Hunter 28537 Installation & Operation Manual

Page 1
41888-01 • 02/01/05
Page 2
3
41888-01 • 02/01/05 Hunter Fan Company
Welcome
For Your Records and Warranty Assistance
Model Name: _____________________
Catalog/Model No.: ________________
Serial No.: _______________________
Date Purchased: ___________________
Where Purchased: _________________
Your new Hunter® ceiling fan is an addition to your home or oce that will provide comfort and performance for many years. is installation and operation manual gives you complete instructions for installing and operating your fan.
We are proud of our work. We appreciate the opportunity to supply you with the best ceiling fan available anywhere in the world.
Before installing your fan, for your records and warranty assistance, record information from the carton and Hunter nameplate label (located on the top of the fan motor housing).
For reference also attach your receipt or a copy of your receipt to the manual.
2
Table of Contents
1 • Getting Ready ...................................................4
2 • Installing the Ceiling Plate..........................5
3 • Assembling and Hanging the Fan..........6
4 • Wiring the Fan.................................................. 7
5 • Installing the Canopy and
Canopy Trim Ring............................................ 8
6 • Assembling the Blades .................................9
7 • Installing the Switch Housing................ 10
8 • Operating and Cleaning
Your Ceiling Fan ............................................11
9 • Troubleshooting ........................................... 12
Cautions and Warnings
• Read this entire manual carefully before beginning installation. Save these instructions.
• Use only Hunter replacement parts.
• To reduce the risk of personal injury, attach the fan directly to the support structure of the building according to these instructions, and use only the hardware supplied.
• To avoid possible electrical shock, before installing your fan, disconnect the power by turning o the circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the o position, securely fasten a prominent warning device, such as a tag, to the service panel.
• All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualied electrician.
• To reduce the risk of personal injury, do not bend the blade attachment system when installing, balancing, or cleaning the fan. Never insert foreign objects between rotating fan blades.
• To reduce the risk of re, electrical shock, or motor damage, do not use a solid-state speed control with this fan. Use only Hunter speed controls.
© 2004 Hunter Fan Company
Hunter Fan Company 41888-01 • 02/01/05
Page 3
Installer’s Choice and Optional Accessories
Understanding Mounting and Installer’s Choice®
Hunter’s patented 3-position mounting system provides you maximum installation  exibility and ease. You can install your Hunter fan in one of three ways, depending on ceiling height and your preference: Low Pro le, Standard, or Angle mounting.  e steps in this manual include instructions for all three Installer’s Choice mounting methods.
Considering Optional Accessories
Consider using Hunter’s optional accessories, including a wall-mounted or remote speed control. To install and use the accessories, follow the instructions included with each product. For quiet and optimum performance of your Hunter fan, use only Hunter speed controls.
Low Pro le Mounting  ts close to the ceiling, recommended for ceilings less than 8 feet high
Standard Mounting hangs from the ceiling by a downrod (included), recommended for ceilings 8 feet or higher
3
For ceilings higher than 8 feet, you can purchase Hunter extension downrods. All Hunter fans use sturdy 3/4” diameter pipe to assure stability and wobble-free performance.
Angle Mounting recommended for a vaulted or angled ceiling
41888-01 • 02/01/05 Hunter Fan Company
Page 4
5
41888-01 • 02/01/05 Hunter Fan Company
1 • Getting Ready
To install a ceiling fan, be sure you can do the following:
• Locate the ceiling joist or other suitable support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct you to a licensed installer or electrician.
Gathering the Tools
You will need the following tools for installing the fan:
• Electric drill with 9/64” bit
• Standard screwdriver
• Phillips-head screwdriver
• Wrench or pliers
Check Your Fan Parts
4
Installing Multiple Fans?
If you are installing more than one fan, keep the fan blades in sets, as they were shipped.
Carefully unpack your fan to avoid damage to the fan parts. Check for any shipping damage to the motor or fan blades. If one of the fan blades was damaged in shipment, return all the blades for replacement.
If any parts are missing or damaged, contact your Hunter dealer or call Hunter Parts Department at 888-830-1326.
Preparing the Fan Site
Before you begin installing the fan, follow all the instructions in the pullout sheet called “Preparing the Fan Site.” Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum e ciency, and energy savings.
Hunter Fan Company 41888-01 • 02/01/05
Page 5
2-1. Drill two pilot holes into the wood support structure through the
outermost holes in the outlet box. e pilot holes should be 9/64” in diameter.
2-2. Your fan comes with four neoprene noise isolators (“Isolators”).
Position the isolators between the ceiling plate and ceiling by inserting the raised areas on each isolator into the holes in the ceiling plate.
2-3. read the lead wires from the outlet box down through the hole
in the middle of the ceiling plate.
2-4. Align the slotted holes in the ceiling plate with the pilot holes you
drilled in the wood support structure. For proper alignment use slotted holes directly across from each other.
Note: e isolators should be ush against the ceiling.
2-5. Place a at washer on each of the two 3” screws and pass the
screws through the slotted holes in the ceiling plate into the pilot holes you drilled.
Tighten the screws into the 9/64” pilot holes; do not use lubricants
on the screws. Do not over tighten.
2 • Installing the Ceiling Plate
Ceiling
Plate
Step 2-2
5
Steps 2-3 – 2-5
Flat Washer
3” Screw
For Angled Ceilings: Be sure to orient the ceiling plate so that the arrows printed on the ceiling plate are pointing towards the ceiling peak.
41888-01 • 02/01/05 Hunter Fan Company
Page 6
7
41888-01 • 02/01/05 Hunter Fan Company
3 • Assembling and Hanging the Fan
Steps 3-1 – 3-2
Adapter
Steps 3-3 – 3-4
6
Downrod
Canopy
Canopy Trim Ring
Allen Head
Set Screw
Low Prole Washer
You can assemble your fan for standard mounting (steps 3-1 – 3-2) or for low prole mounting (steps 3-3 – 3-4).
3-1. To assemble fan to hang down from a at or angled ceiling, insert
the downrod through the canopy and canopy trim ring. Feed the wires from the fan through the downrod.
3-2. Screw the downrod into the fan assembly. Tighten the allen head
set screw using the included allen wrench. Skip to Step 3-5.
CAUTION: e downrod has a special coating on the threads.
Do not remove this coating; the coating prevents the downrod from unscrewing. Once assembled, do not remove the downrod.
3-3. To assemble the fan to hang from a low ceiling, place the low
prole washer (lip up) into the canopy. Be sure the green ground wire is pointing up toward the ceiling.
Note: For low prole mounting, the downrod is replaced with the
low prole washer. See Steps 3-3 – 3-4.
3-4. Align the holes in the washer with the holes in the adapter.
Assemble securely with three #8-32 x 1” screws.
3-5. Raise the fan and place the hook on the ceiling plate through the
U-shaped hole in the rim. Go to 4 • Wiring the Fan.
#8-32 x 1” Screw
Hunter Fan Company 41888-01 • 02/01/05
WARNING: Fan may fall if not assembled as directed in these
installation instructions.
Step 3-5
U-shaped
Hole
Page 7
All wiring must be in accordance with national and local electrical codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a qualied electrician.
4-1. Disconnect the power by turning o the circuit breakers to the
outlet box and associated wall switch location.
4-2. To connect the wires, hold the bare metal leads together and place
a wire nut over them, then twist clockwise until tight.
4 • Wiring the Fan
CAUTION: Be sure no bare wire or wire strands are visible after
making connections.
4-3. Connect the wires as follows:
• e green or bare ground wire from the ceiling to the green ground wire from the ceiling plate and the green ground wire from the fan
• e white (common) power wire from the ceiling to the white wire from the fan
• e black power wire from the ceiling to the black wire from the fan
4-4. Push all wires and wire nuts back through the ceiling plate hole
into the outlet box.
Wire Nut
Step 4-3
7
41888-01 • 02/01/05 Hunter Fan Company
Page 8
9
41888-01 • 02/01/05 Hunter Fan Company
5 • Installing the Canopy and Canopy Trim Ring
Step 5-2
Ceiling Plate
5-1. Holding the canopy, raise the fan o the hook.
5-2. Align the slots in the canopy with the tabs on the ceiling plate.
5-3. Raise the canopy over the ceiling plate. Rotate the canopy
clockwise until the tabs on the ceiling plate totally engage with the slots in the canopy.
Canopy
Canopy Trim
Ring
5-4. Loosely assemble the three canopy screws into the canopy one at
a time. Once all three screws are in, tighten them.
5-5. Using both hands, push the canopy trim ring up to the top of the
canopy.  e canopy trim ring will snap and lock into place.
Should you need to remove the canopy trim ring, follow these steps:
1. Locate the tab indicators, small bumps on top of tabs.
2. Press  rmly on opposite sides of the
8
ring towards the canopy.  e tabs will  ex out releasing the trim ring from the canopy
Step 5-3
Steps 5-4 – 5-5
Canopy
Screw
Hunter Fan Company 41888-01 • 02/01/05
Page 9
6 • Assembling the Blades
Hunter fans use several styles of fan blade irons (brackets that hold the blade to the fan).
6-1. Your fan may include blade grommets. If your fan has grommets,
insert them by hand into the holes on the blades.
6-2. Attach each blade to a blade iron using three blade assembly
screws. If you used grommets, the blades may appear slightly loose after screws are tightened. is is normal.
6-3. Remove the blade mounting screws and rubber shipping bumpers
from the motor.
6-4. For each blade, insert one blade mounting screw through the
blade iron, and attach lightly to the fan. Insert the second blade mounting screw, then securely tighten both mounting screws.
Blade Assembly
Use with grommet
Screws
Step 6-1 (Detail)
Grommet
Steps 6-1 – 6-2
9
Use without grommet
Blade Mounting
Screw
Step 6-4
41888-01 • 02/01/05 Hunter Fan Company
Page 10
11
41888-01 • 02/01/05 Hunter Fan Company
7 • Installing the Switch Housing
7-1. To attach the upper switch housing, partially install two #6-32 x 3/8”
housing assembly screws into the switch housing mounting plate.
7-2. Feed the upper plug connector through the center opening of the
housing.
7-3. Align the keyhole slots in the housing with the housing assembly
screws.
7-4. Turn the housing counterclockwise until the housing assembly
screws are rmly situated in the narrow end of the keyhole slots. Install the remaining #6-32 x 3/8” screw into the housing. Tighten all three screws rmly.
10
Steps 7-1 – 7-4
Lower
Switch
Housing
Housing Assembly Screw
Housing Assembly Screw
Upper Switch Housing
Plug
Connector
Steps 7-5 – 7-6
CAUTION: Make sure the upper switch housing is securely attached
to the switch housing mounting plate. Failure to properly attach and tighten all three assembly screws could result in the switch housing xture falling.
7-5. To attach the lower switch housing, connect the upper plug
connector from the motor to the lower plug connector in the lower switch housing assembly.
Note: Both plug connectors are polarized and will only t together
one way. Make sure the connectors are properly aligned before connecting them. Incorrect connection could cause improper operation and damage to the product.
7-6. Place the lower switch housing assembly over the upper switch
housing. Align the side screw holes in the upper and lower switch housings. Attach the lower switch housing to the upper switch housing with three #6-32 x 3/8” housing assembly screws.
Note: You can customize your Hunter fan with a number of accessory light kits.
Hunter Fan Company 41888-01 • 02/01/05
Page 11
8 • Operating and Cleaning Your Ceiling Fan
8-1. Turn on electrical power to the fan.
8-2.  e fan pull chain controls power to the fan.  e pull chain has
 ve settings in sequence: High, Medium, Low, Ultra Low, and O .
• Pull the chain slowly to change settings.
• Release slowly to prevent the chain from recoiling into the blades.
•  e chain uses a breakaway connector that separates if the chain is jerked. If this happens, simply reinsert the chain into the connector.
8-3. Ceiling fans work best by blowing air downward (counterclockwise
blade rotation) in warm weather to cool the room with a direct breeze. In winter, having the fan draw air upward (clockwise blade rotation) will distribute the warmer air trapped at the ceiling around the room without causing a draft.
8-4. For cleaning  nishes, use a soft brush or lint-free cloth to prevent
scratching. A vacuum cleaner brush nozzle can remove heavier dust. Remove surface smudges or accumulated dirt and dust using a mild detergent and a slightly dampened cloth. You may use an artistic agent, but never abrasive cleaning agents as they will damage the  nish.
8-5. Clean wood  nish blades with a furniture polishing cloth.
Occasionally, apply a light coat of furniture polish for added protection and beauty. Clean painted and high-gloss blades in the same manner as the fan  nish.
To Change Air ow Direction
Turn the fan o and let it come to a complete stop. Slide the reversing switch on the fan to the opposite position. Restart fan.
Reversing Switch
In warm weather, use downward air  ow pattern
11
In cold weather, use upward air  ow pattern
41888-01 • 02/01/05 Hunter Fan Company
Page 12
9 • Troubleshooting
Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the wiring the fan section.
3. Check the plug connection in the switch housing.
4. Push motor reversing switch  rmly up or down to ensure that the switch is engaged.
5. Pull the pull chain to ensure it is on.
6. Continue pulling the pull chain to check other speeds. Note: You may need to place the fan on HIGH  rst and then change it to your preferred setting.
7. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade bracket screws until snug.
2. Check to see if the blade is cracked. If so, replace all the blades.
12
Problem: Excessive wobbling.
1. If your fan wobbles when operating, use the enclosed balancing kit and instructions to balance the fan.
2. Tighten all blade iron screws.
3. Turn power o , support fan very carefully, and check that the hanger ball is properly seated.
If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.hunterfan.com.
Hunter Fan Company 2500 Frisco Avenue Memphis, Tennessee 38114
Hunter Fan Company 41888-01 • 02/01/05
Loading...