Hunter ICC-800PL, ICC-800PP, ICC-800SAT, ICC-801PL, ICC-800M Owner's Manual And Installation Instructions

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Commercial Irrigation Controllers
Owner’s Manual and Installation Instructions for all 8 Station Base Models
ICC-800PL Plastic Cabinet
ICC-801PL Plastic Cabinet
(International)
ICC-800SS
ICC-800PP Plastic Pedestal
ICC-800SAT Field Satellite
Controllers for IMMS
TM
Stainless Steel Cabinet
ICC
®
All STATIONS SET PROGRAM
TABLE OF CONTENTS .............................................................................................................
INTRODUCTION AND INSTALLATION
Introduction .................................................................................................................................................................................................. 1
ICC Components ......................................................................................................................................................................................... 2-3
ICC Components – Wiring Cabinet ............................................................................................................................................................... 4-5
Mounting the Controller to Wall ......................................................................................................................................................................
Mounting the Controller (ICC Metal Pedestal) .................................................................................................................................................
Mounting the Controller (ICC-800PP/ICC-800SAT) ..........................................................................................................................................
Connecting Valves .........................................................................................................................................................................................
Connecting AC Power (ICC-800) ................................................................................................................................................................... 10
Connecting AC Power (ICC-801PL and ICC-800M/ICC-800SS) ....................................................................................................................... 11
Connecting Station Modules ......................................................................................................................................................................... 12
Connecting the Battery (Optional) ................................................................................................................................................................. 13
Connecting a Master Valve .......................................................................................................................................................................... 14
Connecting a Pump Start Relay .................................................................................................................................................................... 15
Connecting a Weather Sensor (Not Included) ................................................................................................................................................ 16
Connecting an SRR or ICR Remote Control (Not Included) ............................................................................................................................ 17
Connecting the Hunter Irrigation Management and Monitoring System™ (Not Included) ................................................................................. 18
Power Failures ............................................................................................................................................................................................. 18
CONTROLLER PROGRAMMING AND OPERATION
Sprinkler System Fundamentals ................................................................................................................................................................... 19
Creating a Watering Schedule ....................................................................................................................................................................... 20
How to Fill Out the Watering Schedule .......................................................................................................................................................... 20
Watering Schedule Form Example ................................................................................................................................................................ 21
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7
8
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TABLE OF CONTENTS (continued) ........................................................................................
Programming Fundamentals ......................................................................................................................................................................... 22
Programming Fundamentals Examples ......................................................................................................................................................... 23
Programming the Controller ......................................................................................................................................................................... 24
Setting the Current Date and Time ............................................................................................................................................................ 25
Setting Program Start Time ...................................................................................................................................................................... 25
Eliminating a Program Start Time ............................................................................................................................................................. 26
Setting Station Run Times (Length of Watering for Each Area) .................................................................................................................. 26
Setting Days to Water .............................................................................................................................................................................. 27
Selecting Specific Days of the Week to Water ............................................................................................................................................ 27
Selecting Odd or Even Days to Water ........................................................................................................................................................ 27
Selecting Interval Watering ...................................................................................................................................................................... 28
Run ......................................................................................................................................................................................................... 28
Weather Sensor Bypass ........................................................................................................................................................................... 28
System Off .............................................................................................................................................................................................. 28
Manually Run a Single Station .................................................................................................................................................................. 29
Manually Run All Stations ........................................................................................................................................................................ 29
One Touch Manual Start and Advance ....................................................................................................................................................... 29
Seasonal Adjustment ............................................................................................................................................................................... 30
Advanced Programming Capabilities ............................................................................................................................................................. 31
Hidden Features ...................................................................................................................................................................................... 32-34
TROUBLESHOOTING AND SPECIFICATIONS
Frequently Asked Questions ........................................................................................................................................................................ 34
Troubleshooting Guide ............................................................................................................................................................................ 35-36
Specifications .............................................................................................................................................................................................. 37
FCC Notice ..................................................................................................................................................................................... Back Cover
INTRODUCTION .......................................................................................................................
Finally, there’s an affordable, full-featured indoor/outdoor controller for commercial applications.
Hunter Industries is pleased to introduce the ICC – Institutional/Commercial Controller for commercial use. Designed with the needs of the customer in mind, the ICC offers simplified dial programming and an impressive range of features typically found in controllers that cost twice as much.
The ICC is very much a professional grade product. The controller’s large cabinet provides ample room for wiring. And the ICC is filled with essential features that landscapes demand like a rain sensor bypass circuit, primary and secondary power surge protection, seasonal adjustment/water budgeting, simultaneous program operation, programmable pump/master valve circuit, programmable rain delay, cycle and soak, four independent programs with four different day scheduling choices and eight start times each, plus much more.
The ICC is so easy to use that you’ll need this user guide ver y little after installation. If you do have a question about the controller, refer to this booklet or to the abbreviated instructions inside the door.
You can be sure that you’ve chosen with confidence. The ICC is a controller that does the job efficiently and economically.
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A
1 2 3
4
10
98
11
13
14
15
17
16
19 18
12
B
B
C
5
6
7
ALL STATIONS PROGRAM
ICC COMPONENTS ..................................................................................................................
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This section will give you a brief overview of some of the components on the ICC. Each item will be discussed in further detail later, however this section can be helpful in getting acquainted with the different options available.
A – LCD Display
1. Program Selector – Identifies the program in use A, B, C, or D.
2. Station Number – Identifies currently selected station number.
3. Main Display – Indicates various times, values, and programmed
information.
4. Year – Arrow identifies current calendar year.
5. Month – Arrow identifies current calendar month.
6. Day – Arrow identifies current calendar day.
7. Running – Arrow indicates when watering is occurring.
8. Day of the Week – Arrow identifies days of the week to water.
You can also select odd or even and an interval watering schedule.
9. Odd/Even Watering – Arrow identifies if odd or even watering is selected.
10. Interval – Arrow identifies if interval watering has been selected.
11. Seasonal Adjust – Displays in increments of 10%, the percentage
of seasonal adjust that has been selected.
12. Start time – Identifies selected start time. (Only appears on LCD main display when SET PROGRAM START TIMES is selected.)
B – Control Buttons and Switches
13. Button – Increases the selected flashing display.
14.
Button – Decreases the selected flashing display.
Button – Advances the selected flashing display to the next
15.
item. Also to start a manual cycle.
16.
Button – Returns the selected flashing display to the previous
item.
Button – Selects programs A, B, C, and D. Also to start a test
17.
program cycle.
18. Rain Sensor Switch – Allows user to bypass weather sensor if one is installed.
19.
and Buttons – Used to increase or decrease the seasonal
adjust option.
A key feature of the ICC is its clear, easy-to-use dial design that makes programming a snap. All essential keypad functions are clearly marked to eliminate the confusion that’s a characteristic of so many other controllers.
C – Control Dial
Run – Normal dial position for all controller automatic and manual
operation.
Set Current Date/Time – Allows current date and clock time to be set.
Set Program Start Times – Allows 1 to 8 start times to be enabled in each program.
Set Station Run Times – Allows user to set each station run time.
Set Days to Water – Allows user to select individual days to water or
to select an odd, even, or interval watering schedule.
Set Pump Operation – Allows user to turn off pump or master valve for specific stations.
Manual – Single Station – Allows user to activate a one time watering of a single station.
Manual – All Stations – Allows user to activate a one time watering of all stations or a few selected stations in a selected program.
System Off – Allows user to discontinue all programs and stop all watering until the dial is returned to the RUN position.
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ICC COMPONENTS – WIRING CABINET .............................................................................
9V Battery
22 23
21
20
24
25
4
D – Wiring Cabinet
20. 9-Volt Batter y – The alkaline battery keeps time during power
outages or if the transformer is disconnected. The user may also program the controller without AC power.
21. Reset Button – This button will restart the computer in case of power surge or display freezing. No programmed data will be lost.
22. Power Module Area – Used to attach transformer, master valve, and other systems from their source to the controller.
23. Transformer – A transformer is installed in the controller to route AC power from the power cable to the terminal strip area and to ground the controller.
24. Junction Box – This box contains a terminal strip for connecting 115 volt and 230 volt power connections.
25. Station Modules – There are 4 (plastic cabinet) or 6 (metal or stainless steel cabinet) modular positions inside the controller. With the addition of 4 or 8 station ICM modules, you have the ability to run anywhere from 8 to 32 stations (plastic cabinet), and 8 to 48 stations (metal and stainless steel cabinet).
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ICC Controller Plastic Cabinet
Screw with Screw Anchor
Cutaway View
MOUNTING THE CONTROLLER TO WALL ..........................................................................
Wall Mount for Plastic, Metal or Stainless Steel Cabinet
All necessary hardware is included for most installations.
1. Select a location as close as possible to a standard electrical outlet that is not controlled by a light switch.
2. Using the enclosed mounting template, mark the hole locations on the wall. It should be in an easily accessible location at eye level if possible.
3. Drill a ¼ " (6 mm) hole at each mark.
4. Install screw anchors into holes if attaching controller to drywall,
5. Remove the door and front panel from the controller. The front door
6. Remove the protective plastic covering from around the appropriate
7. Holding the controller cabinet, line up the holes in the cabinet with
8. Drive a screw through each hole and secure snugly but do not
masonry, or plaster walls.
can be removed by pulling out the hinge pin.
mounting bosses on the back of the controller cabinet by pushing a screwdriver through them.
the wall anchors or pilot holes.
over tighten.
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MOUNTING THE CONTROLLER (ICC METAL PEDESTAL) ................................................
Finish Grade
ICC Pedestal
Concrete (Slope to Drain)
3
/4" (19 mm) Conduit for 120/230 VAC 1 1/4", 1 1/2" or 2"
(32, 40 or 50 mm) Conduit For Valve Wires
ICC Controller Metal Cabinet
Pedestal Mount, Metal or Stainless Steel Cabinet
1. Assemble the mounting template using the instructions provided with the pedestal.
2. Using the enclosed mounting template, locate the bolts two inches deep in the concrete pad, in the locations indicated. The pad can be any size but at least a two-foot square is recommended.
3. Level the mounting bolts before the concrete sets.
4. After the concrete sets, remove the door of the pedestal and slide the pedestal down onto the four bolts. Secure the pedestal to the bolts using the enclosed washers and nuts.
5. Remove the door and faceplate of the ICC and attach the metal cabinet of the ICC to the top of the pedestal using the enclosed hardware in the pedestal.
6. Replace the pedestal door first and then replace the faceplate and the cabinet door. The pedestal door cannot be removed or replaced when the cabinet door is closed.
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MOUNTING THE CONTROLLER (ICC-800PP/ICC-800SAT) ..............................................
Thread Length 2.50" Min
Above Concrete
4"
26" Min
12.50"
5.00"
GCBL Wiring (Required For IMMS) (3" Max Above Concrete)
Field Wiring (3" Max Above Concrete)
Te
mplate
AC Power Wire S\P (3" Max Above Concrete)
21" Min
Concrete Foundation
Plastic Pedestal Mounting
1. Set concrete forms using the installation instructions provided with the controller. Allow 2" of conduit above the surface of the concrete pad.
2. Assemble the mounting template. Twist one nut on each of the four J-bolts and slide each bolt through the template. Put a washer and nut on each J-bolt to secure it to the template (allow 2 ½" of thread protruding above each nut).
3. Level the mounting template before the concrete sets.
4. After the concrete sets, remove the nuts and washers from the four J-bolts slide the pedestal over the bolts. Secure the pedestal to the bolts using the enclosed washers and nuts.
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CONNECTING VALVES ............................................................................................................
Valve Common Wire
Valve 4
Va
lve 3
Valve 2
Valve 1
Valve Wires
1. Route valve wires between control valve location and controller.
2. At valves, attach a common wire to either solenoid wire of all valves. This is most commonly a white colored wire. Attach a separate control wire to the remaining wire of each valve. All wire splice connections should be done using waterproof connectors.
3. Open hinged faceplate on the controller to access the terminal strip area.
4. Route valve wires through the conduit and attach conduit to the controller at the large conduit opening on the right side of the bottom of the cabinet. The conduit opening has a triple knockout to accommodate 1", 1¼" or 1½" (25, 32 or 40 mm) conduit. Each section can be easily removed using a knife. Refer to the conduit sizing chart on page 31 in the Frequently Asked Questions section if you are not sure what size conduit will work for your installation.
5. Strip ½" (13 mm) of insulation from ends of all wires. Secure valve common wire to or power module. Then attach all individual valve control wires to appropriate station terminals.
C (Common) terminal on any of the valve modules
NOTE: Although it is usually best to connect all field wires prior to powering up the controller, it is not necessary with the ICC. After powering up the controller, attach the common wire to the terminal strip as described above. Then touch each wire to the terminal marked TEST to identify the valve location. Each valve will open electrically when the wire is touched to the TEST terminal. After identifying the valve location, you may then insert the wire into the appropriate terminal. This feature allows you to sequence the valves in the most logical order for the user without damaging the controller by “sparking” the wires.
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CONNECTING AC POWER (ICC-800) ....................................................................................
Figure 1 – Junction Box without Terminal Strip (120 Volt)
Green Wire
(Ground)
N Blue Wire (Neutral
)
120 Black Wire (120 Vo
lt) 230 Brown Wire (Use only for 230 Volt Connections )
Green Wire White Wire Black Wire
It is recommended that a licensed electrician perform the following power installation.
1. Remove the cover from the junction box.
2. Strip ½" off of each wire.
3. For all connections, route the wires through the conduit opening inside the junction box
4. For 120 volt connections twist the wires together using wire nuts as shown in Figure 1.
5. Cap any unused wires. Replace faceplate of junction box and screw into place.
Note: Wiring instructions for the ICC-800 SAT are included in the controller installation instructions supplied with the controller.
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