Hunter Fan 41457-01 User Manual

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SINCE 1886
Installation and Operation Manual
For Hunter Ceiling Fans
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41457-01 7/2000
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CONGRATULATIONS!
We are proud of our work. We ap­preciate the opportunity to supply you with the best ceiling fan avail­able anywhere in the world.
Before installing your fan, record the following information for your records and warranty assistance. Please refer to the carton and the Hunter nameplate (located on top outside fan motor housing) for the proper information.
Model Name __________________ Catalog No. ___________________ Serial No. _____________________ Date Purchased ________________ Where Purchased ______________
_____________________________
Please attach your Hardware Sheet and Exploded View Sheet to this manual for future reference.
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Attach Your Receipt
or a Copy of
Your Receipt Here
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© 2000 Hunter Fan Co.
7/2000
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CONTENTS
Important Information....................................................................................................................................... 5
Step 1 - Getting Ready ...................................................................................................................................... 6
Step 2 - Installing the Ceiling Plate.................................................................................................................... 8
Step 3 - Assembling Pipe/Ball Assembly........................................................................................................... 10
Step 4 - Assembling the Fan............................................................................................................................ 12
Step 5 - Hanging the Fan ................................................................................................................................ 14
Step 6 - Installing the Remote ......................................................................................................................... 15
Step 7 - Wiring the Fan ................................................................................................................................... 18
Step 8 - Attaching the Canopy........................................................................................................................ 20
Step 9 - Assembling Fan Blades....................................................................................................................... 21
Step 10 - Attaching the Switch Housing.......................................................................................................... 23
Step 11 - Installing Light Fixture ...................................................................................................................... 26
Operating Your Hunter Fan and Remote ......................................................................................................... 30
Cleaning and Maintenance ............................................................................................................................. 32
Troubleshooting .............................................................................................................................................. 33
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IMPORTANT INFORMATION
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CAUTIONS
• Read entire booklet care­fully before beginning in­stallation and save these instructions.
• To reduce the risk of per­sonal injury, attach the fan directly to the support structure of the building ac­cording to these instruc­tions, and use only the hardware supplied.
WARNINGS
• To avoid possible electrical shock, before installing your fan, disconnect the power by turning off the circuit breakers to the out­let box and associated wall switch location. If you can-
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not lock the circuit break­ers in the off position, se­curely fasten a prominent warning device, such as a tag, to the service panel.
• All wiring must be in accor­dance with national and lo­cal electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, you should use a qualified elec­trician.
• To reduce the risk of per­sonal injury, do not bend the blade attachment sys­tem when installing, bal­ancing, or cleaning the fan. Never insert foreign objects between rotating fan blades.
• To reduce the risk of fire, electrical shock, or motor damage, do not use a solid­state speed control with this fan. Use only Hunter speed controls.
DO YOU NEED HELP?
To install a ceiling fan, be sure you can do the following:
• Locate ceiling joist or other suit­able support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
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STEP 1 - GETTING READY
GATHERING THE TOOLS
Y ou will need the following tools for installing the fan:
• Electric drill with 9/64" bit
• Standard screwdriver
• Phillips-head screwdriver
• Wrench or pliers
OPTIONAL ACCESSORIES
Consider using Hunter’s optional ac­cessories, including a wall-mounted or remote speed control. To install and use the accessories, follow the instruc­tions included with each product.
For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
PREPARING THE FAN SITE
The location of a ceiling fan and how the fan is attached to the building structure are essential for reliable operation, maximum efficiency, and energy savings. For this reason, we have included a separate booklet — “Guide to Choosing and Preparing a Ceiling Fan Site” — to help you select the best location for your fan. The booklet also provides informa­tion to ensure your fan support and electric outlet box meet UL-approved safety codes for ceiling fans.
The instructions in this installation manual assume that you have used “Guide to Choosing and Preparing a Ceiling Fan Site” to pick the fan location and make certain the proper fan support and outlet box are in­stalled.
CHECKING YOUR FAN PARTS
Carefully unpack your fan to avoid damage to the fan parts. Check for any shipping damage to the motor or fan blades. If one of the fan blades was damaged in shipment, return all the blades for replacement.
Hint: If you are installing more than
one fan, keep the fan blades in sets, as they were shipped.
The fan includes a separate diagram of the screws and other small parts needed for the fan. Keep this dia­gram handy for identifying parts dur­ing installation; the diagram indicates the step in which each part is used.
If any parts are missing or damaged, contact your Hunter dealer or call Hunter Parts Department at 901-248-2222.
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34° Max
Pitch
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INSTALLER’S CHOICE®
This patented 3-position mounting system provides you maximum instal­lation flexibility and ease. You can install your Hunter fan in one of three ways. The steps in this manual in­clude specific instructions for the fan mounting method of your choice. For a ceiling 8 feet or higher, standard mounting is recommended.
10"
Figure 1a - Flush Mounting
Flush Mounting (Figure 1a) fits
close to the ceiling, for low ceilings less than 8 feet high.
Standard Mounting (Figure 1b) hangs from the ceiling by a connec­tor pipe (included), for ceilings 8 feet or higher. For ceilings higher than eight feet, you can purchase Hunter extension rods. All Hunter fans use sturdy 3/4" diameter pipe to assure stability and wobble-free perfor­mance.
12"
Figure 1b - Standard Mounting
Angle Mounting (Figure 1c) hangs
from a vaulted or angled ceiling.
Figure 1c - Angle Mounting
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STEP 2 - INSTALLING THE CEILING PLATE
1. Drill two pilot holes into the wood support structure through the outermost holes on the outlet box. The pilot holes should be 9/64" in diameter by 2 3/4" in depth.
2. Bring the lead wires around the sides of the ceiling plate. Thread­ing the lead wires through the hole in the middle may cause problems when installing the re­mote and trying to close the canopy.
3. Your fan comes with two neo­prene noise isolators. Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate. Refer to Figure 2a.
4. Align the slotted holes in the ceil­ing plate with the pilot holes in the wood support structure. Note: The isolation pads should be flush against the ceiling.
Isolators
Ceiling Plate
Figure 2a - Adding Isolators to Ceiling Plate
For Angle Mounting Only: Be
sure to orient the ceiling plate so that the two hooks point up to­wards the ceiling peak as shown in Figure 2b. Note: You will use the hooks to support the fan while wiring the fan.
Figure 2b - Correct Position of Ceiling Plate for Angle Mounting
Ceiling Plate Hooks
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5. Place a flat washer on each of the two 3" screws and pass the screws through the slotted holes in the ceiling plate as shown in Figure 2c.
6. Tighten the screws into the 9/64" pilot holes; do not use lubricants on the screws. Do not over­tighten.
Ceiling Joist
2 x 4 Brace
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Ceiling Plate
Flat Washer
Figure 2c - Attaching Ceiling Plate to 2 x 4 Brace
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Ceiling
Outlet Box
3" Wood Screw
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STEP 3 - ASSEMBLING PIPE/BALL ASSEMBLY
As discussed in STEP 1 - GETTING READY, your Hunter fan can be in­stalled in a standard mounting posi­tion.
Included with the fan are two pipes: one 3" long pipe/ball assembly for standard mounting on 8' ceilings a nd one 12" long pipe for 9' ceilings and higher. See Figure 3a.
If you are going to install the fan us­ing the standard mounting, go to STEP 4 - ASSEMBLING THE FAN.
If you are going to install the fan us­ing the 12" long pipe for 9' ceilings or higher , complete the steps below .
12" Pipe
3" Pipe/Ball Assembly
Figure 3a - Pipes
REMOVING BALL ASSEMBLY
For the following steps refer to Figures 3b and 3c.
1. Locate the 3" pipe/ball assembly.
2. Remove the positioning screw from the top of the ball.
NOTE: The ball will become loose and should slide down the pipe.
3. Remove the ball from the pipe.
4. Remove the pin from the pipe.
Leadwire Assembly
Ground Screw
Figure 3b - Removing ball assem­bly
Positioning Screw
Pin
Ball
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continued
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5. Carefully loosen and remove the ground screw/leadwire assembly from the pipe.
6. Locate the 12" pipe.
7. Insert and tighten the ground screw/leadwire assembly into the small screw hole on one end of the 12" pipe.
CAUTION
Make sure that the leadwire assembly is pointing straight up and away from the pipe.
WARNING
• To avoid possible electrical shock, the ground screw must be tightened securely .
8. Insert the pin into the two holes in the 12" pipe so that the pin is placed evenly in the hole.
9. Insert the threaded end of the pipe into the flat side of the ball.
10.Align the cutouts in the ball with the pin and the ground screw as­sembly.
11.Slide the ball up the pipe until it hits the pin.
12.Insert and tighten the positioning screw into the ball so that the head of the screw is tight on the end of the pipe.
NOTE: Make sure that the ball is positioned so that it is level or straight.
Figure 3c - 12" pipe assembly
CAUTION
Do not overtighten the posi­tioning screw as it may cause the ball to seat improperly, re­sulting in fan wobble and the fan hanging crookedly.
WARNING
• Failure to complete the steps above properly could result in the fan falling.
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