Humongous Fan 51512 Installation Manual

23103 Miles Road (216) 663-8830 Cleveland, OH 44128 www.humongousfan.com
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Humongous Fan
Installation Guide
Do not discard these instructions, save for further use
51512, Oct. 2014
23103 Miles Road (216) 663-8830 Cleveland, OH 44128 www.humongousfan.com
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Table of Contents
1. Safety Precautions 3
2. Parts List 4
3. Mounting Scenarios 5
4. Electrical Installation 8
5. Blade Installation 10
6. Operating Instructions 11
7. Periodic Maintenance 12
8. Troubleshooting 12
9. Warranty 13
23103 Miles Road (216) 663-8830 Cleveland, OH 44128 www.humongousfan.com
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SAFETY PRECAUTIONS
READ, FOLLOW AND SAVE THESE INSTRUCTIONS!
1. Only use this fan in a manner intended by the manufacturer namely as a vertical, ceiling mounted, air moving device. Any attempt to use this fan for any other purpose without expressed, written permission from The Humongous Fan Company will invalidate the warranty.
2. Before servicing or cleaning the fan, all sources of electrical power must be disconnected. The user should take means to ensure that the device is not accidentally energized while being serviced, such as attaching a lockout tag (not included) to the power supply.
3. If a safety device is removed prior to servicing the fan, it must be properly reinstalled before re-energizing the fan.
4. Do not replace any parts to this fan with anything other than authentic Humongous Fan parts. This includes both mechanical and electrical components.
5. All electrical wiring must conform to the National Electric Code and all local codes. Code compliance is ultimately the responsibility of the installer.
6. The fan must be installed in a manner such that there is no chance for the fan blades to strike a person or object while in operation.
7. The fan and any supplemental devices must be installed by qualified personnel. The Humongous Fan Company will not be responsible for personal injuries or damage to property or equipment caused by improper installation.
23103 Miles Road (216) 663-8830 Cleveland, OH 44128 www.humongousfan.com
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8. The supplemental mounting kit must be installed in a manner as laid out in this manual. All safety devices and bracing cables must be used.
9. Integrity of the structure to which the fan is mounted is the sole responsibility of the installer. Consult a structural engineer if there is any question relating to the integrity of the structure.
PARTS LIST
BEFORE ATTEMPTING TO INSTALL YOUR HUMONGOUS FAN, PLEASE VERIFY THAT YOU HAVE THE FOLLOWING:
1. Motor/Hub Assembly
2. Blade Mounting Hardware Kit, containing: a. 16 ea., 1/4-20 X 1” UNC Grade 5 Bolts b. 16 ea., 1/4”Split Lock Washers.
3. Safety Cable Kit, containing: a. 1 ea., 10 Ft. (3.1m) of 1/8” Galvanized Steel Cable b. 4 ea., 1/8” Cable Clamps
4. 1 ea., Fan Controller
5. 8 ea., Fan Blades
If you are lacking any of the above items, please call us at 216-663-8830.
23103 Miles Road (216) 663-8830 Cleveland, OH 44128 www.humongousfan.com
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MOUNTING SCENARIOS
The Humongous Fan is designed to be mounted to either a series of braces spanning two joists or, directly to an I-beam. The mounting must be sufficiently secure to absorb up to 250 ft-lbs (340 N-M) of torque, plus an appropriate safety factor. All bolts must be torqued to the following values:
Table 1
Joist Mounting Scenario
In general, mounting a Humongous Fan between joists is easier than clamping to a beam, especially if the joists are close together. Additionally, this type of mounting offers additional flexibility for fitting the fan between lights and avoiding the flickering caused by fan blades passing below a lighting fixture.
Since the motor/hub assembly is the heaviest part of the fan (weighing as much as 75 lbs/33KG), it will take two people to mount.
Product
Torque [Ft.Lb]
Torque [N.m]
1/8” Wire Rope Clamps
4.5
6
1/4-20 UNC Grade 5 Bolts
8.5
12
3/8-16 UNC Grade 8 Bolts
44
60
1/2-13 UNC Grade 8 Bolts
106
143
The above values are based upon using clean, zinc plated, and non-lubricated fasteners.
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