Hunter Fan 43041-01 User Manual

Installation Guide

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FRANÇAIS

Model 81021 Victorian Bath Ventilator with Light

READ and SAVE THESE INSTRUCTIONS

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43041-01 01/31/2008

WARNING

!

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:

1. Use this unit only in a manner intended by the manufacturer. If
you have questions, contact the manufacturer.

2. Before servicing or cleaning the unit, switch power off at ser­vice panel and lock the service disconnecting means to prevent
power from being switched on accidentally. when the service
disconnecting means cannot be locked, securely fasten a promi­nent warning device, such as a tag, to the service panel.

3. Installation work and electrical wiring must be done by qualified
person(s) in accordance with all applicable codes and standards,
including fire-rated construction.

Engineers (ASHRAE), and the local code authorities.

5. When cutting or drilling into wall(s) or ceiling, do not
damage electrical wiring or other hidden utilities.

6. Ducted fans must always be vented to the outdoors.

7. If this unit is to be installed over a tub or shower, it must be marked as
appropriate for the application and be connected to a GFCI (Ground
Fault Circuit Interrupter) - protected branch circuit.

8. Never place a switch where it can be reached from a tub or shower.

4. Sufficient air is needed for proper combustion and exhausting
of gasses through the flue (chimney) of fuel burning equipment
to prevent backdrafting. Follow the heating equipment manufac­turer’s guideline and safety standards, such as those published

by the National Fire Prevention Association (NFPA), and the
American Society for Heating, Refrigeration and Air-Conditioning

!

1. For general ventilating use only. Do not use to exhaust haz­ardous or explosive materials and vapors.

2. To avoid motor bearing damage and noisy/unbalanced impel­lers, keep drywall spray, construction dust, etc. off power
unit.

3. DO NOT install this product in a wall. This product is
designed for installation in ceilings up to a 12/12 pitch (45
degrees). Ductwork must point upward.

4. Please read specification label on product for further infor­mation and requirements.

CAUTION

9. Install fan at least 5 feet (1.52 m) above the floor.

10. This unit must be grounded.

11. Unit must not be installed in a ceiling thermally insulated to a value
greater than R40.

DISCONNECT ELECTRIC

SERVICE PANEL BEFORE

PREVENTATIVE MAINTENANCE

A clean fan provides better service. Disconnect the power supply and clean the
fan as listed below.

TO CLEAN GRILLE: Use a mild detergent, such as dishwashing liquid, and a
soft cloth. DO NOT use abrasive cloths, steel wool pads or scouring powders.

TO CLEAN FAN ASSEMBLY: Unplug motor cord from receptacle. To remove
motor plate, find the single tab on the motor plate (located next to the recepta-

cle). Push up rear motor plate tab while pushing out on the side of the housing
or insert a screwdriver into the slot in the housing (next to tab) and twist screw­driver. Gently vacuum fan, motor and interior of housing.

METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN
WATER.

WARNING

!

POWER SUPPLY

AND LOCK OUT

SERVICING UNIT

COOKING AREA

Do Not Install Above

Or Inside This Area

45° 45°

MAINTENANCE

The motor is permanently lubricated and never needs oiling. If the motor bear­ings are making excessive or unusual
noises, replace the motor with the exact service motor. You should replace the
impeller at the same time.

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43041-01 01/31/2008

Cooking

Floor

Equipment

95044-01-000

D

95029-01-000

E

75191-01-000

F

03242-07-133

G

Check all the parts.

If damaged, call

1-888-830-1326

for replacements.

x4

A

*

NOTE: Strain relief cable connector must be installed. Not Included.

B

*

3/8” Cable Connector

C

*

x2

Extra Screws

I

x2

98037-01-000

H

74508-03-133

I

77521-01-000

J

65219-01-000

K

97956-01-000

L

75184-01-133

M

97958-01-000

N

77537-01-000

O

Included.

Tools Needed.

Estimated assembly time: 30 to 60 minutes

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43041-01 01/31/2008

Before Installation

NOTE: Remove all packing materials before installation.

1

3

2

I

H

Turn off the power source.

Loosen screws.

4

H

E

Remove the motor/blower from the housing.

5 6

Remove the pre-loaded screw tip covers.

Remove packing material.

Back out the pre-loaded screw tips until flush

with the side of the housing.

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43041-01 01/31/2008

7

8

G

Remove the wiring cover screw. Remove the wiring cover.

F

9

E

Pop out the first wiring access slug. Use second if needed. Insert the strain relief into the housing and

10

C

secure with the washer.

Choose Installation Option

B

For New Construction - attaching to joist fo to step A11, page 6

For New Construction - suspended between joists go to step B11, page 8

For Existing Construction - accessible from above go to step C11, page 11

For Existing Construction - accessible only from below go to step D11, page 15

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43041-01 01/31/2008

5/8
1/2

New Construction – attaching to joist

A11

E

Position the correct depth mark at the bottom edge of the joist

based on the thickness of your sheetrock.

A13

A12

Screw pre-loaded screws into joist or framing.

A14

F

Pull wires through the strain relief.

Black

2 Pin

White

Fan Motor

White

3 Pin

Light

*Option Fan & Main Light Together

Black Light

*Option

Ground

Green

A

Connect wires as shown.

6

43041-01 01/31/2008

Bare Copper

Black Main Switch 1 (AC In)

White

Black Switch 2 (AC In)

0000

0000

0

A15

A16

E

G

Install the wiring cover plate. Make sure all

wiring connections are inside the box or under

the wiring cover plate.

A17

Connect wiring from the motor to the wiring cover plate. Reinstall the motor by inserting the tabs and pushing up into

F

Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may need

to be purchased.

A18

H

position. Make sure the wires are not pinched

between the motor and the housing.

A19

I

Secure the motor by tightening the 2 screws.

A20

Turn on the power source.

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43041-01 01/31/2008

5/8
1/2

5/8
1/2

1/8" Bit

A21

A22

ON

OFF

Test the motor. If the motor does not run, check the plug

connection.

New Construction – suspended between joists

B11

E

Go to step

E1

on page 18

to attach grille.

B12

B13

D

Slide the mounting rails into brackets.

E

Position the correct depth mark at the bottom edge of

the joist based on the thickness of your sheetrock.

B14

Mark position of screws by using holes as a template.

43041-01 01/31/2008

Drill a hole in the center of each outline.

8

B15

B16

Insert screws, leaving space between the screw

head and the joist. Screws are not provided.

B17

Tighten screws. Pull wires through the strain relief.

Attach the rails onto the screws.

B18

B19

F

Black

2 Pin

White

Fan Motor

White

3 Pin

Light

*Option Fan & Main Light Together

Black Light

*Option

Connect wires as shown.

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43041-01 01/31/2008

Ground

Green

A

Bare Copper

Black Main Switch 1 (AC In)

White

Black Switch 2 (AC In)

B20

G

B21

F

Install the wiring cover plate. Make sure all wiring

connections are inside the box or under the

wiring cover plate.

B22

H

Connect wiring from the motor to the wiring cover plate. Reinstall the motor by inserting the tabs and pushing up into

Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may need

to be purchased.

B22

H

position. Make sure the wires are not pinched

between the motor and the housing.

B24

I

Secure the motor by tightening the 2 screws.

B25

Turn on the power source.

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43041-01 01/31/2008

8”

8.5”

B26

B27

Go to step

ON

E1

OFF

Test the motor. If the motor does not run,

check the plug connection.

Existing Construction – accessible from above

C11

EXISTING FAN

OR

on page 18

to attach grille.

NO EXISTING FAN

Remove an existing fan and check to make sure the

opening is large enough to accommodate the new

motor housing (8”x 8.5”).

Cut out an opening for the housing.

Use the motor housing as a template to mark position.

C12

E

D

Slide the mounting rails into brackets.

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43041-01 01/31/2008

1/8" Bit

5/8
1/2

5/8
1/2

C13 C14

Position the correct depth mark at the bottom edge of the joist

based on the thickness of your sheetrock.

C15

Drill a hole in the center of each outline. Insert screws, leaving space between the screw head

Mark position of screws by using holes as a template.

C16

and the joist. Screws are not provided.

C17

C18

Attach the rails onto the screws. Tighten screws.

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43041-01 01/31/2008

C19

C20

Connect 4” duct and vent to the outside. Tape joints.

If ducting does not fit securely, an adapter may

need to be purchased.

C21

Tighten the strain relief screws.

Pull wires through the strain relief.

C22

F

Black

2 Pin

White

Fan Motor

White

3 Pin

Light

*Option Fan & Main Light Together

Black Light

*Option

Connect wires as shown.

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43041-01 01/31/2008

Ground

Green

A

Bare Copper

Black Main Switch 1 (AC In)

White

Black Switch 2 (AC In)

C23

C24

F

G

Install the wiring cover plate. Make sure all wiring

connections are inside the box or under the

wiring cover plate.

C25

H

H

Connect wiring from motor the motor

to the wiring cover plate.

C26

I

Reinstall the motor by inserting the tabs and pushing up into

position. Make sure the wires are not pinched

between the motor and the housing.

C27

Turn on the power source. Test the motor. If the motor does not run,

43041-01 01/31/2008

14

Secure the motor by tightening the 2 screws.

C28

C28

ON

OFF

check the plug connection.

2

1

C29

Go to step

E1

on page 18

to attach grille.

Existing Construction – accessible only from below

D11

Remove an existing fan and check to make sure the opening

is large enough to accommodate the new motor housing (8”x

EXISTING FAN

8.5”).

D13

D12

E

Move the housing into position above the ceiling.

D14

Pull wires through strain relief.

Attach existing ducting to duct connector. Tape joints.

If ducting does not fit securely,

an adapter may need to be purchased.

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43041-01 01/31/2008

D15

E

Install the housing flush with the sheetrock and secure by tight-

ening the pre-loaded screws into the joist.

D16

D17

2 Pin

Fan Motor

F

Light

*Option Fan & Main Light Together

3 Pin

Black

White

White

Black Light

*Option

Connect wires as shown.

D18

Ground

Green

A

Bare Copper

Black Main Switch 1 (AC In)

White

Black Switch 2 (AC In)

F

H

G

Install the wiring cover plate.

Connect wiring from the motor to the wiring cover plate.

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43041-01 01/31/2008

D19

D20

H

Reinstall the motor by inserting the tabs and pushing up into

position. Make sure the wires are not pinched between the mo-

tor and the housing.

D21

Turn on the power source.

I

Secure the motor by tightening the 2 screws.

D22

ON

OFF

Test the motor. If the motor does not run, check the plug con-

nection.

D23

Go to step

E1

on page 18

to attach grille.

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43041-01 01/31/2008

E1

E2

E3

K

Remove the thumbscrews. Connect wiring harness.

E4

K

L

J

Remove the strain relief bracket screw. Position the strain relief bracket under the motor as shown.

E5

Insert the strain relief bracket’s dog-leg tab so that it hooks

over the lip of the motor. Reinstall the strain relief bracket

screw.

43041-01 01/31/2008

E6

Align posts A, B, C and D (stamped into motor housing) with

posts A, B, C and D (stamped into light fixture). Slide light

fixture over posts.

18

E7

E8

M

Attach thumbscrews.

WARNING: To reduce the risk of electrical shock,

all 4 thumbscrews MUST be properly installed.

Install 2 Max 60 Watt A15 bulbs (Not Included).

E9 E10

N

Align glass dome and push up Screw Finial into position

O

E11

Complete.

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43041-01 01/31/2008

Trouble Shooting

Problem: Fan does not come on.

Solution:

• Hunter Fan Bath Ventilators are extremely quiet. To conrm that the fan is running, place your hand

near the vents to feel the air movement.

• Turn power on, replace fuse, or reset breaker.

• Check all plug connections to be sure they are secure.

• Check the wiring to make sure it matches the wiring diagram.

Problem: Light does not come on.

Solution:

• Replace the light bulb with a new bulb.

• Turn power on, replace fuse, or reset breaker.

• Check all plug connections to be sure they are secure.

• Check the wiring to make sure it matches the wiring diagram.

Problem: Fan is noisy.

Solution:

• Check and tighten all fasteners.

• Check the glass to make sure it is secure.

• Check the apper to make sure it moves freely.

If you need parts or service assistance, please call 888-830-1326 or visit us at our web site at http://www.
hunterfan.com.

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43041-01 01/31/2008