Hunter Fan 42405-01 User Manual

42405-01 • 01/20/06
For Your Records and Warranty Assistance
Model Name: _____________________
Catalog/Model No.: ________________
Serial No.: _______________________
Date Purchased: ___________________
Where Purchased: _________________
For reference also attach your receipt or a copy of your receipt to the manual.
2
Hunter Fan Company 42405-01 • 01/20/06
Table of Contents
1 • Getting Ready ...................................................4
2 • Installing the Ceiling Plate..........................5
3 • Assembling and Hanging the Fan..........6
4 • Wiring the Fan.................................................. 7
5 • Installing the Canopy ...................................8
6 • Assembling the Blades ................................. 9
7 • Installing the Switch Housing................ 10
8 • Operating and Cleaning
Your Ceiling Fan ............................................11
9 • Troubleshooting ........................................... 12
Welcome
© 2006 Hunter Fan Company
Your new Hunter® ceiling fan is an addition to your home or oce that will provide comfort and performance for many years. is installation and operation manual gives you complete instructions for installing and operating your fan.
We are proud of our work. We appreciate the opportunity to supply you with the best ceiling fan available anywhere in the world.
Before installing your fan, for your records and warranty assistance, record information from the carton and Hunter nameplate label (located on the top of the fan motor housing).
Cautions and Warnings
• Read this entire manual carefully before beginning installation. Save these instructions.
• Use only Hunter replacement parts.
• To reduce the risk of personal injury, attach the fan directly to the support structure of the building according to these instructions, and use only the hardware supplied.
• To avoid possible electrical shock, before installing your fan, disconnect the power by turning o the circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the o position, securely fasten a prominent warning device, such as a tag, to the service panel.
• All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualied electrician.
• To reduce the risk of personal injury, do not bend the blade attachment system when installing, balancing, or cleaning the fan. Never insert foreign objects between rotating fan blades.
• To reduce the risk of re, electrical shock, or motor damage, do not use a solid-state speed control with this fan. Use only Hunter speed controls.
3
42405-01 • 01/20/06 Hunter Fan Company
Installer’s Choice and Optional Accessories
Low Pro le Mounting  ts close to the ceiling, recommended for ceilings less than 8 feet high
Standard Mounting hangs from the ceiling by a downrod (included), recommended for ceilings 8 feet or higher
Angle Mounting recommended for a vaulted or angled ceiling
Understanding Mounting and Installer’s Choice®
Hunter’s patented 3-position mounting system provides you maximum installation  exibility and ease. You can install your Hunter fan in one of three ways, depending on ceiling height and your preference: Low Pro le, Standard, or Angle mounting.  e steps in this manual include instructions for all three Installer’s Choice mounting methods.
Considering Optional Accessories
Consider using Hunter’s optional accessories, including a wall-mounted or remote speed control. To install and use the accessories, follow the instructions included with each product. For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
For ceilings higher than 8 feet, you can purchase Hunter extension downrods. All Hunter fans use sturdy 3/4” diameter pipe to assure stability and wobble-free performance.
4
Hunter Fan Company 42405-01 • 01/20/06
5
42405-01 01/20/06 Hunter Fan Company
1 • Getting Ready
To install a ceiling fan, be sure you can do the following:
• Locate the ceiling joist or other suitable support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
Gathering the Tools
You will need the following tools for installing the fan:
• Electric drill with 9/64” bit
• Standard screwdriver (magnetic tip recommended)
• Phillips-head screwdriver (magnetic tip recommended)
• Wrench or pliers
• Ladder (height dependent upon installation site)
Checking Your Fan Parts
Carefully unpack your fan to avoid damage to the fan parts. Refer to the included Parts Guide. Check for any shipping damage to the motor or fan blades. If any parts are missing or damaged, contact your Hunter dealer or call Hunter Technical Support Department at 888-830-1326.
Preparing the Fan Site
Before you begin installing the fan, follow all the instructions in the pullout sheet called “Preparing the Fan Site.” Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum e ciency, and energy savings.
Installing Multiple Fans?
If you are installing more than one fan, keep the fan blades and blade irons (if applicable) in sets, as they were shipped.
5
42405-01 • 01/20/06 Hunter Fan Company
2 • Installing the Ceiling Plate
CAUTION: To avoid possible electrical shock, before installing your fan,
disconnect the power by turning o the circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the o position, securely fasten a prominent warning device, such as a tag, to the service panel.
2-1. Drill two pilot holes into the wood support structure through the
outermost holes in the outlet box. e pilot holes should be 9/64” in diameter.
2-2. Your fan comes with two neoprene noise isolators (“Isolators”).
Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate.
2-3. read the lead wires from the outlet box down through the hole
in the middle of the ceiling plate.
2-4. Place a at washer on each of the two 3” wood screws.
2-5. Align the slotted holes in the ceiling plate with the pilot holes you
drilled in the wood support structure. For proper alignment use slotted holes directly across from each other.
Note: e isolators should be ush against the ceiling.
2-6. Pass the screws through the slotted holes in the ceiling plate into
the pilot holes you drilled.
Tighten the screws into the 9/64” pilot holes; do not use lubricants
on the screws. Do not over tighten.
Step 2-2
Flat Washer
3” Wood Screw
Steps 2-3 – 2-6
For Angled Ceilings: Be sure to orient
the ceiling plate so that the two tabs are pointing towards the ceiling peak.
Ceiling
Plate
Towards Ceiling Peak
6
Hunter Fan Company 42405-01 • 01/20/06
Steps 3-2 – 3-3
Steps 3-5 – 3-6
3 • Assembling and Hanging the Fan
Low Prole
Washer
Downrod
Canopy
Set Screw
Low Prole Screw
Step 3-7
Canopy Slots
WARNING: Fan may fall if not assembled as directed in these installation
instructions.
3-1. Unbundle the wires from the fan.
For Standard or Angled Mounting:
3-2. To assemble fan to hang down from a at or angled ceiling, insert
the downrod through the canopy. Feed the wires from the fan through the downrod.
3-3. Loosen the square head set screw on the adapter to install the
pipe and ball assembly. Note: When the pipe and ball assembly is fully installed, 2-3 threads on the pipe will still be visible; this is normal. Securely retighten the set screw with a wrench or pliers. Skip to Step 3-7.
CAUTION: e adapter has a special coating on the threads. Do
not remove this coating; the coating prevents the downrod from unscrewing. Once assembled, do not remove the downrod.
For Low Prole Mounting: Note: For low prole mounting, the downrod is replaced with the low
prole washer. 3-4. Remove the set screw from the adapter. 3-5. Place the low prole washer into the canopy. Be sure the green
ground wire is pointing up toward the ceiling.
3-6. Align the holes in the washer with the holes in the adapter.
Assemble securely with three low prole screws.
3-7. Raise the fan and align the slots in the canopy with the tabs on the
ceiling plate.
Ceiling Plate Tabs
7
42405-01 • 01/20/06 Hunter Fan Company
4 • Wiring the Fan
All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualied electrician.
Wall switches are not included. Select an acceptable general-use switch in accordance with national and local electrical codes.
4-1. Make sure the power to the outlet box and associated wall switch
location is still OFF.
To connect the wires, hold the bare metal leads together and place a
wire nut over them, then twist the wire nut clockwise until tight.
CAUTION: Be sure no bare wire or wire strands are visible after
making connections.
Connect the wires as follows:
• e bare or green ground wire from the ceiling to the green ground wire from the ceiling plate and the green ground wire from the fan
• e white wire from the ceiling to the white wire from the fan
• e black wire from the ceiling to the black wire from the fan
4-2. Push all wires and wire nuts into the outlet box.
Single Switch Wiring
Wire Nut
8
Hunter Fan Company 42405-01 • 01/20/06
5 • Installing the Canopy
5-1. Rotate the hanger ball so the tab in the canopy is secure in the
groove in the hanger ball.
WARNING: Failure to complete this step could cause fan to fall.
5-2. Lift the fan and align the canopy screw holes with the mounting
holes on the ceiling plate.
5-3. Partially install a canopy screw into the side opposite the ceiling
plate tabs.
5-4. Partially install another canopy screw into the hole between the
two ceiling plate tabs. Securely tighten both screws.
Step 5-1
Step 5-2
Groove
Tab
Step 5-3
Step 5-4
9
42405-01 • 01/20/06 Hunter Fan Company
6 • Assembling the Blades
Hunter fans use several styles of fan blade irons (brackets that hold the blade to the fan).
6-1. Your fan may include blade grommets. If your fan has grommets,
insert them by hand into the holes on the blades.
6-2. Attach each blade to a blade iron using three blade assembly
screws. If you used grommets, the blades may appear slightly loose after screws are tightened. is is normal.
6-3. Some blade mounting screws are installed in the motor to
secure shipping blocks. Remove the blade mounting screws and rubber bumpers from the motor. Save the screws and discard the bumpers.
6-4. For each blade, insert one blade mounting screw through the
blade iron, and attach lightly to the fan. Insert the second blade mounting screw, then securely tighten both mounting screws.
Step 6-1 (Detail)
Grommet
Blade Assembly
Screws
Use with grommet
Use without grommet
Blade Mounting
Screw
Steps 6-1 – 6-2
Step 6-4
10
Hunter Fan Company 42405-01 • 01/20/06
7 • Installing the Switch Housing
7-1. To attach the upper switch housing, partially install two housing
assembly screws into the switch housing mounting plate.
7-2. Feed the upper plug connector through the center opening of the
housing.
7-3. Align the keyhole slots in the housing with the housing assembly
screws.
7-4. Turn the housing counterclockwise until the housing assembly
screws are rmly situated in the narrow end of the keyhole slots. Install the remaining housing assembly screw into the housing. Tighten all three screws rmly.
CAUTION: Make sure the upper switch housing is securely attached
to the switch housing mounting plate. Failure to properly attach and tighten all three assembly screws could result in the switch housing xture falling.
7-5. To attach the lower switch housing, connect the upper plug
connector from the motor to the lower plug connector in the lower switch housing assembly.
Note: Both plug connectors are polarized and will only t together
one way. Make sure the connectors are properly aligned before connecting them. Incorrect connection could cause improper operation and damage to the product.
7-6. Place the lower switch housing assembly over the upper switch
housing. Align the side screw holes in the upper and lower switch housings. Attach the lower switch housing to the upper switch housing with three housing assembly screws.
Steps 7-1 – 7-4
Housing Assembly Screw
Upper Switch Housing
Housing Assembly Screw
Lower
Switch
Housing
Steps 7-5 – 7-6
Plug
Connector
11
42405-01 • 01/20/06 Hunter Fan Company
8 • Operating and Cleaning Your Ceiling Fan
In warm weather, use downward air  ow pattern
In cold weather, use upward air  ow pattern
To Change Air ow Direction
Turn the fan o and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position. Restart fan.
Reversing Switch
8-1. Turn on electrical power to the fan.
8-2.  e fan pull chain controls power to the fan.  e pull chain has
four settings in sequence: High, Medium, Low and O .
• Pull the chain slowly to change settings.
• Release slowly to prevent the chain from recoiling into the blades.
•  e chain uses a breakaway connector that separates if the chain is jerked. If this happens, simply reinsert the chain into the connector.
8-3.  e light pull chain controls power to the light.  e pull chain has
two settings: On and O .
8-4. Ceiling fans work best by blowing air downward (counterclockwise
blade rotation) in warm weather to cool the room with a direct breeze. In cold weather, having the fan draw air upward (clockwise blade rotation) will distribute the warmer air trapped at the ceiling around the room without causing a draft.
8-5. For cleaning  nishes, use a soft brush or lint-free cloth to prevent
scratching. A vacuum cleaner brush nozzle can remove heavier dust. Remove surface smudges or accumulated dirt and dust using a mild detergent and a slightly dampened cloth. You may use an artistic agent, but never abrasive cleaning agents as they will damage the  nish.
8-6. Clean wood  nish blades with a furniture polishing cloth.
Occasionally, apply a light coat of furniture polish for added protection and beauty. Clean painted and high-gloss blades in the same manner as the fan  nish.
12
Hunter Fan Company 42405-01 • 01/20/06
Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the “Wiring the Fan” section.
3. Check the plug connection in the switch housing.
4. Push motor reversing switch  rmly up or down to ensure that the switch is engaged.
5. Pull the pull chain to ensure it is on.
6. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade bracket screws until snug.
2. Check to see if the blade is cracked. If so, replace all the blades.
Problem: Excessive wobbling.
1. If your fan wobbles when operating, use the enclosed balancing kit and instructions to balance the fan.
2. Tighten all blade iron screws.
3. Turn power o , support fan very carefully, and check that the hanger ball is properly seated.
If you need parts or service assistance, please call 888-830-1326 or visit us at our Web site at http://www.hunterfan.com.
Hunter Fan Company 2500 Frisco Avenue Memphis, Tennessee 38114
9 • Troubleshooting
Loading...