Hunter Fan 42639-01 User Manual

Page 1
For Your Records and Warranty Assistance
Model Name: _____________________
Catalog/Model No.: ________________
Serial No.: ________________________
Date Purchased: ___________________
Where Purchased: _________________
For reference also attach your receipt or a copy of your receipt to the manual.
Page 2
Welcome
2
Table of Contents
1 • Getting Ready ...................................................4
2 • Installing the Ceiling Plate ..........................5
3 • Assembling and Hanging the Fan ..........6
4 • Wiring the Fan ..................................................7
5 • Installing the Canopy and Canopy Trim
Ring .........................................................................8
6 • Assembling the Blades .................................9
7 • Completing Your Installation With
a Light Fixture ................................................. 10
8 • Operating and Cleaning
Your Ceiling Fan.............................................13
9 • Troubleshooting ........................................... 14
Your new Hunter® ceiling fan is an addition to your home or office that will provide comfort and performance for many years. is installation and operation manual gives you complete instructions for installing and operating your fan.
We are proud of our work. We appreciate the opportunity to supply you with the best ceiling fan available anywhere in the world.
Before installing your fan, for your records and warranty assistance, record information from the carton and Hunter nameplate label (located on the top of the fan motor housing).
Cautions and Warnings
• Read this entire manual carefully before beginning installation. Save these instructions.
• Use only Hunter replacement parts.
• To reduce the risk of personal injury, attach the fan directly to the support structure of the building according to these instructions, and use only the hardware supplied.
• To avoid possible electrical shock, before installing your fan, disconnect the power by turning off the circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device, such as a tag, to the service panel.
• All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualified electrician.
• To reduce the risk of personal injury, do not bend the blade attachment system when installing, balancing, or cleaning the fan. Never insert foreign objects between rotating fan blades.
• To reduce the risk of fire, electrical shock, or motor damage, do not use a solid-state speed control with this fan. Use only Hunter speed controls.
© 2007 Hunter Fan Company
Page 3
Installer’s Choice and Optional Accessories
Support Brace
Standard Mounting Style
Standard Mounting hangs from the ceiling by a downrod (included).
Support Brace
Ceiling Outlet Box
Ceiling Outlet Box
8
Understanding Mounting and Installer’s Choice®
Hunter’s patented 3-position mounting system provides you maximum installation flexibility and ease. You can install your Hunter fan in one of three ways, depending on ceiling height and your preference: Low Profile, Standard, or Angle mounting. e steps in this manual include instructions for all three Installer’s Choice mounting methods.
Considering Optional Accessories
Consider using Hunter’s optional accessories, including a wall-mounted or remote speed control. To install and use the accessories, follow the instructions included with each product. For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
For ceilings higher than 8 feet, you can purchase Hunter extension downrods. All Hunter fans use sturdy 3/4” diameter pipe to assure stability and wobble-free performance.
Support Brace
3
12 Angle Mounting Style
Angle Mounting recommended for a vaulted or angled ceiling
42639-01 • 4/5/07 Hunter Fan Company
Low Profile Mounting Style
Low Profile Mounting fits close to the ceiling, recommended for ceilings less than 8 feet high
Ceiling Outlet Box
Page 4
1 • Getting Ready
4
Installing Multiple Fans?
If you are installing more than one fan, keep the fan blades and blade irons (if applicable) in sets, as they were shipped.
To install a ceiling fan, be sure you can do the following:
• Locate the ceiling joist or other suitable support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
Gathering the Tools
You will need the following tools for installing the fan:
• Electric drill with 9/64” bit
• Standard screwdriver (magnetic tip recommended)
• Phillips-head screwdriver (magnetic tip recommended)
• Wrench or pliers
• Ladder (height dependent upon installation site)
Checking Your Fan Parts
Carefully unpack your fan to avoid damage to the fan parts. Refer to the included Parts Guide. Check for any shipping damage to the motor or fan blades. If any parts are missing or damaged, contact your Hunter dealer or call Hunter Technical Support Department at 888-830-1326.
Preparing the Fan Site
Before you begin installing the fan, follow all the instructions in the pullout sheet called “Preparing the Fan Site.” Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum efficiency, and energy savings.
Page 5
CAUTION: To avoid possible electrical shock, before installing your fan,
disconnect the power by turning off the circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device, such as a tag, to the service panel.
2 • Installing the Ceiling Plate
Isolator
Ceiling
Plate
2-1. Drill two pilot holes into the wood support structure through the
outermost holes in the outlet box. e pilot holes should be 9/64” in diameter.
2-2. Your fan comes with four neoprene noise isolators (“Isolators”).
Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate.
2-3. read the lead wires from the outlet box down through the hole
in the middle of the ceiling plate.
2-4. Align the slotted holes in the ceiling plate with the pilot holes you
drilled in the wood support structure. For proper alignment use slotted holes directly across from each other.
Note: e isolators should be flush against the ceiling.
2-5. Place a flat washer on each of the two 3” wood screws and pass
the screws through the slotted holes in the ceiling plate into the pilot holes you drilled.
Tighten the screws into the 9/64” pilot holes; do not use lubricants
on the screws. Do not over tighten.
Step 2-2
5
Steps 2-3 – 2-5
Flat Washer
3” Wood Screw
For Angled Ceilings: Be sure to orient the ceiling plate so that the arrows printed on the ceiling plate are pointing towards the ceiling peak.
42639-01 • 4/5/07 Hunter Fan Company
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3 • Assembling and Hanging the Fan
6
Steps 3-2 – 3-3
Steps 3-5 – 3-6
Downrod
Canopy
Canopy Trim Ring
Set Screw
Low Profile Washer
WARNING: Fan may fall if not assembled as directed in these
installation instructions.
3-1. Unbundle the wires from the fan.
For Standard or Angle mounting:
3-2. To assemble fan to hang down from a flat or angled ceiling, insert
the downrod through the canopy and canopy trim ring. Feed the wires from the fan through the downrod.
3-3. Loosen the square head set screw on the adapter to install the
pipe and ball assembly. Note: When the pipe and ball assembly is fully installed, 2-3 threads on the pipe will still be visible; this is normal. Securely retighten the set screw with a wrench or pliers.
Skip to Step 3-7.
CAUTION: e adapter has a special coating on the threads. Do
not remove this coating; the coating prevents the downrod from unscrewing. Once assembled, do not remove the downrod.
For Low Profile mounting: Note: For low profile mounting, the downrod is replaced with the low
profile washer.
3-4. Remove the set screw from the adapter.
3-5. Place the low profile washer (lip up) into the canopy. Be sure the
green ground wire is pointing up toward the ceiling.
3-6. Align the holes in the washer with the holes in the adapter.
Assemble securely with three low profile screws.
3-7. Place the upper glass over the fan body. Remove the backing from
the adhesive tape and press the glass into place.
Low Profile Screw
Step 3-8
U-shaped
Hole
3-8. Raise the fan and place the hook on the ceiling plate through the U-shaped
hole in the rim.
Page 7
All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualified electrician.
Wall switches are not included. Select an acceptable general-use switch in accordance with national and local electrical codes.
4-1. Before attempting installation, make sure the power is still off.
4-2. To connect the wires, hold the bare metal leads together and place
a wire nut over them, then twist clockwise until tight. For all these connections use the wire nuts provided.
4-3. Connect the bare or green ground wire (grounded) from the
ceiling to the green ground wire (grounded) from the ceiling plate and the green ground wire from the fan.
4-4. Connect the white wire (ungrounded) from the ceiling to the
white wire (ungrounded) from the fan.
4-5. Connect the remaining wires as follows:
Dual Switch Wiring:
• e black wire (ungrounded) from the ceiling to the black wire (ungrounded) from the fan
• e black/white wire (ungrounded) from the fan to the wire (ungrounded) for the wall switch
Single Switch Wiring:
• e black wire (ungrounded) from the ceiling to the black (ungrounded) and the black/white wire (ungrounded) from the fan
4 • Wiring the Fan
Wire Nut
Dual Switch Wiring
Single Switch Wiring
fsdfsdf
7
CAUTION: Be sure no bare wire or wire strands are visible after
making connections.
4-6. Turn the splices upward and push them carefully back through the
ceiling plate into the outlet box.
4-7. Spread the wires apart, with the grounded wires on one side of
the outlet box and the ungrounded wires on the other side of the outlet box.
42639-01 • 4/5/07 Hunter Fan Company
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5 • Installing the Canopy and Canopy Trim Ring
Step 5-2
Ceiling Plate
5-1. Holding the canopy, raise the fan off the hook.
5-2. Align the slots in the canopy with the tabs on the ceiling plate.
5-3. Raise the canopy over the ceiling plate. Rotate the canopy
clockwise until the tabs on the ceiling plate totally engage with the slots in the canopy.
Canopy
Canopy Trim
Ring
5-4. Partially install the three canopy screws into the canopy one at a
time. Once all three screws are in, tighten them.
5-5. Using both hands, push the canopy trim ring up to the top of the
canopy. e canopy trim ring will snap and lock into place.
Should you need to remove the canopy trim ring, follow these steps:
1. Locate the tab indicators, small bumps on top of tabs.
2. Press firmly on opposite sides of the ring towards the canopy. e tabs will flex out releasing the trim ring from
8
the canopy.
Step 5-3
Steps 5-4 – 5-5
Canopy
Screw
Page 9
Hunter fans use several styles of fan blade irons (brackets that hold the blade to the fan).
6-1. Your fan may include blade grommets. If your fan has grommets, insert
them by hand into the holes on the blades.
6-2. If your fan includes medallions:
Place each blade between a blade iron and medallion. Install three blade
screws to attach the medallion to the blade iron. Repeat for all blades.
If your fan includes standard blade irons:
Attach each blade to a blade iron using three blade assembly screws. If
you used grommets, the blades may appear slightly loose after screws are tightened. is is normal.
6-3. Some blade mounting screws are installed in the motor to secure
shipping blocks. Remove the blade mountings screws and rubber bumpers from the motor. Save the screws and discard the bumpers.
6-4. For each blade, insert one blade mounting screw through the blade iron,
and attach lightly to the fan. Insert the second blade mounting screw, then securely tighten both mounting screws.
6 • Assembling the Blades
Step 6-1 (Detail)
Grommet
9
Blades without medallions
Steps 6-1 – 6-2
Use without grommet
Blade Mounting Screw
Step 6-4
42639-01 • 4/5/07 Hunter Fan Company
Blade Assembly
Screws
Blades with Medallions
Steps 6-1 – 6-2
Page 10
7 • Completing Your Installation With a Light Fixture
WARNING: Use only the light fixture supplied with this fan model.
7-1. To attach the upper switch housing, partially install two housing
assembly screws into the switch housing mounting plate.
7-2. Feed the upper plug connector through the center opening of the
housing.
7-3. Align the keyhole slots in the housing with the housing assembly
screws.
7-4. Turn the housing counterclockwise until the housing assembly
screws are firmly situated in the narrow end of the keyhole slots. Install the remaining screw into the housing. Tighten all three screws firmly.
1010
Steps 7-1 – 7-3
Housing Assembly Screw
Upper Switch Housing
CAUTION: Make sure the upper switch housing is securely
attached to the switch housing mounting plate. Failure to properly attach and tighten all three assembly screws could result in the
switch housing and light fixture falling.
Page 11
7 • Completing Your Installation With a Light Fixture
7-5. To attach the lower switch housing, connect the upper plug
connector from the motor to the lower plug connector in the lower switch housing assembly.
Note: Both plug connectors are polarized and will only fit together
one way. Make sure the connectors are properly aligned before connecting them. Incorrect connection could cause improper operation and damage to the product.
7-6. Place the lower switch housing assembly over the upper switch
housing. Align the side screw holes in the upper and lower switch housings. Attach the lower switch housing to the upper switch housing with three housing assembly screws.
Steps 7-5 – 7-6
Plug
Connector
7-6. To attach the lower switch housing, connect the upper plug
Note: Both plug connectors are polarized and will only fit together
7-7. Place the lower switch housing assembly over the upper switch
If you are not installing the light fixture, your installation is
7-7. e last installation step when installing the light fixture is to
install the glass bowl. See “Installing the Glass Bowl” on page 12 for instructions.
Lower Switch Housing
Plug Connector Detail
Housing Assembly Screw
7-8. e last installation step when installing the light fixture is to
1111
11
42639-01 • 4/5/07 Hunter Fan Company
Page 12
7 • Completing Your Installation With a Light Fixture (Continued)
Installing the Glass Bowl
1. First install two B10 candelabra bulbs (60 Watt Maximum) into the sockets.
2. Attach the extra pull chain (included) to the fan pull chain using the plastic breakaway connector. (You may find the plastic breakaway connector on the end of the extra chain.)
3. read the fan pull chain through the hole in the metal disk. en, thread the fan pull chain through the hole in the center of the glass bowl.
4. read the light pull chain through the hole in the center of the glass bowl.
5. Place the cover plate up against the glass bowl. Align the holes in the cover plate and glass bowl.
6. read the fan pull chain and light pull chain through the appropriate
12
holes.
7. read the light pull chain through the finial and screw the finial onto the threaded rod end until tight.
Light Bulbs
(B10
Candelabra
Base 60 Watt
Maximum)
Metal Rod
Metal Disk
Glass Bowl
Cover Plate
Breakaway
Connector
Finial
Page 13
8 • Operating and Cleaning Your Ceiling Fan
8-1. Turn on electrical power to the fan.
8-2. e fan pull chain controls power to the fan. e pull chain has
four settings in sequence: High, Medium, Low and Off.
• Pull the chain slowly to change settings.
• Release slowly to prevent the chain from recoiling into the blades.
• e chain uses a breakaway connector that separates if the chain is jerked. If this happens, simply reinsert the chain into the connector.
8-3. Ceiling fans work best by blowing air downward (counterclockwise
blade rotation) in warm weather to cool the room with a direct breeze. In winter, having the fan draw air upward (clockwise blade rotation) will distribute the warmer air trapped at the ceiling around the room without causing a draft.
8-4. For cleaning finishes, use a soft brush or lint-free cloth to prevent
scratching. A vacuum cleaner brush nozzle can remove heavier dust. Remove surface smudges or accumulated dirt and dust using a mild detergent and a slightly dampened cloth. You may use an artistic agent, but never abrasive cleaning agents as they will damage the finish.
8-5. Clean wood finish blades with a furniture polishing cloth.
Occasionally, apply a light coat of furniture polish for added protection and beauty. Clean painted and high-gloss blades in the same manner as the fan finish.
To Change Airflow Direction
Turn the fan off and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position. Restart fan.
Reversing
Reversing Switch
Switch
In warm weather, use downward air flow pattern
13
In cold weather, use upward air flow pattern
42639-01 • 4/5/07 Hunter Fan Company
Page 14
9 • Troubleshooting
14
Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the wiring the fan section.
3. Check the plug connection in the switch housing.
4. Push motor reversing switch firmly left or right to ensure that the switch is engaged.
5. Pull the pull chain to ensure it is on.
6. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade bracket screws until snug.
2. Check to see if the blade is cracked. If so, replace all the blades.
Problem: Excessive wobbling.
1. If your fan wobbles when operating, use the enclosed balancing kit and instructions to balance the fan.
2. Tighten all blade iron screws.
3. Turn power off, support fan very carefully, and check that the hanger ball is properly seated.
If you need parts or service assistance, please call 888-830-1326 or visit us at our Web site at http://www.hunterfan.com.
Hunter Fan Company 2500 Frisco Avenue Memphis, Tennessee 38114
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