Humboldt HM-5320.3F, HM-5330.3F Product Manual

Page 1
product manual 05.17
Elite Series Data Loggers
HM-5320.3F HM-5330.3F
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Page 3
3
Quick Start Guide 4
Installation and Equipment Setup 4
Electrical Connections 4
Power Switch 4
Instrumentation Connections and Setup 5
HM-5030 Rear Instrumentation Panel 5 Network 5 USB Power 5 Instrument Inputs 5
Initial Set-up — Calibration 7
Calibration Input Screen 9 Units 10 Value 10 Export Calibration via USB 11
Initial Set Up — Date/Time 11
Date 12 Time 12 Clock Style 12 Clock 12
Initial Set Up — Display 13
Brightness 13 Dim Display 13 Turn Display Off 14 Preferences 14
Initial Set Up — Preferences 14
Preferences – General Tab 14 Logger ID 15 Sound 15 Automatically Update System 15 Update Check Frequency 15 Preferences – System Units Tab 15 Ambient Temperature 15 Motor Speed Unit 16 Stress Control Unit 16 Preferences – Specimen Parameters Tab 16 Specimen Height 16 Specimen Diameter 16 Specimen Width 16 Preferences – Storage Tab 16 Test Storage Limit 17
Recycled Tests 17
Test Templates 17
Initial Set Up — Network 17
Network Settings Screen 19 DHCP 19 IP Information 19
Local Status 19 Internet Status 19
Initial Set Up — Information 19
Initial Set Up —
System Information 20
Firmware Version 20 IP Information 20 Local Status 20 Internet Status 20 Memory 20 Factory Screen 20 Export Log File 20
Initial Set Up — Contact 21
Contact Information 21
Initial Set Up — Update 22
Update from USB 22 Check for Update 24 Update Details 24 Download Updates 24
Equipment Setup 25
Installation and Equipment Setup 26
Electrical Connections 26 Power Switch 26
Instrumentation Connections and Setup 26
Rear Instrumentation Panel 26 Network 27 USB Power 27 Instrument Inputs 27
Instrumentation Setup 28
Typical Setups 29 Third-Party Instrumentation 30
Calibration of Instrumentation 30
How to Perform a Calibration 30 Calibration Input Screen 32 Units 32 Value 33 Performing a New Calibration 33
Test Setup 41
Test Setup Wizard – Select Test Type 42 Test Setup Wizard – Template 43 Test Setup Wizard – Select Test Inputs 43 Test Setup Wizard – Select Motor Condition 44 Test Setup Wizard – Logging Condition 46 Interval Logging 46 Linear Time Interval 47 Interval Logging Table 48 Elapsed Time Table 50 Test Setup Wizard – Stop Condition 52 Test Setup Wizard – Graph Options 53 Test Setup Wizard – Start Options 53 Test Setup Wizard – Start 55 Tests– Current Tests Tab 56 Tests– Previous Tests Tab 59
Specifications 62 General Warnings 63 Warranty 63 Manufacturers Rights & Responsibilities 64
CONTENTS
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QUICK START GUIDE
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Unpacking
Initial inspection should include checking for physical dam­age during shipping and obvious external damage to the product.
Package contents are defined by your packing list. Each order is configured according to customer specifications. In your inspection, make certain that the contents of your ship­ment match the documentation provided by your packing list. Place unit on a flat, smooth surface.
Installation and Equipment Setup
Electrical Connections
The HM-5320 and 5330 are equipped with an internal digital switching power supply, which allows the units to be used with most power configurations throughout the world. The unit is supplied with an IEC electrical cord with a standard 110V plug.
The HM-5320 and 5330 arrive ready for operation. Attach the supplied IEC electrical cord to the machine and plug into a standard wall receptacle for use in the United States. For locations other than the U.S., replace the supplied electrical cord with an IEC cord that has the correct plug for your ap­plication. The supplied cord can also be used by cutting the standard plug from the cord and attaching the correct plug.
Power Switch
The Power Switch is located on the left side of the back of the machine, above the electrical cord inlet. The Fuse Com­partment is located between the electrical cord inlet and the Power Switch. The HM-5320 and 5330 use a 10 amp fuse. To begin operation, attach the supplied electrical cord, plug it in and press the Power Switch.
Fig. 1 Power Switch
Fuse Compartment
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Instrumentation Connections and Setup
HM-5320 and 5330
Rear Instrumentation Panel
Above is a photo of the rear instrumentation panel of
the HM-
5320 and 5330
.
Network (1)
Ethernet input for connecting machine to a local area net­work (LAN) and/or the internet.
USB Power (2)
The USB Power port is used for powering a wireless access appliance for those who want to use a wireless LAN setup.
Instrument Inputs (3)
The panel features four (4) inputs for connecting instrumentation to the machine. Each input represents a separate channel. If you have purchased instrumentation from Humboldt with your
HM-5320 or
5330
, it has been assigned to a specific channel and calibrated. Instrumentation will have a numbered tag attached to it and should be plugged into the corresponding input on the machine.
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1
3
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Once you have installed the instrumentation into the correct
inputs, your rear panel should look like this if you are using
all four inputs.
Below are photos of an instrumentation input and the in-
strumentation plug. Install the plugs into the inputs by lining
up the guide at the bottom of the plug with the slot at the
bottom of the input.
Instrumentation Input Instrumentation Plug
If you purchased multiple load cells and/or transducers with
your Data Logger, they will be calibrated to a specific chan-
nel, or in the case of more than four (4) load cells/transduc-
ers, calibrated and assigned to a specific input.
Additional load cells/transducers will be marked to indicate
what input channel was used in their calibration. These load
cells/transducers should be connected to the indicated chan-
nels when desired for use, however you will have to import
the correct calibration information to that input before use.
This information can be found on a USB thumbdrive that was
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1
included with your machine. Refer to the Equipment Setup section of this manual, page 25 for additional information and instructions on how to accomplish this.
Third-party instrumentation, which is compatible, can also be used with the HM-5320 or 5330. If you plan to use third-par­ty load cells and/or transducers, please refer to the Equip­ment Setup section of this manual, page 30 for instructions.
Remember, if you purchased Humboldt instrumentation with your HM-5320 or 5330, it is already calibrated and assigned to a channel and will not need calibration, how­ever you should confirm that the instrumentation has been set up and calibrated. If you are using 3rd-party instrumen­tation, go to the Equipment Setup section for calibration instructions.
When your HM-5320 or 5330 is first turned on, the screen below will appear.
DO NOT RECALIBRATE!
From this screen, to confirm your machine instrumentation has been calibrated, navigate to the Calibration section by clicking the Menu icon in the top left corner of the screen (1). When you click on this button, you will see a drop-down menu appear, see below.
Initial Set Up
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Navigate to the bottom of this drop-down menu and click
on System Settings (1). You will see the following screen.
Click on the Calibration tab in the top left corner (2). You will
see the following screen.
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1
Initial Set Up — Calibration
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Calibration Input Screen
The Calibration Input Screen (above) is used to monitor and calibrate instrumentation and assign them to specific chan­nels of the HM-5320 or 5330. The Calibration Input Screen provides a summary of the calibration status of each channel. At this time, verify the calibration information.
A green box at the left of a channel indicates that the chan­nel has instrumentation assigned to it and that it is calibrated and ready for use (1).
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1
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3
Each channel has a “Limits On” check box (1). Use the Limits On to keep the machine from exceeding the sensor limits of the instrumentation. By selecting this option, before the test can exceed the limits of the sensors, all tests will stop
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The screen above shows a typical calibration setup. In this
example, the HM-5320 and 5330 have been set up for a
standard Consolidated Drained or Undrained Triaxial setup.
Input One has been set up for the load cell with a value of
running and the motor will stop to avoid damaging connect­ed instrumentation.
Note: An input cannot be calibrated during testing.
Units (2)
In this field, a calibrated instrument will display the units
that were chosen for use at the time of calibration. This field
can also be used to automatically toggle conversion of units
between lb.-in. and SI units if the need arises.
Value (3)
This field displays the current calibration value. This value
should already be set with 3 decimal point accuracy . If the
instrument is not calibrated, the unit will read “N/A.” To
change the numbers of decimels shown, click on the field
and the following window will appear. Fill in the number of
decimal points desired (1).
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45
Also, if you purchased more than four instruments for multi­ple setups, you will find a USB thumbdrive packed with your HM-5320 or 5330 Data Logger.
This thumbdrive will contain the calibration data for the extra instrumentation. To use this calibration information, it is rec­ommended to first export all your Data Logger’s calibration data to the thumbdrive and then download the additional calibration data you need for your additional test setups (5).
To set up Date and Time settings, return to the System Settings screen and click on the Date/Time Panel. (1)
0.000 to 2000.000 lbf. Input Two has been set up for the LSCT with a value of 0.000 to 2.000 inches. Input three has been set up for the pore pressure reading with a value of
0.000 to 150.000 psi. And, Input 4 has been set up for Pres­sure/volume Controller with a value of 0.000 to 108.000cm
3
.
Export Calibration via USB (4)
It is a good practice to export all your calibrations to a thumb drive. In case of a problem this practice allows you to recover your calibration data quickly.
On the screen below, press the Export Calibration button (4) to select calibrations to export via USB.
Initial Set Up — Date and Time
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Click on the Date/Time tab (1). You will see the following screen.
Date (1)
Set the month, day, year, and date display format.
Time (2)
Set the hours, minutes, seconds, and am/pm.
Clock Style (3)
Select a clock view, either a 24-hour or 12-hour clock, as well as the option to show seconds or not.
Clock (4)
The current time is displayed is located on every controller screen. Clicking on the time from any screen, you will be taken to the Date/Time Settings Screen.
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To set up Date and Time settings, return to the System Settings screen and click on the Date/Time Panel. (1)
Click on the Display tab (1). You will see the following screen.
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Brightness (1)
Slide the gray bar to the left or right to adjust brightness.
Dim Display (2)
The backlight of the display will automatically dim to save power. Click the yellow box to change the number of min­utes before the display goes dim. After the time has elapsed, touch the display to deactivate dimming.
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Initial Set Up — Display
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Turn Display Off (3)
The display will automatically turn off to save power. Click
the yellow box to change the number of minutes before the
display powers off.
This screen is accessed by clicking on the “Preferences”
button. (1)
Click on the Preferences tab (1). You will see the following screen.
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4
Preferences – General Tab
The Preferences panel is comprised of four (4) tabs and defaults to the General tab, see above.
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Initial Set Up — Preferences
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Ambient Temperature (1)
This field displays the current ambient temperature and allows you to select desired units (Fahrenheit or Celsius) for temperature recording.
Logger ID (1)
Each machine that is connected to your network requires a unique Logger ID. These numbers can be assigned any number between 1-245. In most cases, if you are setting up a new machine it has been given the Logger ID 1. This would show in the Logger ID field. (1). If this number conflicts with another machine’s Logger ID, one of the machines will have to be changed to another Logger ID.
Sound (2)
Checking this box enables or disables audio feedback for logger events.
Automatically Update System (3)
Checking this box allows the machine to automatically search for firmware updates when actively connected to the Inter­net. The machine will not automatically install updates; it will prompt when an update is available.
Update Check Frequency (4)
The number placed in this box represents the frequency (how many days) the machine checks for updates.
Preferences – System Units Tab
This screen is accessed by clicking on the “System Units” Tab under System Preferences.
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Motor Speed Unit (2)
Click on the desired units you want to use for motor control
(in/min or mm/min).
Stress Control Unit (3)
Click on the desired units you want to use for stress control
(LBF, KN, KSF OR KPA).
Preferences – Specimen Parameters Tab
This screen is accessed by clicking on the Specimen Parameters Tab under System Preferences.
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2
3
Specimen Height (1)
This field allows you to set the specimen height that will be used for all testing calculations.
Specimen Diameter (2)
This field allows you to set the specimen diameter that will be used for all testing calculations.
Specimen Width (3)
This field allows you to set the specimen width that will be used for all testing calculations.
Preferences – Storage Tab
This screen is accessed by clicking on the Storage Tab under System Preferences.
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Test Storage Limit (1)
This field allows you to set the number of previously run tests to be available on the “Previous Tests” screen. This number can be between 10-50.
Recycled Tests (2)
This refers to previously run tests that are not displayed in the “Previous Tests” window. These tests are not deleted; they are recycled for later use. Select this button to view/ex­port/delete recycled tests.
Test Templates (3)
Select this button to delete test templates that have been created, but are no longer desired.
Save to USB Check Box
Checking this Box saves the results of a test to USB thumb drive inserted into the front USB slot on the machine. (4)
To set up Network settings, return to the System Settings screen and click on the Network panel. (1)
Initial Set Up — Network
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A password is required to access the Network Settings. That
password is: 27604.
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Network Settings Screen
The screen above is the Network Settings screen, it provides
information on your IP information and network status.
DHCP (1)
Check this box to enable/disable the Dynamic Host Configu­ration Protocol (DHCP). If enabled, your machine will pick up IP information from your router. If disabled, you will need to manually enter the network information.
IP Information (2)
This information will be filled in automatically if the DHCP is checked, otherwise you will have to manually supply this in­formation. The IP address must be unique for each machine.
Local Status (3)
This indicates the status of the local network connection, Connected or Disconnected.
Internet Status (4)
This indicates the status of your Internet connection, Con­nected or Disconnected.
Note: If you are experiencing issues with any connec­tions, please contact your IT department for assistance.
Clicking on this panel provides a view of the current status of the machine. (1)
1
Initial Set Up — Information
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Firmware Version (1)
The current version of the machine firmware is shown here. If you contact product support, you will need to supply this information.
IP Information (2)
This information will be filled in automatically if DHCP is checked, otherwise you will have to manually supply this in­formation. The IP address must be unique for each machine.
Local Status (3)
This indicates the status of the local network connection, Connected or Disconnected.
Internet Status (4)
This indicates the status of your Internet connection, Connected or Disconnected.
Memory (5)
This indicates the current status of how much available memory is being used by the machine
Factory Screen (6)
This is for Humboldt use only.
Export Log File (7)
This button exports a log file from the machine to a USB thumb drive. Be sure to insert a thumb drive before exporting the file or you will receive an error. This file can be helpful in trouble shooting by Humboldt Support.
System Information
Below is a view of the System Information screen. It provides
a current status of the machine.
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Contact Information
Below is a view of the Contact Information screen showing contact information for Humboldt Support and Service.
For quickest response go to this link on our website: https://www.humboldtmfg.com/support and fill in the support form. This will provide us with the necessary in-
formation to assist you and you will be added to the next position in the support cue. You can also email Humboldt Support at support@hum­boldtmfg.com or Humboldt Service at service@humboldtm­fg.com. Please include contact information and a detailed description of your reason for contact.
Clicking on this panel provides contact information for Humboldt Support and Service(1)
1
Initial Set Up —Contact
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Update from USB (1)
If your HM-5320 or 5330 is not connected to the internet, Software updates for your logger can be downloaded from the Humboldt website Support Area using a computer. To access the Software Update area, go to: https://www.hum-
boldtmfg.com/support/software.php.
Once on this page, click on the Elite Series Firmware tab. You will see a list of Humboldt Elite Series machines. Click on
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Clicking on this panel provides information on checking for Updates, performing updates and an update history for the machine. (1)
1
Clicking on the Update Panel brings up the following screen.
Initial Set Up — Update
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1
the HM-5320 or 5330 Current Version link and the firmware update will begin to download to your computer. Once the download is complete. Load the file onto a USB thumb drive and insert the thumb drive into the USB port on the front of the HM-5320 or 5330. With the USB thumb drive inserted into the USB port, click on Update from USB (1).
A window will open and you will see a list of Updates. Select
a file to use for your update and click the Select button.
The update process will begin. This may take several min­utes. Your HM-5320 or 5330 may reboot several times during the update, do not turn off or reset machine during this process.
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1
Check for Update (2)
If your HM-5320 or 5330 is connected to the internet, you can have the machine check automatically for updates, which can be found under System Settings – Preferences button. How often the machine checks for updates can be cus­tomized under Preferences. However, you may click on the Check for Update button (2) to force an immediate check for updates.
Update Details (3)
If you have chosen to have the HM-5320 or 5330 check for updates automatically, this box will display a running list of updates currently available for your machine, but, which have not been installed.
Download Updates (4)
Clicking this button will download updates for your machine and automatically install them. To accomplish this, the ma­chine must be connected to the internet. Machine will install, turn-off and restart. Wait until installation is complete and the window indicates: Ready for Testing.
You can tell that there is an update available by the appear­ance of the following icon in the window header (1).
Operation from a Computer and NEXT Software
This manual covers the setup and operation of the HM-
5320.3F and HM-5330.3F Data Loggers in Stand-alone Mode only. For information on operating your load frame with Humboldt’s NEXT Software and a computer, please refer to the Humboldt NEXT software manual.
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Equipment Setup
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Installation and Equipment Setup
Electrical Connections
The HM-5320 and HM-5330 Data Loggers are equipped with an in­ternal digital switching power supply, which allows it to be used with most power configurations throughout the world. The unit is supplied with an IEC electrical cord with a standard 110V plug.
The HM-5320 and 5330 arrive ready for operation. Attach the sup­plied IEC electrical cord to the machine and plug into a standard wall receptacle for use in the United States. For locations other than the U.S., replace the supplied electrical cord with an IEC cord that has the correct plug for your application. The supplied cord can also be used by cutting the standard plug from the cord and attaching the correct plug.
Power Switch
The Power Switch is located on the left side of the back of the ma­chine, above the electrical cord inlet. The Fuse Compartment is located between the electrical cord inlet and the Power Switch. The HM-5320 and 5330 use a 10 amp fuse. To begin operation, attach the supplied electrical cord, plug it in and press the Power Switch.
Fig. 1 Power Switch
Fuse Compartment
Instrumentation Connections and Setup
HM-5320 and HM-5330 Rear Instrumentation Panel
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1
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On the previous page is a photo of the rear instrumentation panel of the HM-5320 and HM-5330.
Network (1)
Ethernet input for connecting machine to a local area network (LAN) and/or the internet.
USB Power (2)
The USB Power port is used for powering a wireless access appliance for those who want to use a wireless LAN setup.
Instrument Inputs (3)
The panel features four (4) inputs for connecting instrumentation to the machine. Each input represents a separate channel. If you have purchased instrumentation from Humboldt with your HM-5320 or 5330, it has been assigned to a specific channel and calibrated. Instrumentation will have a numbered tag attached to it and should be plugged into the corresponding input on the machine.
Below are photos of an instrumentation input and the instrumentation plug. Install the plugs into the inputs by lining up the guide at the bottom of the plug with the slot at the bottom of the input. Below are photos of an instrumentation input and the instrumentation plug. Install the plugs into the inputs by lining up the guide at the bottom of the plug with the slot at the bottom of the input.
Once you have installed the instrumentation into the correct inputs, your rear panel should look like this if you are using all four inputs.
Instrumentation Input Instrumentation Plug
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If you purchased multiple load cells and/or transducers with your machine, they will either be mounted and calibrated, or in the case of more than four (4) load cells/transducers, calibrated and assigned to a specific input, but not mounted.
Additional load cells/transducers will be marked to indicate what in­put channel was used in their calibration. These load cells/transducers should be connected to the indicated channels when desired for use, however you will have to import the correct calibration information to that input for correct operation. Calibration information for additional instrumentation can be found on a USB thumbdrive that was shipped with your HM-5320 or 5330.
For information on calibration, see Page 30 of this manual.
Instrumentation Setup
On the next page are examples of typical instrumentation setups for different tests the HM-5320 and HM-5330 are capable of running. These photos show our HM-5030 Load Frame, but in the case of us­ing the HM-5320 or HM-5330, the Load Frame would most likely be an older load frame without data acquisition capabilities. When you receive your unit, if you purchased instrumentation from Humboldt, your instrumentation will be packed with the data logger for shipping. Please use the photographs on the following page as a guide for setting up the instrumentation for testing.
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Typical Setups
CBR/LBR
Unconned
Compression
Marshall
Semi-Circular
Bending
Consolidated
Drained and
Undrained
Unconsolidated
Undrained
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Third-Party Instrumentation
Third-party load cells/transducers, which are compatible, can also be used with the HM-5320 Data Logger but not the HM-5330 Data Logger. Com­patible units must work with an excitation voltage of 8.25 volts and produce an output of 0-5 volts. Prior to use, all third-party instrumentation must be configured and calibrated. If you are using third-party cables for load cells/ transducers connections, make sure they are wired to be compatible with the HM-5320, see illustration below. Plugs to connect third-party instrumentation to the Humboldt HM-5320 are available; order part HS-000474.
Calibration of Instrumentation
All instrumentation included with your HM-5320 or 5330 have been calibrated and assigned to specific channels for use. These channels are marked on the corresponding instrumentation and the correct cal­ibration information will appear in the channel calibration parameters, once you have installed the instrumentation to the correct inputs.
DO NOT RECALIBRATE!
How to Perform a Calibration
All instrumentation included with this unit has been calibrated and as­signed to specific channels for use. Humboldt recommends and stan­dard lab practice dictates that your HM-5320 or HM-5330 should be calibrated periodically. For most, this period is usually a year, though other rules may apply to the frequency of calibration.
To perform a calibration, it will be necessary to either hire a calibra­tion service to come in to calibrate your machine or have the neces­sary calibration equipment to perform this service.
1
2
3
5
4
8.25V
GND
-Vout
+V
out
3.3V
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To begin a calibration,
navigate to the Calibration section by clicking the Menu icon in the top left corner of the screen (1). When you click on this button, you will see a drop-down menu appear, see below.
Navigate to the bottom of this drop-down menu and click on System Settings (1). You will see the following screen.
Click on the Calibration tab in the top left corner (1). You will see the following screen.
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Calibration Input Screen
The Calibration Input Screen (above) is used to monitor and calibrate instrumentation and assign them to specific channels of the HM-5320 or 5330. The Calibration Input Screen provides a summary of the calibration status of each channel. At this time, verify the calibration information.
A green box at the left of a channel indicates that the channel has instrumentation assigned to it and that it is calibrated and ready for use (1).
Each channel has a “Limits On” check box (1). Use the Limits On to keep the machine from exceeding the sensor limits of the instrumen­tation. By selecting this option, before the test can exceed the limits of the sensors, all tests will stop running and the motor will stop to avoid damaging connected instrumentation.
Note: An input cannot be calibrated during testing.
Units (2)
In this field, a calibrated instrument will display the units that were chosen for use at the time of calibration. This field can also be used to automatically toggle conversion of units between lb.-in. and SI units if the need arises. To view choices for types of Units, click on the Units field and the Unit choices will be displayed, see on next page.
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Performing a New Calibration
The first step in calibrating instrumentation to an input is to remove any calibration that is already being used for that input. To do this, Press the Export Calibration Button (4) (see next page) to select calibrations to export via USB. It is a good practice to export all your calibrations to a thumb drive. In case of a problem this practice allows you to recover your calibration data quickly.
Value (3)
This field displays the current calibration value. This value should already be set with 3 decimal point accuracy . If the instrument is not calibrated, the unit will read “N/A”. Clicking on this field will bring up a window where you can enter the required decimal points required for the value.
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4 5
Once your calibrations have been saved, you will see a pop up screen that says: Calibration Export Successful.
To begin to remove existing calibrations, click on the trash can icon (5) to begin to erase the Input calibrations you wish to recalibrate. When you press the trash can icon, this screen will appear.
On this screen select an Input calibration to delete, one at a time, and then press the Select button (1). The calibration will be deleted. You can do this for all Inputs you wish to calibrate.
Once all Input calibrations have been cleared, your Calibration window should look like the one below with no Inputs calibrated.
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Calibrating your instrumentation to the appropriate Input requires a separate device, which can provide precise and specific loads or dis­placement, and, which has been certified to be accurate. The calibra­tion process involves plugging the instrumentation into the HM-5320 or 5330 while placing the instrumentation into the certified calibra­tion device, which provides a specific set load or displacement.
Once this has been done, click the Calibrate button next to the appropriate Input (1).
A pop-up window will appear requiring you to enter the password, which is 22234.
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Upon filling in the password, you will see this screen, Tab 1 Sensor Details of the Calibration settings.
On Tab 1, the Sensor Type (1) will default to Load. For Capacity (2), fill in the maximum capacity of the sensor and choose either lbf or kN. For FS output (3), refer to the calibration sheet, which came with the instrument your are using and enter it here and then choose mV/V. The next page shows typical calibration sheets with the FS Output information highlighted in orange.
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On Tab 2, in the Calibration Limit field (1), enter the maximum cal­ibrated limit of the sensor. This value should contain the number of decimal points you require for degree of accuracy, up to 5 points. Limits On (2), should be checked if you don’t want the machine to apply a load greater than the Calibration Limit (1). Calibration Meth­od (3) determines whether this calibration will be based only on the maximum load capacity of the sensor or upon a multi-point curve of up to a maximum of 10 points.
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Once this is complete, click on the Right Arrow (4), in the bottom right-hand corner of the screen to save these settings. You will be taken to Tab 2, Limits.
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If you choose Per FS Output (not a recommended calibration meth­od) it will base your calibration on the maximum load capacity of the sensor vs. zero load capacity of the sensor. If you choose this method and click on the Right Arrow in the bottom right-hand corner of the screen. You will be prompted to remove any load on the sensor and click on Done (4) when you have done so.
If you choose Multi-Point (Recommended calibration method) Curve and click on the Right Arrow in the bottom right-hand corner of the screen, you will be taken to Tab 3.
On Tab 3 you will be able to set the number of points you want to use for your calibration. You can choose 1-point, 5-point, 10-point or Custom, which allows you to use any number of points up to a total of 10. In the example on the previous screen shot above, a 5-point calibration has been chosen.
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With your instrumentation sensor placed in a calibration frame and the sensor plugged into the an Input on the HM-5030. You will set the “0” point at 0 with no load applied to the sensor. The “5” point will be set with the maximum load capacity of the sensor applied. Points “1” through “4” are usually determined by spacing them out evenly between the no load reading and the maximum load reading. As an example, if you have a sensor with a 1,000 lb maximum force capability, you would set the “0” point at “0” and the “5” point at 1,000. Points “1” through “4” would typically be set at: “1” 200; “2” 400; “3” 600; “4” 800 and “5” 1000. Or, divide the maximum load number by the number of points, in this case 5, which works out to 200 point increments between points. See below.
Each point would be chosen by clicking on the corresponding point row above. The load would be applied to the sensor and an A/D Counts reading would appear. To set the point, click on the Set Point button (1). This would be repeated until all points have been set. In the example above, Point 3 is being calibrated and is ready to have the Set Point button (1) clicked. Point 4 still needs to be calibrated.
Once all Points have been calibrated, click on the Right Arrow in the bottom right-hand corner of the screen. You will be taken to Tab 4.
On Tab 4, you will be asked to name the calibrated Input.
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The screen will provide a default name, but you can name the In­put anything you’d like. Once you’ve named the Input, click on the disk icon in the lower, right-hand corner (1). This will save it. Use this method for calibrating any additional Inputs necessary.
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Test Setup
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Test Setup
To begin a new test, Click on the Menu icon in the top left corner of the screen (1).
When you click on this button, you will see a drop-down menu appear, see below. Click on NEW TEST (1).
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Test Setup Wizard – Select Test Type
Clicking on NEW TEST (1) above brings up the Test Setup Wizard (see next page). On the first screen of the Wizard, you can select the type of test you want to perform — CBR; LBR; MARSHALL; TSR; SCB (ASHTO), SCB (ASTM) and USER DEFINED.
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Select USER DEFINED (1) for all triaxial tests, such as Unconfined Compression, Consolidated Drained and Undrained and Unconsol­idated Undrained, as well as any custom tests you would like to set up.
In our example here, we will be setting up a triaxial test, so we would choose USER DEFINED.
Test Setup Wizard – Template
If you are just beginning to use your new machine, there will be no templates, which have been saved, so at this point, clicking on the template button will provide no templates to choose from.
To create templates, you essentially save a completed test as a template. Once you have completed some tests and save them as templates, they will then show up when you press the template but­ton. This will allow you to quickly repeat tests with the same parame­ters, as well as a fast way to create new tests by choosing a template and then changing some of the parameters.
Test Setup Wizard – Select Test Inputs
Once you have chosen the type of test you’d like to run, for our example we have chosen USER DEFINED, click on the Right Arrow button (2) in the bottom right-hand corner. You will see the following screen. On this screen, choose which test inputs available you would like to use for your test.
Note: All inputs may not be available for testing. An unavailable input is either all ready in use by another test or the input is un­calibrated.
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As seen in the screen above, choose the test inputs required for the test you want to run. If an input has not been calibrated or if it is in use by another test, you will not be able to choose that input. If you want the test to begin from a tared value (0), check the box next to USE TARE (1).
Test Setup Wizard – Select Motor Condition
Once you have chosen the test inputs you want to use, click on the Right Arrow button (2) in the bottom right-hand corner. You will see the following screen.
Choose NO MOTOR CONTROL OR MOTOR CONTROL based on the test parameters you are using. If your test requires no sample compression, choose NO MOTOR CONTROL, and click on the right Arrow (1) in the lower right-hand corner of the screen to continue.
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If your test requires motor control, as in our example here, choose MOTOR CONTROL. When you select MOTOR CONTROL, the screen will change to show the Select Motor Parameters, see above. For DI­RECTION, use the field drop-down menu (1) to select up or down. In our example we have chosen the direction as Up and we have set the SPEED (2) to 0.002 in/min., which would be determined previously in the consolidation stage of the test. In this test example there is no SEAT LOAD (3), unlike a CBR test, which would require one.
Use the Return Home (4) check box in the lower left-hand corner if you would like the motor to return to its starting position after the test is com­plete. If not, the motor will remain where it is when the test is complete. Once you have chosen your test inputs, click on the Right Arrow button (5) in the bottom right-hand corner. You will see the following screen.
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2
3
4
5
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To set the LOGGING VALUE, click on the yellow field to the right of LOG­GING VALUE and fill in a value from the pop up window that appears,
see below. Once you have entered a value, Click the Check Mark (1) in the lower right-hand corner to save the value.
Test Setup Wizard – Logging Condition
This screen allows you to choose the Logging Condition you wish to use for your test. The available options are “Interval Logging,” “Interval Logging Table,” “Linear Time Interval,” and “Elapsed Time Table.” You will choose
ONE of these conditions:
Interval Logging
With INTERVAL LOGGING, selected, click on the LOGGING INPUT field to individually choose each Input in the Pop-up Field and set the desired LOG­GING DIRECTION AND LOGGING VALUE for each Input.
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The screen will now look like this. Click the Arrow (2) in the lower, right-hand corner of the window to continue the Test Setup process.
Linear Time Interval
With LINEAR TIME INTERVAL, selected, click on the LOGGING VALUE field to choose an interval of time in seconds, which you want the machine to log data.
To set the LOGGING VALUE, click on the yellow field to the right of LOG­GING VALUE and fill in a value from the pop up window that appears,
see below. Once you have entered a value, Click the Check Mark (1) in the lower right-hand corner to save the value.
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1
The screen will now look like this. Click the Arrow (2) in the lower, right-hand corner of the window to continue the Test Setup process.
Interval Logging Table
With INTERVAL LOGGING TABLE, selected, click on the LOGGING INPUT field to individually choose each Input in the Pop-up Field and set the de­sired LOGGING DIRECTION AND LOGGING VALUE for each Input.
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To set the LOGGING VALUE, click on the gray box (1) to the right of LOG­GING VALUE and fill in the table values in the pop up window that
appears, see below.
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Above is a blank
INTERVAL LOGGING TABLE. In order for the logging
table to function, you will need to fill in the table with values from ei­ther an ASTM standard or your own values. Once you have complet­ed the table for all inputs, Click the SELECT Button (1) in the lower right-hand side of the window to save the table.
To continue the Test Setup process, click the Arrow (2) in the lower, right-hand corner of the window.
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Elapsed Time Table
With ELAPSED TIME TABLE, selected, click on the gray box (1) to the right of LOGGING VALUE and fill in the table values in the pop up window
that appears, see next page.
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Above is a blank LOGGING TIME TABLE. In order for the logging table to function, you will need to fill in the table with values from either an ASTM standard or your own values. Once you have completed the ta­ble for all inputs, Click the SELECT Button (1) in the lower right-hand side of the window to save the table.
To continue the Test Setup process, click the Arrow (2) in the lower, right-hand corner of the window.
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Test Setup Wizard – Stop Condition
To set the Stop Condition for the test, select one condition from the list of nine choices, see screen below. PERCENT STRAIN (1) has been chosen for our example here. Then choose the appropriate input device to coincide with your choice, in this case DISP, from the Stop Input field (2). Also, add a value in the The Stop Value field (3), by clicking on it and using the pop-up window to enter a value.
Click the Check Mark (1) in the lower right-hand corner to save the value. Click the Arrow (2) in the lower, right-hand corner of the win­dow to continue the Test Setup process.
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Test Setup Wizard – Graph Options
To set the Graph Options for the test, choose the values for the X and Y axis values you want to use for your test. For this test, we have cho­sen % Strain for the X Axis (1) and Stress for the Y Axis (2). Click the Arrow (3) in the lower, right-hand corner of the window to continue the Test Setup process.
Test Setup Wizard – Start Options
On this next screen you will choose when you would like the test to start recording data. The options include: “Trigger Immediately,” “Greater Than,” “Time Delay,” and “Less Than.”
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Trigger Immediately— Choose this option if you would like the test
to start recording data without delay. You are now setup to run your test. Proceed with your test by pressing the Green Arrow (5) in the bottom, right-hand corner of the screen.
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Greater Than (>) (1)— Choose this option if you would like the test
to start recording data once you have reached a specified value.
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5
4
After selecting GREATER THAN (>) (1), select the TRIGGER INPUT (2) you’d like to use for this condition, here we have chosen LOAD. Fill in the TRIGGER VALUE you’d like to use, here we have used “0” (3). Now choose whether you want the FIRST POINT to be taken at the TRIGGER or taken at the INITIAL VALUE, here we have chosen TAK­EN AT TRIGGER (4).
You are now setup to run your test. Proceed with your test by press­ing the Green Arrow (5) in the bottom, right-hand corner of the screen.
Time Delay (1)— Choose this option if you would like the test to start after a specified amount of time.
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After choosing TIME DELAY, Enter the TRIGGER VALUE (delay) (2) in seconds after which you would like the test to start recording data. You are now setup to run your test. Proceed with your test by pressing the Green Arrow (3) in the bottom, right-hand corner of the screen.
Less Than (<) (1)— Choose this option if you would like the test to start recording data before you have reached a specified value.
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5
4
After selecting LESS THAN (>) (1), select the TRIGGER INPUT (2) you’d like to use for this condition, here we have chosen LOAD. Fill in the TRIGGER VALUE you’d like to use, here we have used “0” (3). Now choose whether you want the FIRST POINT to be taken at the TRIGGER or taken at the INITIAL VALUE, here we have chosen TAK­EN AT TRIGGER (4).
You are now setup to run your test. Proceed with your test by press­ing the Green Arrow (5) in the bottom, right-hand corner of the screen.
Test Setup Wizard – Start
When you press the Green Arrow (5) in the bottom, right-hand corner of the screen. You will see the following screen.
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In the Value Field (1) give you test a name. When finished, click on the check mark key (2) to save. Once saved, you will be see the following screen, showing the test you just saved. The test will begin to run automatically, depending upon what you set your Start Param­eters to.
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Tests — Current Tests Tab
On the screen below, the Green Arrow (1) in the screen header indicates that a test is currently running. The name of the test (2) is shown in the current tab. To access different views, control or stop the current test, click on the Test Control tab (3) at the right of the screen. Clicking on this tab opens the Test Control panel, see screen below.
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To Toggle through different views of your active test, click on the Switch Views button (1). The views that are available are: Live Read­outs, Graph or Tabulation. Examples of these screens are below.
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Live Readouts
Graph
Tabulation
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Also available on the Test Control Panel is the:
Status Monitor (1), which indicates whether a test is running or not running.
Points (2) indicates how many total test points have been recorded.
Start Time (3) indicates the starting time the current test was trig-
gered. And, the
Stop Test button (4), which will stop the test when clicked.
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4
Available Tests (5)
Clicking on the Available Tests icon brings up a screen that lists all currently running tests, see below. By clicking on a test in the list and clicking on the Select Button (1) you can see the current status of that test.
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Tests — Previous Tests Tab
Once a test is completed or stopped by the operator, the results of that test immediately appear on the Previous Tests Tab (1).
To Toggle through different views of your completed test, click on the Switch Views button (2). The views that are available are: Peak Values, Graph or Tabulation.
To create a Test Template for this test or to Export the test data to a connected USB flash drive, click on the Test Actions button (3) and the following screen will appear.
Click on the Create Template button (1) a pop up window will appear asking you to name your template, see next page. Name your tem­plate and click on the Check Mark (2) to save the template for future use.
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To export the test data to a USB Flash Drive, insert a Flash Drive into the USB slot on the machine’s front panel. Click on the Export Tests button (1). The machine will transfer your file to the USB Flash Drive and you can take the drive with you.
To begin a new Test, click on the Green Arrow key (2) and you will be taken to the Test Setup Wizard to create a new Test or to choose a Test Template.
Also on the Previous Tests Tab, on each previous test page you will see how many points were recorded during the test (3).
You can also delete Previous Tests by clicking on the Trash button (4).
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On the Previous Tests Tab you can also select any of your previous tests by clicking on the Choose Test button (1), below.
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When this button is clicked, a pop up screen will show a number of your previous tests, based on the number you specified in the prefer­ences panel for this feature, see below. By clicking on a test in the list and clicking on the Select Button (1) you can see the current status of that test.
Operation from a Computer and NEXT Software
This manual covers the setup and operation of the HM-5020.3F Load
Frame in Stand-alone Mode only. For information on operating your load frame with Humboldt’s NEXT Software and a computer, please refer to the Humboldt NEXT software manual.
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HM-5320.3F and HM-5330.3F Specifications
Humboldt’s Elite Series Data Loggers are specifically designed for use within construction materials testing labs. You can use Humboldt Data Loggers to cost-effectively update your older, non-computerized load frames, direct shear and consolidation machines with computerized data acquisition— increasing lab output, freeing-up technicians and provid­ing more accurate test results.
Humboldt’s modular-design, data acquisition concept is designed to give you the most flexible and cost-effective method of data logging for your lab.
Humboldt Data Loggers can be used with a wide variety of transducers, load cells and digital indicators.
In stand-alone mode, these data loggers provide a 7” (178mm) touch­screen controller, which provides real-time, visual views of your data in both tabular and graphic formats. These new waterproof, touch screens provide colorful, at-a-glance monitoring of testing functions without the use of a computer. Operators can see all the data in several formats at the machine while the test is running.
Specifications
Display
7" (178mm) VGA (480
x 800) Resistive-touch
screen
USB port (back)
provides external
power at the back of
the machine
Real-time test data Graphic and tabulation Points per test 3000
Processor Dual 32-bit ARM Ethernet connection
for network
connectivity
RAM 64MB USB port (front)
use to export data and import/export
calibration data,
also use to provide
external power
for optional WIFI
adapter
Memory, non-volatile
4GB Emergency stop Large button
Analog to digital converter
24 bit
24-bit differential analog to digital
converter (21 bits @1000 samples/sec.
4
Data acquisition 4 Channels
Ambient tempera­ture sensor:
1
Logging speed
up to 50 readings
per second
Limit switches 4
Multi-test storage 1000 Firmware Update
Ethernet or flash
drive
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General Warnings Safety Warnings
Operators should take care to operate this machine under maximum load restric­tions. The machine is programmed at the factory to provide safety shutdown if the upper or lower maximum travel is exceeded, as well as if the upper instrument calibration is exceeded.
Electrical Warnings
Typically, there is no reason for the operator to open the machine. However, if the customer’s engineers attempt to change settings to the circuit board connected to the back panel, the machine must first be unplugged. Unplugging the internal con­nection to the back panel circuit board while the machine is under power will result in permanent damage to the circuit board.
Important Notice
The information contained herein is supplied without representation or warranty of any kind. Humboldt Mfg. Co. therefore assumes no responsibility and shall have no liability, consequential or otherwise, of any kind arising from the use of the described equipment contained in this manual.
Updated Products
The manufacturer reserves the right to change or modify product design or construc­tion without prior notice and without incurring any obligation to make such changes and modifications on products previously or subsequently sold.
Fitness for Application
The manufacturer makes no recommendations or claims regarding fitness for applica­tions other than the specific tests as defined in this User Guide.
Unpacking
Initial inspection should include checking for physical damage during shipping and obvious external damage to the product.
Package contents are defined by your packing list. Each Loader is configured accord­ing to customer specifications. In your inspection, make certain that the contents of your shipment match the documentation provided by your packing list.
Place unit on a flat, smooth surface and use leveling feet (supplied) and a bubble level to ensure that the unit is level side-to-side and back-to-front.
Warranty
Humboldt Mfg. Co. warrants its products to be free from defects in material or workmanship. The exclusive remedy for this warranty is Humboldt Mfg. Co., factory replace­ment of any part or parts of such product, for the warranty of this product please refer to Hum­boldt Mfg. Co. catalog on Terms and Conditions of Sale. The purchaser is responsible for the transportation charges. Humboldt Mfg. Co. shall not be responsible under this warranty if the goods have been improperly maintained, installed, operated or the goods have been altered or modified so as to adversely affect the operation, use performance or durability or so as to change their intended use. The Humboldt Mfg. Co. liability under the warranty contained in this clause is limited to the repair or replacement of defective goods and making good, defective workmanship.
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Manufacturer’s Rights and Responsibilities Software Copyright
COPYRIGHT NOTICE
©2016 HUMBOLDT Mfg. Co. All Rights Reserved. This manual or
parts thereof may not be reproduced in any form without the
expressed written permission of HUMBOLDT Mfg. Co.
UNPUBLISHED LICENSED PROPRIETARY WORK
©2016 HUMBOLDT Mfg. Co. The programmable, read-only memory, integrated circuit package contained in this equipment and covered with a copyright notice label contains proprietary and con­fidential software, which is the sole property of HUMBOLDT MFG. CO. It is licensed for use by the original purchaser of this equipment for a period of 99 years. Transfer of the license can be obtained by a request, in writing, from HUMBOLDT MFG. CO.
With the exception of HUMBOLDT Authorized Service Facilities, you may not copy, alter, de-compile, or reverse assemble the software in any fashion except as instruct­ed in this manual. US copyright laws, trademark laws, and trade secrets protect the materials. Any person(s) and /or organizations that attempt or accomplish the above violation or knowingly aid or abet the violation by supplying equipment or technol­ogy will be subject to civil damages and criminal prosecution.With the exception of HUMBOLDT Authorized Service Facilities, you may not copy, alter, de-compile, or reverse assemble the software in any fashion except as instructed in this manual. U.S. copyright laws, trademark laws, and trade secrets protect the materials.
Any person(s) and /or organizations that attempt or accomplish the above violation or knowingly aid or abet the violation by supplying equipment or technology will be subject to civil damages and criminal prosecution.
Humboldt Mfg. Co. 875 Tollgate Road Elgin, Illinois 60123 U.S.A.
U.S.A. Toll Free: 1.800.544.7220
Voice: 1.708.456.6300
Fax: 1.708.456.0137
Email: hmc@humboldtmfg.com
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