Hunter WHISPERWIND 2000 Installation And Operation Manual

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Type X
Year-Round Comfort For the Next Generation
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CONGRATULATIONS!
All Hunter ceiling fans will provide comfort and performance in your home or office for many years. The Hunter Whisperwind 2000™ also provides the following features:
• The AirMax™ (patent pending) motor is quieter, provides better air flow, and comes with a lim­ited lifetime warranty.
• The new, Hands-Free™ (patent pending) hanging system makes wiring the fan even easier.
• The Speed Ring™ (patent pend­ing) blade attachment system lets you attach the entire blade assem­bly in a few simple steps – elimi­nating the need to attach each blade to a hanging fan!
We at Hunter are proud of our work. We appreciate the opportunity to supply you with the best ceiling fan available anywhere in the world - the Whisperwind 2000™.
Before installing your fan, record the following information for your records and warranty assistance. Please refer to the carton and the Hunter nameplate (located on top outside fan motor housing) for the proper information.
© 1998 Hunter Fan Co.
Model Name __________________ Catalog No. ___________________ Serial No. _____________________ Date Purchased ________________ Where Purchased ______________
_____________________________
Please attach your Hardware Kit and Parts Drawing to this manual for fu­ture reference.
Attach Your Receipt
or a Copy of
Your Receipt Here
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CONTENTS
Important Information....................................................................................................................................... 4
Step 1 - Getting Ready ...................................................................................................................................... 5
Step 2 - Installing the Ceiling Plate.................................................................................................................... 7
Step 3 - Assembling the Fan.............................................................................................................................. 9
Step 4 - Wiring the Fan ................................................................................................................................... 11
Step 5 - Hanging the Fan ................................................................................................................................ 13
Step 6 - Attaching Blade Assembly.................................................................................................................. 14
Step 7 - Attaching Light Fixtures ..................................................................................................................... 17
Operating Your Hunter Fan ............................................................................................................................. 22
Troubleshooting .............................................................................................................................................. 23
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IMPORTANT INFORMATION
DO YOU NEED HELP?
To install a ceiling fan, be sure you can do the following:
• Locate ceiling joist or other suit­able support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
CAUTIONS
• Read entire booklet care­fully before beginning in­stallation.
• To reduce the risk of per­sonal injury , attach the fan directly to the support structure of the building according to these instruc­tions, and use only the hardware supplied.
• Save these instructions.
WARNINGS
• T o avoid possible electrical shock, before installing your fan, disconnect the power by turning off the circuit breakers to the out­let box and associated wall switch location. If you can-
not lock the circuit break­ers in the off position, se­curely fasten a prominent warning device, such as a tag, to the service panel.
• All wiring must be in accor­dance with national and lo­cal electrical codes and ANSI/NFP A 70- 1993. If you are unfamiliar with wiring, you should use a qualified electrician.
• To reduce the risk of per­sonal injury, do not bend the Speed Ring™ blade at­tachment system when in­stalling, balancing, or cleaning the fan. Never in­sert foreign objects be­tween rotating fan blades.
• To reduce the risk of fire, electrical shock, or motor damage, do not use a solid­state speed control with this fan. Use only Hunter speed controls.
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GATHERING THE TOOLS
You need the following tools to in­stall the fan:
• Electric drill with 9/64" bit
• Standard screwdriver
• Phillips-head screwdriver
• Wrench or pliers
OPTIONAL ACCESSORIES
Consider using Hunter’ s optional ac­cessories, such as a wall-mounted or remote speed control. Follow the in­structions for installation and use in­cluded with each Hunter accessory.
For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
STEP 1 - GETTING READY
PREPARING THE FAN SITE
Reliable operation, efficiency, and maximum energy savings depend upon proper placement and attach­ment of the fan. For this reason, we have included a separate booklet — “Guide to Choosing and Preparing a Ceiling Fan Site” — to help you select the best location for your fan. The booklet also provides informa­tion to ensure your fan support and electric outlet box meet UL-approved safety codes for ceiling fans.
The instructions in this installation manual assume that you have used the “Guide to Choosing and Prepar ­ing a Ceiling Fan Site” to pick the fan location and make certain the proper fan support and outlet box are installed.
CHECKING YOUR FAN PARTS
Carefully unpack your fan parts to avoid damage. Check for shipping damage. If one of the fan blades is damaged, return all blades for re­placement.
Hint: If installing more than one fan,
keep the fan blades in sets, as shipped.
The fan packaging includes a sepa­rate diagram of all screws and other small parts. Keep this diagram handy during installation.
If any parts are missing or damaged, contact your Hunter dealer or call the Hunter Parts Department at 901/ 745-9222.
continued
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INSTALLER’S CHOICE®
This patented 3-position mounting system gives you maximum flexibil­ity and ease of installation. The steps in this manual include specific in­structions for the fan mounting method of your choice. For a ceiling 8 feet or higher, standard mounting is recommended.
Flush Mounting (Figure 1a) fits close to the ceiling, for low ceilings less than 8 feet high.
Standard Mounting (Figure 1b) hangs from the ceiling by a connec­tor pipe (included), for ceilings 8 feet or higher. For ceilings higher than 8 feet, you can also purchase Hunter extension rods. All Hunter fans use sturdy 3/4" inner diameter pipe to assure stability and wobble-free per ­formance.
Figure 1c - Angle Mounting
Figure 1b - Standard Mounting
Figure 1a - Flush Mounting
Angle Mounting (Figure 1c) hangs
from a vaulted or angled ceiling.
10"
12"
34° Max
Pitch
12
8
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4. Align the slotted holes in the ceil­ing plate with the pilot holes in the wood support structure. Note: The isolation pads should be flush against the ceiling.
1. Drill two pilot holes into the wood support structure through the outermost holes on the outlet box. The pilot holes should be 9/64" in diameter.
2. Thread the lead wires from the outlet box through the hole in the middle of the ceiling plate.
3. Your fan comes with two neo­prene noise isolators. Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate. Refer to Figure 2a.
Figure 2a - Adding Isolators to Ceiling Plate
Figure 2b - Correct Position of Ceiling Plate for Angle Mounting
Ceiling Plate Hooks
Isolators
Ceiling Plate
For Angle Mounting Only: Be sure to orient the ceiling plate so that the two hooks point up to­wards the ceiling peak as shown in Figure 2b. Note: You will use the hooks to support the fan dur­ing STEP 5 - WIRING THE FAN.
continued
STEP 2 - INSTALLING THE CEILING PLATE
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Figure 2c - Attaching Ceiling Plate to 2 x 4 Brace
2 x 4 Brace
Ceiling Joist
Ceiling
Outlet Box
Ceiling Plate
Flat Washer
3" Wood Screw
5. Place a flat washer on each of the two 3" screws and pass the screws through the slotted holes in the ceiling plate as shown in Figure 2c.
6. Tighten the screws into the 9/64" pilot holes; do not use lubricants on the screws. Do not over­tighten.
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Follow sub-step 1 below for all fans. Then, use the additional instructions for the type of mounting you have selected: flush, standard, or angle.
ALL FANS
1. Position the fan housing over the motor hanger adapter . Make sure the tabs in the motor hanger adapter fit into the notches in the housing and that the pipe set­screw (for standard and angle mounting) passes through the slot
in the housing as shown in Fig­ure 3a.
Flush Mounting (For Low Ceilings)
1. Fit the canopy over the motor hanger adapter as shown in Fig­ure 3b. Make sure the canopy fits snugly against fan assembly with no space between the pieces.
STEP 3 - ASSEMBLING THE FAN
2. Place the large assembly washer included with the fan over the adapter and canopy as shown in Figure 3b.
3. Position the slots in the assembly washer over the threaded holes in the adapter as shown in Figure 3c.
Figure 3b - Placing Canopy and Washer Over Adapter
Figure 3c - Positioning Assembly Washer Slots Over Threaded Holes
Figure 3a - Motor Hanger Adapter Tabs and Housing Notches
Assembly Washer
Canopy
Adapter
Top of Fan
Adapter
Threaded Hole
Assembly Washer
Motor Hanger Adapter Tab
Housing Notches
continued
Setscrew
Slot
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4. Attach the canopy tightly to the fan assembly with three #8-32 x 3/4" assembly screws and #8 lockwashers as shown in Figure 3d.
Note: Pipe, ball, and setscrew not used for flush mounting.
Standard and Angle Mounting (For 8-foot Ceilings and Higher)
1. Fasten the fan housing to the motor hanger adapter with three #8-32 x 3/4" assembly screws and #8 lockwashers as shown in Fig­ure 3e.
Figure 3d - Attaching Canopy to Fan Assembly
Figure 3e - Attaching Housing to Motor Hanger Adapter
Assembly Screw and Lockwasher
Motor Hanger Adapter
Assembly Screw and Lockwasher
Fan Housing
Figure 3f - Inserting Pipe through Canopy
Pipe
Canopy
Pipe Setscrew
3. Screw pipe into fan assembly un­til tight. IMPORTANT! Tighten pipe setscrew as shown in Figure 3f. Failure to tighten screw can cause fan to fall.
2. Insert the pipe through the canopy as shown in Figure 3f. Feed wires from the fan through the pipe.
CAUTION
The pipe has a special coating on the threads. Do not remove this coating; the coating pre­vents the pipe from unscrew­ing. Once assembled, do not remove the pipe.
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STEP 4 - WIRING THE F AN
1. Disconnect the power by turning off the circuit breakers to the out­let box and associated wall switch location.
2. T ilt and hang the assembled fan from the ceiling plate hooks. Slip two rectangular canopy slots over ceiling plate hooks as shown in Figures 4a and 4b.
Note: To hang the fan you must tilt the canopy to an almost verti­cal position so the canopy slots come down over the ceiling plate hooks.
3. You can use either one or two wall switches to control the fan and/or lights separately . Use con­nection 1 on page 12 to
• control the light with a wall
switch and the fan with a chain pull (one wall switch re­quired)
• control the light with a chain
pull and the fan with a wall switch (one wall switch re­quired)
• control the light with one wall
switch and the fan with an­other (two wall switches re­quired)
Use connection 2 on page 12 if there is no separate wall switch power wire for the light kit.
Note: Wall switches not included.
Figure 4b - Assembled Fan Hanging from Ceiling Plate Hooks
Ceiling Plate
Figure 4a - Attaching Slots on Canopy to Ceiling Plate Hooks
continued
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Figure 4c - Wiring Diagram
Bare or Green
Approved Connectors
Power
Wires
In
Ceiling
White
White
Black
Black/White
1
2
Connections:
Black
Wall Switch Wire For Separate Control of Light Kit
Ceiling Plate
Outlet Box
2 x 4 Brace
Green Ground Wire from Hanger Pipe (standard and angle mounting only)
Green Ground Wire from Ceiling Plate (present with standard, angle, and flush mounting)
3 Wires From Fan
(Note: Wall switch must be acceptable as a general-use switch.)
Connect Blk/Wht Wire from fan to Wall Switch Wire for separate control of light, or Connect Blk/Wht Wire from fan to Ceiling Black Wire if there is no separate Wall Switch Wire for the light kit.
1
2
4. Connect the wires as shown in Figure 4c. To connect the wires, twist the bare metal leads to­gether. Place a wire nut over the intertwined length of wire and twist clockwise until tight as shown.
CAUTION
Be sure no bare wire or wire strands are visible after mak­ing connections.
5. Separate the connected wires by placing the green and white wires on one side of the outlet box and the black and the black/white wires on the other side of the outlet box.
6. T urn the connectors upward. Push the wires gently into the outlet box.
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STEP 5 - HANGING THE FAN
Figure 5a - Attaching Canopy to Ceiling Plate
Figure 5b - Canopy Tabs and Grooves in Hanger Ball
Sub-steps 1 and 2 apply to Flush, Standard, and Angle mounting. Sub­step 3 applies to Standard and Angle mounting only.
1. Swing the fan up so as to align the canopy screw holes with the mounting holes on the ceiling plate. Refer to Figure 5a.
2. Install and tighten the two #10­32 x 1/2" mounting screws.
3. For Standard and Angle Mounting only: In addition to sub-steps 1 and 2, lift the fan housing towards the ceiling and rotate the fan until each canopy tab engages a groove in the hanger ball as shown in Figure 5b.
Note: If the tabs are already en­gaged, do not rotate.
WARNING
Failure to complete sub-steps 1 through 3 could cause fan to fall. (Sub-step 3 not applicable for flush mounting.)
Ceiling Plate
Canopy
Groove in Hanger Ball
Canopy Tab
Groove in Hanger Ball
continued
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Figure 6a - Attaching Fan Blade to Speed Ring™ Using Decorative Medallion (Speed Ring™ Positioned Upside Down)
STEP 6 - ATTACHING BLADE ASSEMBLY
Speed Ring™ (Positioned Upside Down)
Fan Blade
Decorative Medallion
Screw
Hunter’ s Speed Ring™ (patent pend­ing) system makes installation easier than ever by allowing you to put to­gether the entire blade assembly on your table or workbench, and then attach it to the fan in just a few, simple steps. This process eliminates the need to attach the blades one­by-one to an already hanging fan.
ATTACHING FAN BLADES TO SPEED RING™
1. Position the blade, medallion, and Speed Ring™ and insert three #8­32 x 1/2” oval-head Phillips screws as shown in Figure 6a. (Hunter Fans use several types of decorative medallions.)
Note: Some blades are reversible, with two different finishes. Make sure you have selected the pre­ferred finish before proceeding.
2. Tighten the screws.
3. Repeat for all blades.
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Figure 6b - Attaching Grommets to Speed Ring™
Figure 6c - Attaching Speed Ring™ to Motor
ATTACHING SPEED RING™ TO MOTOR
1. Position three grommets in the cut-out slots in the Speed Ring™ as shown in Figure 6b.
2. Lift the Speed Ring™ to the un­derside of the motor. Align the two grommet-and-screw combi­nations from the motor to the keyhole slots on the Speed Ring™ as shown in Figures 6c and 6d.
3. Place the index finger from your left hand and the thumb from your right hand onto the heads of the two grommet-and-screw
combinations from the motor. T urn the motor counterclockwise using the two grommet-and­screw combinations while hold­ing the Speed Ring™ in place as shown in Figure 6d.
Note: Make sure that the Speed Ring™ is not resting on the screw heads as this may cause some dif­ficulty in turning the motor.
4. Insert and tighten three tapered head screws as shown in Figure 6d.
Figure 6d - Turning Motor Counter­clockwise
Screw Locations
continued
CAUTION
Make sure that all Speed Ring™ screws are securely tightened. Loose screws could cause noise, improper fan op­eration, damage to the fan, or possible injury.
Note: After the screws are tight-
ened, the Speed Ring™ may seem loose. This is normal and is part of the Speed Ring™ design to reduce fan wobble.
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ATTACHING SPEED RING™ COVER
1. Remove plug button as shown in Figure 6e.
2. Remove the switch housing cover and switch housing cap by remov­ing the two screws as shown in Figure 6e. Do not discard the screws, cover, or cap.
Note: If you are installing a Hunter light fixture, proceed to “STEP 7 – ATTACHING LIGHT FIXTURES.” If you do not wish to use the integral light fixture, or purchased a fan without a light fixture, proceed with sub-steps 3-
6.
3. Place the Speed Ring™ cover on top of the switch housing cover as shown in Figure 6e.
4. Retur n the switch housing cover to its original position. The Speed Ring™ cover should now sit firmly between the switch housing and the switch housing cover.
5. Replace and tighten the screws you removed in sub-step 2.
6. Replace the switch housing cap and plug button.
You are now finished installing your Whisperwind 2000™ fan. Turn to “OPERATING YOUR HUNTER FAN” for additional instructions.
Figure 6e - Attaching Speed Ring™ Cover
Plug Button
Switch Housing Cover
Speed Ring™ Cover
Switch Housing Cap
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STEP 7 - ATT ACHING LIGHT FIXTURES
Figure 7a - Removing Plug Button and Switch Housing Cover
Switch Housing Cover
Plug Button
Your Whisperwind 2000™ fan may include a light fixture. You may en­joy the fan with or without the light fixture. Information for wiring and in­stalling all included Hunter light fix­tures follows.
Note: If you purchased a Whisperwind 2000™ without a light fixture, you may purchase an acces­sory light kit separately . For best per ­formance and beauty, use only Hunter-brand light kits, Type A-Z. Hunter light kits are designed, tested, and UL approved for all Hunter fans, and are available at most Hunter dealers. T o install the light kit, follow the instructions included with the kit.
If you are not installing a light fix­ture, turn to “OPERATING YOUR HUNTER FAN” for additional instruc­tions.
Switch Housing Cap
continued
WARNINGS
• T o avoid possible electrical shock, before installing light fixtures, disconnect power by turning off the circuit breakers both to the outlet box and to its asso­ciated wall switch location. If you cannot lock the cir­cuit breakers in the off po­sition, securely fasten a prominent warning device, such as a tag, to the service panel.
• Connect house wiring to the fan before attaching the light kit to the fan.
• All wiring must be in accor­dance with national and local electrical codes and ANSI/NFPA 70-1993. If you are unfamiliar with wiring, you should use a qualified electrician.
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WIRING FOR ALL INCLUDED LIGHT KITS
1. If you have not already done so, remove the plug button, switch housing cap, and switch housing cover. Refer to Figure 7a.
Note: Do not discard the screws, as you will use them later. You may also wish to store the switch housing cover , cap, and plug but­ton.
2. Locate the two wires in the fan switch housing labelled “Connect Light Here” or “For Light Use.” One will be white, the other black/ white. Unscrew the wire nuts counterclockwise to expose the bare metal leads.
3. Locate the white wire and the black wire coming from the light fixture. Unscrew the wire nuts counterclockwise to expose the bare leads.
4. Thread the two wires from the light fixture through the Speed Ring™ cover. Rest the Speed Ring™ cover on the light fixture as shown in Figure 7b.
5. For Low Profile Lights Only: Thread the wires from the light fixture through the center hole of the switch housing cover. Thread the lockwasher and nut provided over the wires.
6. Connect the black wire from the light fixture to the black/white wire from the switch housing. See Figure 7b.
Connect the white wire from the light fixture to the white wire from the switch housing. See Figure 7b.
T o fasten the wir es, twist the two bare leads together. Place a wire nut over the intertwined length of wire and twist clockwise until tight.
Light Fixture
White Wire from Switch Housing
White Wire from Light Fixture
Wire Nut
Black/White Wire from Switch Housing
Black Wire from Light Fixture
Figure 7b - Wiring Light Fixture to Fan
Speed Ring™ Cover
Switch Housing Cover (low profile only)
CAUTION
Be sure no bare wire or wire strands are visible after mak­ing connections.
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ATTACHING LIGHT FITTER TO FAN SWITCH HOUSING
Low-Profile Lights
1. Unscrew the two #6 x 1/2" mounting screws to remove the light fixture cover plate as shown in Figure 7c. Do not discard the screws.
2.
Assemble the switch housing cover to the light fixture housing. Use the lockwasher and nut provided.
3. Using the mounting screws from step 1, assemble the light fixture cover plate and light fixture hous­ing to the fan switch housing as shown in Figure 7c.
Switch Housing
Slot for Reverse Switch
Slot for Chain
Light Fitter
Screws
Figure 7d - Attaching Light Fixture
Speed Ring™ Cover
continued
All Other Lights
1.
Align the slots in the light fitter with the chain and reverse switch on the switch housing as shown in Figure 7d. The Speed Ring™ cover should sit firmly between the light fitter and switch housing.
Note: Be sure to push wire connec­tions up into the switch housing.
2. Insert and tighten two #6-32 x 1 1/4" screws. Refer to Figure 7d.
3. Reattach plug button.
Additional steps follow for each light fixture.
Figure 7c - Attaching Low-Profile Light Fixture
Switch Housing
Light Fixture Housing
Switch Housing Cover
Light Fixture Cover Plate
Mounting Screw
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Figure 7f - Aurora Fixtures
AURORA FIXTURES
Refer to Figure 7f.
1. Install bulbs.
2. Remove the pull chain extension from the metal disk and re-attach it to the pull chain from the fan switch housing. Thread the chain through the hole in the metal disk.
3. Place globe on pipe until flush against metal disk.
4. Thread the light switch pull chain through the large center opening of the globe.
5. Thread the fan switch pull chain through the small center opening in the globe.
6. Place the cover plate up against the underside of the globe. Pass light and fan switch pull chains through the appropriate holes.
Pipe
Globe
Metal Disk
Bulb Socket
Light Switch Pull Chain
Cover Plate
Finial
7. Thread the light switch pull chain through the finial and screw the cap onto the pipe end until tight.
Fan Switch Pull Chain
Silencer Band
Thumb­screw
Globe
Cup
Figure 7e - Basic/Colonial Fixtures
BASIC/COLONIAL FIXTURES
Refer to Figure 7e.
1. Place silencer band around neck of each globe.
2. Insert globe in cup.
3. Install and tighten thumbscrews manually. Do not overtighten.
4. Install bulbs.
SPOTLIGHT FIXTURES
1. Install bulbs.
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LOW-PROFILE FIXTURES
Refer to Figure 7g.
1. Install bulbs.
2. Insert globe.
3. Install and tighten thumbscrews manually. Do not overtighten.
Thumb­screw
Globe
Figure 7g - Low-Profile Fixtures
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OPERATING YOUR HUNTER FAN
1. Turn on electrical power to the fan.
2. The pull chain controls power to the fan. The chain has four set­tings in sequence: High, Medium, Low and Off.
• Pull the chain slowly to change
settings.
• Release slowly to prevent the
chain from recoiling into the blades.
• The chain uses a breakaway
connector that separates if the chain is jerked. If this happens, simply reinsert the chain into the connector.
3. Ceiling fans work best by blow­ing air downward (counterclock­wise blade rotation) in warm weather to cool the room with a
direct breeze. In winter, having the fan draw air upward (clock­wise blade rotation) will distrib­ute the warmer air trapped at the ceiling around the room without causing a draft. Refer to Figure 8a.
To change the direction of air flow, turn the fan off and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position as shown in Figure 8b. Restart fan.
4. If your fan wobbles when oper­ating, use the enclosed balancing kit and the accompanying instruc­tions to balance the fan.
Figure 8a - Air Flow Patterns
Figure 8b - Pull Chain and Reversing Switch
Pull Chain
Reversing Switch
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TROUBLESHOOTING
Nothing happens; fan does not move.
Noisy operation.
1. Power turned off, fuse blown, or circuit breaker tripped.
2. Loose wire connections or wrong connections.
3. Motor reversing switch not en­gaged.
4. Pull chain switch not “on.”
1. Blade screwed loosely to Speed Ring™.
2. Blade cracked.
3. Using non-approved speed control.
4. Globe screwed loosely to fitter.
PROBLEM PROBABLE CAUSE SOLUTION
1. T urn power on, replace fuse, or re­set breaker.
2. Loosen canopy , check all connections according to STEP 4 - WIRING THE FAN (turn power off before
checking).
3. Push switch firmly side to side.
4. Pull the pull chain switch.
1. Tighten screws until snug.
2. Replace all blades.
3. Change to approved speed control.
4. Hand-tighten the light kit screws. Ensure that rubber noise isolators are installed.
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Hunter Fan Company 2500 Frisco Avenue Memphis, TN 38114
PROBLEM PROBABLE CAUSE SOLUTION
Excessive wobbling. Note: When switching from medium
to low speed, you may notice some fan wobble. When the fan stabilizes at low speed, wobble will disappear.
1. Unbalanced blades.
2. Loose blades, Speed Ring™, or blade medallions.
3. Fan not secure on hanger assem­bly.
4. Fan hanger ball not seated in canopy tabs.
1. Use balancing kit included with fan.
2. Tighten all screws.
3. Turn power off, support fan very carefully, loosen canopy and hang correctly.
4. Turn power off, support the fan very carefully, and check that the hanger ball is properly seated.
If you have tried these troubleshooting solutions and still have trouble,
call 901/745-9222 or visit our Web site at http://www.hunterfan.com.
®
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