failures of any Hunter bath exhaust fan which were caused by repairs by persons not authorized by
us, use of parts or accessories not authorized by us, mishandling, improper installation, modications or damage to the Hunter bath
exhaust fan while in your possession, or unreasonable use, including failure to provide reasonable and necessary maintenance.

To obtain servicing, contact the nearest Hunter authorized service center of the Hunter Fan Company Service Department, 7130
Goodlett Farms Pkwy Suite 400, Memphis, Tennessee 38016. Please contact us before shipping your bath exhaust fan to us. If we
authorize you to ship it to us, you will be responsible for all insurance and freight or other transportation charges to our factory or
service center. We will return your Hunter bath exhaust fan freight prepaid. Your Hunter bath exhaust fan should be properly packed to
avoid damage in transit since we will not be responsible for any such damage. Proof of purchase is required when requesting warranty
service. The purchaser must present the sales receipt or other document that establishes proof of purchase.

IN NO EVENT SHALL HUNTER FAN COMPANY BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY
TO YOU.

THE WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.

7130 Goodlett Farms Pkwy Suite 400, Memphis, Tennessee 38016

Printed in China

14

41937-01 10/26/2010

© 2010 Hunter Fan Company