Page 1
product manual 03.18
HM-5470 ConMatic IPC
HM-5470.3F
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Page 3
CONTENTS
Quick Start Guide 4
Unpacking 4
Installation and Equipment Setup 4
Electrical Connections 4
Power Switch 4
Air Connection 5
Instrumentation Connections and Setup 5
HM-5760 Rear Instrumentation Panel 5
Network 5
USB Power 5
Instrument Inputs 5
Initial Machine Set-up 6
Initial Set-up — Calibration 8
Calibration Input Screen 8
Units 9
Value 9
Export Calibration via USB 10
Initial Set Up — Date/Time 10
Date 11
Time 11
Clock Style 11
Clock 11
Initial Set Up — Display 11
Brightness 12
Dim Display 12
Turn Display Off 12
Initial Set-up — Preferences 12
Preferences – General Tab 13
Logger ID 13
Sound 13
Automatically Update System 13
Update Check Frequency 13
Preferences – System Units Tab 13
Ambient Temperature 14
Motor Speed Unit 14
Stress Control Unit 14
Preferences – Specimen Parameters Tab 14
Specimen Height 15
Specimen Diameter 15
Specimen Width 15
Preferences – Storage Tab 15
Test Storage Limit 15
Recycled Tests 15
Test Templates 15
Save to USB Check Box 15
Initial Set Up — Network 16
Network Settings Screen 17
DHCP 17
IP Information 17
Local Status 17
Internet Status 17
Initial Set Up — Information 17
System Information 18
Firmware Version 18
IP Information 18
Local Status 18
Internet Status 19
Memory 19
Factory Screen 19
Export Log File 19
Initial Set Up — Contact 19
Contact Information 19
Initial Set Up — Update 20
Update from USB 21
Check for Update 22
Update Details 22
Download Updates 22
Equipment Setup 25
Installation and Equipment Setup 26
Electrical Connections 26
Power Switch 26
Air Connections 26
Air Connection Accessories 27
Air Connection Accessories 28
Instrumentation Connections and Setup 29
Rear Instrumentation Panel 29
Network 29
USB Power 29
Instrument Inputs 29
Test Deck Setup 30
Consolidation Cell Placement 31
Consolidation Cells 32
Consolidation Cells 33
Consolidation Cell Components - Inches 34
Consolidation Cell Components - Metric 35
Calibration of Instrumentation 36
How to Perform a Calibration 36
Export Calibration via USB 36
Test Setup 43
Test Setup 44
Test Setup Wizard – Select Test Type 44
Test Setup Wizard – Select Taget Load 45
Test Setup Wizard – Select Logging Values 46
Test Setup Wizard – Select Stop Parameters 48
Test Setup Wizard – Select Trigger Parameters 49
HM-547-.3F Specifications 54
General Warnings 56
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Unpacking
Initial inspection should include checking for physical damage during shipping and obvious external damage to the
product.
Package contents are defined by your packing list. Each
Loader is configured according to customer specifications.
In your inspection, make certain that the contents of your
shipment match the documentation provided by your packing list.
Place unit on a flat, smooth surface and use leveling feet
(supplied) and use a bubble level to ensure that the unit is
level side-to-side and back-to-front.
Installation and Equipment Setup
Electrical Connections
The HM-5470 is equipped with an internal digital switching
power supply, which allows it to be used with most power
configurations throughout the world. The unit is supplied
with an IEC electrical cord with a standard 110V plug.
The HM-5470 arrives ready for operation. Attach the supplied IEC electrical cord to the machine and plug into a
standard wall receptacle for use in the United States. For
locations other than the U.S., replace the supplied electrical
cord with an IEC cord that has the correct plug for your application. The supplied cord can also be used by cutting the
standard plug from the cord and attaching the correct plug.
Power Switch
The Power Switch is located on the upper right hand corner
of the back of the machine, above the electrical cord inlet.
The Fuse Compartment is located between the electrical
cord inlet and the Power Switch. The HM-5470 uses a 10
amp fuse. To begin operation, attach the supplied electrical
cord, plug it in and press the Power Switch.
Fig. 1 Power Switch
Fuse Compartment
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Air Connection
A constant supply of clean, dry air is required for operation. The
air connection is located in the rear of the base cabinet, see photo
below. The air connection is 1/4” (6mm) OD. Insert tubing (supplied) into the quick-connect until it bottoms out, and make sure
the connections are tight.
The inlet air pressure should not exceed 150psi (1000 kpa). Minimum air pressure should be set at least 20psi higher than expected
operating pressure. For example, a maximum vertical operating
load of 10kN (2000 lb), the pressure required would be 95psi.
See pages 27-28 for more information about air supply accessories
for your HM-5470.
Instrumentation Connections and Setup
HM-5470 Rear Instrumentation Panel
Above is a photo of the rear instrumentation panel of the HM-5470.
Network (1)
Ethernet input for connecting machine to a local area network (LAN) and/or the internet.
USB Power (2)
The USB Power port is used for powering a wireless access
appliance for those who want to use a wireless LAN setup.
Instrument Inputs (3)
The panel features two (2) inputs for connecting instrumentation
to the machine. Each input represents a separate channel, and has
been assigned and calibrated to a specific instrument for use with
your HM-5470.
2
1
3
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Once you have installed the instrumentation into the correct
inputs, your rear panel should look like this:
Below are photos of an instrumentation input and the instrumentation plug. Install the plugs into the inputs by lining
up the guide at the bottom of the plug with the slot at the
bottom of the input.
Remember, your HM-5470 ConMatic IPC, Automated Consolidation Machine includes all the necessary instrumentation, which is already calibrated and assigned to an Input
and will not need calibration; however, you should confirm
that the instrumentation has been set up and calibrated,
that you have plugged them into the correct channel, and
that you check with your QC/QA program to set up a frequency of calibration schedule.
Instrumentation Input Instrumentation Plug
Initial Machine Set Up
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DO NOT RECALIBRATE!
When your HM-5470 is first turned on, the screen below will
appear.
Navigate to the bottom of this drop-down menu and click
on System Settings (1). You will see the following screen.
From this screen, to confirm your machine instrumentation has
been calibrated, navigate to the Calibration section by clicking
the Menu icon in the top left corner of the screen (1). When you
click on this button, you will see a drop-down menu appear, see
below.
1
1
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Click on the Calibration tab in the top left corner (2). You will
see the following screen.
2
Calibration Input Screen
The Calibration Input Screen (above) is used to monitor and
calibrate instrumentation and assign them to specific channels of the HM-5470. The Calibration Input Screen provides
a summary of the calibration status of each channel. At this
time, verify the calibration information.
A green box at the left of a channel indicates that the channel has instrumentation assigned to it and that it is calibrated
and ready for use (1).
1
Initial Set Up — Calibration
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Calibration Input Screen, cont.
Each channel has a “Limits On” check box (1). Use the Limits
On to keep the machine from exceeding the sensor limits of
the instrumentation. By selecting this option, before the test
can exceed the limits of the sensors, all tests will stop running and the motor will stop to avoid damaging connected
instrumentation.
Note: An input cannot be calibrated during testing.
Units (2)
In this field, a calibrated instrument will display the units
that were chosen for use at the time of calibration. This field
can also be used to automatically toggle conversion of units
between lb.-in. and SI units if the need arises.
Value (3)
This field displays the current calibration value. This value
should already be set with 4 decimal point accuracy (1)
below. If the instrument is not calibrated, the unit will read
“N/A.”
1
2
3
4
1
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1
For the HM-5470, Vertical load = 2,000 lb and vertical
displacement = 1.000”)
Export Calibration via USB (4)
Press this button to select calibrations to export via USB. It
is a good practice to export all your calibrations to a thumb
drive. In case of a problem this practice allows you to recover
your calibration data quickly.
To set up Date and Time settings, return to the System Settings screen and click on the Date/Time Panel. (1)
1
2
3
4
Click on the Date/Time tab (1). You will see the following
screen.
Initial Set Up — Date and Time
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To set up Display settings, return to the System Settings
screen and click on the Display Panel. (1)
1
Date (1)
Set the month, day, year, and date display format.
Time (2)
Set the hours, minutes, seconds, and am/pm.
Clock Style (3)
Select a clock view, either a 24-hour or 12-hour clock, as well
as the option to show seconds or not.
Clock (4)
The current time is displayed and is located on every controller screen. Clicking on the time from any screen, you will be
taken to the Date/Time Settings Screen.
Click on the Display tab (1). You will see the following screen.
Initial Set Up — Display
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This screen is accessed by clicking on the “Preferences”
button. (1)
Brightness (1)
Slide the gray bar to the left or right to adjust brightness.
Dim Display (2)
The backlight of the display will automatically dim to save
power. Click the yellow box to change the number of minutes before the display goes dim. After the time has elapsed,
touch the display to deactivate dimming.
Turn Display Off (3)
The display will automatically turn off to save power. Click
the yellow box to change the number of minutes before the
display powers off.
1
2
3
1
Initial Set Up — Preferences
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Click on the Preferences tab (1). You will see the following
screen.
2
3
1
4
Preferences – General Tab
The Preferences panel is comprised of four (4) tabs and
defaults to the General tab, see above.
Logger ID (1)
Each machine that is connected to your network requires
a unique Logger ID. These numbers can be assigned any
number between 1-245. In most cases, if you are setting up a
new machine it has been given the Logger ID 1. This would
show in the Logger ID field. (1). If this number conflicts with
another machine’s Logger ID, one of the machines will have
to be changed to another Logger ID.
Sound (2)
Checking this box enables or disables audio feedback for
logger events.
Automatically Update System (3)
Checking this box allows the machine to automatically search
for firmware updates when actively connected to the Internet. The machine will not automatically install updates; it will
prompt when an update is available.
Update Check Frequency (4)
The number placed in this box represents the frequency
(how many days) the machine checks for updates.
Preferences – System Units Tab
This screen is accessed by clicking on the “System Units”
Tab under System Preferences.
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1
2
1
2
Ambient Temperature (1)
This field displays the current ambient temperature and
allows you to select desired units (Fahrenheit or Celsius) for
temperature recording.
Stress Control Unit (2)
Click on the desired units you want to use for motor control.
Preferences – Specimen Parameters Tab
This screen is accessed by clicking on the Specimen Parameters Tab under System Preferences.
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Test Storage Limit (1)
This field allows you to set the number of previously run tests
to be available on the “Previous Tests” screen. This number
can be between 10-50.
Recycled Tests (2)
This refers to previously run tests that are not displayed in
the “Previous Tests” window. These tests are not deleted;
they are recycled for later use. Select this button to view/export/delete recycled tests.
Test Templates (3)
Select this button to delete test templates that have been
created, but are no longer desired.
Save to USB Check Box (4)
Checking this Box saves the results of a test to USB thumb
drive inserted into the front USB slot on the machine.
Specimen Height (1)
This field allows you to set the specimen height that will be
used for all testing calculations.
Specimen Diameter (2)
This field allows you to set the specimen diameter that will
be used for all testing calculations.
Preferences – Storage Tab
This screen is accessed by clicking on the Storage Tab under
System Preferences.
1
2
3
4
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A password is required to access the Network Settings. That
password is: 27604.
1
To set up Network settings, return to the System Settings
screen and click on the Network panel. (1)
Initial Set Up — Network
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1
2
3
4
Initial Set Up — Information
Network Settings Screen
The screen above is the Network Settings screen, it provides
information on your IP information and network status.
DHCP (1)
Check this box to enable/disable the Dynamic Host Configuration Protocol (DHCP). If enabled, your machine will pick up
IP information from your router. If disabled, you will need to
manually enter the network information for a static IP, please
consult your network administrator for this.
IP Information (2)
This information will be filled in automatically if the DHCP is
checked, otherwise you will have to manually supply this information. The IP address must be unique for each machine.
Local Status (3)
This indicates the status of the local network connection,
Connected or Disconnected.
Internet Status (4)
This indicates the status of your Internet connection, Connected or Disconnected.
Note: If you are experiencing issues with any connections, please contact your IT department for assistance.
Clicking on this panel provides a view of the current status
of the machine. (1)
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Firmware Version (1)
The current version of the machine firmware is shown here. If you
contact product support, you will need to supply this information.
IP Information (2)
This information will be filled in automatically if DHCP is
checked, otherwise you will have to manually supply this information. The IP address must be unique for each machine.
Local Status (3)
This indicates the status of the local network connection,
Connected or Disconnected.
1
System Information
Below is a view of the System Information screen. It provides
a current status of the machine.
1
2
4
7
3
5
6
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Contact Information
Below is a view of the Contact Information screen showing
contact information for Humboldt Support and Service.
For quickest response go to this link on our website:
https://www.humboldtmfg.com/support and fill in the
support form. This will provide us with the necessary in-
formation to assist you and you will be added to the next
position in the support cue.
You can also email Humboldt Support at support@humboldtmfg.com or Humboldt Service at service@humboldtmfg.com. Please include contact information and a detailed
description of your reason for contact.
Internet Status (4)
This indicates the status of your Internet connection,
Connected or Disconnected.
Memory (5)
This indicates the current status of how much available
memory is being used by the machine
Factory Screen (6)
This is for Humboldt use only.
Export Log File (7)
This button exports a log file from the machine to a USB thumb
drive. Be sure to insert a thumb drive before exporting the file or
you will receive an error. This file can be helpful in trouble shooting
by Humboldt Support.
Clicking on this panel provides contact information for
Humboldt Support and Service(1)
1
Initial Set Up —Contact
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Clicking on this panel provides information on checking for
Updates, performing updates and an update history for the
machine. (1)
1
Initial Set Up — Update
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Update from USB (1)
If your HM-5470 is not connected to the internet, Software
updates for your machine can be downloaded from the
Humboldt website Support Area using a computer. To access
the Software Update area, go to: https://www.humboldtmfg.
com/support/software.php.
Once on this page, click on the Elite Series Firmware tab.
You will see a list of Humboldt Elite Series machines. Click on
the HM-5470 Current Version link and the firmware update
will begin to download to your computer. Once the download is complete. Load the file onto a USB thumb drive and
insert the thumb drive into the USB port on the front of the
HM-5470. With the USB thumb drive inserted into the USB
port, click on Update from USB (1).
A window will open and you will see a list of Updates. Select
a file to use for your update and click the Select button.
1 2
3
4
1
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The update process will begin. This may take several minutes. Your HM-5470 may reboot several times during the
update, do not turn off or reset machine during this process.
1 2
3
4
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Operation from a Computer and NEXT Software
This manual covers the setup and operation of the HM-5470
ConMatic IPC, Automated Consolidation Machine in Stand-
alone Mode only. For information on operating your load
frame with Humboldt’s NEXT Software and Consolidation
Module on a computer, please refer to the Humboldt NEXT
software manual.
1
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Page 25
Equipment Setup
25
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Installation and Equipment Setup
Electrical Connections
The HM-5470 is equipped with an internal digital switching power
supply, which allows it to be used with most power configurations
throughout the world. The unit is supplied with an IEC electrical
cord with a standard 110V plug.
The HM-5470 arrives ready for operation. Attach the supplied IEC
electrical cord to the machine and plug into a standard wall receptacle for use in the United States. For locations other than the U.S.,
replace the supplied electrical cord with an IEC cord that has the
correct plug for your application. The supplied cord can also be
used by cutting the standard plug from the cord and attaching the
correct plug.
Power Switch
The Power Switch is located on the upper right hand corner of the
back of the machine, above the electrical cord inlet. The Fuse
Compartment is located between the electrical cord inlet and the
Power Switch. The HM-5470 uses a 10 amp fuse. To begin operation, attach the supplied electrical cord, plug it in and press the
Power Switch.
Air Connections
A constant supply of clean, dry air is required for operation. The air
connection is located in the rear of the base cabinet, see photo below.
The air connection is 1/4” (6mm) OD. Insert tubing (supplied) into the
quick-connect until it bottoms out, and make sure the connections are tight.
pressure.
Power Switch
Fuse Compartment
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It is highly recommended that you use some type of refrigerant or
desiccant dryer and regulator in your machine setup. Humboldt
offers the following items for this purpose.
Refrigeration Dryer, 115V 60Hz 1ph HM-4221
Compressed air quality is often overlooked in many labs.
Compressed air contains condensate which, when cooled,
will turn into water, causing extensive damage to both the
compressed air network and testing equipment. Refrigera-
tion dryers actively remove this condensate to achieve near
perfectly dry compressed air. The benefits are notable:
less system downtime, reduced costs and maintenance,
and improved test equipment life. This refrigeration dryer,
thanks to its PlusPack heat exchanger and the most com-
pact dimensions on the market, will prove a major asset in
your lab. Dryer uses a 1/2” NPT-F pipe size and nominal
flow is: 10 SCFM, 17 Nm3/hr and 0.3 Nm3/min. based on
an ambient and inlet temperature of 100°F (38°C) and a
working pressure of 100 psig (7 bar)
Desiccant Dryer HM-4222
Ideal for drying small volumes of air at the point of use.
Convenient in-line mounting saves space. ISO Class
2 dryer. Max. operating pressure is 150 psig. and max
operating temperature is 125°F. Total capacity is 4400 ft3,
Female NPT inlet/outlet size is 0.25 NPTF, bowl size is 1.75
lbs, Height 11 Inches, Width 4.625”, Includes one charge
of desiccant
Filter/Regulator HM-4223
One-piece, Filter/Regulator, 0-125 psi (0 - 8.6 bar) with
standard filtration of 5 micron. Height is 9.77 and width
is 2.36. Bowl material is polycarbonate and includes sight
glass and pressure gauge.
HM-4221
HM-4222
HM-4223
Air Connection
The inlet air pressure should not exceed 150psi (1000 kpa). Minimum air
pressure should be set at least 20psi higher than expected operating pres-
sure. For a maximum vertical operating load of 10kN (2000 lb), the pressure
required would be 95psi.
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Also, you will need a source of compressed air. Humboldt offers the
following air compressors.
HM-4220
H-1763A
HM-4168
Shear & Consolidation Kit Components
.25" OD Tubing, 100ft. HM-4196.25
.375" to .25" Reducer Bushing (3) HM-4150.77
Cutter, Flexible Tubing (1) HM-000058
Thread Tape, PTFE (1) HM-000059
Wrench, Adjustable, 6" (1) HM-000064
Union T Fitting, .25" (5) HM-4150.45
Quick Valve Coupling, .25" (2) HM-4150.72
Regulator Elbow, .25" (3) HM-4150.44
Tube Fitting T, 6mm OD (5) HM-003175
Push-to-Connect Tube Fitting
Coupler, .25" OD (4)
HM-003176
Compressor, 120V 50/60Hz HM-4220
Compressor, 220V 50/60Hz HM-4220.4F
When operating under full load this exceptionally quiet
compressor offers a tremendously low noise level of 40
db/A. Each compressor is built with quality in mind, and
comes equipped with powder-coated air tank, pressure
switch, 1-micron air filter, regulator, and pressure gauges
for completely automatic and trouble free operation.
High-Vacuum Pump, 120V 60Hz H-1763A
High-Vacuum Pump 230V 50/60Hz H-1763A.4F
Direct-drive two-stage rotary sliding vane high vacuum
pump features gas ballast and trap to reduce risk of oil
being sucked into the system. Produces free air displacement 85L per minute (3 cu. ft. per minute) and maximum
vacuum 29-30”. Operating temperature is 30 to 170°F
(-1.11 to 76.6°C). Has 0.25” OD intake ports for 0.25” ID
tubing. Dimensions: 11.25” x 15.5” x 6.5” (28.6 x 39.4 x
16.5cm).
Shear & Consolidation Installation Kit HM-4168
Kit designed to provide fittings, connectors, tubing and
tools to complete a triaxial set up installation. Kit includes
items in the table below. All items can be purchased individually as well.
Determining compressor
size requirements, based
on your lab needs can
be discussed with your
Humboldt representative.
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Instrumentation Connections and Setup
HM-5470 Rear Instrumentation Panel
Above is a photo of the rear instrumentation panel of the HM-5470.
Network (1)
Ethernet input for connecting machine to a local area network
and/or the internet.
USB Power (2)
The USB Power port is used for powering a wireless access appliance for those who want to use a wireless LAN setup.
Instrument Inputs (3)
The panel features two (2) input channels for connecting instrumentation
to the machine. Each input represents a separate channel, and has been
assigned and calibrated to a specific instrument for use with your HM-5470.
Below are photos of an instrumentation input and the instrumentation plug. The instrumentation plugs have been numbered and
should be installed in the corresponding numbered input. Install
the plugs into the inputs by lining up the guide at the bottom of
the plug with the slot at the bottom of the input channel. Ignore the
locking collar on the plugs they are not required for this application.
2
1
3
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Once you have installed the instrumentation into the correct inputs,
your rear panel should look like this:
Test Deck Setup
Below is a how your HM-5470 should be set up for operation. When
you receive your unit, your instrumentation should already be mounted in place. It has been tied down with plastic ties for shipping so
you should remove these ties before operation. You may have to
make small position adjustments to the instrumentation for optimal
operation.
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Consolidaton Cells
Acrylic Cylinder
Upper Stone
Locking Nut
Clamping Ring
Post
Lower Stone
Lifting Knob
Load Pad
O-ring
Base
Cutter Ring
Fixed Ring Consolidation Cell
ASTM: D2435, D4546, AASHTO: T216,
BS:1377:5
Complete cell assembly features stainless
steel construction and self-trimming cutter
ring. Cutter ring rests inside clamping ring on
lower porous stone, which is larger than the
sample. The top porous stone and loading
pad rest on the sample. The assembly is fixed
on the cell base and enclosed within an acrylic
cylinder open to the atmosphere, which permits saturation of the sample. The cell comes
complete with all the parts illustrated in the
drawing below.
Floating Ring Consolidation Cell
ASTM: D2435, D4546, AASHTO: T216,
BS:1377:5
Complete cell assembly features stainless
steel construction with self-trimming cutter
ring. Similar in construction to a fixed ring
cell with the exception that the lower porous
stone fits inside the cutter ring and can move
vertically within it. The sample ring is also free
to move vertically. The cell comes complete
with all the parts illustrated in the drawing
below.
Load Pad
Upper Stone
Lower Stone
Acrylic Cylinder
Centering Ring
Base
Cutter Ring
O-ring
Floating Ring
Consolidation Cell
2.0" HM-1210.20 50mm HM-1210.50
2.42" HM-1210.242 70mm HM-1210.70
2.5" HM-1210.25 75mm HM-1210.75
3.0" HM-1210.30 100mm HM-1210.100
4.0" HM-1210.40
Fixed Ring
Consolidation Cell
2.0" HM-1220.20 50mm HM-1220.50
2.42" HM-1220.242 70mm HM-1220.70
2.5" HM-1220.25 75mm HM-1220.75
3.0" HM-1220.30 100mm HM-1220.100
4.0" HM-1220.40
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Fixed Ring
Permeability Cell
2.0" HM-1230.20 50mm HM-1230.50
2.42" HM-1230.242 70mm HM-1230.70
2.5" HM-1230.25 75mm HM-1230.75
3.0" HM-1230.30 100mm HM-1230.100
4.0" HM-1230.40
Base
Lower O-ring
Lower Stone
Clamping Ring
Cutter Ring
Upper O-ring
Upper Stone
Load Pad
Locking Nut
Upper Port
Connection
Post
Lower Port
Connection
Fixed Ring Permeability Cell
ASTM: D2435, D4546, AASHTO: T216,
BS:1377:5
Similar in construction to a fixed ring cell with
the exception that the saturated sample and
water are sealed from the atmosphere. Complete cell assembly features stainless steel
construction and self-trimming cutter ring.
Base features outlet port and 10cc pipette for
monitoring water level. The cell comes complete with all the parts illustrated in the drawing below, as well as a pipette.
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Consolidation Cell Components
2.0" 2.42" 2.5" 3.0" 4.0"
Load pad
HM-1220.20.10 HM-1220.24.10 HM-1220.25.10 HM-1220.30.10 HM-1220.40.10
Upper stone
HM-4184.1985 HM-4184.240
HM-1220.25.11*
HM-4184.2485
HM-4184.2985 HM-4184.3985
Lower stone (floating)
HM-4184.1985 HM-4184.240 HM-4184.2485 HM-4184.2985 HM-4184.3985
Lower stone
(fixed & permability)
HM-4184.331 HM-4184.331 HM-4184.331 HM-4184.331 HM-4184.4375T
Acrylic cylinder (fixed)
HM-1220.25.2 HM-1220.25.2 HM-1220.25.2 HM-1220.25.2 HM-1220.40.2
Acrylic cylinder (floating)
HM-1210.25.2 HM-1210.25.2 HM-1210.25.2 HM-1210.25.2 HM-1210.40.2
Centering ring (floating)
HM-1210.20.12 HM-1210.24.12 HM-1210.25.12 HM-1210.30.12 HM-1210.40.12
Clamping ring (permability)
HM-1230.20.9 HM-1230.24.9 HM-1230.25.9 HM-1230.30.9 HM-1230.40.9
Clamping ring (fixed)
HM-1220.20.9 HM-1220.24.9 HM-1220.25.9 HM-1220.30.9 HM-1220.40.9
Base (floating & permability)
HM-1230.25.1 HM-1230.25.1 HM-1230.25.1 HM-1230.25.1 HM-1230.40.1
Base (fixed)
HM-1220.25.1 HM-1220.25.1 HM-1220.25.1 HM-1220.25.1 HM-1220.40.1
Cutter ring (all)
HM-1220.20.8 HM-1220.24.8 HM-1220.25.8 HM-1220.30.8 HM-1220.40.8
Lower o-ring
(floating & permability)
HM-003053 HM-003053 HM-003053 HM-003053 HM-003056
Lower o-ring (fixed)
HM-003052 HM-003052 HM-003052 HM-003052 HM-003024
Upper o-ring (permability)
HM-003057 HM-003058 HM-003054 HM-003059 HM-003060
Post (all)
HM-1220.25.3 HM-1220.25.3 HM-1220.25.3 HM-1220.25.3 HM-1220.25.3
Locking nut (all)
HM-1220.25.5 HM-1220.25.5 HM-1220.25.5 HM-1220.25.5 HM-1220.25.5
Lifiting knob (all)
HM-1220.25.6 HM-1220.25.6 HM-1220.25.6 HM-1220.25.6 HM-1220.25.6
Port connection
upper (permability)
HM-003027 HM-003027 HM-003027 HM-003027 HM-003027
Port connection
lower (permability)
HM-003055 HM-003055 HM-003055 HM-003055 HM-003055
Filter paper
HM-4189.20 HM-4189.25 HM-4189.25 HM-4189.30 HM-4189.40
Calibration disk
(used for consolidation or
round shear box.)
HM-1220.20.4 HM-1220.24.4 HM-1220.25.4 HM-1220.30.4 HM-1220.40.4
Consolidation Cell Components – inches
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Consolidation Cell Components
50mm 70mm 75mm 100mm
Load pad
HM-1220.50.10 HM-1220.70.10 HM-1220.75.10 HM-1220.100.10
Upper stone
HM-4184.1955 HM-4184.274 HM-4184.2940 HM-4184.3925
Lower stone (floating)
HM-4184.1955 HM-4184.274 HM-4184.2940 HM-4184.3925
Lower stone
(fixed & permability)
HM-4184.331 HM-4184.331 HM-4184.331 HM-4184.4375T
Acrylic cylinder (fixed)
HM-1220.25.2 HM-1220.25.2 HM-1220.25.2 HM-1220.40.2
Acrylic cylinder (floating)
HM-1210.25.2 HM-1210.25.2 HM-1210.25.2 HM-1210.40.2
Centering ring (floating)
HM-1210.50.12 HM-1210.70.12 HM-1210.75.12 HM-1210.100.12
Clamping ring (permability)
HM-1230.50.9 HM-1230.70.9 HM-1230.75.9 HM-1230.100.9
Clamping ring (fixed)
HM-1220.50.9 HM-1220.70.9 HM-1220.75.9 HM-1220.100.9
Base (floating & permability)
HM-1230.25.1 HM-1230.25.1 HM-1230.25.1 HM-1230.40.1
Base (fixed)
HM-1220.25.1 HM-1220.25.1 HM-1220.25.1 HM-1220.40.1
Cutter ring (all)
HM-1220.50.8 HM-1220.70.8 HM-1220.75.8 HM-1220.100.8
Lower o-ring
(floating & permability)
HM-003053 HM-003053 HM-003053 HM-003056
Lower o-ring (fixed)
HM-003052
HM-003052 HM-003052 HM-003024
Upper o-ring (permability)
HM-003057 HM-003061 HM-003062 HM-003063
Post (all)
HM-1220.25.3 HM-1220.25.3 HM-1220.25.3 HM-1220.25.3
Locking nut (all)
HM-1220.25.5 HM-1220.25.5 HM-1220.25.5 HM-1220.25.5
Lifiting knob (all)
HM-1220.25.6 HM-1220.25.6 HM-1220.25.6 HM-1220.25.6
Port connection
upper (permability)
HM-003027 HM-003027 HM-003027 HM-003027
Port connection
lower (permability)
HM-003055 HM-003055 HM-003055 HM-003055
Filter paper
HM-4189.20 HM-4189.28 HM-4189.30 HM-4189.40
Calibration disk
(used for consolidation or
round shear box.)
HM-1220.50.4 HM-1220.70.4 HM-1220.75.4 HM-1220.100.4
Consolidation Cell Components – metric
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Calibration of Instrumentation
The HM-5470.3F ConMatic IPC Automated Consolidation Machine
includes all necessary instrumentation. All instrumentation included
with this unit has been calibrated and assigned to specific channels
for use. These channels are marked on the corresponding instrumentation and the correct calibration information will appear in the channel calibration parameters, once you have installed the instrumentation to the correct inputs.
DO NOT RECALIBRATE!
How to Perform a Calibration
All instrumentation included with this unit has been calibrated and
assigned to specific channels for use. Humboldt recommends (and
standard lab practice dictates) that your HM-5470 should be calibrated periodically. For most, recalibration is conducted annually, though
other rules may apply to the frequency of calibration.
To perform a calibration, it will be necessary to either hire a calibration service to come in and calibrate your machine, or have the necessary calibration equipment to perform this service.
To begin a calibration, it is always a good idea to save the current
calibration settings. If you have already saved these settings to a USB
thumb drive or your computer, this step can be skipped.
Export Calibration via USB (4)
Press this button to select calibrations to export via USB. It is a good
practice to export all your calibrations to a thumb drive. In case of
a problem this practice allows you to recover your calibration data
quickly (See pages 9-10 in Quick Start).
4 5
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On this screen select an Input calibration to delete, one at a time,
and then press the Select button. The channel will be deleted. Do
this for both (2) channels.
Once all Input calibrations have been cleared, your Calibration
window should look like the one below with no Inputs calibrated.
The two Inputs of the HM-5470 have been programmed so that
Input One (1) is always set to be Displacement. Input Two (2) is
programmed to be Load.
Once your calibrations have been saved, click on the trash can icon
(5) to begin to erase both (2) Input calibrations. When you press the
trash can icon, this screen will appear.
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Calibrating your instrumentation to the appropriate Input requires a
separate device, which can provide precise and specific loads or displacement, and, which has been certified to be accurate. The calibration process involves plugging the instrumentation into the HM-5470
while placing the instrumentation into the certified calibration device,
which provides a specific set load or displacement.
Once this has been done, click the Calibrate button next to the appropriate Input (1).
A pop-up window will appear requiring you to enter the password,
which is 22234.
1
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Upon filling in the password, you will see this screen, Tab 1 Sensor
Details of the Calibration settings.
On Tab 1, the Sensor Type (1) will default to Displacement Load. For
Capacity (2), fill in the maximum capacity of the sensor and choose
either lbf or kN. For FS output (3), refer to the calibration sheet,
which came with the instrument your are using and enter it here and
then choose mV/V. Below are typical calibration sheets with the FS
Output information highlighted in orange.
1
2
3
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39
On Tab 2, in the Calibration Limit field (1), enter the maximum calibrated limit of the sensor. This value should contain the number of
decimal points required for accuracy as per ASTM standards up to a
maximum of 5 points. Limits On (2), should be checked if you don’t
want the machine to apply a load greater than the Calibration Limit
(1). Calibration Method (3) determines whether this calibration will
be based only on the maximum load capacity of the sensor or upon a
multi-point curve of up to a maximum of 10 points.
If you choose Per FS Output (not a recommended calibration method) it will base your calibration on the maximum load capacity of the
sensor vs. zero load capacity of the sensor. If you choose this method
and click on the Right Arrow in the bottom right-hand corner of the
screen. You will be prompted to remove any load on the sensor and
click on Done (4) when you have done so.
1
2
3
Once this is complete, click on the Right Arrow in the bottom righthand corner of the screen to save these settings. You will be taken to
Tab 2, Limits.
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On Tab 3 you will be able to set the number of points you want to
use for your calibration. You can choose 1-point, 5-point, 10-point or
Custom, which allows you to use any number of points up to a total
of 10. In the example on the previous screen shot above, a 5-point
calibration has been chosen.
With your instrumentation sensor placed in a calibration frame and
the sensor plugged into the an Input on the HM-5470. You will set
the “0” point at 0 with no load applied to the sensor. The “5” point
will be set with the maximum load capacity of the sensor applied.
Points “1” through “4” are usually determined by spacing them out
evenly between the no load reading and the maximum load reading.
As an example, if you have a sensor with a 1,000 lb maximum force
capability, you would set the “0” point at “0” and the “5” point at
1,000. Points “1” through “4” would typically be set at: “1” 200; “2”
400; “3” 600; “4” 800 and “5” 1000. Or, divide the maximum load
number by the number of points, in this case 5, which works out to
200 point increments between points. See below.
If you choose Multi-Point (Recommended calibration method) Curve
and click on the Right Arrow in the bottom right-hand corner of the
screen, you will be taken to Tab 3.
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Each point would be chosen by clicking on the corresponding point
row above. The load would be applied to the sensor and an A/D
Counts reading would appear. To set the point, click on the Set Point
button (1). This would be repeated until all points have been set. In
the example above, Point 3 is being calibrated and is ready to have
the Set Point button (1) clicked. Point 4 still needs to be calibrated.
Once all Points have been calibrated, click on the Right Arrow in the
bottom right-hand corner of the screen. You will be taken to Tab 4.
On Tab 4, you will be asked to name the calibrated Input.
The screen will provide a default name, but you can name the Input anything you’d like. Once you’ve named the Input, click on the
disk icon in the lower, right-hand corner (1). This will save it. Use this
method for calibrating any additional Inputs necessary.
1
1
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Test Setup
42
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43
Test Setup
To begin a new test, Click on the Menu icon in the top left corner
of the screen (1). When you click on this button, you will see a dropdown menu appear, see below. Click on NEW TEST (1).
Test Setup Wizard – Select Test Type
Clicking on NEW TEST (1) above brings up the Test Setup Wizard.
On the first screen of the Wizard, you can select the type of test you
want to perform — click on Consolidation and then click on the arrow
button in the bottom right-hand corner (3) to continue.
2
3
1
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Test Setup Wizard – Setup Target Load
Click on the Load Value field (1) and a pop-up menu will appear. Use
this menu to type in the value you want to use for the Load Value.
Click the check mark in the lower right-hand corner of this pop-up
menu to choose the value and you will be returned to the screen
above. You can then choose the type of unit by clicking on the rightside pop-up field (2). Your choices here are: kN, lbf, kPa and ksf.
Choose one, and, to continue, press the Right Arrow in the lower,
right-hand corner of the screen (3).
When you click on the Right Arrow in the lower, right-hand corner of
the screen (3). You will get a pop-up window asking if this is the first
load sequence of a new specimen, as shown below.
1 2
3
1
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Test Setup Wizard – Select Logging Values
Choose Yes or No. (1). You will see the screen below. Choosing
“Yes” ensures that the vertical displacement will be tared (zeroed) at
the beginning of the test.
Click on the Logging Value Icon (1). A new pop-up window will
appear entitled Logging Time Table, see below.
1
1
2
For most people, who are following ASTM D2435, BS:1377:5, AASHTO T216, UNE 103-405, if you choose yes the vertical displacement
will be tared (zeroed) at the beginning of the test testing procedures,
click on Use Default (1) and the machine will fill in the Time Table per
the ASTM standard.
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For those who want to use different parameters, you can either click
on Use Default (1) and change the values to suit your application,
or, click on Clear Table (2) and fill in the blank table with your values.
Once you are satisfied with the completed table, click on the Select
button (3) to use the Table. Once Select or Cancel are pressed, the
window will automatically close.
1
To continue with your chosen values, click on the Right Arrow (1) in
the lower right-hand corner.
3
1
2
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Next you need to select the Stop Parameters for the test. To choose
the Stop Value Parameter, Click on the yellow field (1) and select a
time period from the pop up window that appears.
Test Setup Wizard – Select Stop Parameters
1
To save your Stop Value, click on the check mark (1) in the lower,
right-hand corner of the pop up window. You will return to the original screen.
1
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1
Test Setup Wizard – Select Trigger Parameters (Start Tab)
On this screen (see below), the calibrated device should show up
automatically in the Trigger Input field (1). The Trigger Value (2) and
Current Value (3) should also be automatically filled in for that device.
The automatic Trigger Value will always read slightly lower than the
Current Value. In this case, by default, the Trigger Value is automatically set .002 lower than the Current Value. If you choose, you can
manually alter the Trigger Value here.
To proceed, click on the Right Arrow (1) in the lower, right-hand corner of the screen.
1
2
3
4
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Once completed, press the Green Arrow at the bottom right-hand
corner of the screen (4). You will then see the screen below.
In the Value Field, create a name for your test (1). Press the check
mark button (2) to save your test name. You will hear an extended
beep sound indicating your test name has been saved. You will see
the following screen appear:
1
2
Before initiating the test sequence, make sure the Ball Seat Adpater
at the bottom of the load cell is positioned no further away from the
Consolidation Cell’s Load Pad than 1/16”. This ensures that the test
will run correctly. If the Ball Seat Adpater is not positioned correctly,
you chance that the distance to it is further than the travel distance of
the machine. See photo on next page.
4
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You can monitor your test from this window, which allows you to view
the Displacement (1) and the Stress (2), or for additional information,
click on the Test Control bar on the right of the window (3), which will
reveal the additional panel shown below.
1
2
3
Once completed, press the Green Arrow at the bottom right-hand
corner of the screen (4) and you will be taken to the following screen
and your test will begin.
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Tabulation View
Graph View
Selection View
From this new panel you are given the Current Status of your test,
in this case, Running (1). You can also see the number of points
currently read (2) and the current duration of the test (3).
In addition, by clicking on the Test View button (4) you can toggle
through three different views of the current test. These views are:
1
4
5
2
3
6
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By clicking on the Test selection button (5) brings up the screen below. Here you can toggle between the Previous Tests tab (1), which
shows previous test data and the Current Tests tab (2).
1
2
By clicking on the button with the red box (6) stops the current test.
Operation from a Computer and NEXT Software
This manual covers the setup and operation of the HM-5470
ConMatic IPC, Automated Consolidation Machine in Stand-alone
Mode only. For information on operating your machine with
Humboldt’s NEXT Software and Consolidation Module, on a
computer, please refer to the Humboldt NEXT software manual.
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HM-5470.3F Specifications
The HM-5470.3F ConMatic IPC is a fully-automated, incremental
pressure controller for performing incremental consolidation and
one-dimensional swell tests. The ConMatic IPC allows consolidation,
constant load and volume swell tests to be run automatically, freeing
up technicians for other tasks and reducing the duration of the testing
procedures by more than half—effectively saving time and manpower
and increasing lab profitability. One ConMatic automated system
can replace the production of several manual machines— running
incremental consolidation tests according to ASTM D2435 Method
B, where successive load increments are applied after 100% primary
consolidation.
Once a sample has been placed onto the test platform and the test
conditions set, the ConMatic IPC performs all consolidation tests,
including moving to the next stress level, without operator assistance.
The system automatically moves through the different test parameters
specified by the user with incremental consolidation tests typically
being completed in 24 to 48 hours. The Humboldt NEXT software uses
sample deformation readings taken from the displacement transducer
and load readings from the load cell to maintain a constant applied
stress or strain to the sample through the use of an accurate stepper
motor. Test results are recorded and rendered in real-time on the computer screen while test data is stored and calculations are performed
automatically. The Humboldt NEXT software provides:
• Live tests and live graphing capabilities (real-time)
• Complete test reporting including all calculations and graphs required
for testing
• Review and exporting of tests using Microsoft Excel
• Smart Test Function: automatically picks up where it left off if the test
was not finished due to unexpected events within your computer
The unique design of the ConMatic IPC system enables the user to
connect multiple Conmatic IPC units to a single computer and run them
independently and simultaneously.
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Controller Specifications:
Display (Resistive Touch) 7" (178mm) VGA (480 x 800)
Real-time test data Graphic and tabulation
Processor Dual 32-bit ARM
RAM 64MB
Memory, non-volatile 4GB
Analog to digital converter 24 bit
Data acquisition 4 Channels
Logging speed
up to 50 readings
per second
Multi-test storage 1000
Points per test 3000
USB port (front)
export data, import/export
calibration data, WiFi
USB port (back)
provides external power
for wireless access point
Ethernet connection for network connectivity
Emergency stop Large button
24-bit differential
analog to digital converter
4
Ambient temperature
sensor
1
Limit switches 2
Firmware Update Ethernet or flash drive
ConMatic IPC includes:
(1) S-type load cell 2,000 lbs
(10kN) with 0.75" adapter
HM-2300.20
(1) Linear strain transducer,
1.0" (25mm)
HM-2310.10
(1) Linear strain
transducer Bracket
M-2310BR
(1) NEXT consolidation
software module
HM-5100SW
(1) Ball 0.625"
440 stainless steel
HM-001076
Specifications:
Sample size
up to 4" (100mm)
Maximum load 2200lbf (10kN)
Clearance, vertical 8.25" (210mm)
Clearance, horizontal 7.75" (197mm)
Maximum piston
travel
0.5" (12.7mm)
Dimensions
(L x W x H)
12" x 12" x 30"
(305 x 305 x 762mm)
Additional Items needed for setup:
Consolidation Installation and Spare Parts Kit
Installation and spare parts kit provides tubing,
fasteners and tools to complete an installation of
pneumatic consolidation equipment.
Consolidation Installation and Spare Parts Kit HM-4168
ConMatic IPC System Requirements:
AC Supply: 110/220 VAC 50/60 Hz 5 Amp
Air Supply: Air Supply: Clean and dry
(air filter, water trap),
minimum: 100 psi (700kpa)
continuous air supply,
10CFM (0.3 m3/min)
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General Warnings
Safety Warnings
Operators should take care to operate this machine under maximum load restrictions. The machine is programmed at the factory to provide safety shutdown if
the upper or lower maximum travel is exceeded, as well as if the upper instrument
calibration is exceeded.
Electrical Warnings
Typically, there is no reason for the operator to open the machine. However, if the
customer’s engineers attempt to change settings to the circuit board connected to
the back panel, the machine must first be unplugged. Unplugging the internal connection to the back panel circuit board while the machine is under power will result in
permanent damage to the circuit board.
Important Notice
The information contained herein is supplied without representation or warranty of
any kind. Humboldt Mfg. Co. therefore assumes no responsibility and shall have no
liability, consequential or otherwise, of any kind arising from the use of the described
equipment contained in this manual.
Updated Products
The manufacturer reserves the right to change or modify product design or construction without prior notice and without incurring any obligation to make such changes
and modifications on products previously or subsequently sold.
Fitness for Application
The manufacturer makes no recommendations or claims regarding fitness for applications other than the specific tests as defined in this User Guide.
Unpacking
Initial inspection should include checking for physical damage during shipping and
obvious external damage to the product.
Package contents are defined by your packing list. Each Loader is configured according to customer specifications. In your inspection, make certain that the contents of
your shipment match the documentation provided by your packing list.
Place unit on a flat, smooth surface and use leveling feet (supplied) and a bubble
level to ensure that the unit is level side-to-side and back-to-front.
Warranty
Humboldt Mfg. Co. warrants its products to be free from defects in material or
workmanship. The exclusive remedy for this warranty is Humboldt Mfg. Co., factory replacement of any part or parts of such product, for the warranty of this product please refer to Humboldt Mfg. Co. catalog on Terms and Conditions of Sale. The purchaser is responsible for the
transportation charges. Humboldt Mfg. Co. shall not be responsible under this warranty if the
goods have been improperly maintained, installed, operated or the goods have been altered
or modified so as to adversely affect the operation, use performance or durability or so as to
change their intended use. The Humboldt Mfg. Co. liability under the warranty contained in this
clause is limited to the repair or replacement of defective goods and making good, defective
workmanship.
Page 56
Humboldt Mfg. Co.
875 Tollgate Road
Elgin, Illinois 60123 U.S.A.
U.S.A. Toll Free: 1.800.544.7220
Voice: 1.708.456.6300
Fax: 1.708.456.0137
Email: hmc@humboldtmfg.com
Manufacturer’s Rights and Responsibilities
Software Copyright
COPYRIGHT NOTICE
©2016 HUMBOLDT Mfg. Co. All Rights Reserved. This manual or
parts thereof may not be reproduced in any form without the
expressed written permission of HUMBOLDT Mfg. Co.
UNPUBLISHED LICENSED PROPRIETARY WORK
©2016 HUMBOLDT Mfg. Co.
The programmable, read-only memory, integrated circuit package contained in this
equipment and covered with a copyright notice label contains proprietary and confidential software, which is the sole property of HUMBOLDT MFG. CO. It is licensed
for use by the original purchaser of this equipment for a period of 99 years. Transfer
of the license can be obtained by a request, in writing, from HUMBOLDT MFG. CO.
With the exception of HUMBOLDT Authorized Service Facilities, you may not copy,
alter, de-compile, or reverse assemble the software in any fashion except as instructed in this manual. US copyright laws, trademark laws, and trade secrets protect the
materials. Any person(s) and /or organizations that attempt or accomplish the above
violation or knowingly aid or abet the violation by supplying equipment or technology will be subject to civil damages and criminal prosecution.With the exception of
HUMBOLDT Authorized Service Facilities, you may not copy, alter, de-compile, or
reverse assemble the software in any fashion except as instructed in this manual. U.S.
copyright laws, trademark laws, and trade secrets protect the materials.
Any person(s) and /or organizations that attempt or accomplish the above violation
or knowingly aid or abet the violation by supplying equipment or technology will be
subject to civil damages and criminal prosecution.
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